A kind of electronic waste processing means and electronic waste process technique
Technical field
The present invention relates to the process of rubbish, be specifically related to a kind of electronic waste processing means and electronic waste processes technique.
Background technology
Along with the fast development of new and high technology, the cycle that electronic product updates is shorter and shorter, the electricity produced therefrom
Sub-garbage annual the most especially with 18% speed increment, become the most fastest-rising rubbish.And as a kind of electronics unit device
Part printed substrate (Printed Circuit Boards is called for short PCB), is widely used in the middle of various electronic product,
Its recycling and Resource analysis are had become as the hot issue of Current electronic garbage disposal.Old circuit board main source
The substandard products, leftover pieces and the waste electric products that produce in electronic circuit board manufacturing process remove the electronic circuit board of assembly element
Substrate.At present, the method for disposal of old circuit board substantially can be divided into 5 kinds, i.e. landfill method, burning method, Mechanical Crushing one
The multiple methods such as physical partition method, wet chemistry method, pyrolysismethod.These methods cut both ways, electronic waste processing equipment cost
Costliness, processing cost is high, and particularly pyrolysismethod uses the kiln high-temperature process old circuit board easy coking of kiln wall, processes skill
Art is the most immature, it is impossible to promote.
Summary of the invention
It is an object of the invention to overcome deficiency of the prior art, it is provided that a kind of electronic waste processing means and electronics rubbish
Rubbish processes technique, it is intended to reclaim metallics and glass fibre, improves efficiency of combustion, reduces secondary pollution, it is possible to solve back
The technical problem of the easy coking of rotary kiln stove wall.
For reaching above-mentioned purpose, a kind of electronic waste processing means of the present invention, set including the pyrolysis processing being sequentially connected with
Standby, the first air-introduced machine, expansion chamber group, waste heat boiler, U-shaped air cooling pipe, pulse bag dust-precipitator, the second air-introduced machine and desulfurization taste removal
Tower system;Described pyrolysis treatment apparatus is made up of rotating cylinder, deslagging storehouse, drive mechanism and tunnel gas furnace, rotating cylinder
Middle part is horizontal through tunnel gas furnace, and by surrounding hearth, two ends, rotating cylinder left and right are shelved on the carrying roller of support by rolling ring
On;Described rotating cylinder left port is stretched and is packed in deslagging storehouse, is flexibly connected by the upper box of the first sealing ring with deslagging storehouse, row
Slag notch is arranged at the bottom in slag storehouse;A hollow spindle is connected also by the spoke of more than three in rotating cylinder left port;This is hollow
Main shaft passes through the external drive mechanism of upper box in deslagging storehouse by sealing device;Described rotating cylinder right output port is stretched and is packed into gas skirt
In, it is flexibly connected with gas skirt by the second sealing ring;Rotating cylinder is led to equipped with sealing spiral conveyer in gas skirt side
In;There is airway to connect the air inlet of expansion chamber group through the first air-introduced machine, from expansion chamber group row out at the top of gas skirt
Trachea divides two-way by branched pipe, and wherein a road connects waste heat boiler, another connection tunnel, road gas furnace;Described waste heat boiler
Superheated vapour outlet connects turbine unit by pipeline and drives electrical power generators.
A kind of electronic waste processes technique:
1. after electronic waste transports factory back, store in a warehouse, it is impossible to air storage drenches with rain, fire prevention;
2. by environmental protection cyclopentane gas detector, electronic waste is torn up;Control to tear up thing particle diameter 1mm particles below and account for 40%, grain
Footpath 1-10mm granule accounts for 40%, and particle diameter 20mm granule accounts for 20%;
3. by the revolving drum tearing up thing sealing spiral conveyer feeding pyrolysis treatment apparatus, sealing spiral conveyer is controlled
Charging rate is 15-20kg/min;The rotating speed of revolving drum is 1-2r/min;Through the carbonization slag that revolving drum slagging device ejects
Material is containing glass fibre, valuable metal and white carbon black, through dispensing, send smelting shop to reclaim glass fibre, valuable metal and white carbon black;
4. thing is torn up by mixed gas produced after pyrolysis, containing CO2, CO, methane, HBr, lower aliphatic hydrocarbon, relatively low
The aromatic hydrocarbons of molecular mass, phenol, methylphenol, bisphenol-A, bromophenol and two English;Under the effect of the first air-introduced machine, it is introduced into
Expansion chamber group heavy oil separation;Gained heavy oil pass through air-distillation pyrolysis oil, obtain light naphthar, heavy naphtha, light petroleum gas and
4 kinds of fractions of heavy oil gas;The high-temperature fraction with higher thermal value is sold as lower grade fuel oil;Through appropriateness hydrogenation and deoxidation, take off
Low temperature fraction Petroleum and light petroleum gas that water processes can reclaim as gasoline and bavin main body of oil and use;
5. from afterbody expansion chamber gas out containing CO, methane and two English, a part is entered waste heat boiler and is fired as gas
Material burning;Another part is as the fuel providing pyrolysis treatment apparatus thermal source;In waste heat boiler, gas is abundant at combustor oxygenation
Burning, falls two English burn processing, and furnace temperature is up to 1000 DEG C-1300 DEG C;Produce superheated vapour by moisture film heat exchange to drive
Take offence wheel unit generation;
6. from waste heat boiler discharge flue gas, through U-shaped air cooling pipe naturally cool to 180 DEG C flue gas enter pulse bag gather dust;
Cool down taste removal in flue gas sends into desulfurization taste removal tower in the two poles of the earth under the effect of the second air-introduced machine after gathering dust, taken off by water wash in tower
Sulfur, cool down, add sheet alkali arsenic removal, reach national environmental standard discharge;Washing water recycles.
Compared with the prior art, the present invention can process electronic waste, reclaims metallics and glass fibre, improves burning effect
Rate, reduce secondary pollution, it is possible to solve the rotary kiln easy coking of stove wall technical problem, its key technology is: 1. due to
Before pyrolysis, electronic waste is first carried out special handling, controls to tear up the proportioning of thing different-grain diameter, both met and needed fine powder
The requirement that the factor of created gase of shape granule is higher, make use of the rolling of larger particles the most dexterously, solves fine powder and is easily detained knot
The problem of block;This is fully and completely one of key technology being pyrolyzed electronic waste.2. special electronic waste pyrolysis processing is utilized
Equipment, omnidistance laying spiral stream guidance device in using revolving drum body wall;Utilize guide vane to reverse in rotating cylinder dexterously to sweep
Scrape rotating cylinder;Both achieved the guide conveying function that spiral stream guidance device itself is had, and created again and make electronic waste uniform
The New function of pyrolysis noncoking.This is the two of the key technology being fully and completely pyrolyzed electronic waste, is also the innovative point of the present invention.
3. expansion chamber group heavy oil separation is utilized;Can reclaim as gasoline and bavin main body of oil and use.4. expansion chamber group is utilized to separate
After tail gas, a part is entered waste heat boiler as gas fuel combustion, is produced superheated vapour by moisture film heat exchange and drive turbine
Unit generation;Through field test, the present invention processes waste and old electric rubbish 5-6 ton per hour, can be with unit generated energy 3 megawatts
Electricity/hour, as calculated by the 0.5 yuan/electricity price often spent, the economic benefit of 36000 yuan can be obtained every day;After expansion chamber group separates
Another part tail gas, as provide pyrolysis treatment apparatus thermal source fuel;Make tail gas more be made full use of, improve economy effect
Benefit, will not give off dioxin contamination environment.Waste residue the most of the present invention is sent smelting shop to reclaim glass fibre, valuable metal and charcoal
Black.The most not only improve economic benefit but also prevent secondary pollution, turn waste into wealth, really complete electronic waste is harmless
Change, recycling treatment.
Accompanying drawing explanation
Fig. 1 is the structural representation of electronic waste processing means of the present invention.
Being labeled as in figure: 1 pyrolysis treatment apparatus;1.1 rotating cylinder;1.2 deslagging storehouses;1.3 drive mechanism;1.4 tunnel
Gas furnace;1.5 rolling ring;1.6 support;1.7 slag notch;1.8 spoke;1.9 hollow spindle;1.10 gas skirt;1.11 sealing screw
Conveyer;1.12 spiral stream guidance device;1.13 drive shaft;1.14 commutating tooth wheel set;2 first air-introduced machines;3 expansion chamber groups;3.1 air inlet
Mouthful;3.2 exhaustor;4 waste heat boilers;5 U-shaped air cooling pipes;6 pulse bag dust-precipitators;7 second air-introduced machines;8 desulfurization taste removal tower system;
9 turbine units;10 electromotors.
Detailed description of the invention
The present invention will be further described with embodiment below in conjunction with the accompanying drawings.
A kind of electronic waste processing means, including pyrolysis treatment apparatus the 1, first air-introduced machine 2 being sequentially connected with, expansion chamber group
3, waste heat boiler 4, U-shaped air cooling pipe 5, pulse bag dust-precipitator the 6, second air-introduced machine 7 and desulfurization taste removal tower system 8;Described pyrolysis
Processing equipment 1 is made up of rotating cylinder 1.1, deslagging storehouse 1.2, drive mechanism 1.3 and tunnel gas furnace 1.4, rotating cylinder 1.1
Middle part is horizontal through tunnel gas furnace 1.4, and by surrounding hearth, rotating cylinder about 1.1 two ends are shelved on by rolling ring 1.5 and prop up
On the carrying roller of support 1.6;Described rotating cylinder 1.1 left port is stretched and is packed in deslagging storehouse 1.2, by the first sealing ring and deslagging storehouse
The upper box of 1.2 is flexibly connected, and slag notch 1.7 is arranged at the bottom in deslagging storehouse 1.2;In rotating cylinder 1.1 left port also by three
Above spoke 1.8 connects a hollow spindle 1.9;This hollow spindle 1.9 passes through the upper box in deslagging storehouse 1.2 by sealing device
External drive mechanism 1.3;Described rotating cylinder 1.1 right output port is stretched and is packed in gas skirt 1.10, by the second sealing ring and gas collection
Cover 1.10 flexible connection;Lead in rotating cylinder 1.1 equipped with sealing spiral conveyer 1.11 in gas skirt 1.10 side;At gas collection
The top of cover 1.10 has airway to connect the air inlet 3.1 of expansion chamber group 3 through the first air-introduced machine 2, from expansion chamber group 3 row out
Trachea 3.2 divides two-way by branched pipe, and wherein a road connects waste heat boiler 4, another connection tunnel, road gas furnace 1.4;Described remaining
The superheated vapour outlet of heat boiler 4 connects turbine unit 9 by pipeline and drives electromotor 10 to generate electricity.
Also whole process lays a spiral stream guidance device 1.12 in described rotating cylinder 1.1 wall, and the leading of spiral stream guidance device 1.12
Stream blade matches with cylinder internal diameter;The drive shaft 1.13 of spiral stream guidance device 1.12 passes described hollow spindle 1.9 through commutation
Gear pair 1.14 is also connected with drive mechanism 1.3;When making rotating cylinder 1.1 rotate, the guide vane of spiral stream guidance device 1.12 exists
Reverse and sweep in rotating cylinder 1.1 and scrape rotating cylinder 1.1 inwall.
Described expansion chamber group 3 has two groups of series connection, and the exhaustor of the i.e. first expansion chamber connects the air inlet of the second expansion chamber;Each
Exhaustor in expansion chamber inserts the middle and lower part of expansion chamber from expansion chamber upper straight.
Described desulfurization taste removal tower system 8 has two groups of series connection, the smoke exhaust pipe of the i.e. first desulfurization taste removal tower to connect the second desulfurization taste removal tower
Smoke inlet.
Described pyrolysis treatment apparatus 1, expansion chamber group 3, waste heat boiler 4, U-shaped air cooling pipe 5, pulse bag dust-precipitator 6 and de-
Each position of sulfur taste removal tower system 8, is equipped with corresponding alarm.
A kind of electronic waste processes technique, and processing step is as follows:
1. after electronic waste transports factory back, store in a warehouse, it is impossible to air storage drenches with rain, fire prevention;
2. by environmental protection cyclopentane gas detector, electronic waste is torn up;Control to tear up thing particle diameter 1mm particles below and account for 40%, grain
Footpath 1-10mm granule accounts for 40%, and particle diameter 20mm granule accounts for 20%;
3. by the revolving drum tearing up thing sealing spiral conveyer 1.11 and sending into pyrolysis treatment apparatus 1, sealing screw is controlled defeated
The charging rate sending machine 1.11 is 15-20kg/min;The rotating speed of revolving drum is 1-2r/min;Discharge through revolving drum slagging device
The carbonization slag charge come is containing glass fibre, valuable metal and white carbon black, through dispensing, send smelting shop to reclaim glass fibre, have valency gold
Belong to and white carbon black;
4. thing is torn up by mixed gas produced after pyrolysis, containing CO2, CO, methane, HBr, lower aliphatic hydrocarbon, relatively low
The aromatic hydrocarbons of molecular mass, phenol, methylphenol, bisphenol-A, bromophenol and two English;Under the effect of the first air-introduced machine 2, advanced
Enter expansion chamber group 3 heavy oil separation;Gained heavy oil passes through air-distillation pyrolysis oil, obtains light naphthar, heavy naphtha, light petroleum gas
With 4 kinds of fractions of heavy oil gas;The high-temperature fraction with higher thermal value is sold as lower grade fuel oil;Through appropriateness hydrogenation and deoxidation,
The low temperature fraction Petroleum of processed and light petroleum gas can reclaim as gasoline and bavin main body of oil and use;
5. from afterbody expansion chamber gas out containing CO, methane and two English, a part is entered waste heat boiler 4 and is fired as gas
Material burning;Another part is as the fuel providing pyrolysis treatment apparatus 1 thermal source;In waste heat boiler 4, gas fills at combustor oxygenation
Divided combustion, falls two English burn processing, and furnace temperature is up to 1000 DEG C-1300 DEG C;Superheated vapour is produced by moisture film heat exchange
Turbine unit 10 is driven to generate electricity;
6. the flue gas discharged from waste heat boiler 4, the flue gas naturally cooling to 180 DEG C through U-shaped air cooling pipe 5 enters pulse bag receipts
Dirt;Cool down taste removal in flue gas sends into desulfurization taste removal tower in the two poles of the earth under the effect of the second air-introduced machine 7 after gathering dust, drenched by water in tower
Eluting sulfur, cool down, add sheet alkali arsenic removal, reach national environmental standard discharge;Washing water recycles.