CN106256465B - A kind of restorative procedure of car motor rotor - Google Patents

A kind of restorative procedure of car motor rotor Download PDF

Info

Publication number
CN106256465B
CN106256465B CN201610696551.5A CN201610696551A CN106256465B CN 106256465 B CN106256465 B CN 106256465B CN 201610696551 A CN201610696551 A CN 201610696551A CN 106256465 B CN106256465 B CN 106256465B
Authority
CN
China
Prior art keywords
rotor
temperature
bake
sintering
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610696551.5A
Other languages
Chinese (zh)
Other versions
CN106256465A (en
Inventor
黄国元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Haining Luoxi Industrial Development Co., Ltd
Original Assignee
Quanzhou Taiwanese Investment Zone Huaao Electronic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Quanzhou Taiwanese Investment Zone Huaao Electronic Technology Co Ltd filed Critical Quanzhou Taiwanese Investment Zone Huaao Electronic Technology Co Ltd
Priority to CN201610696551.5A priority Critical patent/CN106256465B/en
Publication of CN106256465A publication Critical patent/CN106256465A/en
Application granted granted Critical
Publication of CN106256465B publication Critical patent/CN106256465B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • B22F2007/068Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts repairing articles

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The present invention discloses a kind of restorative procedure of car motor rotor, belongs to motor component recovery technique field.The present invention includes the following steps:Batch mixing;Bake pressure;Secondary bake pressure;Sintering;Heat treatment;Shaping.Increase graphite in invention raw material, increase the wearability and lubricity of rotor, reducing friction resistance increases the efficiency of motor, improves the density and hardness of rotor;The rotor dense structure of the mixed powder manufacture of inventive formulation, microstructure is good, and hole is few, and the rigidity of structure, hardness, fatigue performance, tensile strength properties are excellent;As a result of molding, equipment is made to simplify, reduces production cost.

Description

A kind of restorative procedure of car motor rotor
Technical field
The present invention relates to motor component technical field, the restorative procedure of specifically a kind of car motor rotor.
Background technology
Rotor is the rotary part in motor, and motor is made of rotor and stator two parts, it is for realizing electricity Electromechanics can be with the transfer rotor of mechanical energy and mechanical energy and electric energy.Rotor is divided into motor rotor and generator amature.It is existing Although the rotor of reparation can be repaired by having powder metallurgy process also, its precision and intensity are generally relatively low, and frictional resistance is big, lead It is low to send a telegraph engine efficiency.
Invention content
The purpose of the present invention is to provide a kind of restorative procedures of car motor rotor.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of restorative procedure of car motor rotor, includes the following steps:
(1) batch mixing:Content weighs the stone of the copper of 0.1-2.6%, the silicon of 0.2-0.5%, 0.5-0.9% by weight percentage Ink, the titanium of 0.01-0.03%, the boron of 0.01-0.05%, the nickel of 1.8-2.4%, the manganese of 0.5-75%, 0.2-0.4% molybdenum, Surplus is iron and inevitable impurity, is mixed into mixed powder;
(2) bake pressures:Rotor compacting tool set is installed on press, mixed powder is packed into mold cavity, and heating rises Temperature is compressed to a bake pressure base to 130-140 DEG C, keeps the temperature 10h, pressing pressure 600-680MPa;
(3) secondary bake pressure:Rotor compacting tool set is installed on press, and a bake pressure base is put into mold cavity, is added Heat is warming up to 130-140 DEG C, is compressed to secondary bake pressure base, keeps the temperature 8h, pressing pressure 600-680MPa;
(4) it is sintered:Secondary bake pressure base is sintered to obtain agglomerated material, sintering temperature 1020- in vacuum pressure sintering furnace 1080 DEG C, sintering time 55-70min;
(5) it is heat-treated:Agglomerated material obtained by step (4) is heated under protective atmosphere, in 810-850 DEG C of glowing furnace It is quenched after heat preservation 2h, 2-3h is then tempered under the conditions of 200-220 DEG C, it is cooling;
(6) shaping:Shaping, deburring processing are carried out to the product after heat treatment.
The hardening media is water.
The heating rate is 2 DEG C/min.
Vacuum degree is less than 0.02Pa when step (4) vacuum-sintering.
Step (5) the heat treatment protective atmosphere used is High Purity Nitrogen, and oxygen content is less than 10PPM, and dew point is less than -40 DEG C.
Beneficial effects of the present invention:Increase graphite in raw material of the present invention, increase the wearability and lubricity of rotor reparation, Reducing friction resistance increases the efficiency of motor, improves the density and hardness of rotor;The reparation of the present invention is formulated mixed powder reparation Rotor dense structure, microstructure is good, and hole is few, the rigidity of structure, hardness, fatigue performance, tensile strength properties It is excellent;As a result of molding, equipment is made to simplify, reduces production cost.
Specific implementation mode
Technical scheme of the present invention is clearly and completely described below in conjunction with embodiment, it is clear that described reality It is only a part of the embodiment of the present invention to apply example, instead of all the embodiments.Based on the embodiments of the present invention, this field is general All other embodiment that logical technical staff is obtained without creative efforts belongs to what the present invention protected Range.
Embodiment 1
A kind of restorative procedure of car motor rotor, includes the following steps:
(1) batch mixing:By weight percentage content weigh 2.6% copper, 0.5% silicon, 0.7% graphite, 0.01% Titanium, 0.05% boron, 2.4% nickel, 0.6% manganese, 0.3% molybdenum, surplus are iron and inevitable impurity, are mixed into mixed Close powder;
(2) bake pressures:Install rotor compacting tool set on press, mixed powder be packed into mold cavity, with 2 DEG C/ The heating rate of min is heated to 130 DEG C, is compressed to a bake pressure base, keeps the temperature 10h, pressing pressure 600MPa;
(3) secondary bake pressure:Rotor compacting tool set is installed on press, a bake pressure base is put into mold cavity, with 2 DEG C/heating rate of min is heated to 135 DEG C, it is compressed to secondary bake pressure base, keeps the temperature 8h, pressing pressure 650MPa;
(4) it is sintered:Secondary bake pressure base is sintered to obtain agglomerated material in vacuum pressure sintering furnace, vacuum degree is less than 0.02Pa, 1020 DEG C of sintering temperature, sintering time 60min;
(5) it is heat-treated:Agglomerated material obtained by step (4) is heated under protective atmosphere, protective atmosphere is High Purity Nitrogen, and oxygen contains Amount is less than 10PPM, and dew point is less than -40 DEG C, is quenched after keeping the temperature 2h in 810 DEG C of glowing furnace, hardening media is water, is then existed 3h is tempered under the conditions of 220 DEG C, it is cooling;
(6) shaping:Shaping, deburring processing are carried out to the product after heat treatment.
Embodiment 2
A kind of restorative procedure of car motor rotor, includes the following steps:
(1) batch mixing:By weight percentage content weigh 0.1% copper, 0.4% silicon, 0.9% graphite, 0.03% Titanium, 0.03% boron, 1.8% nickel, 0.5% manganese, 0.4% molybdenum, surplus are iron and inevitable impurity, are mixed into mixed Close powder;
(2) bake pressures:Install rotor compacting tool set on press, mixed powder be packed into mold cavity, with 2 DEG C/ The heating rate of min is heated to 140 DEG C, is compressed to a bake pressure base, keeps the temperature 10h, pressing pressure 600MPa;
(3) secondary bake pressure:Rotor compacting tool set is installed on press, a bake pressure base is put into mold cavity, with 2 DEG C/heating rate of min is heated to 130 DEG C, it is compressed to secondary bake pressure base, keeps the temperature 8h, pressing pressure 680MPa;
(4) it is sintered:Secondary bake pressure base is sintered to obtain agglomerated material in vacuum pressure sintering furnace, vacuum degree is less than 0.02Pa, 1080 DEG C of sintering temperature, sintering time 55min;
(5) it is heat-treated:Agglomerated material obtained by step (4) is heated under protective atmosphere, protective atmosphere is High Purity Nitrogen, and oxygen contains Amount is less than 10PPM, and dew point is less than -40 DEG C, is quenched after keeping the temperature 2h in 850 DEG C of glowing furnace, hardening media is water, is then existed 2.5h is tempered under the conditions of 200 DEG C, it is cooling;
(6) shaping:Shaping, deburring processing are carried out to the product after heat treatment.
Embodiment 3
A kind of restorative procedure of car motor rotor, includes the following steps:
(1) batch mixing:By weight percentage content weigh 1.2% copper, 0.2% silicon, 0.5% graphite, 0.02% Titanium, 0.01% boron, 2.1% nickel, 0.75% manganese, 0.2% molybdenum, surplus are iron and inevitable impurity, are mixed into Mixed powder;
(2) bake pressures:Install rotor compacting tool set on press, mixed powder be packed into mold cavity, with 2 DEG C/ The heating rate of min is heated to 135 DEG C, is compressed to a bake pressure base, keeps the temperature 10h, pressing pressure 680MPa;
(3) secondary bake pressure:Rotor compacting tool set is installed on press, a bake pressure base is put into mold cavity, with 2 DEG C/heating rate of min is heated to 135 DEG C, it is compressed to secondary bake pressure base, keeps the temperature 8h, pressing pressure 640MPa;
(4) it is sintered:Secondary bake pressure base is sintered to obtain agglomerated material in vacuum pressure sintering furnace, vacuum degree is less than 0.02Pa, 1050 DEG C of sintering temperature, sintering time 70min;
(5) it is heat-treated:Agglomerated material obtained by step (4) is heated under protective atmosphere, protective atmosphere is High Purity Nitrogen, and oxygen contains Amount is less than 10PPM, and dew point is less than -40 DEG C, is quenched after keeping the temperature 2h in 830 DEG C of glowing furnace, hardening media is water, is then existed 2h is tempered under the conditions of 210 DEG C, it is cooling;
(6) shaping:Shaping, deburring processing are carried out to the product after heat treatment.
It repairs the embodiment 1-3 to obtain rotor and be tested for the property, test result is as shown in table 1.
Table 1
This hair can be understood and applied the above description of the embodiments is intended to facilitate those skilled in the art It is bright.Person skilled in the art obviously easily can make various modifications to case study on implementation, and described herein one As principle be applied in other embodiment without having to go through creative labor.Therefore, the present invention is not limited to implementation cases here Example, those skilled in the art's announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be Within protection scope of the present invention.

Claims (1)

1. a kind of restorative procedure of car motor rotor, which is characterized in that this approach includes the following steps:
(1) batch mixing:By weight percentage content weigh the copper of 0.1-2.6%, the silicon of 0.2-0.5%, 0.5-0.9% graphite, The molybdenum, remaining of the titanium of 0.01-0.03%, the boron of 0.01-0.05%, the nickel of 1.8-2.4%, the manganese of 0.5-0.75%, 0.2-0.4% Amount is iron and inevitable impurity, is mixed into mixed powder;
(2) bake pressures:Rotor compacting tool set is installed on press, mixed powder is packed into mold cavity, is heated to 130-140 DEG C, it is compressed to a bake pressure base, keeps the temperature 10h, pressing pressure 600-680MPa;
(3) secondary bake pressure:Rotor compacting tool set is installed on press, a bake pressure base is put into mold cavity, and heating rises Temperature is compressed to secondary bake pressure base to 130-140 DEG C, keeps the temperature 8h, pressing pressure 600-680MPa;
(4) it is sintered:Secondary bake pressure base is sintered to obtain agglomerated material in vacuum pressure sintering furnace, 1020-1080 DEG C of sintering temperature, Sintering time is 55-70min;
(5) it is heat-treated:Agglomerated material obtained by step (4) is heated under protective atmosphere, is kept the temperature in 810-850 DEG C of glowing furnace It is quenched after 2h, 2-3h is then tempered under the conditions of 200-220 DEG C, it is cooling;
(6) shaping:Shaping, deburring processing are carried out to the product after heat treatment;
The hardening media is water;
The heating rate is 2 DEG C/min;
Vacuum degree is less than 0.02Pa when step (4) vacuum-sintering;
Step (5) the heat treatment protective atmosphere used is High Purity Nitrogen, and oxygen content is less than 10PPM, and dew point is less than -40 DEG C.
CN201610696551.5A 2016-08-22 2016-08-22 A kind of restorative procedure of car motor rotor Active CN106256465B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610696551.5A CN106256465B (en) 2016-08-22 2016-08-22 A kind of restorative procedure of car motor rotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610696551.5A CN106256465B (en) 2016-08-22 2016-08-22 A kind of restorative procedure of car motor rotor

Publications (2)

Publication Number Publication Date
CN106256465A CN106256465A (en) 2016-12-28
CN106256465B true CN106256465B (en) 2018-08-07

Family

ID=57713932

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610696551.5A Active CN106256465B (en) 2016-08-22 2016-08-22 A kind of restorative procedure of car motor rotor

Country Status (1)

Country Link
CN (1) CN106256465B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60174847A (en) * 1984-02-20 1985-09-09 Toshiba Corp Ferrous sintered member
CN102114535A (en) * 2009-12-30 2011-07-06 倪志刚 Iron-based powder metallurgy
CN103537691A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Iron-based powder metallurgy alloy and manufacturing method thereof
CN103537666A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder metallurgy oil pump rotor and manufacturing method thereof
CN104889408A (en) * 2015-06-09 2015-09-09 黄山凯新技术咨询有限公司 Method of processing auto motor rotor
CN104942297A (en) * 2015-06-11 2015-09-30 重庆通赛机电有限公司 Manufacturing method of electric vehicle motor rotor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60174847A (en) * 1984-02-20 1985-09-09 Toshiba Corp Ferrous sintered member
CN102114535A (en) * 2009-12-30 2011-07-06 倪志刚 Iron-based powder metallurgy
CN103537691A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Iron-based powder metallurgy alloy and manufacturing method thereof
CN103537666A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder metallurgy oil pump rotor and manufacturing method thereof
CN104889408A (en) * 2015-06-09 2015-09-09 黄山凯新技术咨询有限公司 Method of processing auto motor rotor
CN104942297A (en) * 2015-06-11 2015-09-30 重庆通赛机电有限公司 Manufacturing method of electric vehicle motor rotor

Also Published As

Publication number Publication date
CN106256465A (en) 2016-12-28

Similar Documents

Publication Publication Date Title
CN102233425A (en) Powder metallurgy formula and process
CN103223484A (en) Powder metallurgy special-shaped gear and preparation method thereof
CN103231050A (en) Powder metallurgy horizontal gear and preparation method thereof
CN102436895A (en) Preparation method for ferrosilicon aluminum magnetic powder core
CN104325130B (en) A kind of anticorrosion copper based powder metallurgy material and preparation method thereof
CN110819842A (en) Preparation method of formed part based on reduced graphene oxide and copper composite material
CN107937814A (en) A kind of preparation method of Aludirome
CN104498748A (en) Preparation method of high performance powder metallurgy high-niobium TiAl line intermetallic compound
CN114318038B (en) Boride modified Mo 2 FeB 2 Preparation method of base cermet
CN106256465B (en) A kind of restorative procedure of car motor rotor
CN110563464A (en) High-temperature-resistant and oxidation-resistant graphite mold and preparation method thereof
CN105983698A (en) Powder forging method for forklift hub bearing
CN113999955A (en) Forging die for heat insulation piece and forming process thereof
CN103231051A (en) Powder metallurgy bevel gear and preparation method thereof
CN105755326A (en) Power cable fixing head
CN107043885A (en) A kind of manufacture method of immediate action valve valve element
CN103361565A (en) Ceramimetallurgical flange and manufacturing method thereof
CN111014696A (en) TiB2Method for preparing pantograph carbon slide bar material from/Cu composite material
CN105478781A (en) Preparation method of automobile engine crankshaft through powder metallurgy
CN105039768A (en) Preparation method for preparing high-strength high-conductivity nano dispersion strengthened copper through sol-gel method
CN107419186A (en) A kind of manufacture method of helical gear
CN114574788A (en) High-speed steel and preparation method and application thereof
CN101349293B (en) Hydraulic motor valve disc and preparation method thereof
CN107552800B (en) A kind of gear bush
CN107699808B (en) Iron-copper-based ceramic wear-resistant composite material and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20180629

Address after: 362000 No. 2 building, Fengpu resettlement community, Dongyuan Town, Quanzhou investment zone, Fujian, 1503

Applicant after: Quanzhou Taiwanese Investment Zone Huaao Electronic Technology Co., Ltd

Address before: 230000 Zhu River Village, Tianhua Town, Taihu County, Anqing, Anhui

Applicant before: Anhui hi tech agricultural science and Technology Co Ltd

GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191209

Address after: 314406 No.187, Qingwan Road, Xieqiao Town, Haining City, Jiaxing City, Zhejiang Province

Patentee after: Haining Luoxi Industrial Development Co., Ltd

Address before: 362000 No. 2 building, Fengpu resettlement community, Dongyuan Town, Quanzhou investment zone, Fujian, 1503

Patentee before: Quanzhou Taiwanese Investment Zone Huaao Electronic Technology Co., Ltd