CN105983698A - Powder forging method for forklift hub bearing - Google Patents

Powder forging method for forklift hub bearing Download PDF

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Publication number
CN105983698A
CN105983698A CN201610033206.3A CN201610033206A CN105983698A CN 105983698 A CN105983698 A CN 105983698A CN 201610033206 A CN201610033206 A CN 201610033206A CN 105983698 A CN105983698 A CN 105983698A
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China
Prior art keywords
forging
powder
hub bearing
insulation
heated
Prior art date
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Pending
Application number
CN201610033206.3A
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Chinese (zh)
Inventor
吕青堂
陈栋
李文宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI NBO GROUP HYDRAULIC FLUID MACHINERY Co Ltd
Original Assignee
ANHUI NBO GROUP HYDRAULIC FLUID MACHINERY Co Ltd
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Publication date
Application filed by ANHUI NBO GROUP HYDRAULIC FLUID MACHINERY Co Ltd filed Critical ANHUI NBO GROUP HYDRAULIC FLUID MACHINERY Co Ltd
Priority to CN201610033206.3A priority Critical patent/CN105983698A/en
Publication of CN105983698A publication Critical patent/CN105983698A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/17Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by forging
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0207Using a mixture of prealloyed powders or a master alloy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/17Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by forging
    • B22F2003/175Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by forging by hot forging, below sintering temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)
  • Rolling Contact Bearings (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a powder forging method for a forklift hub bearing. The powder forging method comprises the steps of batching, mixing, pressing, sintering, forging, thermal treatment, surface stress peening treatment and the like. The hub bearing manufactured by compounding 30CrMnSi alloy steel powder, W6Mo5Cr4V2 alloy steel powder, powdered graphite and niobium diselenide powder through the powder forging technology has extremely good mechanical strength and excellent abrasion resistance, thermal resistance, impact resistance and fatigue resistance, and is long in service life and wide in market prospect.

Description

A kind of powder forging process of forklift hub bearing
Technical field
The present invention relates to the powder forging process of a kind of forklift hub bearing, belong to power forging technical field.
Background technology
Hub bearing is one of key components and parts of fork truck, and its Main Function is load capacity and the rotation for wheel hub provides and accurately guides, and this requires that it can not only bear axial load and still suffer from radial load.It requires that it not only has preferable mechanical property, also to have good wearability, heat resistance and vibration impact resistance.
It is big that traditional common Forging Technology and machining process also exist forging fire consumption, combustion gas power consumption is big, forging time is long, forging efficiency is low, staff labor intensity is big, the forging shortcomings such as low precision, be difficult to meet current forklift hub bearing high-quality, high-performance, high efficiency, in high precision, low consumption, the requirement of low cost.
Power forging technology is conventional powder metallurgical technique and precision forging organically combines and grows up one have much the market competitiveness less, without cutting metal processing method, with metal dust as raw material, through preform compacting, Carrying out heat-agglomerating in protective atmosphere and as rough forging, then once forging and molding and realize non-trimming precision die forging on forcing press, obtains and common forging part equal densities, complex-shaped net-size forging.The advantage of its existing powder metallurgy formation better performances, play again forging deformation and effectively change metal material tissue and the feature of performance effect, powder metallurgy and Forging Technology is made to achieve new breakthrough on producing, particularly suitable production in enormous quantities high-performance, complex-shaped constitutional detail, therefore have broad application prospects.
Content of the invention
It is an object of the invention to provide the powder forging process of a kind of forklift hub bearing.
For achieving the above object, the technical solution used in the present invention is as follows:
The powder forging process of a kind of forklift hub bearing, comprises the following steps:
A, dispensing and batch mixing
Weigh 30CrMnSi alloy steel powder, W6Mo5Cr4V2 alloy steel powder, powdered graphite and two selenizing niobium powders according to the ratio of mass ratio 10-14:6-9:2-4:1-2, after accurately weighing grain weight, be placed in batch mixer mixing 30-40min, to being evenly distributed;
B, compacting
Adding the above-mentioned powder mixing on press and being pressed into hub bearing preform, pressing pressure is 5-8t/cm2
C, sintering
Above-mentioned prepared hub bearing preform is sintered in the sintering furnace be connected with protective atmosphere: first under argon atmosphere, be warming up to 740-860 DEG C; insulation 0.5-1h; it is warming up to 920-980 DEG C under nitrogen protection atmosphere again; insulation 1-2h; it is warming up to 1110-1170 DEG C under hydrogen shield atmosphere again; insulation 2-3h, is then cooled to 940-990 DEG C under vacuum conditions, is incubated 1-2h;
D, forging
Directly sending into die of press the hub bearing preform after sintering processes in sintering furnace and forging, coming out of the stove to forge time is 2-4s, and forging force is 3-6t/cm2, final forging temperature is 845-865 DEG C;
E, heat treatment
Above-mentioned prepared forging is heated to 880-940 DEG C, is incubated 2-3h, is again heated to 1180-1240 DEG C, insulation 0.5-1h, it is heated to 350-390 DEG C after oil quenchinng, be incubated 4-6h, be again heated to 460-520 DEG C, insulation 2-4h, it is heated to 540-580 DEG C after water hardening, be incubated 2-3h, then be cooled to 260-320 DEG C, insulation 3-5h, air cooling of coming out of the stove;
F, surface shot blasting strengthening process
Using 0.05mm stainless steel bullet, jet length is 3-5cm, at forging surface treatment 20-40min under 0.4-0.6MPa pressure.
The chemical composition mass percent of described 30CrMnSi steel alloy is: C 0.28-0.32%, Si 1.0-1.2%, Mn 0.8-1.0%, Cr 0.9-1.1%, Ni 0.3-0.7%, P≤the 0.02%th, S≤0.02%, balance of Fe and be inevitably mingled with matter.
The chemical composition mass percent of described W6Mo5Cr4V2 steel alloy is: C 0.8-0.9%, Si 0.2-0.4%, Mn 0.15-0.35%, W 5.6-6.2%, Mo 4.8-5.4%, Cr 3.9-4.3%, V 1.8-2.2%, Cu 0.1-0.2%, P≤0.03%, S≤0.03%, balance of Fe and be inevitably mingled with matter.
Beneficial effects of the present invention:
The present invention utilizes power forging technology to be combined prepared hub bearing and not only have splendid mechanical strength 30CrMnSi alloy steel powder, W6Mo5Cr4V2 alloy steel powder, powdered graphite, two four kinds of powder of selenizing niobium powder, also there is excellent wearability, heat resistance, impact resistance and fatigue durability, service life is long, and market prospects are big.
Detailed description of the invention
The powder forging process of a kind of forklift hub bearing, comprises the following steps:
A, dispensing and batch mixing
Weigh 30CrMnSi alloy steel powder, W6Mo5Cr4V2 alloy steel powder, powdered graphite and two selenizing niobium powders according to the ratio of mass ratio 12:8:3:2, after accurately weighing grain weight, be placed in batch mixer mixing 35min, to being evenly distributed;
The chemical composition mass percent of above-mentioned 30CrMnSi steel alloy is: C 0.28-0.32%, Si 1.0-1.2%, Mn 0.8-1.0%, Cr 0.9-1.1%, Ni 0.3-0.7%, P≤the 0.02%th, S≤0.02%, balance of Fe and be inevitably mingled with matter;
The chemical composition mass percent of above-mentioned W6Mo5Cr4V2 steel alloy is: C 0.8-0.9%, Si 0.2-0.4%, Mn 0.15-0.35%, W 5.6-6.2%, Mo 4.8-5.4%, Cr 3.9-4.3%, V 1.8-2.2%, Cu 0.1-0.2%, P≤0.03%, S≤0.03%, balance of Fe and be inevitably mingled with matter;
B, compacting
Adding the above-mentioned powder mixing on press and being pressed into hub bearing preform, pressing pressure is 6t/cm2
C, sintering
Above-mentioned prepared hub bearing preform is sintered in the sintering furnace be connected with protective atmosphere: first under argon atmosphere, be warming up to 830 DEG C; insulation 0.5h; it is warming up to 960 DEG C again under nitrogen protection atmosphere; insulation 1.5h; it is warming up to 1150 DEG C again under hydrogen shield atmosphere; insulation 2.5h, is then cooled to 960 DEG C under vacuum conditions, is incubated 1h;
D, forging
Directly sending into die of press the hub bearing preform after sintering processes in sintering furnace and forging, coming out of the stove to forge time is 3s, and forging force is 5t/cm2, final forging temperature is 855 DEG C;
E, heat treatment
Above-mentioned prepared forging is heated to 910 DEG C, is incubated 2h, is again heated to 1220 DEG C, be incubated 0.5h, after oil quenchinng, be heated to 370 DEG C, insulation 5h, is again heated to 490 DEG C, is incubated 3h, is heated to 560 DEG C after water hardening, insulation 2.5h, then it is cooled to 280 DEG C, it is incubated 4h, air cooling of coming out of the stove;
F, surface shot blasting strengthening process
Using 0.05mm stainless steel bullet, jet length is 4cm, at forging surface treatment 30min under 0.5MPa pressure.
After testing, the Main Mechanical of above-mentioned prepared hub bearing material is: hardness 55.2HRC, tensile strength 1392MPa, yield strength 1126MPa, impact flexibility 97.1 J/cm2, percentage elongation 13.3%.

Claims (3)

1. the powder forging process of a forklift hub bearing, it is characterised in that comprise the following steps:
A, dispensing and batch mixing
Weigh 30CrMnSi alloy steel powder, W6Mo5Cr4V2 alloy steel powder, powdered graphite and two selenizing niobium powders according to the ratio of mass ratio 10-14:6-9:2-4:1-2, after accurately weighing grain weight, be placed in batch mixer mixing 30-40min, to being evenly distributed;
B, compacting
Adding the above-mentioned powder mixing on press and being pressed into hub bearing preform, pressing pressure is 5-8t/cm2
C, sintering
Above-mentioned prepared hub bearing preform is sintered in the sintering furnace be connected with protective atmosphere: first under argon atmosphere, be warming up to 740-860 DEG C; insulation 0.5-1h; it is warming up to 920-980 DEG C under nitrogen protection atmosphere again; insulation 1-2h; it is warming up to 1110-1170 DEG C under hydrogen shield atmosphere again; insulation 2-3h, is then cooled to 940-990 DEG C under vacuum conditions, is incubated 1-2h;
D, forging
Directly sending into die of press the hub bearing preform after sintering processes in sintering furnace and forging, coming out of the stove to forge time is 2-4s, and forging force is 3-6t/cm2, final forging temperature is 845-865 DEG C;
E, heat treatment
Above-mentioned prepared forging is heated to 880-940 DEG C, is incubated 2-3h, is again heated to 1180-1240 DEG C, insulation 0.5-1h, it is heated to 350-390 DEG C after oil quenchinng, be incubated 4-6h, be again heated to 460-520 DEG C, insulation 2-4h, it is heated to 540-580 DEG C after water hardening, be incubated 2-3h, then be cooled to 260-320 DEG C, insulation 3-5h, air cooling of coming out of the stove;
F, surface shot blasting strengthening process
Using 0.05mm stainless steel bullet, jet length is 3-5cm, at forging surface treatment 20-40min under 0.4-0.6MPa pressure.
2. the powder forging process of forklift hub bearing according to claim 1, it is characterized in that, the chemical composition mass percent of described 30CrMnSi steel alloy is: C 0.28-0.32%, Si 1.0-1.2%, Mn 0.8-1.0%, Cr 0.9-1.1%, Ni 0.3-0.7%, P≤the 0.02%th, S≤0.02%, balance of Fe and be inevitably mingled with matter.
3. the powder forging process of forklift hub bearing according to claim 1, it is characterized in that, the chemical composition mass percent of described W6Mo5Cr4V2 steel alloy is: C 0.8-0.9%, Si 0.2-0.4%, Mn 0.15-0.35%, W 5.6-6.2%, Mo 4.8-5.4%, Cr 3.9-4.3%, V 1.8-2.2%, Cu 0.1-0.2%, P≤0.03%, S≤0.03%, balance of Fe and be inevitably mingled with matter.
CN201610033206.3A 2016-01-19 2016-01-19 Powder forging method for forklift hub bearing Pending CN105983698A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107538187A (en) * 2017-10-12 2018-01-05 浙江丰波机电科技有限公司 Third generation circular cone ring flange rib and roller path machining method
CN113814400A (en) * 2021-08-18 2021-12-21 泉州市宇豪粉末冶金有限公司 Production process of seedling needle of rice transplanter
CN113817944A (en) * 2021-09-13 2021-12-21 安泰天龙(北京)钨钼科技有限公司 High-performance tungsten alloy bar and preparation method thereof
CN113996806A (en) * 2021-10-27 2022-02-01 中国航发北京航空材料研究院 Laser selective melting forming method for 30CrMnSi shell part

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101506401A (en) * 2006-07-06 2009-08-12 株式会社神户制钢所 Powder forged member, powder mixture for powder forging, method for producing powder forged member, and fracture split type connecting rod using the same
CN103084576A (en) * 2013-01-22 2013-05-08 山东信义粉末冶金有限公司 Production method of powder metallurgy hot forging connecting rod with sealed surface
CN103894613A (en) * 2012-12-28 2014-07-02 大连瓦特重机床有限公司 Powder forging process of connecting rods
CN104128607A (en) * 2014-07-21 2014-11-05 玉溪大红山矿业有限公司 Manufacturing technology of vehicle connecting rod
CN105057977A (en) * 2015-07-20 2015-11-18 安徽蓝博旺机械集团合诚机械有限公司 Method for manufacturing steering axle connecting rod for forklift
CN105234341A (en) * 2015-10-22 2016-01-13 安徽蓝博旺机械集团合诚机械有限公司 Powder forging method of forklift knuckle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101506401A (en) * 2006-07-06 2009-08-12 株式会社神户制钢所 Powder forged member, powder mixture for powder forging, method for producing powder forged member, and fracture split type connecting rod using the same
CN103894613A (en) * 2012-12-28 2014-07-02 大连瓦特重机床有限公司 Powder forging process of connecting rods
CN103084576A (en) * 2013-01-22 2013-05-08 山东信义粉末冶金有限公司 Production method of powder metallurgy hot forging connecting rod with sealed surface
CN104128607A (en) * 2014-07-21 2014-11-05 玉溪大红山矿业有限公司 Manufacturing technology of vehicle connecting rod
CN105057977A (en) * 2015-07-20 2015-11-18 安徽蓝博旺机械集团合诚机械有限公司 Method for manufacturing steering axle connecting rod for forklift
CN105234341A (en) * 2015-10-22 2016-01-13 安徽蓝博旺机械集团合诚机械有限公司 Powder forging method of forklift knuckle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107538187A (en) * 2017-10-12 2018-01-05 浙江丰波机电科技有限公司 Third generation circular cone ring flange rib and roller path machining method
CN113814400A (en) * 2021-08-18 2021-12-21 泉州市宇豪粉末冶金有限公司 Production process of seedling needle of rice transplanter
CN113817944A (en) * 2021-09-13 2021-12-21 安泰天龙(北京)钨钼科技有限公司 High-performance tungsten alloy bar and preparation method thereof
CN113996806A (en) * 2021-10-27 2022-02-01 中国航发北京航空材料研究院 Laser selective melting forming method for 30CrMnSi shell part

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Application publication date: 20161005