CN106253022B - Automatic assembly riveting method and equipment for flat cable and terminal - Google Patents
Automatic assembly riveting method and equipment for flat cable and terminal Download PDFInfo
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- 238000004080 punching Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 283
- 238000003825 pressing Methods 0.000 claims description 111
- 238000006073 displacement reaction Methods 0.000 claims description 44
- 238000002788 crimping Methods 0.000 claims description 40
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H—ELECTRICITY
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- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- H—ELECTRICITY
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- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
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Abstract
Description
技术领域technical field
本发明涉及排线与端子的装配、铆压技术,特别涉及一种排线与端子自动装配铆压方法及设备。The invention relates to an assembly and riveting technology of a cable and a terminal, in particular to a riveting method and equipment for automatic assembly and riveting of a cable and a terminal.
背景技术Background technique
在现代化科技生产及制造行业中,产品组装是生产过程中一个必不可缺的工序,采用传统的人工作业方式不但成本投入大,而且品质也得不到稳定有效的控制,在现代工业发展的大趋势下,采用自动化方式生产已成为一种趋势。针对目前排线与端子的装配、铆压过程中,很多工序环节还依赖人工进行,效率低下,成本高昂,而且还容易出现装配错误等不足,品质也难以保障,因此有必要开发自动化的装配铆压方法及相应的设备。排线,也即是由多根子线排列组成的带状线材,端子在装配铆压前,也是一个接一个间隔排列相连,呈带状,因此,要实现排线与端子的自动化装配铆压,需要协调实现送线、分线、切线、送线到位、送端子、压端子、切断端子等等工序动作。In the modern technology production and manufacturing industry, product assembly is an indispensable process in the production process. The traditional manual operation method not only costs a lot, but also the quality cannot be controlled stably and effectively. In the development of modern industry Under the general trend, the use of automated production has become a trend. In view of the current assembly and riveting process of cables and terminals, many process links still rely on manual work, which is low in efficiency, high in cost, and prone to assembly errors and other deficiencies, and the quality is difficult to guarantee. Therefore, it is necessary to develop automated assembly riveting Pressure methods and corresponding equipment. The cable is a strip-shaped wire composed of multiple sub-wires. Before the terminals are assembled and riveted, they are arranged one by one at intervals and connected in a strip shape. Therefore, to realize the automatic assembly and riveting of the cable and the terminal, It is necessary to coordinate to realize the process actions such as wire feeding, wire splitting, wire cutting, wire feeding in place, terminal feeding, terminal crimping, and terminal cutting.
发明内容Contents of the invention
针对上述不足,本发明的目的在于,提供一种排线与端子自动装配铆压方法及设备,实现排线与端子在生产过程中的自动化对位组装、铆压。In view of the above deficiencies, the object of the present invention is to provide a method and equipment for automatic assembly and riveting of cables and terminals, so as to realize automatic alignment assembly and riveting of cables and terminals in the production process.
本发明采用的技术方案为:一种排线与端子自动装配铆压方法,其特征在于,包括如下步骤:The technical solution adopted in the present invention is: a riveting method for automatic assembly of cables and terminals, which is characterized in that it includes the following steps:
1)设置进线分线部分,包括进线机构、分线机构、压线机构、前剥皮移位伺服机构、前移位模组机构,其中,所述分线机构包括分线气缸、刀片座、分线刀片,所述分线刀片排列设置在刀片座上,且相互之间的距离与组成排线的子线的直径相适配;1) Set up the wire-splitting part, including the wire-feeding mechanism, the wire-splitting mechanism, the crimping mechanism, the front peeling shift servo mechanism, and the front shifting module mechanism, wherein the wire-splitting mechanism includes a wire-splitting cylinder and a blade seat . The line-dividing blades, the line-dividing blades are arranged on the blade seat, and the distance between them is adapted to the diameter of the sub-wires forming the line;
设置拉线部分,包括拉线夹子机构、拉线移位模组机构;Set up the cable part, including the cable clip mechanism and the cable shifting module mechanism;
设置切线剥线部分,包括上切刀剥刀机构、下切刀剥刀机构、刀具直线导轨、刀具伺服电机、正反牙双向丝杆,其中,所述上切刀剥刀机构设置在直线导轨的上段,包括位于中间的上切刀,及位于上切刀两侧的前上剥刀、后上剥刀,所述下切刀剥刀机构设置在直线导轨的下段,包括位于中间的下切刀,及位于下切刀两侧的前下剥刀、后下剥刀,上切刀与下切刀相配合,将排线切断,前上剥刀与前下剥刀相配合,切入排线的外皮部分,后上剥刀与后下剥刀相配合,切入排线的外皮部分;Set the wire cutting and stripping part, including the upper cutter stripping mechanism, the lower cutter stripping mechanism, the linear guide rail of the cutter, the servo motor of the cutter, and the two-way screw rod with positive and negative teeth, wherein the upper cutter stripping mechanism is set on the linear guide rail. The upper section includes an upper cutter located in the middle, and a front upper stripping knife and a rear upper stripping knife located on both sides of the upper cutter. The lower cutter stripping mechanism is arranged on the lower section of the linear guide rail, including a lower cutter located in the middle, and The front lower stripping knife and the rear lower stripping knife are located on both sides of the lower cutter. The upper cutter and the lower cutter cooperate to cut off the cable. The front upper stripping knife cooperates with the front lower stripping knife to cut into the outer skin of the cable. The upper stripping knife cooperates with the rear lower stripping knife to cut into the outer skin of the cable;
设置后剥皮部分,包括后剥皮夹子机构、后剥皮移位伺服机构;Set up the rear peeling part, including the rear peeling clip mechanism and the rear peeling shift servo mechanism;
设置后排线到位部分,包括后排线到位夹子机构、后移位模组机构;Set up the rear cable positioning part, including the rear cable positioning clip mechanism and the rear shift module mechanism;
设置前端子送料部分,包括前端子架、前端子料盘、前端子卷纸马达、前端子料带导向板;Set the feeding part of the front terminal, including the front terminal frame, the front terminal material tray, the front terminal roll paper motor, and the front terminal material belt guide plate;
设置打前端子部分,包括前压端驱动组件、前压端模块,其中,所述前压端模块包括前端子料道、压前端子刀具;Set the front terminal part, including the front terminal drive assembly and the front terminal module, wherein the front terminal module includes the front terminal material channel and the front terminal tool;
设置后端子送料部分,包括后端子架、后端子料盘、后端子卷纸马达、后端子料带导向板;Set the feeding part of the rear terminal, including the rear terminal frame, the rear terminal material tray, the rear terminal winding motor, and the rear terminal strip guide plate;
设置打后端子部分,包括后压端驱动组件、后压端模块,其中,所述后压端模块包括后端子料道、压后端子刀具;Set the post-press terminal part, including the post-press terminal drive assembly and the post-press terminal module, wherein the post-press terminal module includes a post-press terminal material channel and a post-press terminal cutter;
设置成品退料部分,包括成品退料夹子机构、成品退料移动到位机构;Set up the finished product return part, including the finished product return clip mechanism and the finished product return moving mechanism;
设置控制部分,该控制部分与上述各部分相连接,控制上述各部分协调运行;Set up a control part, which is connected to the above-mentioned parts and controls the coordinated operation of the above-mentioned parts;
2)将排线穿过分线机构至切线、剥线工位;2) Pass the cable through the branching mechanism to the thread cutting and stripping station;
3)分线机构的分线气缸带动刀片座与分线刀片压下,使分线刀片切入排线的子线与子线之间,拉线部分的拉线夹子机构将排线夹住,并由拉线部分的拉线移位模组机构拉出一段预先设定的分线距离,从而使分线刀片将排线的该段分线距离的若干根子线切分开,分线完成后,分线机构的分线气缸带动刀片座与分线刀片抬起,此时,拉线部分的拉线移位模组机构再继续拉出一段预先设定的行进距离,使排线的分线位置进入到切线剥线部分的切线、剥线工位,压线机构的压线气缸压下;3) The splitting cylinder of the splitting mechanism drives the blade seat and the splitting blade to press down, so that the splitting blade cuts between the sub-threads of the cable, and the cable clip mechanism of the cable part clamps the cable, and the cable is held by the cable. Part of the wire-drawing shift module mechanism pulls out a preset wire-dividing distance, so that the wire-dividing blade cuts several sub-wires at the wire-dividing distance. After the wire-dividing is completed, the wire-dividing mechanism The wire cylinder drives the blade holder and the wire-splitting blade to lift up. At this time, the wire-drawing shift module mechanism of the wire-drawing part continues to pull out a preset travel distance, so that the wire-splitting position of the wire arrangement enters the position of the wire-cutting and stripping part. Thread cutting and stripping stations, the crimping cylinder of the crimping mechanism is pressed down;
4)切线剥线部分工作,刀具伺服电机带动正反牙双向丝杆转动,进而带动上切刀剥刀机构、下切刀剥刀机构在刀具直线导轨上相对移动,使上切刀与下切刀相配合,在分线后的排线的分线距离的中间位置,将排线切断,前上剥刀与前下剥刀相配合,切入排线的外皮部分,后上剥刀与后下剥刀相配合,切入排线的外皮部分;由前剥皮移位伺服机构带动前段排线移动,实现前段排线的拉拔剥皮动作,由后剥皮部分的后剥皮夹子机构与后剥皮移位伺服机构配合,从拉线部分接过后段排线并带动后段排线移动,实现拉拔剥皮动作;其中,丢弃首次切断、剥皮的后段排线;4) The cutting and stripping part works, the cutter servo motor drives the positive and negative two-way screw to rotate, and then drives the upper cutter stripping mechanism and the lower cutter stripping mechanism to move relatively on the linear guide rail of the cutter, so that the upper cutter and the lower cutter are aligned. Cooperate, cut off the cable in the middle of the line separation distance after the line is divided, the front upper stripping knife cooperates with the front lower stripping knife to cut into the outer skin of the line, the rear upper stripping knife and the rear lower stripping knife Cooperate and cut into the outer part of the cable; the front stripping shift servo mechanism drives the front section of the cable to move to realize the pulling and stripping action of the front section of the cable, and the rear stripping clip mechanism of the rear stripping part cooperates with the rear stripping shift servo mechanism , connect the rear section cable from the pull wire part and drive the rear section cable to move to realize the pulling and peeling action; wherein, discard the first cut and peeled rear section cable;
5)前移位模组机构将前段排线送至打前端子部分,前端子送料部分将前端子送至打前端子部分,并使前段排线的分线剥皮后的子线与前端子在前端子料道中对位准确,由前压端驱动组件驱动压前端子刀具将分线剥皮后的子线与前端子装配铆压在一起;5) The front shift module mechanism sends the front section of the cable to the front terminal part, and the front terminal feeding part sends the front terminal to the front terminal part, and makes the stripped sub-wire of the front section of the cable and the front terminal in the The alignment in the front terminal material channel is accurate, and the front terminal drive assembly drives the front terminal tool to rivet the sub-wire after the sub-wire stripping and the front terminal assembly together;
与此同时,后排线到位部分的后排线到位夹子机构与后移位模组机构相配合,从后剥皮部分接过后段排线并送至打后端子部分,后端子送料部分将后端子送至打后端子部分,并使后段排线的分线剥皮后的子线与后端子在后端子料道中对位准确,由后压端驱动组件驱动压后端子刀具将分线剥皮后的子线与后端子装配铆压在一起,然后由成品退料部分的包括成品退料夹子机构与成品退料移动到位机构相配合,送到指定位置;At the same time, the rear cable in place clip mechanism of the rear cable in place part cooperates with the rear shift module mechanism, and the rear section of the cable is connected from the rear stripping part and sent to the rear terminal part, and the rear terminal feeding part will rear terminal Send it to the rear terminal part, and make the sub-wires and rear terminals in the rear terminal material channel after the sub-wire stripping of the rear section of the cable be aligned accurately. The sub-wire and the rear terminal are assembled and riveted together, and then the finished product return part, including the finished product return clip mechanism and the finished product return moving mechanism, are coordinated to send to the designated position;
6)前移位模组机构将前段排线送至打前端子部分将分线剥皮后的子线与前端子装配铆压在一起之后,进行复位,然后重复步骤3)、4)、5)的运作,进入下一次循环。6) The front shifting module mechanism sends the front section of the cable to the front terminal part, after the stripped sub-wire and the front terminal are assembled and pressed together, reset, and then repeat steps 3), 4), and 5) operation, enter the next cycle.
进一步,步骤1)中,还包括如下步骤:设置旋转部分,包括旋转夹子机构、旋转伺服机构;相对应地,步骤5)中,还包括如下步骤:旋转部分从后剥皮部分接过后段排线,将后段排线旋转180度,后排线到位部分的后排线到位夹子机构与后移位模组机构相配合,从旋转部分接过后段排线并送至打后端子部分。Further, in step 1), the following steps are also included: setting the rotating part, including the rotating clip mechanism and the rotating servo mechanism; correspondingly, in step 5), the following steps are also included: the rotating part takes over the rear section of the cable from the rear peeling part , Rotate the rear cable 180 degrees, the rear cable in place clip mechanism of the rear cable in place part cooperates with the rear shift module mechanism, takes the rear cable from the rotating part and sends it to the rear terminal part.
一种实施所述方法的排线与端子自动装配铆压设备,包括进线分线部分、拉线部分、切线剥线部分、后剥皮部分、后排线到位部分、前端子送料部分、打前端子部分、后端子送料部分、打后端子部分、成品退料部分、控制部分,其特征在于:A riveting equipment for automatically assembling wires and terminals that implements the method, including an incoming wire splitting part, a wire pulling part, a wire cutting and stripping part, a rear peeling part, a rear wire arrangement part, a front terminal feeding part, and a front terminal punching part. The part, the rear terminal feeding part, the rear terminal part, the finished product return part, and the control part are characterized in that:
所述进线分线部分,包括进线机构、分线机构、压线机构、前剥皮移位伺服机构、前移位模组机构,其中,所述分线机构包括分线气缸、刀片座、分线刀片,所述分线刀片排列设置在刀片座上,且相互之间的距离与组成排线的子线的直径相适配;The line-entry part includes a line-entry mechanism, a line-splitting mechanism, a crimping mechanism, a front peeling and shifting servo mechanism, and a front-shifting module mechanism, wherein the line-splitting mechanism includes a line-splitting cylinder, a blade holder, Line-dividing blades, the line-dividing blades are arranged on the blade seat, and the distance between them is adapted to the diameter of the sub-wires forming the line;
所述拉线部分,包括拉线夹子机构、拉线移位模组机构;The cable part includes a cable clip mechanism and a cable displacement module mechanism;
所述切线剥线部分,包括上切刀剥刀机构、下切刀剥刀机构、刀具直线导轨、刀具伺服电机、正反牙双向丝杆,其中,所述上切刀剥刀机构设置在直线导轨的上段,包括位于中间的上切刀,及位于上切刀两侧的前上剥刀、后上剥刀,所述下切刀剥刀机构设置在直线导轨的下段,包括位于中间的下切刀,及位于下切刀两侧的前下剥刀、后下剥刀,上切刀与下切刀相配合,将排线切断,前上剥刀与前下剥刀相配合,切入排线的外皮部分,后上剥刀与后下剥刀相配合,切入排线的外皮部分;The wire cutting and stripping part includes an upper cutter stripping mechanism, a lower cutter stripping mechanism, a linear guide rail for the cutter, a servo motor for the cutter, and a bidirectional screw rod with positive and negative teeth, wherein the upper cutter stripping mechanism is arranged on the linear guide rail The upper section of the upper section includes an upper cutter located in the middle, and a front upper stripping knife and a rear upper stripping knife located on both sides of the upper cutter. The lower cutter stripping mechanism is arranged on the lower section of the linear guide rail, including a lower cutter located in the middle, And the front lower stripping knife and the rear lower stripping knife located on both sides of the lower cutter, the upper cutter and the lower cutter cooperate to cut off the cable, the front upper stripping knife cooperates with the front lower stripping knife to cut into the outer skin of the cable, The rear upper stripping knife cooperates with the rear lower stripping knife to cut into the outer skin of the cable;
所述后剥皮部分,包括后剥皮夹子机构、后剥皮移位伺服机构;The rear peeling part includes a rear peeling clip mechanism and a rear peeling displacement servo mechanism;
所述后排线到位部分,包括后排线到位夹子机构、后移位模组机构;The rear cable in place part includes a rear cable in place clip mechanism and a rear shift module mechanism;
所述前端子送料部分,包括前端子架、前端子料盘、前端子卷纸马达、前端子料带导向板;The front terminal feeding part includes a front terminal frame, a front terminal material tray, a front terminal roll paper motor, and a front terminal material tape guide plate;
所述打前端子部分,包括前压端驱动组件、前压端模块,其中,所述前压端模块包括前端子料道、压前端子刀具;The front-pressing terminal part includes a front-pressing-end drive assembly and a front-pressing-end module, wherein the front-pressing-end module includes a front-pressing terminal material channel and a front-pressing terminal cutter;
所述后端子送料部分,包括后端子架、后端子料盘、后端子卷纸马达、后端子料带导向板;The rear terminal feeding part includes a rear terminal frame, a rear terminal material tray, a rear terminal winding motor, and a rear terminal strip guide plate;
所述打后端子部分,包括后压端驱动组件、后压端模块,其中,所述后压端模块包括后端子料道、压后端子刀具;The post-pressing terminal part includes a post-pressing terminal drive assembly and a post-pressing terminal module, wherein the post-pressing terminal module includes a post-pressing terminal material channel and a post-pressing terminal cutter;
所述成品退料部分,包括成品退料夹子机构、成品退料移动到位机构;The finished product return part includes a finished product return clip mechanism and a finished product return moving mechanism;
所述控制部分,与上述各部分相连接,控制上述各部分协调运行。The control part is connected with the above-mentioned parts, and controls the coordinated operation of the above-mentioned parts.
进一步,还包括旋转部分,该旋转部分包括旋转夹子机构、旋转伺服机构。Further, a rotating part is also included, and the rotating part includes a rotating clip mechanism and a rotating servo mechanism.
进一步,所述进线分线部分,所述进线机构包括导线孔、整线滚轮组、导线料道及护线板,将排线线材整平捋顺;所述压线机构包括压线气缸及压线块模组;所述前剥皮移位伺服机构包括前剥皮伺服电机、前剥皮滑轨滑块模组;所述前移位模组机构包括前位移伺服电机、前位移滑轨基座模组;所述进线机构、分线机构、压线机构设置在前剥皮移位伺服机构的前剥皮滑轨滑块模组上,由前剥皮伺服电机带动进行前后位移,实现前剥皮与复位动作,所述前剥皮移位伺服机构设置在前移位模组机构的前位移基座模组上,由前位移伺服电机带动进行左右位移,将排线线材送至打前端子部分的压端工位,完成压端动作返回原点位置,实现一次动作循环。Further, in the line-entry part, the line-entry mechanism includes a wire hole, a complete line roller group, a wire material channel, and a wire protection plate to level and smooth the wire; the crimping mechanism includes a crimping cylinder And the wire crimping block module; the front peeling shift servo mechanism includes a front peeling servo motor, a front peeling slide rail slider module; the front shift module mechanism includes a front displacement servo motor, a front displacement slide rail base Module; the wire inlet mechanism, line dividing mechanism, and crimping mechanism are arranged on the front peeling slide rail slider module of the front peeling displacement servo mechanism, which is driven by the front peeling servo motor to move forward and backward to realize the front peeling and reset Action, the front peeling displacement servo mechanism is set on the front displacement base module of the front displacement module mechanism, driven by the front displacement servo motor to move left and right, and send the cable wire to the pressure end of the front terminal part Station, complete the pressure end action and return to the origin position, realizing one action cycle.
进一步,所述切线剥线部分,还包括调节旋钮,该调节旋钮与正反牙双向丝杆相连接,(转动旋钮可手动)调节上切刀剥刀机构与下切刀剥刀机构之间张开和闭合的距离;还包括吹胶皮装置,该吹胶皮装置设置在上切刀剥刀机构,包括两组吹气组件,分别对应上切刀与前上剥刀之间的位置、上切刀与后上剥刀之间的位置,将前、后段排线所剥出的胶皮吹走。Further, the thread cutting and stripping part also includes an adjustment knob, which is connected to the two-way screw rod with positive and negative teeth, (rotating the knob can be manually) adjusted to open between the upper cutter stripping mechanism and the lower cutter stripping mechanism and the closing distance; it also includes a rubber blowing device, which is arranged on the upper cutter stripping knife mechanism, including two groups of blowing components, respectively corresponding to the position between the upper cutter and the front upper stripping knife, the upper cutter and the front upper stripping knife. The position between the upper and rear stripping knives is used to blow away the rubber stripped from the front and rear sections of the cable.
进一步,所述打前端子部分,包括前压端驱动组件、前压端模块、前压端凸轮分线爪机构,所述前压端驱动组件包括前压端电机、前压端减速机、前压端同步轮、前压端同步带,所述前压端模块包括前端子料道、送前端子摆杆、送前端子推件、压前端子刀具滑块、压前端子刀具、送压前端子偏心轴,所述前压端凸轮分线爪机构包括前压端分线凸轮、前压端分线连杆、前压端分线滑块、前压端分线爪;其中:所述前压端驱动组件的前压端电机、前压端减速机、前压端同步轮、前压端同步带相配合,带动送压前端子偏心轴转动(实现压端、切断、送端动作)和带动前压端分线凸轮联动转动(实现分线动作),所述送压前端子偏心轴驱动送前端子摆杆、送前端子推件、压前端子刀具滑块、压前端子刀具动作,与此同时,所述前压端分线凸轮驱动前压端分线连杆、前压端分线滑块、前压端分线爪动作;其中:所述前压端分线连杆、前压端分线滑块、前压端分线爪相配合,将相应的前段排线的分线剥皮后的子线推送入铆压工位的待铆压端子中,所述压前端子刀具滑块、压前端子刀具相配合,将端子与相应的前段排线的分线剥皮后的子线铆压在一起,并将端子切断,与此同时,所述送前端子摆杆、送前端子推件相配合,将前端子料带在前端子料道中往前推送一个端子的距离,使前一个压好的端子退出铆压工位,后一个待压的端子进入铆压工位;Further, the part of the front-stretching terminal includes a front-press end drive assembly, a front-press end module, and a front-press end cam claw mechanism, and the front-press end drive assembly includes a front-press end motor, a front-press end reducer, a front-press end Press end synchronous wheel, front press end synchronous belt, the front press end module includes front terminal material channel, front terminal delivery lever, front terminal push piece, front press terminal cutter slider, front press terminal cutter, front press delivery The terminal eccentric shaft, the front-pressing end cam line-splitting claw mechanism includes the front-pressing-end line-splitting cam, the front-pressing-end line-splitting connecting rod, the front-pressing-end line-splitting slider, and the front-pressing end line-splitting claw; wherein: the front The front pressure end motor, the front pressure end reducer, the front pressure end synchronous wheel and the front pressure end synchronous belt of the pressure end drive assembly cooperate to drive the eccentric shaft of the front pressure supply terminal to rotate (to realize the pressure end, cut off, and end delivery actions) and Drive the front-pressing end branching cam to rotate in linkage (realize the branching action), and the eccentric shaft of the pressure-supplying front-end terminal drives the front-sending terminal swing lever, the front-sending terminal push piece, the front-pressing terminal tool slider, and the front-pressing terminal tool to move. At the same time, the front-pressing-end branching cam drives the front-pressing-end branching connecting rod, the front-pressing-end branching slider, and the front-pressing-end branching claw to move; wherein: the front-pressing-end branching rod, front The pressing end splitting slider and the front pressing end splitting claw cooperate to push the sub-wires after the splitting and stripping of the corresponding front section of the cable into the terminal to be riveted in the riveting station, and the front pressing terminal tool slides block and pressing the front terminal cutter, riveting and pressing the terminal and the sub-wire stripped of the corresponding front section of the cable together, and cutting off the terminal. The push pieces cooperate to push the front terminal strip forward in the front terminal material channel by a distance of one terminal, so that the previous pressed terminal exits the riveting station, and the next terminal to be pressed enters the riveting station;
所述打后端子部分,包括后压端驱动组件、后压端模块、后压端凸轮分线爪机构,所述后压端驱动组件包括后压端电机、后压端减速机、后压端同步轮、后压端同步带,所述后压端模块包括后端子料道、送后端子摆杆、送后端子推件、压后端子刀具滑块、压后端子刀具、送压后端子偏心轴,所述后压端凸轮分线爪机构包括后压端分线凸轮、后压端分线连杆、后压端分线滑块、后压端分线爪;其中:所述后压端驱动组件的后压端电机、后压端减速机、后压端同步轮、后压端同步带相配合,带动送压后端子偏心轴转动(实现压端、切断、送端动作)和带动后压端分线凸轮联动转动(实现分线动作),所述送压后端子偏心轴驱动送后端子摆杆、送后端子推件、压后端子刀具滑块、压后端子刀具动作,与此同时,所述后压端分线凸轮驱动后压端分线连杆、后压端分线滑块、后压端分线爪动作;其中:所述后压端分线连杆、后压端分线滑块、后压端分线爪相配合,将相应的后段排线的分线剥皮后的子线推送入铆压工位的待铆压端子中,所述压后端子刀具滑块、压后端子刀具相配合,将端子与相应的后段排线的分线剥皮后的子线铆压在一起,并将端子切断,与此同时,所述送后端子摆杆、送后端子推件相配合,将后端子料带在后端子料道中往前推送一个端子的距离,使前一个压好的端子退出铆压工位,后一个待压的端子进入铆压工位。The rear terminal part includes a rear pressure end drive assembly, a rear pressure end module, and a rear pressure end cam splitting claw mechanism, and the rear pressure end drive assembly includes a rear pressure end motor, a rear pressure end reducer, a rear pressure end Synchronous wheel, timing belt at the rear pressing end, the rear pressing end module includes the rear terminal material channel, the rear terminal swing lever, the rear terminal push piece, the rear terminal cutter slider, the rear terminal cutter, and the rear terminal eccentricity Shaft, the rear-pressing end cam thread-splitting claw mechanism includes a rear-pressing-end thread-splitting cam, a rear-pressing-end thread-splitting connecting rod, a rear-pressing-end thread-splitting slider, and a rear-pressing end thread-splitting claw; wherein: the rear-pressing end The rear pressure end motor, rear pressure end reducer, rear pressure end synchronous wheel, and rear pressure end synchronous belt of the drive assembly cooperate to drive the eccentric shaft of the rear pressure supply terminal to rotate (to realize the pressure end, cut off, and end delivery actions) and drive the rear end The line-splitting cam at the pressing end rotates in conjunction (to realize the line-splitting action), and the eccentric shaft of the post-pressing terminal drives the post-sending terminal swing lever, the post-sending terminal pusher, the post-pressing terminal cutter slider, and the post-pressing terminal cutter action, and this At the same time, the rear-pressing-end branching cam drives the rear-pressing-end branching connecting rod, the rear-pressing-end branching slider, and the rear-pressing-end branching claw to move; wherein: the rear-pressing-end branching rod, the rear-pressing end The splitting slider and the splitting claw of the rear pressing end cooperate to push the sub-wires after the splitting and stripping of the corresponding rear section of the cable into the terminal to be riveted in the riveting station, and the crimping terminal cutter slider Cooperate with the terminal cutter after pressing, riveting and pressing the terminal and the stripped sub-wire of the corresponding rear section of the cable together, and cutting off the terminal. The push pieces cooperate to push the rear terminal strip forward in the rear terminal material channel by a distance of one terminal, so that the previous pressed terminal exits the riveting station, and the latter terminal to be pressed enters the riveting station.
进一步,所述打前端子部分,还包括切端子废料带机构,该切端子废料带机构包括引导圆管、切废料刀及切废料刀驱动组件,使端子废料带从引导圆管导出至切断口后由切废料刀驱动组件带动切废料刀切断成短截后掉落至废料桶。Further, the front terminal part also includes a terminal scrap belt cutting mechanism, which includes a guide tube, a scrap cutter and a scrap cutter driving assembly, so that the terminal scrap belt is exported from the guide tube to the cutting opening Afterwards, the driving assembly of the waste cutting knife drives the waste cutting knife to cut into short pieces and then drop to the waste barrel.
进一步,所述成品退料部分,包括成品退料夹子机构、成品退料移动到位机构及成品接料盒,其中,所述成品退料移动到位机构包括退料滑轨滑块模组及退料位移驱动模组。Further, the finished product return part includes a finished product return clip mechanism, a finished product return movement mechanism and a finished product receiving box, wherein the finished product return movement mechanism includes a return slide rail slider module and a return Displacement drive module.
进一步,还包括平皮带部分,该平皮带部分包括平皮带及平皮带驱动组件,平皮带驱动组件驱动平皮带转动,将后段排线捋顺,避免后段排线弯曲,影响打后端子。Further, it also includes a flat belt part, the flat belt part includes a flat belt and a flat belt drive assembly, the flat belt drive assembly drives the flat belt to rotate, smooths the rear section of the cable, and avoids the bending of the rear section of the cable, which affects the rear terminal.
本发明具有以下优点:线材穿入过进线分线部分至切线剥线部分的切断工位后,由拉线部分夹住线材进线分线动作并拉出所需长度,切线剥线部分与前剥皮移位伺服机构、后剥皮部分配合,进行切断和前、后剥皮动作(首次切断的线材将被丢弃)。前移位模组机构将线材移动至前压端工位,前压端机构完成压端动作,前移位模组机构返回原点位由拉线部分将线材完成分线和拉线动作;切线剥线部分与前剥皮移位伺服机构、后剥皮部分配合,进行切断和前、后剥皮动作;剥皮部分的后剥皮移位伺服机构将线材移动至旋转工位,由旋转部分的旋转夹子机构夹住线材,此时,后剥皮移动机构返回原点位置,旋转部分的旋转伺服机构带动旋转夹子机构将线材旋转180度;后排线到位部分的后移位模组机构移动至旋转工位,后排线到位夹子机构接过线材,由后移位模组机构带动送至后压端工位,由后压端机构完成压端动作;成品退料机构接过线材放至接料盒,完成一次动作循环。排线与端子自动装配铆压设备设计合理,维护简单,满足所需工作能力及人机学要求,工作具有快、稳、准的特点。弥补了传统加工方式的缺陷,使原本繁杂的人工作业方式实现机械自动化科技生产,使生产效率得到大幅度提升,生产成本得到有效控制,产品品质得到强有力保证。The present invention has the following advantages: after the wire passes through the cutting station from the incoming wire splitting part to the wire cutting and stripping part, the wire pulling part clamps the wire into the wire splitting action and pulls out the required length. The stripping displacement servo mechanism and the back stripping part cooperate to perform cutting and front and back stripping actions (the first cut wire will be discarded). The front shifting module mechanism moves the wire to the front pressing end station, the front pressing end mechanism completes the pressing end action, and the front shifting module mechanism returns to the original position, and the wire pulling part completes the wire splitting and wire pulling action; the wire cutting and stripping part Cooperate with the front peeling shift servo mechanism and the rear peeling part to perform cutting and front and rear peeling actions; the rear peeling shift servo mechanism of the peeling part moves the wire to the rotating station, and the wire is clamped by the rotating clamp mechanism of the rotating part. At this time, the rear peeling moving mechanism returns to the original position, and the rotating servo mechanism of the rotating part drives the rotating clamp mechanism to rotate the wire by 180 degrees; The mechanism receives the wire and is driven by the rear shifting module mechanism to the rear pressing end station, and the rear pressing end mechanism completes the end pressing action; the finished product return mechanism receives the wire and puts it into the receiving box to complete an action cycle. The riveting and crimping equipment for cable and terminal automatic assembly is reasonable in design, easy in maintenance, meets the required working capacity and ergonomic requirements, and has the characteristics of fast, stable and accurate work. It makes up for the defects of traditional processing methods, enables the original complicated manual operation methods to realize mechanical automation technology production, greatly improves production efficiency, effectively controls production costs, and strongly guarantees product quality.
下面结合附图说明与具体实施方式,对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为排线的结构示意图;Figure 1 is a structural schematic diagram of the cable;
图2为端子料带的结构示意图;Fig. 2 is a structural schematic diagram of a terminal strip;
图3为整体结构示意图一;Figure 3 is a schematic diagram of the overall structure;
图4为整体结构示意图二;Figure 4 is a schematic diagram of the overall structure II;
图5为隐藏机箱后的整体结构示意图一;Figure 5 is a schematic diagram of the overall structure after the chassis is hidden;
图6为隐藏机箱后的整体结构示意图二;Figure 6 is a schematic diagram of the overall structure after the chassis is hidden;
图7为进线分线部分的结构示意图一;Figure 7 is a schematic diagram of the structure of the incoming line branching part;
图8为进线分线部分的结构示意图二;Figure 8 is a schematic diagram of the second part of the incoming line branch line;
图9分线机构的结构示意图一;Structural schematic diagram 1 of Fig. 9 branching mechanism;
图10为分线机构的结构示意图二;Fig. 10 is the structural schematic diagram II of the branching mechanism;
图11为刀片座与分线刀片的配合结构示意图一;Fig. 11 is a schematic diagram of the cooperation structure between the blade seat and the branching blade;
图12为刀片座与分线刀片的配合结构示意图二;Fig. 12 is a schematic diagram 2 of the cooperation structure of the blade seat and the branching blade;
图13为切线剥线部分的结构示意图一;Fig. 13 is a schematic diagram of the first structure of the wire cutting and stripping part;
图14为切线剥线部分的结构示意图二;Fig. 14 is a structural schematic diagram 2 of the wire cutting and stripping part;
图15为前、后端子送料及打前、后端子部分的结构示意图一;Figure 15 is a structural schematic diagram of the front and rear terminal feeding and the front and rear terminal parts;
图16为前、后端子送料及打前、后端子部分的结构示意图二;Fig. 16 is a structural schematic diagram 2 of front and rear terminal feeding and front and rear terminal parts;
图17为前、后端子送料及打前、后端子部分的结构示意图三;Figure 17 is a structural schematic diagram of the front and rear terminal feeding and the front and rear terminal part three;
图18为拉线部分的结构示意图;Fig. 18 is a structural schematic diagram of the cable part;
图19为后剥线部分的结构示意图;Figure 19 is a schematic structural view of the rear stripping part;
图20为后排线到位部分的结构示意图;Figure 20 is a schematic structural diagram of the part where the rear cable is in place;
图21为成品退料部分的结构示意图;Figure 21 is a schematic structural view of the finished product return part;
图22为旋转部分的结构示意图。Fig. 22 is a structural schematic diagram of the rotating part.
图中:排线01;端子02;人机界面部分03;机箱部分04;进线分线部分1;进线机构11;导线孔111;整线滚轮组112;导线料道113;分线机构12;分线气缸121;刀片座122;分线刀片123;导向滑槽124;导向滑块125;刀片安装腔126;刀片松紧孔127;刀片固定块128;刀片垫片129a;刀片挡板129b;压线机构13;压线气缸131;压线块模组132;前剥皮移位伺服机构14;前移位模组机构15;拉线部分2;拉线夹子机构21;拉线移位模组机构22;切线剥线部分3;上切刀剥刀机构31;上切刀311;前上剥刀312;后上剥刀313;下切刀剥刀机构32;下切刀321;前下剥刀322;后下剥刀323;刀具直线导轨33;刀具伺服电机34;正反牙双向丝杆35;调节旋钮36;吹胶皮装置;后剥皮部分4;后剥皮夹子机构41;后剥皮移位伺服机构42;后排线到位部分5;后排线到位夹子机构51;后移位模组机构52;前端子送料部分6;前端子架61;前端子卷纸马达62;前端子料带导向板63;打前端子部分7;前压端电机71;前压端减速机72;前压端同步轮73;前压端同步带74;前端子料道75;送前端子摆杆76;送前端子推件77;压前端子刀具滑块78;压前端子刀具79;送压前端子偏心轴;前压端分线凸轮711;前压端分线连杆712;前压端分线滑块713;前压端分线爪714;引导圆管715;切废料刀716;切废料刀驱动组件717;成品退料部分8;成品退料夹子机构81;成品退料移动到位机构82;成品接料盒83;旋转部分9;旋转夹子机构91;旋转伺服机构92。In the figure: cable 01; terminal 02; human-machine interface part 03; chassis part 04; incoming wire branching part 1; 12; split line cylinder 121; blade seat 122; split line blade 123; guide chute 124; guide slider 125; blade installation cavity 126; blade elastic hole 127; blade fixing block 128; blade gasket 129a; Crimping mechanism 13; Crimping cylinder 131; Crimping block module 132; Front peeling and shifting servo mechanism 14; Front shifting module mechanism 15; Cutting and stripping part 3; Upper cutting knife stripping knife mechanism 31; Upper cutting knife 311; Front upper stripping knife 312; Back upper stripping knife 313; Lower cutting knife stripping knife mechanism 32; Bottom peeling knife 323; cutter linear guide rail 33; cutter servo motor 34; positive and negative teeth bidirectional screw rod 35; adjustment knob 36; rubber blowing device; rear peeling part 4; rear peeling clip mechanism 41; rear peeling displacement servo mechanism 42; Rear cable in place part 5; rear cable in place clip mechanism 51; rear shift module mechanism 52; front terminal feeding part 6; front terminal frame 61; front terminal roll paper motor 62; front terminal strip guide plate 63; Front terminal part 7; front pressure end motor 71; front pressure end reducer 72; front pressure end synchronous wheel 73; front pressure end synchronous belt 74; front terminal material channel 75; 77; press the front terminal cutter slider 78; press the front terminal cutter 79; send the pressure front terminal eccentric shaft; the front pressure end branch line cam 711; Press end splitting claw 714; guiding round pipe 715; waste cutting knife 716; waste cutting knife drive assembly 717; finished product return part 8; finished product return clip mechanism 81; finished product return moving mechanism 82; finished product receiving box 83 ; Rotating part 9 ; Rotating clip mechanism 91 ; Rotating servo mechanism 92 .
具体实施方式Detailed ways
参见图1至22,本实施例所提供的排线与端子自动装配铆压方法,其所装配铆压的排线01是由多根子线排列组成的长线,端子在铆压切断前,是端子料带,即由多个端子02一个接一个间隔排列相连而成,包括如下步骤:Referring to Figures 1 to 22, in the riveting method for automatic assembly and crimping of cables and terminals provided in this embodiment, the riveted cable 01 assembled and crimped is a long line composed of multiple sub-wires, and the terminal is a terminal before riveting and cutting. The material strip is formed by connecting a plurality of terminals 02 one by one at intervals, including the following steps:
1)设置进线分线部分1,包括进线机构11、分线机构12、压线机构13、前剥皮移位伺服机构14、前移位模组机构15,其中,所述分线机构12包括分线气缸121、刀片座122、分线刀片123,所述分线刀片123排列设置在刀片座122上,且相互之间的距离与组成排线的子线的直径相适配;1) Set the incoming wire branching part 1, including the incoming line mechanism 11, the thread branching mechanism 12, the crimping mechanism 13, the front peeling shift servo mechanism 14, and the front shifting module mechanism 15, wherein the thread branching mechanism 12 It includes a line dividing cylinder 121, a blade seat 122, and a line dividing blade 123. The line dividing blades 123 are arranged on the blade seat 122, and the distance between them is adapted to the diameter of the sub-wires forming the line;
设置拉线部分2,包括拉线夹子机构21、拉线移位模组机构22;The cable part 2 is provided, including the cable clip mechanism 21 and the cable displacement module mechanism 22;
设置切线剥线部分3,包括上切刀剥刀机构31、下切刀剥刀机构32、刀具直线导轨33、刀具伺服电机34、正反牙双向丝杆35,其中,所述上切刀剥刀机构31设置在直线导轨33的上段,包括位于中间的上切刀,及位于上切刀两侧的前上剥刀、后上剥刀,所述下切刀剥刀机构32设置在直线导轨33的下段,包括位于中间的下切刀,及位于下切刀两侧的前下剥刀、后下剥刀,上切刀与下切刀相配合,将排线切断,前上剥刀与前下剥刀相配合,切入排线的外皮部分,后上剥刀与后下剥刀相配合,切入排线的外皮部分;A thread cutting and stripping part 3 is provided, including an upper cutter stripping mechanism 31, a lower cutter stripping mechanism 32, a cutter linear guide rail 33, a cutter servo motor 34, and a two-way screw rod 35 with positive and negative teeth. Mechanism 31 is arranged on the upper section of linear guide rail 33, comprises the upper cutter that is positioned at the middle, and the front upper stripping knife that is positioned at both sides of upper cutter, the back upper stripping knife, described lower cutter stripping knife mechanism 32 is arranged on the linear guide rail 33 The lower section includes the lower cutter in the middle, the front lower stripping knife and the rear lower stripping knife located on both sides of the lower cutter. The upper cutter and the lower cutter cooperate to cut off the cable. Cooperate, cut into the outer skin part of the cable, and the rear upper stripping knife cooperates with the rear lower stripping knife to cut into the outer skin part of the cable;
设置后剥皮部分4,包括后剥皮夹子机构41、后剥皮移位伺服机构42;A rear peeling part 4 is provided, including a rear peeling clip mechanism 41 and a rear peeling displacement servo mechanism 42;
设置后排线到位部分5,包括后排线到位夹子机构51、后移位模组机构52;Set the rear cable positioning part 5, including the rear cable positioning clip mechanism 51 and the rear shift module mechanism 52;
设置前端子送料部分6,包括前端子架61、前端子料盘(未示出)、前端子卷纸马达62、前端子料带导向板63;另外,需要说明的是,下述的后端子送料部分与前端子送料部分构造一致,因此,不做另外标号。The front terminal feeding part 6 is provided, including the front terminal frame 61, the front terminal material tray (not shown), the front terminal winding motor 62, and the front terminal strip guide plate 63; in addition, it should be noted that the following rear terminal The structure of the feeding part is the same as that of the front terminal, so there is no other label.
设置打前端子部分7,包括前压端驱动组件、前压端模块,其中,所述前压端模块包括前端子料道、压前端子刀具;另外,需要说明的是,下述的打后端子部分与打前端子部分构造一致,因此,不做另外标号。Set the front-pressing terminal part 7, including the front-pressing end drive assembly and the front-pressing-end module, wherein the front-pressing-end module includes the front-end terminal material channel and the front-pressing terminal cutter; in addition, it should be noted that the following post-pressing The structure of the terminal part is the same as that of the front terminal part, so there is no other label.
设置后端子送料部分,包括后端子架、后端子料盘、后端子卷纸马达、后端子料带导向板;Set the feeding part of the rear terminal, including the rear terminal frame, the rear terminal material tray, the rear terminal winding motor, and the rear terminal strip guide plate;
设置打后端子部分,包括后压端驱动组件、后压端模块,其中,所述后压端模块包括后端子料道、压后端子刀具;Set the post-press terminal part, including the post-press terminal drive assembly and the post-press terminal module, wherein the post-press terminal module includes a post-press terminal material channel and a post-press terminal tool;
设置成品退料部分8,包括成品退料夹子机构81、成品退料移动到位机构82;A finished product return part 8 is provided, including a finished product return clip mechanism 81 and a finished product return moving mechanism 82;
设置控制部分,该控制部分与上述各部分相连接,控制上述各部分协调运行;Set up a control part, which is connected to the above-mentioned parts and controls the coordinated operation of the above-mentioned parts;
2)将排线01穿过分线机构12至切线、剥线工位;2) Pass the cable 01 through the wire branching mechanism 12 to the wire cutting and stripping station;
3)分线机构12的分线气缸121带动刀片座122与分线刀片123压下,使分线刀片123切入排线12的子线与子线之间,拉线部分2的拉线夹子机构21将排线夹住,并由拉线部分2的拉线移位模组机构22拉出一段预先设定的分线距离,从而使分线刀片123将排线的该段分线距离的若干根子线切分开,分线完成后,分线机构12的分线气缸121带动刀片座122与分线刀片123抬起,此时,拉线部分2的拉线移位模组机构22再继续拉出一段预先设定的行进距离,使排线的分线位置进入到切线剥线部分3的切线、剥线工位,压线机构13的压线气缸压下;3) The line-splitting cylinder 121 of the line-splitting mechanism 12 drives the blade seat 122 and the line-splitting blade 123 to press down, so that the line-splitting blade 123 cuts between the sub-threads of the cable 12, and the wire-drawing clip mechanism 21 of the wire-drawing part 2 will The cable is clamped, and pulled out by the cable shifting module mechanism 22 of the cable part 2 for a preset line separation distance, so that the line separation blade 123 cuts several sub-wires of this section of the line separation distance. , after the wire splitting is completed, the wire splitting cylinder 121 of the wire splitting mechanism 12 drives the blade seat 122 and the wire splitting blade 123 to lift. Traveling distance, so that the splitting position of the cable enters the thread cutting and stripping station of the thread cutting and stripping part 3, and the thread pressing cylinder of the thread pressing mechanism 13 is pressed down;
4)切线剥线部分3工作,刀具伺服电机34带动正反牙双向丝杆35转动,进而带动上切刀剥刀机构31、下切刀剥刀机构32在刀具直线导轨33上相对移动,使上切刀与下切刀相配合,在分线后的排线的分线距离的中间位置,将排线切断,前上剥刀与前下剥刀相配合,切入排线的外皮部分,后上剥刀与后下剥刀相配合,切入排线的外皮部分;由前剥皮移位伺服机构14带动前段排线移动,实现前段排线的拉拔剥皮动作,由后剥皮部分4的后剥皮夹子机构41与后剥皮移位伺服机构42配合,从拉线部分接过后段排线并带动后段排线移动,实现拉拔剥皮动作;其中,丢弃首次切断、剥皮的后段排线;4) The thread cutting and stripping part 3 works, the cutter servo motor 34 drives the positive and negative teeth bidirectional screw rod 35 to rotate, and then drives the upper cutter stripping mechanism 31 and the lower cutter stripping mechanism 32 to move relatively on the cutter linear guide rail 33, so that the upper The cutting knife cooperates with the lower cutting knife to cut off the line at the middle position of the line separation distance after the line is divided. The knife cooperates with the rear lower stripping knife to cut into the outer skin part of the cable; the front stripping and shifting servo mechanism 14 drives the front section of the cable to move to realize the pulling and stripping action of the front section of the cable, and the rear stripping clip mechanism of the rear stripping part 4 41 cooperates with the rear peeling shift servo mechanism 42, connects the rear section of the cable from the pull wire part and drives the rear section of the cable to move, and realizes the pulling and peeling action; wherein, the rear section of the cable that is cut and peeled for the first time is discarded;
5)前移位模组机构15将前段排线送至打前端子部分7,前端子送料部分6将前端子送至打前端子部分7,并使前段排线的分线剥皮后的子线与前端子在前端子料道中对位准确,由前压端驱动组件驱动压前端子刀具将分线剥皮后的子线与前端子装配铆压在一起;5) The front shift module mechanism 15 sends the front section of the cable to the front terminal part 7, and the front terminal feeding part 6 sends the front terminal to the front terminal part 7, and makes the sub-wires of the front section of the cable stripped The alignment with the front terminal is accurate in the front terminal material channel, and the front terminal driving component drives the front terminal tool to rivet the sub-wire after the sub-wire stripping and the front terminal assembly together;
与此同时,后排线到位部分5的后排线到位夹子机构51与后移位模组机构52相配合,从后剥皮部分接过后段排线并送至打后端子部分,后端子送料部分将后端子送至打后端子部分,并使后段排线的分线剥皮后的子线与后端子在后端子料道中对位准确,由后压端驱动组件驱动压后端子刀具将分线剥皮后的子线与后端子装配铆压在一起,然后由成品退料部分的包括成品退料夹子机构与成品退料移动到位机构相配合,送到指定位置;At the same time, the rear cable in place clip mechanism 51 of the rear cable in place part 5 cooperates with the rear displacement module mechanism 52, and the rear section of the cable is connected from the rear stripping part and sent to the rear terminal part, and the rear terminal feeding part Send the rear terminal to the part of the rear terminal, and make the sub-wire after stripping the sub-wire of the rear section of the cable and the rear terminal be aligned accurately in the rear terminal material channel, and the rear terminal drive component drives the terminal cutter to divide the line The peeled sub-wire and the rear terminal are assembled and riveted together, and then the finished product return part, including the finished product return clip mechanism and the finished product return moving mechanism, are coordinated and sent to the designated position;
6)前移位模组机构将前段排线送至打前端子部分将分线剥皮后的子线与前端子装配铆压在一起之后,进行复位,然后重复步骤3)、4)、5)的运作,进入下一次循环。6) The front shifting module mechanism sends the front section of the cable to the front terminal part, after the stripped sub-wire and the front terminal are assembled and pressed together, reset, and then repeat steps 3), 4), and 5) operation, enter the next cycle.
进一步,步骤1)中,还包括如下步骤:设置旋转部分9,包括旋转夹子机构91、旋转伺服机构92;相对应地,步骤5)中,还包括如下步骤:旋转部分9从后剥皮部分接过后段排线,将后段排线旋转180度,后排线到位部分5的后排线到位夹子机构51与后移位模组机构52相配合,从旋转部分接过后段排线并送至打后端子部分。Further, in step 1), the following steps are also included: setting the rotating part 9, including a rotating clamp mechanism 91 and a rotating servo mechanism 92; correspondingly, in step 5), the following steps are also included: the rotating part 9 is connected from the rear peeling After the rear section of the cable, rotate the rear section of the cable by 180 degrees, the rear cable in place clip mechanism 51 of the rear cable in place part 5 cooperates with the rear shift module mechanism 52, and the rear section of the cable is connected from the rotating part and sent to Hit the rear terminal part.
参见图3至6,实施所述方法的排线与端子自动装配铆压设备,包括进线分线部分1、拉线部分2、切线剥线部分3、后剥皮部分4、后排线到位部分5、前端子送料部分6、打前端子部分7、后端子送料部分、打后端子部分、成品退料部分8、控制部分。Referring to Figures 3 to 6, the riveting equipment for automatically assembling and crimping wires and terminals implementing the method includes an incoming wire splitting part 1, a wire pulling part 2, a wire cutting and stripping part 3, a rear stripping part 4, and a rear wire arrangement part 5 , The front terminal feeding part 6, the front terminal part 7, the rear terminal feeding part, the rear terminal part, the finished product return part 8, and the control part.
参见图7至12,所述进线分线部分1,包括进线机构11、分线机构12、压线机构13、前剥皮移位伺服机构14、前移位模组机构15,其中,所述分线机构12包括分线气缸121、刀片座122、分线刀片123,所述分线刀片123排列设置在刀片座122上,且相互之间的距离与组成排线的子线的直径相适配。更具体地,所述刀片座122的两侧设有导向滑槽124,且该两侧的导向滑槽124与导向滑块125相配合,在分线气缸121的带动下,刀片座122通过导向滑槽124与导向滑块125相配合,进行移动,实现进刀、退刀;另外,安装基座等部件,用于设置固定导向滑块分线气缸等,在此不做赘述。作为替换,所述刀片座的两侧可以设置导向滑块,然后与导向滑槽相配合。更具体地,刀片的设置使倾斜式的,与排线的进线方向的夹角呈120°左右(也即是与进线方向的反向的夹角呈60°左右)。更具体地,所述刀片座122包括分线刀片安装腔126,该刀片安装腔126的一侧方设置有刀片松紧孔127,该刀片松紧孔127设有相适配的刀片松紧螺丝(图中未示出),刀片安装腔内靠近松紧孔的一侧设有刀片固定块128,刀片固定块128侧部设有与刀片松紧孔、刀片松紧螺丝相对应的固定盲孔,刀片固定块的后方设置有刀片垫片129a,所述分线刀片装配进刀片座的安装腔后,由刀片垫片间隔出与排线的单线的直径相适配的距离,松紧螺丝通过松紧孔与固定盲孔相配合,推顶刀片固定块,实现分线刀片的松紧。更具体地,所述刀片座在安装腔的后端设置刀片挡板129b,起到分线刀片顶紧受力作用,也可防止分线刀片装配过头。具体地,所述进线分线部分1,所述进线机构11包括导线孔111、整线滚轮组112、导线料道113及护线板,将排线线材整平捋顺;所述压线机构13包括压线气缸131及压线块模组132;所述前剥皮移位伺服机构包括前剥皮伺服电机、前剥皮滑轨滑块模组;所述前移位模组机构包括前位移伺服电机、前位移滑轨基座模组;所述进线机构11、分线机构12、压线机构13设置在前剥皮移位伺服机构14的前剥皮滑轨滑块模组上,由前剥皮伺服电机带动进行前后位移,实现前剥皮与复位动作,所述前剥皮移位伺服机构14设置在前移位模组机构15的前位移基座模组上,由前位移伺服电机带动进行左右位移,将排线线材送至打前端子部分的压端工位,完成压端动作返回原点位置,实现一次动作循环。其中,进行分线部分的工作原理大致如下,排线线材先由导线孔穿入,经过整线滚轮组、导线料道穿出,根据线材的P数调节好分线机构的刀片座中的分线刀片数量及位置,分线气缸压下,压线机构的压线气缸抬起,排线线材由拉线部分拉出一段距离(即分线距离)。分线完成后分线气缸抬起,压线气缸压下由前剥皮伺服移动实现剥皮动作。剥皮后由移位模组将线材送至压端工位,完成压端动作返回原点位置实现一次动作循环。Referring to Figures 7 to 12, the incoming line branching part 1 includes an incoming line mechanism 11, a line branching mechanism 12, a thread pressing mechanism 13, a front peeling and shifting servo mechanism 14, and a front shifting module mechanism 15, wherein the Described line dividing mechanism 12 comprises line dividing cylinder 121, blade seat 122, line dividing blade 123, and described line dividing blade 123 is arranged and arranged on the blade seat 122, and the distance between each other is the same as the diameter of the sub-wire that forms arranging line. adaptation. More specifically, guide chute 124 is provided on both sides of the blade seat 122, and the guide chute 124 on both sides cooperates with the guide slider 125. The chute 124 cooperates with the guide slider 125 to move to realize the feeding and retracting of the knife; in addition, parts such as the installation base are used to set the fixed guide slider dividing line cylinder, etc., and will not repeat them here. As an alternative, guide sliders can be provided on both sides of the blade seat, and then cooperate with the guide chute. More specifically, the setting of the blade is inclined, and the included angle with the incoming line direction of the cable is about 120° (that is, the included angle with the opposite direction of the incoming line is about 60°). More specifically, the blade holder 122 includes a branching blade mounting cavity 126, a blade elastic hole 127 is provided on one side of the blade mounting cavity 126, and a blade elastic hole 127 that is matched is provided with a blade elastic screw (in the figure). not shown), the blade mounting cavity is provided with a blade fixing block 128 near the side of the elastic hole, and the side of the blade fixing block 128 is provided with a fixed blind hole corresponding to the blade elastic hole and the blade elastic screw. A blade spacer 129a is provided. After the line-dividing blade is assembled into the installation cavity of the blade seat, the spacer is separated by the blade spacer to match the diameter of the single line of the cable, and the elastic screw is connected to the fixed blind hole through the elastic hole. Cooperate and push the top blade fixing block to realize the tightness of the splitting blade. More specifically, the blade holder is provided with a blade baffle 129b at the rear end of the mounting cavity, which acts as a force bearing against the line-splitting blade, and also prevents the line-splitting blade from being over-assembled. Specifically, in the line-entry part 1, the line-entry mechanism 11 includes a wire hole 111, a complete line roller group 112, a wire material channel 113 and a wire protection plate, and the wires are leveled and smoothed; The wire mechanism 13 includes a crimping cylinder 131 and a crimping block module 132; the front peeling displacement servo mechanism includes a front peeling servo motor and a front peeling slide rail slider module; the front displacement module mechanism includes a front displacement Servo motor, front displacement slide rail base module; the wire inlet mechanism 11, line branching mechanism 12, and line pressing mechanism 13 are arranged on the front peeling slide rail slider module of the front peeling displacement servo mechanism 14, by the front The peeling servo motor drives the front and rear displacements to realize the front peeling and reset action. The front peeling displacement servo mechanism 14 is arranged on the front displacement base module of the front displacement module mechanism 15, and is driven by the front displacement servo motor to perform left and right movements. Displacement, send the cable wire to the crimping station of the front terminal part, complete the crimping action and return to the original position, and realize a cycle of action. Among them, the working principle of the wire splitting part is roughly as follows. The cable wire is first penetrated through the wire hole, passed through the whole line roller group and the wire material channel, and adjusted according to the P number of the wire. The number and position of the wire blades, the line dividing cylinder is pressed down, the line pressing cylinder of the line pressing mechanism is lifted, and the cable is pulled out by the pulling part for a certain distance (that is, the line dividing distance). After the line splitting is completed, the line splitting cylinder is lifted up, and the line crimping cylinder is pressed down, and the front stripping servo moves to realize the stripping action. After peeling, the shifting module sends the wire to the crimping station, completes the crimping action and returns to the original position to complete an action cycle.
参见图18,所述拉线部分2,包括拉线夹子机构21、拉线移位模组机构22;Referring to FIG. 18 , the cable part 2 includes a cable clip mechanism 21 and a cable displacement module mechanism 22;
参见图13至14;所述切线剥线部分3,包括上切刀剥刀机构31、下切刀剥刀机构32、刀具直线导轨33、刀具伺服电机34、正反牙双向丝杆35,其中,所述上切刀剥刀机构31设置在直线导轨33的上段,包括位于中间的上切刀311,及位于上切刀两侧的前上剥刀312、后上剥刀313,所述下切刀剥刀机构32设置在直线导轨33的下段,包括位于中间的下切刀321,及位于下切刀两侧的前下剥刀322、后下剥刀323,上切刀与下切刀相配合,将排线切断,前上剥刀与前下剥刀相配合,切入排线的外皮部分,后上剥刀与后下剥刀相配合,切入排线的外皮部分;Referring to Figures 13 to 14; the thread cutting and stripping part 3 includes an upper cutter stripping mechanism 31, a lower cutter stripping mechanism 32, a cutter linear guide 33, a cutter servo motor 34, and a two-way screw rod 35 with positive and negative teeth, wherein, The upper cutter stripping mechanism 31 is arranged on the upper section of the linear guide rail 33, and includes an upper cutter 311 positioned in the middle, and a front upper peeler 312 and a rear upper peeler 313 positioned on both sides of the upper cutter. The stripping knife mechanism 32 is arranged on the lower section of the linear guide rail 33, including the lower cutting knife 321 positioned in the middle, and the preceding stripping knife 322 and the rear bottom stripping knife 323 positioned at both sides of the lower cutting knife. Line cutting, the front upper stripping knife cooperates with the front lower stripping knife to cut into the outer skin part of the cable, and the rear upper stripping knife cooperates with the rear lower stripping knife to cut into the outer skin part of the cable;
参见图19,所述后剥皮部分4,包括后剥皮夹子机构41、后剥皮移位伺服机构42;更具体地,所述后剥皮移位伺服机构42包括前后位移伺服机构(用于后剥皮)及左右移位伺服机构(用于将剥皮后的排线输送至指定位置,该指定位置可以是与后排线到位部分进线排线交接的位置,也可以是旋转部分的旋转夹子机构的位子);Referring to Figure 19, the rear peeling part 4 includes a rear peeling clip mechanism 41 and a rear peeling displacement servo mechanism 42; more specifically, the rear peeling displacement servo mechanism 42 includes a front and rear displacement servo mechanism (for rear peeling) And the left and right shift servo mechanism (used to transport the peeled cable to the designated position, the designated position can be the position where the incoming cable is connected with the rear cable in place, or the position of the rotating clip mechanism of the rotating part );
参见图20,所述后排线到位部分5,包括后排线到位夹子机构51、后移位模组机构52;Referring to Fig. 20, the rear cable positioning part 5 includes a rear cable positioning clip mechanism 51 and a rear shift module mechanism 52;
参见图15至17,所述前端子送料部分6,包括前端子架61、前端子料盘、前端子卷纸马达62、前端子料带导向板63;前端子料盘圆孔穿入固定轴由前端子架挡块固定至合适位置并保持可以自由转动,前端子料带从前端子料带导向板穿过进入前压端部分。Referring to Figures 15 to 17, the front terminal feeding part 6 includes a front terminal frame 61, a front terminal material tray, a front terminal winding motor 62, and a front terminal material strip guide plate 63; the front terminal material tray hole is inserted into the fixed shaft The front terminal strip is fixed to a suitable position by the stopper of the front terminal frame and kept free to rotate, and the front terminal strip passes through the front terminal strip guide plate and enters the front pressing end part.
所述打前端子部分7,包括前压端驱动组件、前压端模块,其中,所述前压端模块包括前端子料道、压前端子刀具;The front-pressing terminal part 7 includes a front-pressing end drive assembly and a front-pressing-end module, wherein the front-pressing-end module includes a front-pressing terminal material channel and a front-pressing terminal cutter;
所述后端子送料部分,包括后端子架、后端子料盘、后端子卷纸马达、后端子料带导向板;后端子料盘圆孔穿入固定轴由后端子架挡块固定至合适位置并保持可以自由转动,后端子料带从后端子料带导向板穿过进入后压端部分。The feeding part of the rear terminal includes the rear terminal frame, the rear terminal material tray, the rear terminal winding motor, and the rear terminal material tape guide plate; the round hole of the rear terminal material tray penetrates into the fixed shaft and is fixed to a suitable position by the rear terminal frame stopper And keep free to rotate, the rear terminal strip passes through the rear terminal strip guide plate and enters the rear pressure end part.
所述打后端子部分,包括后压端驱动组件、后压端模块,其中,所述后压端模块包括后端子料道、压后端子刀具;The post-pressing terminal part includes a post-pressing terminal drive assembly and a post-pressing terminal module, wherein the post-pressing terminal module includes a post-pressing terminal material channel and a post-pressing terminal cutter;
参见图22,所述成品退料部分8,包括成品退料夹子机构81、成品退料移动到位机构82;更具体地,还包括成品接料盒83。Referring to FIG. 22 , the finished product return part 8 includes a finished product return clamp mechanism 81 , a finished product return moving mechanism 82 ; more specifically, it also includes a finished product receiving box 83 .
所述控制部分,与上述各部分相连接,控制上述各部分协调运行。The control part is connected with the above-mentioned parts, and controls the coordinated operation of the above-mentioned parts.
在此,需要说明的是,自动化设备中所需要的:人机界面部分03,包括触摸屏、电源/点动/急停开关负责控制机器运行参数设置;机箱部分04,包括机台的供电,马达控制及PLC控制部分安装在此箱内;等等技术内容,在此不作赘述。为了有良好的操控与人机交互,本领域人员可以想到要设置相应的人机界面部分,另外,为了设备布局更加简洁科学,本领域人员能够想到要设置机箱部分,以及对各组成部分进行合理的布局。Here, what needs to be explained is that what is needed in the automation equipment: the man-machine interface part 03, including the touch screen, power/jog/emergency stop switch is responsible for controlling the machine operation parameter setting; the chassis part 04, including the power supply of the machine, the motor The control and PLC control parts are installed in this box; etc. technical content, which will not be repeated here. In order to have good control and human-computer interaction, those skilled in the art can think of setting up the corresponding man-machine interface. In addition, for a more concise and scientific equipment layout, those skilled in the art can think of setting up the chassis part and rationalizing each component. Layout.
具体地,还包括旋转部分9,该旋转部分包括旋转夹子机构91、旋转伺服机构92。某些情况下,客户对排线与端子的正反压端由需要,通过该旋转部分,可以实现排线两端的端子同箱压端,也可以实现排线两端的端子反向压端(即,当需要排线两端的端子的方向相反时,则需要旋转部分配合)。Specifically, a rotating part 9 is also included, and the rotating part includes a rotating clip mechanism 91 and a rotating servo mechanism 92 . In some cases, the customer needs the positive and negative pressure ends of the cable and the terminal. Through this rotating part, the terminals at both ends of the cable can be connected to the same box, and the reverse pressure of the terminals at both ends of the cable can also be realized (ie , when the direction of the terminals at both ends of the cable is required to be opposite, the rotation part needs to be matched).
具体地,所述切线剥线部分3,还包括调节旋钮36,该调节旋钮36与正反牙双向丝杆35相连接,(转动旋钮可手动)调节上切刀剥刀机构31与下切刀剥刀机构32之间张开和闭合的距离;还包括吹胶皮装置,该吹胶皮装置设置在上切刀剥刀机构31,包括两组吹气组件,分别对应上切刀与前上剥刀之间的位置、上切刀与后上剥刀之间的位置,将前、后段排线所剥出的胶皮吹走。更具体地,所述切线剥线部分的刀具伺服电机34通过联轴器连接正反牙双向丝杆35实现上切刀剥刀机构31、下切刀剥刀机构32的上下动作,调节脉冲数控制切断位置及剥皮深度。Specifically, the thread cutting and stripping part 3 also includes an adjustment knob 36, which is connected to the two-way screw rod 35 with positive and negative teeth, and (rotating the knob can be manually) adjusted to adjust the upper cutter stripping mechanism 31 and the lower cutter stripping mechanism. The distance between the opening and closing of the knife mechanism 32; also includes a rubber blowing device, which is arranged on the upper cutter stripping knife mechanism 31, including two groups of blowing components, respectively corresponding to the upper cutting knife and the front upper stripping knife. The position between the upper cutter and the rear upper stripping knife blows away the stripped rubber from the front and rear sections of the cable. More specifically, the cutter servo motor 34 of the wire cutting and stripping part is connected to the positive and negative two-way screw rod 35 through a coupling to realize the up and down movement of the upper cutter stripping mechanism 31 and the lower cutter stripping mechanism 32, and adjust the pulse number control Cutting position and peeling depth.
具体地,所述打前端子部分7,包括前压端驱动组件、前压端模块、前压端凸轮分线爪机构,所述前压端驱动组件包括前压端电机71、前压端减速机72、前压端同步轮73、前压端同步带74,所述前压端模块包括前端子料道75、送前端子摆杆76、送前端子推件77、压前端子刀具滑块78、压前端子刀具79、送压前端子偏心轴,所述前压端凸轮分线爪机构包括前压端分线凸轮711、前压端分线连杆712、前压端分线滑块713、前压端分线爪714;其中:所述前压端驱动组件的前压端电机、前压端减速机、前压端同步轮、前压端同步带相配合,带动送压前端子偏心轴转动(实现压端、切断、送端动作)和带动前压端分线凸轮联动转动(实现分线动作),所述送压前端子偏心轴驱动送前端子摆杆、送前端子推件、压前端子刀具滑块、压前端子刀具动作,与此同时,所述前压端分线凸轮驱动前压端分线连杆、前压端分线滑块、前压端分线爪动作;其中:所述前压端分线连杆、前压端分线滑块、前压端分线爪相配合,将相应的前段排线的分线剥皮后的子线推送入铆压工位的待铆压端子中,所述压前端子刀具滑块、压前端子刀具相配合,将端子与相应的前段排线的分线剥皮后的子线铆压在一起,并将端子切断,与此同时,所述送前端子摆杆、送前端子推件相配合,将前端子料带在前端子料道中往前推送一个端子的距离,使前一个压好的端子退出铆压工位,后一个待压的端子进入铆压工位;Specifically, the front-pressing terminal part 7 includes a front-pressing end drive assembly, a front-pressing-end module, and a front-pressing-end cam splitting claw mechanism, and the front-pressing-end drive assembly includes a front-pressing-end motor 71, a front-pressing-end deceleration Machine 72, front-pressing end synchronous wheel 73, front-pressing-end synchronous belt 74, described front-pressing-end module comprises front-end material path 75, front-end-delivering swing bar 76, front-end-delivery pusher 77, front-end-pressing tool slider 78. Front-pressing terminal cutter 79, eccentric shaft of the front-pressing terminal, the front-pressing-end cam branching claw mechanism includes a front-pressing-end branching cam 711, a front-pressing-end branching link 712, and a front-pressing-end branching slider 713. Front pressure end splitting claw 714; wherein: the front pressure end motor, the front pressure end reducer, the front pressure end synchronous wheel, and the front pressure end synchronous belt of the front pressure end drive assembly cooperate to drive the pressure supply front terminal The eccentric shaft rotates (to realize the action of pressing end, cutting off, and sending end) and drives the front-pressing end splitting cam to rotate in conjunction (realizing the splitting action). parts, front-pressing terminal cutter slider, and front-pressing terminal cutter action, at the same time, the front-pressing-end branching cam drives the front-pressing-end branching connecting rod, front-pressing-end branching slider, and front-pressing-end branching claw Action; wherein: the front-pressing-end branching link, the front-pressing-end branching slider, and the front-pressing-end branching claw cooperate to push the sub-wires of the corresponding front-section cable strips into the riveting press Among the terminals to be riveted, the front-press terminal cutter slider and the front-press terminal cutter cooperate to rivet and press the terminal and the sub-wires after the stripping of the corresponding front-section cable, and cut off the terminal. At the same time, the front terminal feeding swing lever and the front terminal pushing piece cooperate to push the front terminal strip forward in the front terminal material channel by a distance of one terminal, so that the previously pressed terminal exits the riveting station , the last terminal to be pressed enters the riveting station;
所述打后端子部分,包括后压端驱动组件、后压端模块、后压端凸轮分线爪机构,所述后压端驱动组件包括后压端电机、后压端减速机、后压端同步轮、后压端同步带,所述后压端模块包括后端子料道、送后端子摆杆、送后端子推件、压后端子刀具滑块、压后端子刀具、送压后端子偏心轴,所述后压端凸轮分线爪机构包括后压端分线凸轮、后压端分线连杆、后压端分线滑块、后压端分线爪;其中:所述后压端驱动组件的后压端电机、后压端减速机、后压端同步轮、后压端同步带相配合,带动送压后端子偏心轴转动(实现压端、切断、送端动作)和带动后压端分线凸轮联动转动(实现分线动作),所述送压后端子偏心轴驱动送后端子摆杆、送后端子推件、压后端子刀具滑块、压后端子刀具动作,与此同时,所述后压端分线凸轮驱动后压端分线连杆、后压端分线滑块、后压端分线爪动作;其中:所述后压端分线连杆、后压端分线滑块、后压端分线爪相配合,将相应的后段排线的分线剥皮后的子线推送入铆压工位的待铆压端子中,所述压后端子刀具滑块、压后端子刀具相配合,将端子与相应的后段排线的分线剥皮后的子线铆压在一起,并将端子切断,与此同时,所述送后端子摆杆、送后端子推件相配合,将后端子料带在后端子料道中往前推送一个端子的距离,使前一个压好的端子退出铆压工位,后一个待压的端子进入铆压工位。The rear terminal part includes a rear pressure end drive assembly, a rear pressure end module, and a rear pressure end cam splitting claw mechanism, and the rear pressure end drive assembly includes a rear pressure end motor, a rear pressure end reducer, a rear pressure end Synchronous wheel, timing belt at the rear pressing end, the rear pressing end module includes the rear terminal material channel, the rear terminal swing lever, the rear terminal push piece, the rear terminal cutter slider, the rear terminal cutter, and the rear terminal eccentricity Shaft, the rear-pressing end cam thread-splitting claw mechanism includes a rear-pressing-end thread-splitting cam, a rear-pressing-end thread-splitting connecting rod, a rear-pressing-end thread-splitting slider, and a rear-pressing end thread-splitting claw; wherein: the rear-pressing end The rear pressure end motor, rear pressure end reducer, rear pressure end synchronous wheel, and rear pressure end synchronous belt of the drive assembly cooperate to drive the eccentric shaft of the rear pressure supply terminal to rotate (to realize the pressure end, cut off, and end delivery actions) and drive the rear end The line-splitting cam at the pressing end rotates in conjunction (to realize the line-splitting action), and the eccentric shaft of the post-pressing terminal drives the post-sending terminal swing lever, the post-sending terminal pusher, the post-pressing terminal cutter slider, and the post-pressing terminal cutter action, and this At the same time, the rear-pressing-end branching cam drives the rear-pressing-end branching connecting rod, the rear-pressing-end branching slider, and the rear-pressing-end branching claw to move; wherein: the rear-pressing-end branching rod, the rear-pressing end The splitting slider and the splitting claw of the rear pressing end cooperate to push the sub-wires after the splitting and stripping of the corresponding rear section of the cable into the terminal to be riveted in the riveting station, and the crimping terminal cutter slider Cooperate with the terminal cutter after pressing, riveting and pressing the terminal and the stripped sub-wire of the corresponding rear section of the cable together, and cutting off the terminal. The push pieces cooperate to push the rear terminal strip forward in the rear terminal material channel by a distance of one terminal, so that the previous pressed terminal exits the riveting station, and the latter terminal to be pressed enters the riveting station.
具体地,所述打前端子部分,还包括切端子废料带机构,该切端子废料带机构包括引导圆管715、切废料刀716及切废料刀驱动组件717,使端子废料带从引导圆管导出至切断口后由切废料刀驱动组件带动切废料刀切断成短截后掉落至废料桶。Specifically, the front terminal part also includes a terminal scrap belt cutting mechanism, which includes a guide tube 715, a scrap knife 716, and a scrap knife drive assembly 717, so that the terminal scrap belt is pulled from the guide tube After exporting to the cutting port, the waste cutting knife drive assembly drives the waste cutting knife to cut into short pieces and then drop to the waste barrel.
具体地,所述成品退料部分8,包括成品退料夹子机构81、成品退料移动到位机构82及成品接料盒83,其中,所述成品退料移动到位机构包括退料滑轨滑块模组及退料位移驱动模组。Specifically, the finished product return part 8 includes a finished product return clip mechanism 81, a finished product return moving mechanism 82 and a finished product receiving box 83, wherein the finished product return moving mechanism includes a material return slide rail slider Module and ejection displacement drive module.
具体地,还包括平皮带部分,该平皮带部分包括平皮带及平皮带驱动组件,平皮带驱动组件驱动平皮带转动,将后段排线捋顺,避免后段排线弯曲,影响打后端子。Specifically, it also includes a flat belt part. The flat belt part includes a flat belt and a flat belt driving assembly. The flat belt driving assembly drives the flat belt to rotate, smooths the rear section of the cable, and avoids the bending of the rear section of the cable, which affects the rear terminal. .
最后,需要说明的是,为了运行更加科学流畅,整机设备可以配套设置一些监测、反馈装置或机构,如三色灯、传感、限位等等,在此不做赘述。另外,实施例中所提及的某些夹子机构、移动伺服机构(模组)、滑轨滑块模组等,本领域人员能够清楚知道其构成,并实施。另外,对于铆压刀具、分线爪等的具体工作部分的结构,可根据端子或者排线单线的大小、形状作出适应性调整,在此不做具体限定,但基本是类似于八字形或者V字形的结构(可参见附图所示),本领域人员能够实施。其他在实施例中不能详尽的部分,本领域人员结合相关描述与附图,亦能进行有效可行的实施,达到排线与端子自动装配铆压的效果。Finally, it needs to be explained that in order to run more scientifically and smoothly, the whole machine equipment can be equipped with some monitoring and feedback devices or mechanisms, such as three-color lights, sensors, limit positions, etc., which will not be described here. In addition, persons skilled in the art can clearly understand and implement certain clip mechanisms, moving servo mechanisms (modules), slide rail slider modules, etc. mentioned in the embodiments. In addition, for the structure of specific working parts such as riveting cutters and wire splitting claws, adaptive adjustments can be made according to the size and shape of the terminal or the single wire of the cable. There is no specific limitation here, but it is basically similar to a figure-eight or a V shape. The structure of the font (can be referred to as shown in the accompanying drawings), those skilled in the art can implement. For other parts that cannot be detailed in the embodiments, those skilled in the art can also carry out effective and feasible implementation in combination with relevant descriptions and drawings, so as to achieve the effect of automatic assembly and riveting of wiring and terminals.
本发明并不限于上述实施方式,采用与本发明上述实施例相同或近似的技术特征,而得到的其他排线与端子自动装配铆压方法及设备,均在本发明的保护范围之内。The present invention is not limited to the above-mentioned embodiments, and other cable and terminal automatic assembly riveting methods and equipment obtained by using the same or similar technical features as the above-mentioned embodiments of the present invention are within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610907194.2A CN106253022B (en) | 2016-10-18 | 2016-10-18 | Automatic assembly riveting method and equipment for flat cable and terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610907194.2A CN106253022B (en) | 2016-10-18 | 2016-10-18 | Automatic assembly riveting method and equipment for flat cable and terminal |
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| JP6949788B2 (en) * | 2018-08-02 | 2021-10-13 | 矢崎総業株式会社 | Terminal crimping device and terminal crimping method |
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| CN111370966B (en) * | 2020-03-25 | 2021-06-04 | 佛山市澳蕴电子科技有限公司 | Electric connector, automatic pressing device and method for flat cable and wiring terminal |
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| JP5088956B2 (en) * | 2008-02-08 | 2012-12-05 | 矢崎総業株式会社 | Production automation support equipment |
| CN102361204B (en) * | 2011-10-01 | 2013-06-05 | 蒙功尧 | Full automatic busbar terminal crimping device and crimping method and terminal crimping machine |
| CN202797583U (en) * | 2012-07-15 | 2013-03-13 | 天津市德盛源电子有限公司 | Wire stripping and crimping all-in-one machine |
| CN203760821U (en) * | 2014-01-18 | 2014-08-06 | 徐中 | Reversing mechanism for fully automatic two-wire parallel terminal crimping machine |
| CN204441693U (en) * | 2015-04-01 | 2015-07-01 | 姜宗来 | The front servo module of full-automatic cable terminal press |
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Effective date of registration: 20180920 Address after: 523000 first floor of A building, 87 Liang Jia Road, Dongguan village, Shijie Town, Dongguan, Guangdong. Applicant after: Dongguan city focus Machinery Equipment Co., Ltd. Address before: 341410 8 Longling Road, Longling Town, Nankang District, Ganzhou, Jiangxi Applicant before: Jiangxi Bailaige Technology Co., Ltd. |
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Effective date of registration: 20190402 Address after: 523000 Second Floor of Building A, No. 87 Minghua Road, Liangjiacun, Shijie Town, Dongguan City, Guangdong Province Patentee after: Focus-DG Automatic Technology Co., Ltd. Address before: 523000 first floor of A building, 87 Liang Jia Road, Dongguan village, Shijie Town, Dongguan, Guangdong. Patentee before: Dongguan city focus Machinery Equipment Co., Ltd. |