CN106240076A - 一种童车用遮阳棚板 - Google Patents

一种童车用遮阳棚板 Download PDF

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CN106240076A
CN106240076A CN201610722682.6A CN201610722682A CN106240076A CN 106240076 A CN106240076 A CN 106240076A CN 201610722682 A CN201610722682 A CN 201610722682A CN 106240076 A CN106240076 A CN 106240076A
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panel
layer
cloth
bed
sunshade
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田焱燕
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Zhejiang Dong Ma Baby Ltd By Share Ltd
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    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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    • B32LAYERED PRODUCTS
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    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J17/00Weather guards for riders; Fairings or stream-lining parts not otherwise provided for
    • B62J17/08Hoods protecting the rider
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L29/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
    • C08L29/02Homopolymers or copolymers of unsaturated alcohols
    • C08L29/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
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    • B32B2262/10Inorganic fibres
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

本发明涉及一种童车用遮阳棚板,包括基材、内衬板和面板;所述基材、内衬板和面板依次层叠并粘合;所述面板包括面料布料层、缝编布料层和遮阳基材层;所述遮阳基材层和面料布料层分别连接在所述缝编布料层的上下两面;所述内衬板包括玻璃纤维层、隔音层和隔热层;所述面料布料层上设有抗菌层;与现有技术相比,通过在面料布料层上设有抗菌层,使整个童车用遮阳棚板均具有杀菌作用,同时,设置隔音层和隔热层,使得遮阳棚板具有良好的隔音、吸音和隔热的作用,设置玻璃纤维层,提高了整个遮阳棚板的韧性都柔韧度,具有良好的力学性能,结构简单使用。

Description

一种童车用遮阳棚板
技术领域
本发明属于汽车配件技术领域,具体涉及一种童车用遮阳棚板。
背景技术
儿童电动车作为一种儿童用品,由于其优良的性能,深受儿童的喜欢。
随着社会的发展,生活水平的提高,慢慢的人们逐渐从基本的物质生活转变成追求更多的精神生活。目前的儿童车也是越来越多样化。
当前童车内饰行业越来越趋向于高性能、环保型、低碳、低VOC的发展趋势,对汽车顶棚的要求也越来越高。汽车顶棚遮阳棚板产品除了具有提高车内装饰性的作用外,还起隔音、吸音和隔热的作用;现有童车用遮阳棚板的结构是由基材、填充材料和表皮材料组成,可对汽车内部进行良好的装饰,增强人在车内的舒适感。现有技术的汽车顶棚内饰板抗断裂能力差、隔音降噪效果差且容易滋生细菌。
针对上述技术问题,故需要进行改进。
发明内容
本发明是为了克服上述现有技术中的缺陷,提供一种结构简单牢固、使用方便、具有良好的隔音、吸音和隔热的作用,同时具有杀菌能力强、抗菌效果好的童车用遮阳棚板。
为了达到以上目的,本发明所采用的技术方案是:一种童车用遮阳棚板,包括包括基材、内衬板和面板;所述基材、内衬板和面板依次层叠并粘合;所述面板包括面料布料层、缝编布料层和遮阳基材层;所述遮阳基材层和面料布料层分别连接在所述缝编布料层的上下两面;所述内衬板包括玻璃纤维层、隔音层和隔热层;所述面料布料层上设有抗菌层。
作为本发明的一种优选方案,所述隔音层位于玻璃纤维层与隔热层之间;隔音层由若干吸音棉装置组成,相邻吸音棉装置之间留有间隙,且若干吸音棉装置等距布设于玻璃纤维层与隔热层之间。
作为本发明的一种优选方案,所述吸音棉装置由无纺布和聚丙烯混纺而成。
作为本发明的一种优选方案,所述玻璃纤维层由玻璃纤维布浸以环氧酚醛树脂胶经烘干后压制而成;隔热层由装饰板和海绵板压制而成。
作为本发明的一种优选方案,所述面料布料层由纤维材料制成,所述缝编布料层内为棉絮纤维织物,所述遮阳基材层为由无纺布材料制成。
作为本发明的一种优选方案,所述面料布料层的厚度为0.2mm,缝编布料层的厚度为0.1mm,遮阳基材层的厚度为0.2mm。
作为本发明的一种优选方案,所述玻璃纤维层的厚度与基材厚度相同,隔音层的厚度为隔热层的厚度的2/3~3/4。
作为本发明的一种优选方案,所述抗菌层由以下质量百分比的材料组成:聚乙烯醇15-20份,载银沸石1-5份,去离子水60-70份,壳聚糖3~10份,溶菌酶1~10份。
作为本发明的一种优选方案,所述抗菌层各组分质量比为:聚乙烯醇20份,载银沸石5份,去离子水70份,壳聚糖5份,溶菌酶5份。
本发明的有益效果是:与现有技术相比,通过在面料布料层上设有抗菌层,使整个童车用遮阳棚板均具有杀菌作用,同时,设置隔音层和隔热层,使得遮阳棚板具有良好的隔音、吸音和隔热的作用,设置玻璃纤维层,提高了整个遮阳棚板的韧性都柔韧度,具有良好的力学性能,结构简单使用。
附图说明
图1是本发明实施例结构示意图;
图中附图标记:基材1,面料布料层2,缝编布料层3,遮阳基材层4,面料布料层5,隔音层6,吸音棉装置6-1,隔热层7,抗菌层8。
具体实施方式
下面结合附图对本发明实施例作详细说明。
实施例1:如图1所示,一种童车用遮阳棚板,包括包括基材1、内衬板和面板;所述基材1、内衬板和面板依次层叠并粘合;所述面板包括面料布料层2、缝编布料层3和遮阳基材层4;所述遮阳基材层4和面料布料层2分别连接在所述缝编布料层3的上下两面;所述内衬板包括玻璃纤维层5、隔音层6和隔热层7;所述面料布料层2上设有抗菌层8,通过在面料布料层上设有抗菌层8,使整个童车用遮阳棚板均具有杀菌作用;同时,设置隔音层6和隔热层7,使得遮阳棚板具有良好的隔音、吸音和隔热的作用,设置玻璃纤维层5,提高了整个遮阳棚板的韧性都柔韧度,具有良好的力学性能,结构简单使用。
隔音层6位于玻璃纤维层5与隔热层7之间;隔音层6由若干吸音棉装置6-1组成,相邻吸音棉装置6-1之间留有间隙,且若干吸音棉装置6-1等距布设于玻璃纤维层5与隔热层7之间;采用上述方案,可以大大降低了童车在使用过程中从外界发出的的噪音,同时,也使得整个遮阳棚板结构更加坚固。
相邻吸音棉装置6-1之间留有间隙,在节省材料的同时,使得噪音在传递过程中有一个相对缓冲区域,是多种噪音通过吸音棉装置6-1与空隙相抵触,使得隔音和吸音的效果达到最佳状态。
吸音棉装置6-1由无纺布和聚丙烯混纺而成;使得该内衬板层次布置合理,可以有效的隔绝童车外的噪音,吸收童车内噪音,外观美观大方,安装方便。
玻璃纤维层5由玻璃纤维布浸以环氧酚醛树脂胶经烘干后压制而成;隔热层7由装饰板和海绵板压制而成;所述玻璃纤维层5还能进一步提高所述童车遮阳棚板的拉伸强度、弹性系数和拒水性;本发明对所述玻璃纤维层5的种类没有特别地限定,可以根据童车遮阳棚板的应用条件进行选择,例如,所述玻璃纤维可以选自无碱玻璃纤维和/或中碱玻璃纤维。在所述纤维材料中,玻璃纤维的长度通常可以在0.2mm以上。
面料布料层2由纤维材料制成,所述缝编布料层3内为棉絮纤维织物,所述遮阳基材层4为由无纺布材料制成;面料布料层2的厚度为0.2mm,缝编布料层3的厚度为0.1mm,遮阳基材层4的厚度为0.2mm;玻璃纤维层5的厚度与基材1厚度相同,隔音层6的厚度为隔热层7的厚度的2/3~3/4。
面料布料层2由纤维材料制成的,该方法能够使得缝编布料层3与遮阳基材层4的连接工序更加简单,从而提高了生产效率;另外,面料布料层2在于缝编布料层3与遮阳基材层4进行模压的过程中,纤维材料中的聚乙烯熔融后能够实现与遮阳基材层4的粘结,使产品的成型性能好,合格率高。
抗菌层8由以下质量百分比的材料组成:聚乙烯醇15-20份,载银沸石1-5份,去离子水60-70份,壳聚糖3~10份,溶菌酶1~10份。
实施例2:
本实施例内容与实施例1内容基本相同,相同部分内容不在重复,与实施例1不同的是:本实施例中抗菌层8各组分质量比为:聚乙烯醇20份,载银沸石5份,去离子水70份,壳聚糖5份,溶菌酶5份。
实施例3:
本实施例内容与实施例1内容基本相同,相同部分内容不在重复,与实施例1不同的是:本实施例中抗菌层8各组分质量比为:聚乙烯醇15份,载银沸石2份,去离子水60份,壳聚糖4份,溶菌酶6份。
实施例4:
本实施例内容与实施例1内容基本相同,相同部分内容不在重复,与实施例1不同的是:抗菌层8由以下质量百分比的材料组成:聚乙烯醇18份,载银沸石3份,去离子水65份,壳聚糖8份,溶菌酶9份。
实施例5:
本实施例内容与实施例1内容基本相同,相同部分内容不在重复,与实施例1不同的是:抗菌层8由以下质量百分比的材料组成:聚乙烯醇17份,载银沸石2份,去离子水66份,壳聚糖5份,溶菌酶4份。
实施例6:
本实施例内容与实施例5内容基本相同,相同部分内容不在重复,本实施例中抗菌层8由以下质量百分比的材料组成:聚乙烯醇17份,载银沸石2份,去离子水66份,壳聚糖5份,溶菌酶4份。
与实施例5不同的是:本方案中将聚乙烯醇的重量份由17份调整至19份,载银沸石的重量份由2份调整至5份,申请人发现,调整上述两种组分以后,可以得到更加混合均匀的抗菌层8,同时使得抗菌层8与面料布料层2的结合更加稳定。
实施例7:
本实施例内容与实施例4内容基本相同,相同部分内容不在重复,本实施例中抗菌层8由以下质量百分比的材料组成:聚乙烯醇18份,载银沸石3份,去离子水65份,壳聚糖8份,溶菌酶9份。
与实施例4不同的是:本方案中将去离子水的重量份由65份调整至70份,壳聚糖的重量份由8份调整至2份,申请人发现,调整上述两种组分以后,可以提高和改善抗菌层8的塑性和粘胶度;获得一种强度高、塑性好并且可以抗菌的杀菌的抗菌层8。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现;因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
尽管本文较多地使用了图中附图标记:基材1,面料布料层2,缝编布料层3,遮阳基材层4,面料布料层5,隔音层6,吸音棉装置6-1,隔热层7,抗菌层8等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。

Claims (9)

1.一种童车用遮阳棚板,其特征在于:包括基材(1)、内衬板和面板;所述基材(1)、内衬板和面板依次层叠并粘合;所述面板包括面料布料层(2)、缝编布料层(3)和遮阳基材层(4);所述遮阳基材层(4)和面料布料层(2)分别连接在所述缝编布料层(3)的上下两面;所述内衬板包括玻璃纤维层(5)、隔音层(6)和隔热层(7);所述面料布料层(2)上设有抗菌层(8)。
2.根据权利要求1所述的一种童车用遮阳棚板,其特征在于:所述隔音层(6)位于玻璃纤维层(5)与隔热层(7)之间;隔音层(6)由若干吸音棉装置(6-1)组成,相邻吸音棉装置(6-1)之间留有间隙,且若干吸音棉装置(6-1)等距布设于玻璃纤维层(5)与隔热层(7)之间。
3.根据权利要求2所述的一种童车用遮阳棚板,其特征在于:所述吸音棉装置(6-1)由无纺布和聚丙烯混纺而成。
4.根据权利要求2所述的一种童车用遮阳棚板,其特征在于:所述玻璃纤维层(5)由玻璃纤维布浸以环氧酚醛树脂胶经烘干后压制而成;隔热层(7)由装饰板和海绵板压制而成。
5.根据权利要求1所述的一种童车用遮阳棚板,其特征在于:所述面料布料层(2)由纤维材料制成,所述缝编布料层(3)内为棉絮纤维织物,所述遮阳基材层(4)为由无纺布材料制成。
6.根据权利要求5所述的一种童车用遮阳棚板,其特征在于:所述面料布料层(2)的厚度为0.2mm,缝编布料层(3)的厚度为0.1mm,遮阳基材层(4)的厚度为0.2mm。
7.根据权利要求2所述的一种童车用遮阳棚板,其特征在于:所述玻璃纤维层(5)的厚度与基材(1)厚度相同,隔音层(6)的厚度为隔热层(7)的厚度的2/3~3/4。
8.根据权利要求1所述的一种童车用遮阳棚板,其特征在于:所述抗菌层(8)由以下质量百分比的材料组成:聚乙烯醇15-20份,载银沸石1-5份,去离子水60-70份,壳聚糖3~10份,溶菌酶1~10份。
9.根据权利要求8所述的一种童车用遮阳棚板,其特征在于:所述抗菌层(8)各组分质量比为:聚乙烯醇20份,载银沸石5份,去离子水70份,壳聚糖5份,溶菌酶5份。
CN201610722682.6A 2016-08-24 2016-08-24 一种童车用遮阳棚板 Pending CN106240076A (zh)

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CN107651073A (zh) * 2017-08-31 2018-02-02 浙江栋马童车股份有限公司 一种用于童车的外壳板
CN110735495A (zh) * 2019-10-23 2020-01-31 嘉兴赢创实业有限公司 一种隔热效果好顶棚用的pc板

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