CN106239172A - Robotic assembly system - Google Patents
Robotic assembly system Download PDFInfo
- Publication number
- CN106239172A CN106239172A CN201610818943.4A CN201610818943A CN106239172A CN 106239172 A CN106239172 A CN 106239172A CN 201610818943 A CN201610818943 A CN 201610818943A CN 106239172 A CN106239172 A CN 106239172A
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- CN
- China
- Prior art keywords
- installing plate
- wire
- panel beating
- electricity
- electricity cabinet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of robotic assembly system, including controlling organization, be provided with presetting data, controlling organization and panel beating mechanism, element automatic clamping mounting mechanism, wire pretreatment mechanism, self routing mechanism and automatic detection mechanism are connected；Panel beating mechanism, installing plate or electricity cabinet are punched by it according to presetting data；Element automatic clamping mounting mechanism, cashier's office in a shop cuts rail, fluting and element card dress according to presetting data at installing plate or electricity；Wire pretreatment mechanism, processes conductor length according to presetting data and numbers wire；Self routing mechanism, the wire after processing wire pretreatment mechanism is arranged on installing plate or electricity cashier's office in a shop according to presetting data by it；Automatic detection mechanism, whether its detection is consistent with the presetting upper presetting data in control system through arrange position and connecting of installing plate or electricity wire cashier's office in a shop.Present invention achieves the automatic assembling to electricity cabinet or installing plate, and improve efficiency of assembling and the accuracy of assembling.
Description
Technical field
The present invention relates to a kind of intelligent automation system, particularly to a kind of robotic assembly system.
Background technology
Along with the development of society, electrical control progressively becomes the important component part of all kinds of manufacturing machine, and factory now
Electrical automation system used be typically by the conventional low electrical equipment such as the various choppers used, catalyst, relay with
The modern intelligent control equipment combination such as PLC, converter, touch screen is assembled into electrical control cabinet, simultaneously also by control system
Control, measurement, signal, protect, the function combinations such as regulation together, be arranged in production scene or control room.Therefore switch board
Assembly technology require to become increasingly complex, but at present assembling process the most mostly relies on and manually completes, thus, often occur
The problems such as assembling standard differs, inefficiency, and error rate is high, and assembly cost is high.
Summary of the invention
It is an object of the invention to solve at least the above, and the advantage that at least will be described later is provided.
It is a still further object of the present invention to provide a kind of robotic assembly system, its achieve to electricity cabinet or installing plate from
Dynamic assembling, and improve efficiency of assembling and the accuracy of assembling.
In order to realize according to object of the present invention and further advantage, it is provided that a kind of robotic assembly system, including:
Controlling organization, is provided with presetting data, described controlling organization and panel beating mechanism, element automatic clamping dress
Mechanism, wire pretreatment mechanism, self routing mechanism and automatic detection mechanism connect；
Described panel beating mechanism, installing plate or electricity cabinet are punched by it according to described presetting data；
Described element automatic clamping mounting mechanism, it is arranged on the downstream of described panel beating mechanism, accepts and add through described panel beating
Work mechanism processing after described installing plate or electricity cabinet, and according to described presetting data described installing plate or electricity cashier's office in a shop cut rail,
Fluting and element card fill；
Described wire pretreatment mechanism, it processes conductor length according to presetting data and numbers wire；
Described self routing mechanism, it is positioned at described element automatic clamping mounting mechanism downstream, accepts through described element automatic clamping
Described installing plate after mounting mechanism processing or electricity cabinet, and by through to the wire after the process of described wire pretreatment mechanism according to described
Presetting data are arranged on described installing plate or electricity cashier's office in a shop；And
Described automatic detection mechanism, it is arranged on the downstream of described self routing mechanism, accepts through described automatic wiring machine
Described installing plate after structure processing or electricity cabinet, detect through described installing plate or electricity wire cashier's office in a shop arrange position and connect whether with
The described presetting upper presetting data in described control system are consistent.
Preferably, in described robotic assembly system, described panel beating mechanism, described element automatic clamping mounting mechanism
And by installing plate described in conveyer belt transmission or electricity cabinet between described self routing mechanism.
Preferably, in described robotic assembly system, described panel beating mechanism includes: AGV dolly and panel beating add
Work robot, described RGV dolly carries described installing plate or electricity cabinet, and is conveyed at described panel beating robot, institute
State panel beating robot to be connected with described controlling organization, according to punctured data on controlling organization to described installing plate or electricity cabinet punching.
Preferably, in described robotic assembly system, described element automatic clamping mounting mechanism includes: wire casing is semi-automatic to be cut
Cutting mill, guide rail semi auto cutting machine and card element robot；
Described installing plate or electricity cabinet are cut rail according to presetting data and are processed by described guide rail semi auto cutting machine, described
Wire casing semi auto cutting machine carries out slot treatment according to presetting data to described installing plate or electricity cabinet；Described card element robot
According to presetting data, the described installing plate after slotting and cutting rail process or electricity cabinet are carried out element card dress.
Preferably, in described robotic assembly system, described wire pretreatment mechanism is wire harness preprocess system.
Preferably, in described robotic assembly system, described self routing mechanism is routing machine people.
Preferably, in described robotic assembly system, described automatic detection mechanism is inspecting manipuator.
Preferably, in described robotic assembly system, also include assist transportation mechanical hand, its be arranged on described automatically
Near testing agency, by the described installing plate and being consistent with described presetting data after described automatic detection mechanism is checked or electricity
Cabinet transports next system of processing.
Preferably, in described robotic assembly system, also include that multiple safety barrier, the plurality of safety barrier enclose
Protect in described panel beating mechanism, described element automatic clamping mounting mechanism, described wire pretreatment mechanism, described self routing mechanism
Outside with described automatic detection mechanism..
The present invention at least includes following beneficial effect:
The first, the enforcement of native system, makes factory enter the fully e-manufacturing stage, has got through from design from the hierarchy of skill
To logistics, to the whole passages produced, protect to product, all of electronic drawing, product BOM, technological process, material conveying etc. all may be used
With by digital means simulation instantaneous transmission, by Database vendors, form multi-level Row control and information feedback, real
The good interaction in each stages such as now production, logistics, research and development, product guarantor, sets up organically, has the production body of certain adaptive ability
System, produces for further wisdom and lays good basis；
The second, native system uses Flexible Production theory, energy autonomous classification and the multiple production status of process, to adapt to now
Diversification on market, the trend of scatteredization；Intelligent assembly system can meet a production line and produce the demand of Multiple Type simultaneously,
System is independently identified judging, and selects predetermined production decision to produce, and changes stages of labor sequence fast, has little influence on production；
The capacity efficiency of system is no longer limited by quantity on order, and the order of multi-varieties and small-batch more can highlight its performance advantage flexibly,
Produce stability and high efficiency, really realize product customization production model；
3rd, native system improves efficiency, has saved cost, production equipment and computer and can independently process 75～80%
Value chain, only remain a small amount of job demand and be accomplished manually, headcount reduce while, production capacity promotes several times；With
Time, constant product quality is controlled, and qualification rate improves, and the First Pass Yield of product can reach more than 99%；The product time of delivery contracts
Short by 50%.
Part is embodied by the further advantage of the present invention, target and feature by description below, and part also will be by this
Invention research and practice and be understood by the person skilled in the art.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to description literary composition
Word can be implemented according to this.
Should be appreciated that used herein such as " have ", " comprising " and " including " term do not allot one or many
Other element individual or the existence of a combination thereof or interpolation.
As it is shown in figure 1, the present invention provides a kind of robotic assembly system, including: controlling organization, panel beating mechanism, unit
Part automatic clamping mounting mechanism, wire pretreatment mechanism, self routing mechanism and automatic detection mechanism.
Panel beating mechanism, between element automatic clamping mounting mechanism and self routing mechanism by conveyer belt transmission installing plate or
Electricity cabinet.
Be provided with presetting data on controlling organization 6, controlling organization 6 and panel beating mechanism, element automatic clamping mounting mechanism,
Wire pretreatment mechanism, self routing mechanism and automatic detection mechanism connect, and wherein, presetting data include: pore size data, hole
Position data, rail length data, wire casing length data, component mounting position data and conductor length data.
Installing plate or electricity cabinet are punched by panel beating mechanism according to presetting data；Concrete: panel beating mechanism
Including: AGV dolly 3 and panel beating robot 10, RGV dolly 3 carries installing plate or electricity cabinet, and is conveyed to panel beating
At robot 10, panel beating robot 10 is connected with controlling organization 6, beats installing plate or electricity cabinet according to punctured data on controlling organization
Hole；
Panel beating robot 10 carries out the deep processing of perforate and through hole, native system according to the perforate data anticipated
Contain Liang Tai robot and a high power laser process equipment.
Element automatic clamping mounting mechanism is arranged on the downstream of panel beating mechanism, accepts the peace after panel beating mechanism processes
Dress plate or electricity cabinet, and cashier's office in a shop cut rail, fluting and element card dress according to presetting data at installing plate or electricity；Concrete: element is certainly
Dynamic installed body includes: wire casing semi auto cutting machine 1, guide rail semi auto cutting machine 2 and card element robot 9；Guide rail is semi-automatic
Installing plate or electricity cabinet are cut rail according to presetting data and are processed by cutting machine 2, and wire casing semi auto cutting machine 1 is according to default fixed number
Slot treatment is carried out according to installing plate or electricity cabinet；Card element robot 9 according to presetting data to through fluting with cut rail and process
After installing plate or electricity cabinet carry out element card dress.Element automatic clamping mounting mechanism is identified also by mechanical hand automatically according to layout
Card loads solid.
Wire pretreatment mechanism processes conductor length according to presetting data and numbers wire；Concrete wire pretreatment
Mechanism is wire harness preprocess system 4；Wire harness preprocess system 4 is according to clustered data, and automatically for line, the fixed length carrying out wire rod is cut
Cut, cutting of crust, the laser incising code of wire identifier and carry out ultrasonic melting weldering, multiple wire rod can be automatically processed.
Self routing mechanism is positioned at element automatic clamping mounting mechanism downstream, accepts the peace after element automatic clamping mounting mechanism is processed
Dress plate or electricity cabinet, and the wire after processing wire pretreatment mechanism is arranged on installing plate or electric cabinet according to presetting data
On；Particularly as follows: self routing mechanism is routing machine people 8；
The wire handled well collected by mechanical hand, according to specified path, uses three-dimensional imaging identification technology, obtains installing hole
Accurate location, is attached firm by wire and original paper, and completes the operation of self routing, and native system contains Liang Tai robot
And a set of three dimensional vision system.
Automatic detection mechanism is arranged on the downstream of self routing mechanism, accepts the installing plate after self routing mechanism processes
Or electricity cabinet, detect through whether arrange position and connecting of installing plate or electricity wire cashier's office in a shop presets in the upper of control system with presetting
Given data is consistent, and concrete automatic detection mechanism is inspecting manipuator 7.
After wire has all connected, inspecting manipuator is entered with the data in wire table by wire numbering and link position
Row intelligent comparison, checks connection state and circulates a notice of problem points, personnel process.
Also including assist transportation mechanical hand 5 in native system, assist transportation mechanical hand 5 is arranged near automatic detection mechanism,
The described installing plate and being consistent with presetting data after automatic detection mechanism is checked or electricity cabinet are transported next system of processing.
Native system also including, multiple safety barrier 11, multiple safety barriers 11 are gone along with sb. to guard him at panel beating mechanism, element certainly
Dynamic installed body, wire pretreatment mechanism, self routing mechanism and the outside of automatic detection mechanism.
Although embodiment of the present invention are disclosed as above, but it is not restricted in description and embodiment listed
Using, it can be applied to various applicable the field of the invention completely, for those skilled in the art, and can be easily
Realizing other amendment, therefore under the general concept limited without departing substantially from claim and equivalency range, the present invention does not limit
In specific details with shown here as the legend with description.
Claims (9)
1. a robotic assembly system, it is characterised in that including:
Controlling organization, is provided with presetting data, described controlling organization and panel beating mechanism, the installation of element automatic clamping
Structure, wire pretreatment mechanism, self routing mechanism and automatic detection mechanism connect；
Described panel beating mechanism, installing plate or electricity cabinet are punched by it according to described presetting data；
Described element automatic clamping mounting mechanism, it is arranged on the downstream of described panel beating mechanism, accepts through described panel beating machine
Described installing plate after structure processing or electricity cabinet, and cashier's office in a shop cut rail, fluting according to described presetting data at described installing plate or electricity
Fill with element card；
Described wire pretreatment mechanism, it processes conductor length according to presetting data and numbers wire；
Described self routing mechanism, it is positioned at described element automatic clamping mounting mechanism downstream, accepts and install through described element automatic clamping
Described installing plate after structure processing or electricity cabinet, and by the wire after described wire pretreatment mechanism is processed according to described default
Given data is arranged on described installing plate or electricity cashier's office in a shop；And
Described automatic detection mechanism, it is arranged on the downstream of described self routing mechanism, accepts and add through described self routing mechanism
Whether the described installing plate after work or electricity cabinet, detect through described installing plate or electricity wire cashier's office in a shop arrangement position and connect with described
The presetting upper presetting data in described control system are consistent.
2. robotic assembly system as claimed in claim 1, it is characterised in that described panel beating mechanism, described element are certainly
Move between installed body and described self routing mechanism by installing plate described in conveyer belt transmission or electricity cabinet.
3. robotic assembly system as claimed in claim 1, it is characterised in that described panel beating mechanism includes: AGV dolly
With panel beating robot, described RGV dolly carries described installing plate or electricity cabinet, and is conveyed to described panel beating machine
At people, described panel beating robot is connected with described controlling organization, according to punctured data on controlling organization to described installing plate or electricity
Cabinet punches.
4. robotic assembly system as claimed in claim 1, it is characterised in that described element automatic clamping mounting mechanism includes: line
Groove semi auto cutting machine, guide rail semi auto cutting machine and card element robot；
Described installing plate or electricity cabinet are cut rail according to presetting data and are processed by described guide rail semi auto cutting machine, described wire casing
Semi auto cutting machine carries out slot treatment according to presetting data to described installing plate or electricity cabinet；Described card element robot according to
Presetting data carry out element card dress to the described installing plate after slotting and cutting rail process or electricity cabinet.
5. robotic assembly system as claimed in claim 1, it is characterised in that described wire pretreatment mechanism is wire harness pre-add
Work system.
6. robotic assembly system as claimed in claim 1, it is characterised in that described self routing mechanism is routing machine
People.
7. robotic assembly system as claimed in claim 1, it is characterised in that described automatic detection mechanism is detection machinery
Hands.
8. robotic assembly system as claimed in claim 1, it is characterised in that also including assist transportation mechanical hand, it is arranged
Near described automatic detection mechanism, described in and being consistent with described presetting data after described automatic detection mechanism is checked
Installing plate or electricity cabinet transport next system of processing.
9. robotic assembly system as claimed in claim 1, it is characterised in that also include multiple safety barrier, the plurality of
Safety barrier go along with sb. to guard him described panel beating mechanism, described element automatic clamping mounting mechanism, described wire pretreatment mechanism, described from
Dynamic wiring mechanism and the outside of described automatic detection mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610818943.4A CN106239172B (en) | 2016-09-13 | 2016-09-13 | robot assisted assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610818943.4A CN106239172B (en) | 2016-09-13 | 2016-09-13 | robot assisted assembly system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106239172A true CN106239172A (en) | 2016-12-21 |
| CN106239172B CN106239172B (en) | 2018-03-30 |
Family
ID=57598773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610818943.4A Active CN106239172B (en) | 2016-09-13 | 2016-09-13 | robot assisted assembly system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106239172B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405487A (en) * | 2019-09-04 | 2019-11-05 | 苏州铜盟电气有限公司 | A kind of full-automation process equipment |
| CN110535053A (en) * | 2019-09-11 | 2019-12-03 | 哈工大机器人（山东）智能装备研究院 | Disk cabinet assembly system |
| CN113196601A (en) * | 2018-12-21 | 2021-07-30 | 利塔尔两合公司 | Method for wiring electrical components of an electrical switching device arranged on a mounting plate |
| CN115133463A (en) * | 2022-08-01 | 2022-09-30 | 中国重汽集团济南动力有限公司 | Quick wiring mechanism of car pencil |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113196601A (en) * | 2018-12-21 | 2021-07-30 | 利塔尔两合公司 | Method for wiring electrical components of an electrical switching device arranged on a mounting plate |
| CN113196601B (en) * | 2018-12-21 | 2024-03-26 | 利塔尔两合公司 | Method for wiring electrical components of an electrical switching apparatus arranged on a mounting plate |
| CN110405487A (en) * | 2019-09-04 | 2019-11-05 | 苏州铜盟电气有限公司 | A kind of full-automation process equipment |
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| CN115133463A (en) * | 2022-08-01 | 2022-09-30 | 中国重汽集团济南动力有限公司 | Quick wiring mechanism of car pencil |
| CN115133463B (en) * | 2022-08-01 | 2024-02-09 | 中国重汽集团济南动力有限公司 | Quick wiring mechanism of car pencil |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106239172B (en) | 2018-03-30 |
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