CN106238416A - Inflation/deflation solves cassette pipeline cleaner automatically - Google Patents

Inflation/deflation solves cassette pipeline cleaner automatically Download PDF

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Publication number
CN106238416A
CN106238416A CN201610601843.6A CN201610601843A CN106238416A CN 106238416 A CN106238416 A CN 106238416A CN 201610601843 A CN201610601843 A CN 201610601843A CN 106238416 A CN106238416 A CN 106238416A
Authority
CN
China
Prior art keywords
inflation
wiper
deflation
automatically
pipeline cleaner
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610601843.6A
Other languages
Chinese (zh)
Other versions
CN106238416B (en
Inventor
曹宇光
甄莹
张士华
孙永泰
史永晋
崔希君
黄小光
宋明
胡雪扬
王明辰
贺娅娅
李云鹏
辛露
衣海娇
李勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Petroleum East China
Sinopec Shengli Petroleum Engineering Corp
Original Assignee
China University of Petroleum East China
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China University of Petroleum East China filed Critical China University of Petroleum East China
Priority to CN201610601843.6A priority Critical patent/CN106238416B/en
Publication of CN106238416A publication Critical patent/CN106238416A/en
Application granted granted Critical
Publication of CN106238416B publication Critical patent/CN106238416B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/02Details of apparatuses or methods for cleaning pipes or tubes
    • B08B2209/027Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
    • B08B2209/04Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Pipe Accessories (AREA)

Abstract

The invention belongs to tubing pigging technology field, in particular it relates to a kind of inflation/deflation solves cassette pipeline cleaner automatically.Inflation/deflation solves cassette pipeline cleaner automatically, automatically cassette pipeline cleaner direction of advance is solved along inflation/deflation, erection device, packing ring, wiper main shaft are arranged by sequentially coaxially line after forward direction, erection device is fixed on wiper main shaft by packing ring, wiper main shaft is that inflation/deflation solves cassette pipeline cleaner main body automatically, inflation/deflation can cause integral inclined after automatically solving cassette pipeline cleaner blocking, makes its righting complete automatic unfreezing by the inflation process being positioned at air bag outside erection device.Relative to prior art, the wiper blocking of the present invention processes without human intervention, and control module can judge wiper state according to the data of leather cup pressure transducer transmission, automatically implements unfreezing operation after determining wiper blocking;Cleaning task can be continued after wiper unfreezing, and pipeline itself will not have been caused any harm.

Description

Inflation/deflation solves cassette pipeline cleaner automatically
Technical field
The invention belongs to tubing pigging technology field, in particular it relates to a kind of inflation/deflation automatically to solve cassette pipeline clear Pipe device.
Background technology
Wiper is one of effective tool of cleaning pipeline, it is adaptable to clean various pipeline, and corrosion-free to pipeline, relatively In chemical flush and high pressure water washing, there is the advantage of uniqueness.But the use of wiper brings some problems, hold most Incident fault is wiper blocking.After wiper blocking, positioning difficulty is relatively big, pipe cutting or change pipe and will result in huge loss, So how processing wiper blocking fault is the problem needing emphasis to explore.
Existing wiper Anti-blockage technology, is concentrated mainly on the reversely recovery of wiper, head-on assault and self-destruction three Aspect.Reversely absorption method is typically only applicable to the pipeline that pipeline configuration is uncomplicated and shorter, and need to configure pull rope or other Clamping device.The method of frontal attack generally comprises sharp shaped material crush method or high-pressure spray method.But sharp shaped material crush method is the most right The position generation injury that pipe deforming is protruding, thus cause pipe leakage;High-pressure spray method needs specific construction equipment, can only The pipeline that cleaning length is shorter, and be not suitable for some specific construction site.Though the mode of self-destruction flows after may insure that pipeline unfreezing Body normally circulates, but cannot proceed pigging work.
Summary of the invention
For overcoming the defect of prior art, the present invention provides a kind of inflation/deflation automatically to solve cassette pipeline cleaner, this device Wiper state can be judged under control module effect, realize the gas cylinder automatic inflatable/air to air bag by air pump, then real Automatic unfreezing after existing wiper blocking, will not cause any harm to pipeline, can guarantee that what pigging worked proceeds simultaneously, Can complete short, elongated and the cleaning of labyrinth pipeline, it is achieved the prune job under pipelines operating mode, and can realize many Secondary unfreezing.
For achieving the above object, the present invention uses following proposal:
Inflation/deflation solves cassette pipeline cleaner automatically, including: erection device, packing ring, wiper main shaft;Automatic along inflation/deflation Solving cassette pipeline cleaner direction of advance, erection device, packing ring, wiper main shaft are arranged by sequentially coaxially line after forward direction, righting Device is fixed on wiper main shaft by packing ring, and wiper main shaft is that inflation/deflation solves cassette pipeline cleaner main body automatically, fills Venting can cause integral inclined after automatically solving cassette pipeline cleaner blocking, swollen by being positioned at the inflation of air bag outside erection device Swollen process makes its righting complete automatic unfreezing.
Relative to prior art, there is advantages that
1, wiper blocking processes without human intervention, and control module can be sentenced according to the data of leather cup pressure transducer transmission Disconnected wiper state, implements unfreezing operation after determining wiper blocking automatically;Can continue after wiper unfreezing to clean and appoint Business, and pipeline itself will not be caused any harm.
2, after wiper unfreezing, control module can control air pump and the gas in air bag is transmitted back to gas cylinder, so that gas Capsule recovers original non-unfreezing state, has not both interfered with continuing to run with of wiper, can repeat when again there is blocking again to solve Card work, it is achieved repeatedly unfreezing.
3, during unfreezing, control module can be according to the aeration quantity of wiper difference blocking extent control air bag, therefore, and should Wiper can complete the cleaning of the pipeline to short, elongated and labyrinth, it is achieved the prune job under pipelines operating mode.
Accompanying drawing explanation
Fig. 1 is that the inflation/deflation in normal pigging operation solves cassette pipeline cleaner cross-sectional schematic automatically;
Fig. 2 be in Fig. 1 A-A to cross-sectional schematic;
Fig. 3 is that the inflation/deflation in normal pigging operation solves cassette pipeline cleaner erection device front elevational schematic automatically;
Fig. 4 is that the inflation/deflation in normal pigging operation solves cassette pipeline cleaner erection device schematic side view automatically;
Fig. 5 is that the inflation/deflation in normal pigging operation automatically solves cassette pipeline cleaner erection device and cuts open to schematic diagram;
Fig. 6 is that the inflation/deflation in unfreezing operation solves cassette pipeline cleaner cross-sectional schematic automatically;
Fig. 7 be in Fig. 6 A-A to cross-sectional schematic;
Fig. 8 is that the inflation/deflation in unfreezing operation solves cassette pipeline cleaner erection device front elevational schematic automatically;
Fig. 9 is that the inflation/deflation in unfreezing operation solves cassette pipeline cleaner erection device schematic side view automatically;
Figure 10 is that the inflation/deflation in unfreezing operation automatically solves cassette pipeline cleaner erection device and cuts open to schematic diagram;
Figure 11 is control module schematic diagram;
Figure 12 is gas transmission structure schematic diagram;
In figure: 1, erection device, 2, packing ring, 3, wiper main shaft, 4, air bag, 5, gasbag pressure sensor, 6, air bag valve Door, 7, air bag appendix, 8, righting wheel rim, 9, control module, 10, gas cylinder, 11, gas cylinder valve, 12, valve, 13, leather cup, 14, Leather cup pressure transducer, 15, wiper fastening bolt, 16, micro-control unit, 17, air pump control module, 18, air pump, 19, gas Capsule fastening bolt, 20, leather cup pressing plate, 21, gas cylinder appendix, 22, fastening bolt bolt hole.
Detailed description of the invention
As shown in Figures 1 to 12, inflation/deflation solves cassette pipeline cleaner automatically, including: erection device 1, packing ring 2, pigging Device main shaft 3;Automatically solve cassette pipeline cleaner direction of advance along inflation/deflation, erection device 1, packing ring 2, wiper main shaft 3 are by front The most sequentially coaxially line is arranged, and erection device 1 is fixed on wiper main shaft 3 by packing ring 2, and wiper main shaft 3 is inflation/deflation Automatically solving cassette pipeline cleaner main body, inflation/deflation can cause integral inclined, pass through after automatically solving cassette pipeline cleaner blocking The inflation process being positioned at air bag 4 outside erection device 1 makes its righting complete automatic unfreezing.
As shown in Figure 1, Figure 2, shown in Fig. 6, Fig. 7, wiper main shaft 3 is cavity type structure, fixing on wiper main shaft 3 outer wall setting Putting four leather cups 13, each two leather cup 13 is one group, has two groups, and first group of leather cup 13 is enclosed within the front end of wiper main shaft 3, the Two groups of leather cups 13 are enclosed within the tail end of wiper main shaft 3;Leather cup 13 external diameter has certain magnitude of interference relative to internal diameter of the pipeline to be cleaned, and one As be 2%-5%, can realize the sealing between wiper and tube wall, and carry out hydrops in pipeline and solid impurity pushing clear Sweep;Leather cup pressing plate 20 is arranged on the outer wall of wiper main shaft 3, and after being positioned at leather cup 13, leather cup 13 fastens spiral shell by wiper Bolt 15 is fixed on leather cup pressing plate 30, to be supported leather cup 13.
It is peripheral that leather cup pressure transducer 14 is uniformly distributed in leather cup 13, for gathering leather cup 13 in wiper running Pressure data.
As shown in Figure 1, Figure 2, shown in Fig. 6, Fig. 7, gas cylinder 10 is arranged in wiper main shaft 3, internal equipped with compressed gas;Gas cylinder Appendix 21 is arranged at gas cylinder 10 front end, compresses transfer of gas in gas cylinder 10;Gas cylinder valve 11 is arranged at gas cylinder gas transmission On pipe 21;Valve 12 is arranged at gas cylinder 10 rear end, is used for as gas cylinder 10 make-up gas.
Packing ring 2 is made up of elastomeric material, is used for supporting erection device 1, and the extruding of leather cup 13 is made by buffering erection device 1 With.
Erection device 1 includes righting wheel rim 8, air bag 4, control module 9, and its diameter is less than pipe diameter for clearance, normally The motion of wiper is not interfered with during pigging operation;
Righting wheel rim 8 is integrated steel structure, is erection device 1 basis assembling and support;
Six air bags 4 are fixed on righting wheel rim 8 outer wall side by air bag fastening bolt 19, and are circumferentially uniformly distributed; Air bag 4 deviates from the side at erection device 1 center and gasbag pressure sensor 5 is distributed, and is used for gathering gas in wiper running The pressure data of capsule 4;It is provided with air bag appendix 7 near the side at erection device 1 center, air bag appendix 7 is provided with air bag Valve 6;
Control module 9 is fixed on the center of erection device 1 by righting wheel rim 8, coaxial with erection device 1;Control module 9 is wrapped Include: micro-control unit 16, air pump control module 17, air pump 18, three is sequentially connected;
Micro-control unit 16 by signal transmitting apparatus respectively with airbag valve 6, gas cylinder valve 11, gasbag pressure sensor 5, storage pressure sensor 14 is connected, and leather cup 13 pressure data and the gasbag pressure that can receive leather cup pressure transducer 14 transmission pass Air bag 4 pressure data of sensor 5 transmission, and judge wiper whether blocking according to these data, then control the tactile of unfreezing operation Send out or stop;
Air pump control module 17 can control triggering and the stopping of air pump 8 duty under the order of micro-control unit 16;
Air pump 18 front end connects air bag appendix 7, and rear end connects gas cylinder appendix 21;Air pump 18 is in running order and gas When capsule valve 6 and gas cylinder valve 11 are opened simultaneously, compressed gas can pass sequentially through gas cylinder 10, gas cylinder appendix 21, air pump 18, gas Capsule appendix 7, eventually arrives at air bag 4, it is achieved the gas cylinder 10 gas transmission to air bag 4.
Operation principle of the present invention is as follows:
Inflation/deflation solves cassette pipeline cleaner when advancing in the duct automatically, can go out due to pipe deforming, the reason such as the most curved Existing blocking, is now easily caused the inclination of pig body, so that no longer sealing between leather cup 13 and the tube wall of a certain position, Leather cup pressure transducer 14 on this leather cup 13 passes to leather cup 13 pressure data of control module 9 and will reduce therewith.Control Micro-control unit 16 in module 9 judges wiper blocking state and the leather cup of pressure anomaly according to leather cup 13 pressure data signal After 13 positions, will be respectively to air pump control module 19, gas cylinder valve 11 and the gas of pressure anomaly leather cup 13 corresponding position The airbag valve 6 of capsule 4 transmits ventilating control signal, and after air pump control module 17 receives ventilating control signal, air pump 18 starts Inflation work.Gas cylinder valve 11 is opened successively with airbag valve 6, and the compressed gas in gas cylinder 10 is passed sequentially through gas cylinder by air pump 18 Valve 11 and airbag valve 6 are transmitted to the air bag 4 of pressure anomaly leather cup 13 corresponding position.Along with aeration quantity increases, this gas Capsule 4 gradually expands, and the wiper tilted is had certain traction centralizing function.Hereafter, irrigate, clearly along with the continuation of pumped (conveying) medium Pipe device back pressure persistently increases, air bag 4 traction righting and pumped (conveying) medium promotion dual function under, the wiper of inclination by Gradually setting back, the leather cup 13 of former pressure anomaly position recovers sealing state with tube wall, and meanwhile, leather cup pressure transducer 14 passes Leather cup 13 pressure data passed recovers normal.Hereafter, back pressure continues to increase, until overcoming the wiper resistance of motion, it is achieved it is again Start.
After wiper is restarted, all leather cup pressure transducers 14 are transferred to leather cup 13 pressure data of control module 9 Be normal value, the micro-control unit 16 in control module 9 will be transferred to respectively air pump control module 17, gas cylinder valve 11 and Airbag valve 6 is exitted control signal, and after air pump control module 17 receives venting control signal, air pump 18 starts operation of exitting, Gas in air bag 4 is transferred back in gas cylinder 10 by passing sequentially through airbag valve 6 and gas cylinder valve 11.When gasbag pressure senses Device 5 passes to air bag 4 pressure data of control module 9 when reaching setting value, and control module 9 can be respectively to air pump control module 17, gas cylinder valve 11 and airbag valve 6 transmit silence signal, and air pump control module 17 controls air pump 18 and quits work, gas Bottle valve 11 and airbag valve 6 are closed, and wiper recovers normal pigging state.When again there is blocking, above-mentioned mistake will be repeated Journey.

Claims (10)

1. inflation/deflation solves a cassette pipeline cleaner automatically, including: erection device, packing ring, wiper main shaft;Its feature exists In: automatically solve cassette pipeline cleaner direction of advance along inflation/deflation, erection device, packing ring, wiper main shaft by after forward direction successively Being coaxially set, erection device is fixed on wiper main shaft by packing ring, and wiper main shaft is that inflation/deflation solves cassette pipe automatically Road pig body, inflation/deflation can cause integral inclined after automatically solving cassette pipeline cleaner blocking, by being positioned at erection device The inflation process of outside air bag makes its righting complete automatic unfreezing.
Inflation/deflation the most according to claim 1 solves cassette pipeline cleaner automatically, it is characterised in that: wiper main shaft is empty Cavity structure, wiper spindle outer wall is fixedly installed four leather cups, and each two leather cup is one group, has two groups, first group of skin Bowl is enclosed within the front end of wiper main shaft, and second group of leather cup is enclosed within the tail end of wiper main shaft;Leather cup external diameter is relative to pipe to be cleaned Road internal diameter has certain magnitude of interference, generally 2%-5%, leather cup pressing plate to be arranged on the outer wall of wiper main shaft, be positioned at leather cup it After, leather cup is fixed on leather cup pressing plate by wiper fastening bolt.
3. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-2, it is characterised in that: leather cup pressure sensing It is peripheral that device is uniformly distributed in leather cup, for gathering the pressure data of leather cup in wiper running.
4. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-3, it is characterised in that: gas cylinder is arranged at clearly In pipe device main shaft, internal equipped with compressed gas;Gas cylinder appendix is arranged at gas cylinder front end, and gas cylinder valve is arranged at gas cylinder appendix On;Valve is arranged at gas cylinder rear end.
5. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-4, it is characterised in that: packing ring is by rubber material Material is made.
6. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-5, it is characterised in that: erection device includes Righting wheel rim, air bag, control module, its diameter is less than pipe diameter for clearance.
7. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-6, it is characterised in that: righting wheel rim is whole Body steel design, six air bags are fixed on righting wheel rim outer wall side by air bag fastening bolt, and are circumferentially uniformly distributed;Gas Capsule deviates from the side at erection device center and gasbag pressure sensor is distributed, and is provided with air bag near the side at erection device center defeated Trachea, air bag appendix is provided with airbag valve.
8. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-7, it is characterised in that: control module is by holding up Positive wheel rim is fixed on the center of erection device, coaxial with erection device;Control module includes: micro-control unit, air pump control mould Block, air pump, three is sequentially connected;Micro-control unit by signal transmitting apparatus respectively with airbag valve, gas cylinder valve, air bag pressure Force transducer, storage pressure sensor are connected, and can receive leather cup pressure data and the gasbag pressure of the transmission of leather cup pressure transducer The gasbag pressure data of sensor passes, and judge wiper whether blocking according to these data, then control touching of unfreezing operation Send out or stop.
9. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-8, it is characterised in that: air pump control module Triggering and the stopping of air pump duty can be controlled under the order of micro-control unit.
10. automatically solve cassette pipeline cleaner according to the inflation/deflation described in claim 1-9, it is characterised in that: air pump front end is even Connecing air bag appendix, rear end connects gas cylinder appendix;Air pump is in running order and airbag valve is opened with gas cylinder valve simultaneously Time, compressed gas can pass sequentially through gas cylinder, gas cylinder appendix, air pump, air bag appendix, eventually arrive at air bag, it is achieved gas cylinder pair The gas transmission of air bag.
CN201610601843.6A 2016-07-27 2016-07-27 Inflation/deflation solves cassette pipeline cleaner automatically Expired - Fee Related CN106238416B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109108022A (en) * 2018-10-25 2019-01-01 南京易洁环保科技有限公司 A kind of inner wall washing mechanism of pressure volume pot
WO2019091205A1 (en) * 2017-11-10 2019-05-16 中国石油大学(北京) Deformation-inspecting pipeline cleaning device
CN113309929A (en) * 2021-05-28 2021-08-27 燕山大学 Bionic air bag type unpowered mobile pipeline robot and control method

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Publication number Priority date Publication date Assignee Title
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US20040200019A1 (en) * 2002-06-14 2004-10-14 Pruett Rick D. Inhibitor dispensing pipeline pig
WO2008039075A1 (en) * 2006-09-28 2008-04-03 Sub Aqua Technology As Device for a pig
CN204062316U (en) * 2014-08-13 2014-12-31 张哲� The dual-purpose bellows wiper of shutoff pigging
CN104588380A (en) * 2015-01-22 2015-05-06 山东鼎诺节能环保服务有限公司 Airbag type columnar stab pipe cleaner capable of dissolving water pressure and automatically rotating
CN204419069U (en) * 2015-02-02 2015-06-24 中国石油集团渤海钻探工程有限公司 Compand centralizer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2133371Y (en) * 1992-09-29 1993-05-19 机械电子工业部沈阳仪器仪表工艺研究所 Wax scraper pipeline cleaning unit
US20040200019A1 (en) * 2002-06-14 2004-10-14 Pruett Rick D. Inhibitor dispensing pipeline pig
WO2008039075A1 (en) * 2006-09-28 2008-04-03 Sub Aqua Technology As Device for a pig
CN204062316U (en) * 2014-08-13 2014-12-31 张哲� The dual-purpose bellows wiper of shutoff pigging
CN104588380A (en) * 2015-01-22 2015-05-06 山东鼎诺节能环保服务有限公司 Airbag type columnar stab pipe cleaner capable of dissolving water pressure and automatically rotating
CN204419069U (en) * 2015-02-02 2015-06-24 中国石油集团渤海钻探工程有限公司 Compand centralizer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019091205A1 (en) * 2017-11-10 2019-05-16 中国石油大学(北京) Deformation-inspecting pipeline cleaning device
US11306860B2 (en) 2017-11-10 2022-04-19 China University Of Petroleum-Beijing Pipeline deformation detection pig
CN109108022A (en) * 2018-10-25 2019-01-01 南京易洁环保科技有限公司 A kind of inner wall washing mechanism of pressure volume pot
CN113309929A (en) * 2021-05-28 2021-08-27 燕山大学 Bionic air bag type unpowered mobile pipeline robot and control method
CN113309929B (en) * 2021-05-28 2022-03-15 燕山大学 Bionic air bag type unpowered mobile pipeline robot and control method

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Application publication date: 20161221

Assignee: WUXI HONGTAI DETECTION TECHNOLOGY Co.,Ltd.

Assignor: China University of Petroleum (East China)

Contract record no.: X2020990000270

Denomination of invention: Inflation and deflation automatic de-blockage pipeline cleaner

Granted publication date: 20180831

License type: Exclusive License

Record date: 20200528

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230921

Address after: 266580 No. 66 Changjiang West Road, Huangdao District, Qingdao, Shandong.

Patentee after: CHINA University OF PETROLEUM (EAST CHINA)

Patentee after: SINOPEC SHENGLI PETROLEUM ENGINEERING Co.,Ltd.

Address before: 266580 No. 66 Changjiang West Road, Huangdao economic and Technological Development Zone, Qingdao, Shandong

Patentee before: CHINA University OF PETROLEUM (EAST CHINA)

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180831