CN106238248B - Laundry sheet monolithic sprays process units - Google Patents
Laundry sheet monolithic sprays process units Download PDFInfo
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- CN106238248B CN106238248B CN201610646070.3A CN201610646070A CN106238248B CN 106238248 B CN106238248 B CN 106238248B CN 201610646070 A CN201610646070 A CN 201610646070A CN 106238248 B CN106238248 B CN 106238248B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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- Spray Control Apparatus (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种洗衣片单片喷涂生产装置,装置启动后左侧洗衣片移动滑块向传送支架的左侧移动至托板跟前,同时电磁铁夹爪闭合夹持待喷涂的洗衣片覆膜,然后在驱动电机的作用下洗衣片移动滑块运动至喷嘴的下方,喷嘴对洗衣片覆膜进行喷涂实现整片洗衣片的喷涂作业,期间右侧的洗衣片移动滑块向传送支架的右侧移动取洗衣片覆膜,操作人员见喷涂好的洗衣片覆膜取出后,喷嘴转动电机使喷嘴转位至洗衣片覆膜的上方继续作业,如此重复进行,本装置解决了传统洗衣片生产设备效率低下、劳动强度大、自动化程度低的问题,便于组成自动化生产线,具有操作简单的优点。
The invention discloses a laundry sheet single spraying production device. After the device is started, the left laundry sheet moving slider moves to the left side of the transmission bracket to the front of the supporting plate, and at the same time, the electromagnet jaws are closed to clamp the laundry sheet to be sprayed. film, and then under the action of the drive motor, the moving slider of the laundry sheet moves to the bottom of the nozzle, and the nozzle sprays the film on the laundry sheet to realize the spraying operation of the entire laundry sheet. Move to the right side to take out the film of the laundry sheet. After the operator sees that the sprayed laundry sheet film is taken out, the nozzle rotates the motor so that the nozzle is positioned above the film of the laundry sheet and continues to work. Repeat this. This device solves the problem of the traditional laundry sheet. The problems of low efficiency of production equipment, high labor intensity and low degree of automation make it easy to form an automated production line and have the advantages of simple operation.
Description
技术领域technical field
本发明为一种洗衣片生产装置,具体是一种洗衣片高效喷涂生产的装置。The invention relates to a laundry tablet production device, in particular to a laundry tablet production device by efficient spraying.
背景技术Background technique
随着人们生活水平的提高,人们对生活质量的要求也不断提高。尤其日常生活中,不可避免的需要洗涤衣物及家居纺织品,因此对于洗衣剂的选择也越来越苛刻。目前,生活中常用的洗衣剂主要有洗衣粉、洗衣液和洗衣皂三种。洗衣粉通常为袋装,使用时将包装袋剪开,取用少量的洗衣粉之后再以夹子之类的物品将包装袋夹上。此种洗衣粉由于包装袋打开后密封性不好,容易导致洗衣粉受潮、结块而影响其溶解性和清洁力,而且在取用的过程中洗衣粉也非常容易散落在盟洗台附近,难以清理。洗衣液通常为瓶装,取用时需要测量杯测量;另外,还有挤压式瓶装洗衣液,此种洗衣液的液体出口由于多次挤压或挤压头封装问题,容易导致洗衣液在挤压过后常常自动溢出,增加了洗涤后的清洁工作。洗衣皂在搓洗的过程中会残留水分,在放入皂盒后,水分的长期留存会软化洗衣皂,造成不必要的浪费。With the improvement of people's living standards, people's requirements for quality of life are also constantly improving. Especially in daily life, it is unavoidable to wash clothes and home textiles, so the choice of laundry detergent is becoming more and more demanding. At present, there are three kinds of laundry detergents commonly used in daily life: washing powder, laundry liquid and laundry soap. Washing powder is usually bagged, and the packing bag is cut open during use, and the packing bag is clamped with clips and the like after taking a small amount of washing powder. Due to the poor sealing of this kind of washing powder after opening the packaging bag, it is easy to cause the washing powder to be damp and agglomerated, which will affect its solubility and cleaning power. Difficult to clean. Laundry liquid is usually bottled, and a measuring cup is required to measure it when taking it; in addition, there is also a squeeze-type bottled laundry liquid. The liquid outlet of this type of laundry liquid is easily squeezed due to multiple extrusions or extrusion head packaging problems. Often spills automatically afterwards, adding to post-wash cleanup. Laundry soap will retain moisture during the scrubbing process. After being put into the soap box, the long-term retention of moisture will soften the laundry soap and cause unnecessary waste.
此外,上述三种常用洗衣剂还有一个共同的缺点:不易携带。人们生活水品提高的同时,休闲时选择旅行的人也越来越多,而旅行时衣物的清洗一直是困扰人们的问题:首先,洗衣剂不便于携带;其次,临时购买的洗衣剂通常是大包装,旅行结束时也会由于不便携带而造成浪费,因此人们需要一种方便携带又适合短时间内使用不至于用不完造成浪费洗涤产品:洗衣片。In addition, the above three commonly used laundry detergents also have a common shortcoming: they are not easy to carry. While people's quality of life is improving, more and more people choose to travel during leisure, and the cleaning of clothes during travel has always been a problem that plagues people: first, laundry detergent is not easy to carry; secondly, laundry detergent purchased temporarily is usually Large packaging will also cause waste due to inconvenient portability at the end of the trip. Therefore, people need a washing product that is convenient to carry and suitable for short-term use so as not to cause waste due to endless use: laundry tablets.
洗衣片是以各种组分经过粉碎混炼、成型和干制而成的制品。生产方法多为人工刷涂、自然晾干的方式,方法过于传统,生产效率低下,难以满足市场需求,也为洗衣片的推广使用带来了巨大的障碍,且目前的生产过程做成成品后产品上会有一定的细菌,设备体积较大,不方便搬动,实用性不强,且多为生产和干燥工艺分别在不同的设备上完成,中间环节多,物料转移不方便,人力和能源消耗也较一体生产机械大。Laundry tablets are products made by crushing, kneading, molding and drying of various components. Most of the production methods are artificial brushing and natural drying. The method is too traditional, the production efficiency is low, and it is difficult to meet the market demand. It also brings huge obstacles to the promotion and use of laundry tablets. There will be certain bacteria on the product, the equipment is large in size, inconvenient to move, and not very practical, and most of the production and drying processes are completed on different equipment, with many intermediate links and inconvenient material transfer. The consumption is also larger than that of integrated production machinery.
综上,现有的洗衣片生产设备存在方法落后、中间过程多、自动化程度低、工人劳动强度过大、生产效率低等缺陷,而且能耗高,浪费能源,使用成本高。In summary, the existing laundry sheet production equipment has defects such as backward methods, many intermediate processes, low automation, excessive labor intensity of workers, low production efficiency, etc., and high energy consumption, waste of energy, and high cost of use.
发明内容Contents of the invention
本发明提供一种洗衣片单片喷涂生产装置,解决了传统设备喷涂生产效率低下、能耗高、人工劳动强度大、自动化程度和工作效率低的问题。The invention provides a single-piece spraying production device for laundry sheets, which solves the problems of low spraying production efficiency, high energy consumption, high labor intensity, low automation degree and work efficiency of traditional equipment.
一种洗衣片单片喷涂生产装置,传送支架固定于地面上,在所述传送支架的两侧分别安装了侧板和驱动电机安装板,驱动电机安装板上连接驱动电机,所述驱动电机输出轴连接左侧驱动丝杆和右侧驱动丝杆;在前述传送支架两端的侧板之间安装了托板,在所述托板上放置用于喷涂生产洗衣片的覆膜,工作时洗衣片覆膜 位于电磁铁夹爪并且被洗衣片移动滑块输送至位于传送支架中部的洗衣片喷涂机构下方进行喷涂。 所述洗衣片喷涂机构包括导杆二 、喷嘴垂移电机、喷嘴平移电机、侧板滑板、喷嘴转动电机和喷嘴以及主丝杆,所述喷嘴平移电机固定于侧板的一侧,导杆二以及主丝杆均安装与侧板之间,喷嘴平移电机的输出轴连接主丝杆,所述主丝杆驱动托架水平往复移动,在托架的上侧安装了喷嘴垂移电机,喷嘴垂移电机驱动滑板上下移动以调节喷嘴距洗衣片覆膜的距离,在滑板的下侧安装了喷嘴转动电机,所述喷嘴转动电机驱动喷嘴转动。A laundry sheet single-piece spraying production device, the transmission bracket is fixed on the ground, side plates and drive motor mounting plates are respectively installed on both sides of the transmission bracket, the drive motor mounting plate is connected to the drive motor, and the drive motor outputs The shaft is connected to the left driving screw rod and the right driving screw rod; a supporting plate is installed between the side plates at the two ends of the aforementioned conveying bracket, and a film for spraying and producing laundry sheets is placed on the supporting plate. The coating is located in the gripper of the electromagnet and is transported by the laundry tablet moving slider to the bottom of the laundry tablet spraying mechanism located in the middle of the transmission bracket for spraying. The laundry sheet spraying mechanism includes a guide rod two, a nozzle vertical movement motor, a nozzle translation motor, a side plate slide plate, a nozzle rotation motor, a nozzle and a main screw rod, the nozzle translation motor is fixed on one side of the side plate, and the guide rod two And the main screw are installed between the side plate, the output shaft of the nozzle translation motor is connected to the main screw, the main screw drives the bracket to move back and forth horizontally, the nozzle vertical movement motor is installed on the upper side of the bracket, the nozzle vertical The moving motor drives the slide plate to move up and down to adjust the distance between the nozzle and the coating of the laundry sheet. A nozzle rotation motor is installed on the underside of the slide plate, and the nozzle rotation motor drives the nozzle to rotate.
所述托架结构复杂,其上端为弓字形,在其中部加工有凸台,凸台中部加工了内螺纹与主丝杆配合。The bracket has a complex structure, its upper end is bow-shaped, a boss is processed in the middle, and an internal thread is processed in the middle of the boss to cooperate with the main screw.
所述两根导杆二和主丝杆形成品字形安装,三角形结构有利于增强结构的稳定性。The two guide rods 2 and the main screw rod are installed in a square shape, and the triangular structure is conducive to enhancing the stability of the structure.
本发明的显著效果在于:Remarkable effect of the present invention is:
1、本装置为洗衣片生产喷涂-生产一体机,结构简单紧凑,流水线生产的特点,适合在企业安装使用,同时卧式安装,操作空间大,工作的可靠性高。1. This device is an all-in-one machine for laundry sheet production, spraying and production. It has a simple and compact structure, and has the characteristics of assembly line production. It is suitable for installation and use in enterprises. At the same time, it is installed horizontally, with large operating space and high working reliability.
2、洗衣片通过放料和收料同时进行,一次取覆膜(还未喷涂洗衣片有效成分的薄膜)另一边则进行喷涂,自动化程度高,无需人工参与,极大的降低了劳动强度,同时便于与其他设备形成自动化生产线,便于工厂内部连续、大批量的生产。2. Laundry sheets are discharged and received at the same time, and the coating (the film that has not been sprayed with the active ingredients of the laundry sheet) is sprayed on the other side at one time. The degree of automation is high and no manual participation is required, which greatly reduces labor intensity. At the same time, it is convenient to form an automatic production line with other equipment, which is convenient for continuous and mass production in the factory.
3、喷涂的方式将洗衣料浆液洒向覆膜,能提高洗衣片厚度的均匀性,同时托架在喷嘴平移电机驱动下来回运动,无死角喷涂,喷涂工作结束后在B工位处取出,同时喷嘴在喷嘴转动电机驱动下转位,下一个洗衣片覆膜单元便进入喷嘴的下方开始喷涂,装置高质、高效完成工作。3. The spraying method sprinkles the laundry material slurry on the film, which can improve the uniformity of the thickness of the laundry sheet. At the same time, the bracket moves back and forth under the drive of the nozzle translation motor, without dead angle spraying. After the spraying work is completed, it is taken out at the B station. At the same time, the nozzle is rotated under the drive of the nozzle rotation motor, and the next laundry sheet coating unit enters the bottom of the nozzle to start spraying, and the device completes the work with high quality and high efficiency.
附图说明Description of drawings
图1是本发明的结构示意图。其中:1-传送支架;2-驱动电机;3-驱动电机安装板;4-侧板;5-洗衣片覆膜;6-托板;7-导杆一;8-右侧驱动丝杆;9-左侧驱动丝杆;10-导杆二;11-围板;12-喷嘴垂移电机;13-喷嘴平移电机;14-侧板;15-滑板;16-喷嘴转动电机;17-喷嘴;18-主丝杆;19-洗衣片移动滑块;20-电磁铁夹爪;21-洗衣片覆膜;22-托架。Fig. 1 is a structural schematic diagram of the present invention. Among them: 1-Transmission bracket; 2-Drive motor; 3-Drive motor mounting plate; 4-Side plate; 5-Laundry sheet coating; 6-Pallet; 9- left drive screw; 10- guide rod two; 11- coaming plate; 12- nozzle vertical movement motor; 13- nozzle translation motor; 14- side plate; 15- slide plate; 16- nozzle rotation motor; 17- nozzle ; 18-main screw rod; 19-laundry sheet moving slider; 20-electromagnet gripper; 21-laundry sheet coating; 22-bracket.
图2是本发明的装置的平面视图,其中A处为洗衣片生产取料方向标识;B处为成品洗衣片取料方向标识。Fig. 2 is a plan view of the device of the present invention, where A is the marking of the washing sheet production and retrieving direction; B is the marking of the finished laundry sheet retrieving direction.
图3为局部C处洗衣片喷涂机构放大示意图。Fig. 3 is an enlarged schematic diagram of the laundry sheet spraying mechanism at part C.
具体实施方式Detailed ways
对照图1至图3,工作之初,在驱动电机2动作下洗衣片移动滑块19向传送支架1靠拢并运动到极限位置停止,喷嘴平移电机13驱动托架22移动到传送支架1的一侧(靠近一侧板),喷嘴垂移电机12使喷嘴17上移至最高位置,操作人员将洗衣片覆膜5放置到托板6上侧,此时装置完成准备工作。1 to 3, at the beginning of the work, under the action of the driving motor 2, the moving slider 19 of the laundry sheet moves closer to the transmission bracket 1 and moves to the limit position to stop, and the nozzle translation motor 13 drives the bracket 22 to move to one side of the transmission bracket 1. side (close to one side plate), the nozzle vertical movement motor 12 moves the nozzle 17 to the highest position, and the operator places the laundry sheet film 5 on the upper side of the supporting plate 6, and the device completes the preparation work at this time.
装置启动后,驱动电机2驱动左侧驱动丝杆9转动,洗衣片移动滑块19向托板6移动,当洗衣片覆膜5位于洗衣片移动滑块19上安装的电磁铁夹爪20之间时,电磁铁夹爪20合闭,随后驱动电机2使洗衣片移动滑块19及洗衣片覆膜5移动到喷嘴17下方,与此同时传送支架0另一侧的驱动电机2驱动右侧驱动丝杆8转动,与其配合安装的洗衣片移动滑块19则向传送支架1另一端的托板6移动并且电磁铁夹爪20夹持住洗衣片覆膜5,在此期间喷嘴17对位于喷嘴17下方的洗衣片覆膜5进行喷涂,喷嘴平移电机13驱动托架22水平移动完成洗衣片覆膜5无死角的喷涂,待喷涂完成后喷嘴17停止喷涂,喷嘴垂移电机12使喷嘴17上移,电磁铁夹爪20松开,工作人员将喷涂好的洗衣片取出,左侧驱动丝杆9再一次驱动洗衣片移动滑块19向传送支架1一端移动,同时右侧驱动丝杆8驱动传送支架1另一端的洗衣片移动滑块19和洗衣片覆膜5向喷嘴17下方移动,喷嘴17在喷嘴转动电机16的作用下转位对洗衣片覆膜5进行喷涂直至完成第二片洗衣片覆膜5的喷涂,按如上所述过程进行作业持续完成后续洗衣片的生产。After the device is started, the drive motor 2 drives the left side drive screw 9 to rotate, and the laundry sheet moving slider 19 moves to the supporting plate 6. At the same time, the electromagnet jaws 20 are closed, and then the drive motor 2 moves the laundry sheet moving slider 19 and the laundry sheet film 5 to the bottom of the nozzle 17, and at the same time, the drive motor 2 on the other side of the transmission bracket 0 drives the right side The screw rod 8 is driven to rotate, and the laundry sheet moving slider 19 installed in cooperation with it moves to the supporting plate 6 at the other end of the transmission bracket 1 and the electromagnet jaw 20 clamps the laundry sheet film 5, during which the nozzle 17 is located on the The laundry sheet coating 5 below the nozzle 17 is sprayed, and the nozzle translation motor 13 drives the bracket 22 to move horizontally to complete the spraying of the laundry sheet coating 5 without dead ends. After the spraying is completed, the nozzle 17 stops spraying, and the nozzle vertical movement motor 12 makes the nozzle 17 Move up, the electromagnet jaw 20 is loosened, the staff takes out the sprayed laundry sheet, the left side drives the screw rod 9 to drive the laundry sheet moving slider 19 to move to the end of the transmission bracket 1, and the right side drives the screw rod 8 Drive the laundry sheet moving slider 19 at the other end of the transmission bracket 1 and the laundry sheet coating 5 to move below the nozzle 17, and the nozzle 17 is turned under the action of the nozzle rotation motor 16 to spray the laundry sheet coating 5 until the second piece is completed. The spraying of laundry sheet coating 5 is carried out according to the process as described above and continues to complete the production of subsequent laundry sheets.
装置设计时在传送支架1两端分别设计了相同的机构,在进行一个洗衣片覆膜5喷涂作业的同时传送支架1另一端的洗衣片移动滑块19及电磁铁夹爪20则进行取料动作,喷嘴17在喷嘴平移电机13的驱动下水平往复移动以实现无死角喷涂,整个动作过程需要控制系统协调各部分的动作时序。During the design of the device, the same mechanism is designed at both ends of the conveying bracket 1, and the laundry tablet moving slider 19 and the electromagnet gripper 20 at the other end of the conveying bracket 1 are used for retrieving while the spraying operation of a laundry sheet coating 5 is being carried out. Action, the nozzle 17 moves horizontally reciprocatingly under the drive of the nozzle translation motor 13 to realize spraying without dead ends. The whole action process requires the control system to coordinate the action sequence of each part.
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| CN201610646070.3A CN106238248B (en) | 2016-08-09 | 2016-08-09 | Laundry sheet monolithic sprays process units |
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|---|---|---|---|---|
| CN106733372A (en) * | 2016-12-29 | 2017-05-31 | 东莞市雄达五金软管有限公司 | Full-automatic spray oil machine is used in a kind of metal hose processing |
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