CN106238231B - A kind of bipyramid cylinder cyclone dust collector - Google Patents

A kind of bipyramid cylinder cyclone dust collector Download PDF

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Publication number
CN106238231B
CN106238231B CN201610829073.0A CN201610829073A CN106238231B CN 106238231 B CN106238231 B CN 106238231B CN 201610829073 A CN201610829073 A CN 201610829073A CN 106238231 B CN106238231 B CN 106238231B
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China
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cone cylinder
cyclone dust
grit
activity
fixed
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CN106238231A (en
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唐勇
梁亮
庞佑霞
朱宗铭
刘辉
唐思蜀
何丹
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Changsha University
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Changsha University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/08Vortex chamber constructions
    • B04C5/103Bodies or members, e.g. bulkheads, guides, in the vortex chamber

Abstract

A kind of bipyramid cylinder cyclone dust collector, including:Cyclone dust collectors, floating bearing, activity cone cylinder etc..Dust and gas is sent into air duct case by wind turbine, enter from the air inlet of cyclone dust collectors and forms contour stealth, when dust and gas is screwed into activity cone cylinder, centrifugal force makes grit be passed through from the elongated straight slot of activity cone cylinder, the interlayer formed into two cone cylinders, decline and import ash bucket along fixed cone cylinder inner wall, dustless gas is then along cone cylinder axis spiral(Inward eddy), flowed out from air outlet, complete the separation of gas and grit.Grit enters interlayer, and the activity cone cylinder rotated with the grit of fixed cone cylinder collision reaction is blocked, and grit is avoided to return into whirlwind field, to realize the subtle grit of low wind speed, efficient capture, PM2.5 or more the grits being especially detrimental to health.The present invention has the advantages that device is simple, easily manufacture, easy to maintain, operating noise is low etc., needs the occasion that clean gas or dust and gas detach suitable for family, market, office and industrial production etc..

Description

A kind of bipyramid cylinder cyclone dust collector
Technical field
The present invention relates to a kind of bipyramid cylinder cyclone dust collectors, relate generally to cyclone dust removal air cleaning unit, Ke Yiying For detaching the small dust in gas.
Background technology
From 1886 Morse (Morse) cyclone dust collectors apply for a patent and come into operation since, be widely used to In industry, the course of work of cyclone dust collectors is:Dust-contained airflow is from air inlet with higher tangential velocity (generally 12~25m/ S) after entering cyclone dust collectors cylindrical portions, air-flow becomes circular motion from linear motion, the loop space between inside and outside cylinder Top-down spiral motion is done with cone position, forms contour stealth;The air-flow centrifugal force that grit generates in rotary course Grit is set to get rid of to wall;Grit contacts with wall and loses inertia force, falls along wall surface, is detached with gas under the effect of gravity, Most enter in ash-collecting tube through cone base afterwards;When a certain position of air-flow arrival cone, one is formed by the spiral on lower turn Line moves, i.e. inward eddy;The gas of final purification is discharged through exhaust pipe, thus the grit of a part of collection at large is also escaped.For The efficiency of dust collection of cyclone dust collectors is improved, existing technical measures have:It forces to form spiral wind using entrance spirally-guided, in circle The internal face or outside wall surface of canister portion point cast spiral stream guidance slot processed, or obtain continuous spiral bar by welding or other fixations Item or flow guide bar reach increase frictional resistance, reduce windage, while increasing dust and gas centrifugal force, reduce crossfire or inhibit secondary counter Ash improves dust removing effects;Install the removal of the central shaft with flight accumulate on the grit, horizontal central shaft of barrel band spiral and Increase the mode of moisture film to remove the grit that air neutralization rests on barrel;The double-deck cyclone dust removal is to increase to sieve in cylindrical portions Net changes interlayer wind field and improves efficiency of dust collection, etc..These technical measures are led on the basis of existing cyclone dust removal principle It crosses and improves tube structure to improve the efficiency of cyclone dust removal.Analysis and practice have shown that, due to cyclone dust collectors operation principle limit System, can be effectively treated PM5.0 or more grits, but be difficult to remove or collect PM5.0 dust below.Increase rear class filter plant or The effect for the grit for removing PM2.5 can be improved using the measures such as helicla flute, moisture film or spray are increased on rotatable conic tube Rate, but rear class filtering safeguards inconvenient, active screw cone " connecing " dirt mode when without using liquid film, efficiency of dust collection will under Drop, meanwhile, screw cone manufacture difficulty is big, and seal request is high between other components.
Invention content
In order to overcome above-mentioned disadvantage of the existing technology, the present invention to provide a kind of bipyramid cylinder cyclone dust collector, pass through Elongated straight slot on conical shell makes grit enter interlayer, the activity cone cylinder of rotation increase grit enter interlayer probability and The grit for having blocked the rebound of fixed cone barrel, avoids grit from being again introduced into whirlwind field, has changed simultaneously dust-contained airflow and tapered wall Relative wind velocity makes grit lose speed quickly.Hydrojet can clean cone cylinder wall and accelerate the decrease speed of grit in interlayer, also not Influence original whirlwind field.The present invention solves the deficiencies in the prior art, can effectively remove and be more than PM1.5 microns in dust and gas Grit, the PM2.5 grits being especially detrimental to health improve the separative efficiency of dust and gas, dust and gas concentration adapt to it is wide, can To use low wind speed dedusting, noise to be greatly reduced.
A kind of bipyramid cylinder cyclone dust collector of the present invention, including:Cyclone dust collectors (1), floating bearing (2), activity cone Cylinder (3), fixed cone cylinder (4), air duct case (5), dust collecting trough (6);The cyclone dust collectors (1) are fixed in air duct case (5), revolution The outer ring of bearing (2) is fixed on the outer barrel of cyclone dust collectors (1), and activity cone cylinder (3) is fixed on the inner ring of floating bearing (2) On, fixed cone cylinder (4) seals affixed, dust collecting trough (6) by the outer ring of floating bearing (2) and the outer barrel of cyclone dust collectors (1) It is fixed under the ash bucket of cyclone dust collectors (1);
Coaxially with fixed cone cylinder (4), activity cone cylinder rotating speed is 10~120 revs/min to the activity cone cylinder (3);The activity There are a plurality of elongated and discontinuous spiral straight slot, the straight slot gross area to be not more than the 5% of activity cone cylinder (3) surface area in cone cylinder (3), The wide b of single straight slot is less than 3mm;There is sealing device in the dust collecting trough (6), prevents air from the ash bucket end of cyclone dust collectors (1) Effusion;
If a diameter of D of outer barrel of cyclone dust collectors (1), then the big area of bed of activity cone cylinder (3) is equal to D, small area of bed DdIt is 1.8~2.4D for 0.3~0.4D, cone cylinder length H, interlayer H is formed by between activity cone cylinder (3) and fixed cone cylinder (4)1 More than 3mm;Between the activity cone cylinder (3) and the interlayer of fixed cone cylinder (4), nozzle is installed to clean activity cone cylinder (3), fix The liquid film of the wall surface of cone cylinder (4), moistening is also beneficial to absorption grit and accelerates grit decrease speed.
Preferably, air duct case (5) matches into air duct with the air intake vent of cyclone dust collectors (1), and in air duct, installation is more in case (5) Processing air quantity will be increased by covering cyclone dust collector.
As it can be seen that a kind of bipyramid cylinder cyclone dust collector of the present invention, it is higher into wind speed to change cyclone dust collectors needs It spends to increase the centrifugal force of grit, the operation principle for the decline that runs out of steam by grit.When dust and gas is screwed into activity cone cylinder, centrifugal force Grit is set to be passed through from the elongated straight slot of activity cone cylinder, the interlayer formed into two cone cylinders declines and imports along fixed cone cylinder inner wall Ash bucket;After grit enters interlayer, the activity cone cylinder of rotation has blocked the grit to rebound from fixed cone cylinder inner wall, avoids grit by again Secondary to be blown into whirlwind field, smoothly flow field is also beneficial to the smooth decline of grit in interlayer.There is the present invention device simply, easily to make It makes, is easy to maintain, the advantages such as operating noise is low, needing clean gas suitable for family, market, office and industrial production etc. Or the occasion of dust and gas separation.
The present invention compared with prior art, has following obvious prominent substantive distinguishing features and marked improvement:From Mental and physical efforts make grit be passed through from the elongated straight slot of activity cone cylinder, and the activity cone cylinder of rotation increases probability and gear that grit enters interlayer Grit is closed in interlayer, avoids being again introduced into whirlwind field, high dust collection efficiency, concentration by the grit for having lived the rebound of fixed cone barrel It adapts to wide, manufactures, safeguards simple and convenient, be easy sealing, realize low wind speed dedusting, when cyclone dust collectors work is greatly reduced Noise.
Description of the drawings
Fig. 1 is the three dimensional structure diagram of the present invention.
Fig. 2 is the horizontal cross-section schematic diagram of the present invention.
Fig. 3 is the cone interlayer partial structural diagram of the present invention.
Fig. 4 is the embodiment of the present invention structural schematic diagram.
In figure:
1- cyclone dust collectors 2- floating bearing 3- activity cone cylinders 4- fixes the air ducts cone cylinder 5- case 6- dust collecting troughs
Specific implementation mode
Specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of bipyramid cylinder cyclone dust collector of the present invention, including:Cyclone dust collectors (1), floating bearing (2), activity cone cylinder (3), fixed cone cylinder (4), air duct case (5), dust collecting trough (6);
After dust-contained airflow enters air duct case (5) from dust and gas entrance, by symmetrical 2 air inlets on cyclone dust collectors into Enter cylinder top, form contour stealth and decline along cylinder spiral, air-flow in the inner surface by activity cone cylinder (3), grit from It is passed through from the elongated slot in activity cone cylinder (3) under mental power function, the interlayer formed into activity cone cylinder (3) with fixed cone cylinder (4) In, because activity cone cylinder (3) is slowly rotating, grit is prevented to again pass through elongated slot because of the rebound of fixed cone cylinder (4) and enter spiral shell Whirlwind field is revolved, while decreasing the chance that grit mutually collides, accelerates the collection of grit;Discontinuous spiral straight slot can be with The rigidity of increase activity cone cylinder, convenient for being manufactured using light sheet material.Grit in interlayer is closed under the effect of gravity, along fixed cone Cylinder (4) inner wall declines, and eventually enters into dust collecting trough (6).Activity cone cylinder (3) microcephaly and short center axis connection, are passed through using flexible axle Dust collecting trough (6) is connect with driving motor, the rotation of realization activity cone cylinder (3).Nozzle can be installed additional on interlayer top, clean or add Fast grit decrease speed.The outside of cyclone dust collectors is fixedly connected with air duct case (5), thus seals convenient and reliable, dust The liquid installed additional in slot (6) can play the role of sealing, and dusty gas is avoided to be escaped from ash bucket lower part.It can also below ash bucket It is sealed using other manner.
As shown in Fig. 2, using the cyclone dust collectors of well known symmetric double air intake vent, be conducive to the stabilization of internal wind field, wind Road case (5) facilitates the matching of different wind turbines and cyclone dust collectors, and interface flexible can also cover more in installation in air duct case (5) Cyclone dust collector increases processing air quantity.
As shown in figure 3, the outer ring of floating bearing (2) is made of 2 parts, it is fixed on the outer barrel of cyclone dust collectors (1) On, activity cone cylinder (3) is fixed on the inner ring of floating bearing (2), outer ring and rotation of the fixed cone cylinder (4) by floating bearing (2) The outer barrel sealing of wind deduster (1) is affixed, coaxial and in closed chamber to reach activity cone cylinder (3) and fixation cone cylinder (4) The purpose rotated in vivo.
As shown in figure 4, floating bearing (2) is mounted on air outlet position, air outlet is by 2 layers of cylinder can relatively rotating It constitutes, the inner ring for rotating air outlet and floating bearing (2) is affixed, and the outer ring of floating bearing (2) and fixed air outlet are affixed, rotation Air outlet is affixed by several muscle with activity cone cylinder (3), and activity cone cylinder (3) lower part passes through several fulcrums on fixed cone cylinder (4) Support.The driving device of activity cone cylinder (3) is mounted on deduster air outlet by the present embodiment, and manufacture is easy for installation, but rotates out The dowel in air port and activity cone cylinder (3) has a certain impact to THE HURRICANE FLOW FIELD.
In embodiment, the bipyramid cylinder cyclone dust collector of 125mm a diameter of to cyclone cylinder has carried out numerical computations, main whirlwind Cylinder, cone cylinder equidimension press national standard design value, and using symmetric double air inlet, boundary is set as:Activity cone cylinder rotating speed 60rpm, dust and gas entrance opening dimension are 148 × 68, import wind speed 10m/s, and fixed cone cylinder rebound coefficient is 0.7, is adopted to dust-contained airflow With Reynolds pressure model (RSM), setting DPM particles are the grains of sand, particle diameter 0.1,0.25,0.5,1 micron 4 kinds.Calculate knot Fruit shows that the combined dust-eliminating efficiency of this cyclone dust collectors is 95%, wherein 0.5,1 micron particles collection efficiency is 100%, 0.25 Micron particles collection efficiency is 85%, and 0.1 micron particles collection efficiency is 20%.As it can be seen that the present invention has apparent dust removing effects, Especially PM2.5 or more particles.
Although the preferred embodiment of the present invention is described in detail and is illustrated, the present invention does not limit to In this.It should be known that those skilled in the art can be carried out under conditions of without departing substantially from spirit and principles of the present invention it is a variety of Modifications and variations, the protection scope of the present invention being defined by the claims without departing from it.

Claims (2)

1. a kind of bipyramid cylinder cyclone dust collector, including:Cyclone dust collectors (1), activity cone cylinder (3), are fixed floating bearing (2) Cone cylinder (4), air duct case (5), dust collecting trough (6);The cyclone dust collectors (1) are fixed in air duct case (5), floating bearing (2) Outer ring is fixed on the outer barrel of cyclone dust collectors (1), and activity cone cylinder (3) is fixed on the inner ring of floating bearing (2), fixed cone Cylinder (4) is affixed by the outer ring of floating bearing (2) and the outer barrel sealing of cyclone dust collectors (1), and dust collecting trough (6) is fixed on whirlwind Under the ash bucket of deduster (1);
Coaxially with fixed cone cylinder (4), activity cone cylinder rotating speed is 10~120 revs/min to the activity cone cylinder (3);The activity cone cylinder (3) a plurality of elongated and discontinuous spiral straight slot, the straight slot gross area are not more than the 5% of activity cone cylinder (3) surface area, single on The wide b of straight slot is less than 3mm;There is sealing device in the dust collecting trough (6), air is prevented to be escaped from the ash bucket end of cyclone dust collectors (1);
If a diameter of D of outer barrel of cyclone dust collectors (1), then the big area of bed of activity cone cylinder (3) is equal to D, microcephaly's dimension DdFor 0.3~0.4D, cone cylinder length H are 1.8~2.4D, and interlayer H is formed by between activity cone cylinder (3) and fixed cone cylinder (4)1It is more than 3mm;Between the activity cone cylinder (3) and the interlayer of fixed cone cylinder (4), nozzle is installed to clean activity cone cylinder (3), fixed cone cylinder (4) liquid film of wall surface, moistening is also beneficial to absorption grit and accelerates grit decrease speed.
2. a kind of bipyramid cylinder cyclone dust collector according to claim 1, it is characterised in that:Air duct case (5) is removed with whirlwind The air intake vent matching of dirt device (1) is at air duct, and in air duct, the more set cyclone dust collectors of the interior installation of case (5) will increase processing air quantity.
CN201610829073.0A 2016-09-19 2016-09-19 A kind of bipyramid cylinder cyclone dust collector Active CN106238231B (en)

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CN109351060B (en) * 2018-12-19 2021-07-23 扬州智厨科技有限公司 Combined dust removing device
CN112931237A (en) * 2021-04-14 2021-06-11 惠康智创环境科技有限公司 Air conditioner for pigsty
CN113275306B (en) * 2021-04-19 2022-09-23 龙岩市华研活性炭科技有限公司 Dynamic rotational flow active carbon pickling machine
CN113289777A (en) * 2021-05-12 2021-08-24 成都建筑材料工业设计研究院有限公司 High-efficient cyclone of double-deck lateral wall
CN113457286B (en) * 2021-07-18 2022-12-13 广州普华环保设备有限公司 Cyclone dust removal device

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