CN106197223B - Automobile brake clamps holder arc check tool and the detection device with the cubing and the detection method using the detection device - Google Patents
Automobile brake clamps holder arc check tool and the detection device with the cubing and the detection method using the detection device Download PDFInfo
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- CN106197223B CN106197223B CN201610735382.1A CN201610735382A CN106197223B CN 106197223 B CN106197223 B CN 106197223B CN 201610735382 A CN201610735382 A CN 201610735382A CN 106197223 B CN106197223 B CN 106197223B
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- automobile brake
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- pincers
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Abstract
A kind of automobile brake pincers holder arc check tool, it is characterised in that including pedestal, compression cylinder, centering block, pusher cylinder, pivot angle cylinder and check bar, the power output end of compression cylinder is equipped with the claw that can compress automobile brake pincers spider shoulder extended downwardly；Centering block is set on said base and between compression cylinder；There is the power output end of pusher cylinder a compact heap, the both ends of the compact heap to be formed with the compressed part that can compress automobile brake pincers boss；Pivot angle cylinder can drive check bar to rotate.The invention also discloses automobile brake pincers holder circular arc device and detection methods.Compared with the prior art, the advantages of the present invention are as follows：Cubing in the present invention can be integrated into brake-caliper support production line, can be with manipulator work compound, and detection efficiency is high, reduces time and cost of labor, while compact overall structure, and accurate positioning is convenient.
Description
Technical field
The present invention relates to the inspections of orthodrome in a kind of cubing of automobile brake pincers holder more particularly to automobile brake pincers holder
Have, is applied in automobile brake pincers bracket production line, it is automatic to detect workpiece orthodrome precision, and can sort and scrap and qualified work
The device of part, the invention further relates to the detection devices and detection method of automobile brake pincers.
Background technology
Automobile brake pincers holder be brake system of car important component, in vehicle traveling process, brake disc with
Vehicle wheel rotation, brake-caliper support is fixed, and when braking, brake-caliper support clamps brake disc and completes braking action.
So the quality of brake-caliper support performance has vital influence for the braking system of automobile.
Automobile brake clamps the structure of holder, and as depicted in figs. 1 and 2, vehicle brake-caliper support 10 is an irregular obform body,
Include the arch portion 1a positioned at centre, and the lug boss 2a extended before arch portion 1a two bottom sides, arch portion 1a are one
The plate of irregular bridge shape, inside form arc groove, i.e. the upper end both sides of R in attached drawing, arch portion 1a are located on screw hole
It is rectangular at shoulder 11a.It is formed with a gap, the transverse direction in the gap between the rear end face and the front end face of arch portion 1a of lug boss 2a
Distance, i.e. d in attached drawing.
Automobile brake clamps on bracket production line, need to automobile brake clamp the R (also known as orthodrome or circular arc) and d of holder into
Row detection could complete the subsequently installation requirement with other parts after detection is qualified.
The orthodrome detection method of brake-caliper support uses artificial detection at present, i.e., worker is the brake-caliper support after processing
It is placed on detection fixture, workpiece orthodrome is detected one by one by dedicated gauge, qualified workpiece is put into qualified hopper, no
Qualified workpiece is put into ash can.For the workpiece of batch production, artificial detection needs to put into a large amount of manpowers, not only workload
Greatly, and detection efficiency is low, it is clear that does not meet the trend of current " machine substitute human labor "；In addition, for the caliper branch of different size
Frame needs to frequently replace detection fixture, and big inconvenience is also brought in operation.
Invention content
The technical problem to be solved by the present invention is to a kind of suitable automobile brake pincers are provided for the above-mentioned state of the art
The arc check tool of holder.
Another technical problem to be solved by this invention is to provide a kind of automation journey for the above-mentioned state of the art
Spend high automobile brake pincers holder circular-arc detection device.
Another technical problem to be solved by this invention is to provide a kind of automation journey for the above-mentioned state of the art
Spend high automobile brake pincers holder circular-arc detection method.
Technical solution is used by the present invention solves above-mentioned technical problem：A kind of automobile brake pincers holder arc check tool,
It is characterized by comprising
Pedestal；
Compression cylinder is at least two and is arranged at intervals on pedestal above-mentioned that each compression cylinder has vertical direction
On power output end and can rotate, the power output end of the compression cylinder is equipped with the automobile brake that can compress extended downwardly and clamps and prop up
The claw of frame shoulder；
Centering block is set on said base and between compression cylinder, and the upper surface of the centering block has for automobile system
The region of dynamic pincers holder setting；
Pusher cylinder is set on pedestal above-mentioned, and the power output end of the pusher cylinder has a compact heap, the compact heap
Both ends be formed with can compress automobile brake pincers boss compressed part；
Pivot angle cylinder, is set on pedestal above-mentioned and close to centering block, which has the power in horizontal direction
Output end can simultaneously rotate；And
Check bar connect with the power output end of aforementioned pivot angle cylinder and can rotate, swing arm radius and the automobile system of the check bar
The circular arc adaptation of dynamic pincers holder, before the front end of the check bar can clamp the rear end face and arch portion of boss by automobile brake
Gap between end face.
Centering block concrete structure is preferably arranged as follows：The centering block includes rectangular bottom plate and is separately formed the bottom of in
Four locating pieces on four angles of plate, four locating pieces are by two locating pieces positioned at front side and two locating pieces positioned at rear side
Composition, also, it is formed with the gap being arranged for compact heap, rear side between two locating pieces of front side and two locating pieces of rear side
Two locating pieces on be respectively equipped with and be close to block；After the automobile brake pincers branch is set up in cubing, the automobile brake pincers branch
Frame arch portion both ends bottom and the upper surface of two locating pieces of rear side offset；The bottom phase of the automobile brake pincers boss
It offsets to the upper surface with two locating pieces in front side；The compact heap acts on automobile brake pincers boss, also, institute
The trailing flank for stating automobile brake pincers holder arch portion both ends offsets with block is close to.
The bottom surface of the centering block is equipped with a height adjusting blocks with capable of shirking.It can make the work of same serial different size
Part is used in conjunction with same set of cubing, as long as replacing corresponding height adjusting blocks.
Further, the fillet surface for guiding is formed on the outside of the upper end of the locating piece, is convenient for workpiece centering.
Further, it is equipped with a guide pad above the bottom plate, which forms pilot hole, the pusher cylinder
Power output end be equipped with a push rod, the push rod and pilot hole above-mentioned, which are oriented to, to be coordinated, the front end of aforementioned push rod and the compression
The middle part of block floating connection is realized by screw and sleeve.
A kind of automobile brake pincers holder circular-arc detection device, including
Special plane can constantly provide the automobile brake pincers holder that production line comes out；
Automobile brake clamps holder arc check tool, is arranged close to aforementioned special plane discharge port；
Positive material conveyer belt clamps holder for conveying qualified automobile brake；
Scrap web clamps holder for conveying underproof automobile brake；
Automobile brake on aforementioned special plane can be clamped holder gripping and be placed in automobile brake pincers holder arc check tool by manipulator
Centering block in and gripping centering automobile brake in the block pincers branch be placed in positive material conveyer belt above-mentioned or scrap web；With
And
Controller is controlled with manipulator above-mentioned, compression cylinder, pusher cylinder and pivot angle cylinder and is connected.
Further, the positive material conveyer belt is equipped with a holder, and automobile brake pincers holder arc check tool is then set
In on the holder and positioned at the top of positive material conveyer belt.
A kind of detection method of automobile brake pincers holder circular arc, it is characterised in that include the following steps：
The automobile brake pincers holder that controller control machinery hand grips on production line out from special plane is placed in centering block
On, compression cylinder is rotated by 90 ° and acts on the shoulder of automobile brake pincers holder, and pusher cylinder work makes compressed part compress automobile
The lug boss of brake-caliper support, pivot angle cylinder operation drive check bar to complete 180 ° of rotations, if check bar can clamp holder from automobile brake
Arc groove pass through, while the head of check bar can pass through automobile brake clamp boss rear end face and arch portion front end
Gap between face, then fixture release, pivot angle cylinder send signal to controller, and controller control machinery hand removes automobile brake
Pincers holder is simultaneously put into positive material conveyer belt, if check bar encounters automobile brake and clamps holder and hindered, fixture release, pivot angle cylinder
Signal is sent to controller, controller control machinery hand removes automobile brake pincers holder and is put into scrap web.
Compared with the prior art, the advantages of the present invention are as follows：Cubing in the present invention can be integrated into brake-caliper support production
, can be with manipulator work compound in line, detection efficiency is high, reduces time and cost of labor, while compact overall structure, and positioning is accurate
It is really convenient.
Artificial detection is replaced using mechanical detection means, is connected in machining production line, and just by automatic control system
Work pieces process, orthodrome detection, workpiece sorting can be automatically completed, sequence of operations is waited, is not necessarily to manpower intervention, there is high efficiency
And processing and testing integrated advantage.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram that automobile brake clamps holder in the prior art.
Fig. 2 is the side view that automobile brake clamps holder in the prior art.
Fig. 3 is example structure schematic diagram.
Fig. 4 is the enlarged drawing that automobile brake clamps holder arc check tool in Fig. 3.
Fig. 5 is part-structure enlarged drawing in Fig. 4.
Fig. 6 is the reverse view of Fig. 5.
Fig. 7 is that removal automobile brake clamps another visual angle schematic diagram after holder in Fig. 6.
Fig. 8 is the structural schematic diagram of centering block in Fig. 5.
Fig. 9 is the amplification constitutional diagram of pivot angle cylinder and check bar in Fig. 4.
Figure 10 is height adjusting blocks structural schematic diagram in Fig. 6.
Figure 11 is another money height adjusting blocks structural schematic diagram.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
As shown in figure 3, the automobile brake pincers holder circular-arc detection device in the present embodiment includes special plane 102, automobile brake
Holder arc check tool 100, positive material conveyer belt 103, scrap web 104, manipulator 101 and controller (without display in figure) are clamped,
Special plane 102 can constantly provide the automobile brake pincers holder 10 that production line comes out；Automobile brake clamps holder arc check tool 100 close to specially
102 discharge port of machine is arranged, and is set to 103 top position of positive material conveyer belt by the way that holder 7 is (as shown in Figure 4)；Positive material conveyer belt 103
Holder 10 is clamped for conveying qualified automobile brake, scrap web 104 is for conveying underproof automobile brake pincers holder 10；
Automobile brake on special plane 102 can be clamped the gripping of holder 10 and be placed in automobile brake pincers holder arc check tool 100 by manipulator 101
Automobile brake pincers holder 10 in centering block 2 and in gripping centering block 2 is placed in positive material conveyer belt 103 or scrap web 104,
Controller is connected with manipulator 101, compression cylinder 6, pusher cylinder 3 and the control of pivot angle cylinder 5.
In conjunction with shown in Fig. 4, Fig. 5, Fig. 6 and Fig. 7, automobile brake clamps holder arc check tool 100 again including pedestal 1, compression gas
Cylinder 6, centering block 2, pusher cylinder 3, pivot angle cylinder 5 and check bar 53.
Compression cylinder 6 is arranged at intervals at by mounting base 62 on pedestal 1, and each compression cylinder 6 has on vertical direction
Power output end can simultaneously rotate, and the power output end of the compression cylinder 6 is equipped with the automobile brake that can compress extended downwardly and clamps holder
The claw 61 of shoulder 11a；Compression cylinder 6 in the present embodiment is three, wherein there are two claws for the intermediate tool of compression cylinder 6
61。
In conjunction with shown in Fig. 8, centering block 2 is set on pedestal 1 and between compression cylinder 6, the upper end mask of the centering block 2
There is the region being arranged for automobile brake-caliper support 10；Specifically, centering block 2 includes rectangular bottom plate 24 and is separately formed the bottom of in
Four locating pieces 21 on 24 4 angles of plate, four locating pieces 21 by positioned at front side two locating pieces 21 and positioned at the two of rear side
A locating piece 21 forms, also, is formed with for compact heap between two locating pieces 21 of front side and two locating pieces 21 of rear side
The gaps of 32 settings, are respectively equipped on two locating pieces 21 of rear side and are close to block 23.Molding is useful on the outside of the upper end of locating piece 21
In the fillet surface 22 of guiding, it is convenient for workpiece automatic centering.
Pusher cylinder 3 is set on pedestal 1, and the power output end of the pusher cylinder 3 has a compact heap 32, the compact heap 32
Between front side locating piece 21 and rear side locating piece 21, the both ends of the compact heap 32, which are formed with, can compress automobile brake pincers holder
The compressed part 321 of lug boss 2a.
In conjunction with shown in Fig. 9, pivot angle cylinder 5 is set to by a column 51 on pedestal 1 and close to centering block 2, the pivot angle cylinder 5
It with the power output end in horizontal direction and can rotate, power output end is equipped with a turntable 52.Check bar 53 connects with turntable 52
It connecing, check bar 53 is at right angles Z-shaped, and the swing arm radius (R in attached drawing) of check bar 53 is adapted to the circular arc R of automobile brake pincers holder 10,
The front end of check bar 53 can clamp the gap between the rear end face and the front end face of arch portion 1a of boss 2a by automobile brake,
I.e. the head width of check bar 53 is consistent with the width (d in attached drawing) in circular arc milling face.
The bottom surface of centering block 2 is equipped with a height adjusting blocks 4 with capable of shirking, such as the height adjusting blocks 4 and Figure 11 in Figure 10
In height adjusting blocks 4, the two height it is different, in this way can to sharing a set of cubing with a series of different size workpiece,
As long as replacing height adjusting blocks 4.
As shown in fig. 7,24 top of bottom plate is equipped with a guide pad 31, which forms pilot hole, pusher cylinder 3
Power output end is equipped with a push rod 33, which is oriented to pilot hole above-mentioned coordinates, front end and the compact heap 32 of push rod 33
Middle part realize that floating connection, compact heap 32 can tangentially make small turn along the disc of sleeve 35 by screw 34 and sleeve 35
It is dynamic.It is not very smooth, this floating connecting structure may insure two pressure points all since workpiece pressure point position is mostly blank surface
It can compress, to improve accuracy of detection.
After automobile brake pincers holder 10 is placed in cubing, automobile brake clamps the holder both ends arch portion 1a bottom and rear side two
The upper surface of locating piece 21 offsets；The upper end that the bottom of automobile brake pincers boss 2a offsets with two locating pieces 21 in front side
Face offsets；Compact heap 32 acts on automobile brake pincers boss 2a, also, automobile brake clamps the both ends holder arch portion 1a
Trailing flank offsets with block 23 is close to.
Detection method includes the following steps：Controller control machinery hand 101 grips on production line out from special plane 102
Automobile brake pincers holder 10 is placed in centering block 2, and compression cylinder 6 is rotated by 90 ° and acts on the shoulder of automobile brake pincers holder 10
In portion, pusher cylinder 3, which works, makes compressed part 321 compress the lug boss that automobile brake clamps holder 10, and pivot angle cylinder 5 works, and drives
Check bar 53 completes 180 ° of rotations, if the arc groove that check bar 53 can clamp holder 10 from automobile brake passes through, while the head of check bar 53
Portion can clamp the gap between the rear end face and the front end face of arch portion 1a of 10 lug boss of holder by automobile brake, then fixture pine
It opens, pivot angle cylinder 5 sends signal to controller, and controller control machinery hand 101 is removed automobile brake pincers holder 10 and is put into just
Expect conveyer belt 103, if check bar 53 encounters automobile brake pincers holder 10 and hindered, fixture unclamps, and pivot angle cylinder 5 is to control
Device sends signal, and controller control machinery hand 101 removes automobile brake pincers holder 10 and is put into scrap web.
Claims (8)
1. a kind of automobile brake clamps holder arc check tool, it is characterised in that including
Pedestal；
Compression cylinder is at least two and is arranged at intervals on pedestal above-mentioned that each compression cylinder has on vertical direction
Power output end can simultaneously rotate, and the power output end of the compression cylinder is equipped with the automobile brake that can compress extended downwardly and clamps holder shoulder
The claw in portion；
Centering block is set on said base and between compression cylinder, and the upper surface of the centering block has for automobile caliper
The region of holder setting；
Pusher cylinder is set on pedestal above-mentioned, and the power output end of the pusher cylinder has a compact heap, and the two of the compact heap
End is formed with the compressed part that can compress automobile brake pincers boss；
Pivot angle cylinder, is set on pedestal above-mentioned and close to centering block, which has the power output in horizontal direction
It holds and can rotate；And
Check bar connect with the power output end of aforementioned pivot angle cylinder and can rotate, and swing arm radius and the automobile brake of the check bar clamp
The circular arc of holder is adapted to, and the front end of the check bar can clamp the front end face of the rear end face and arch portion of boss by automobile brake
Between gap.
2. automobile brake according to claim 1 clamps holder arc check tool, it is characterised in that the centering block includes being in
It the bottom plate of rectangle and is separately formed in four locating pieces on four angles of bottom plate, four locating pieces are by two positioning positioned at front side
It block and forms, also, is formed between two locating pieces of front side and two locating pieces of rear side positioned at two locating pieces of rear side
There is the gap being arranged for compact heap, is respectively equipped on two locating pieces of rear side and is close to block；
After the automobile brake pincers branch is set up in cubing, the automobile brake pincers holder arch portion both ends bottom and rear side two
The upper surface of locating piece offsets；The upper surface that the bottom of the automobile brake pincers boss offsets with two locating pieces in front side
It offsets；The compact heap acts on automobile brake pincers boss, also, automobile brake pincers holder arch portion both ends
Trailing flank offset with block is close to.
3. automobile brake according to claim 2 clamps holder arc check tool, it is characterised in that the bottom surface of the centering block
It is equipped with a height adjusting blocks with capable of shirking.
4. automobile brake according to claim 2 clamps holder arc check tool, it is characterised in that outside the upper end of the locating piece
Side forms the fillet surface for guiding.
5. automobile brake according to claim 2 clamps holder arc check tool, it is characterised in that be equipped with above the bottom plate
One guide pad, the guide pad form pilot hole, and the power output end of the pusher cylinder is equipped with a push rod, and the push rod is with before
The pilot hole stated is oriented to cooperation, and the company of floating is realized in the front end of aforementioned push rod and the middle part of the compact heap by screw and sleeve
It connects.
6. a kind of automobile brake with any cubing in Claims 1 to 5 clamps holder circular-arc detection device, including
Special plane can constantly provide the automobile brake pincers holder that production line comes out；
Automobile brake clamps holder arc check tool, is arranged close to aforementioned special plane discharge port；
Positive material conveyer belt clamps holder for conveying qualified automobile brake；
Scrap web clamps holder for conveying underproof automobile brake；
Automobile brake on aforementioned special plane can be clamped holder gripping and be placed in pair that automobile brake clamps holder arc check tool by manipulator
In middle piece and gripping centering automobile brake pincers branch in the block is placed in positive material conveyer belt above-mentioned or scrap web；And
Controller is controlled with manipulator above-mentioned, compression cylinder, pusher cylinder and pivot angle cylinder and is connected.
7. automobile brake according to claim 6 clamps holder circular-arc detection device, it is characterised in that the positive material conveying
It takes and is equipped with a holder, the automobile brake clamps holder arc check tool and is then set on the holder and positioned at the upper of positive material conveyer belt
Side.
8. a kind of detection device using described in claim 6 or 7 carries out the detection method that automobile brake clamps holder circular arc, special
Sign is to include the following steps：
The automobile brake pincers holder that controller control machinery hand grips on production line out from special plane is placed in centering block, is pressed
Tight cylinder is rotated by 90 ° and acts on the shoulder of automobile brake pincers holder, and pusher cylinder work makes compressed part compress automobile brake
The lug boss of holder is clamped, pivot angle cylinder operation drives check bar to complete 180 ° of rotations, if check bar can clamp the arc of holder from automobile brake
Connected in star passes through, at the same the head of check bar can by automobile brake clamp boss rear end face and arch portion front end face it
Between gap, then fixture unclamp, pivot angle cylinder to controller send signal, controller control machinery hand remove automobile brake pincers branch
Frame is simultaneously put into positive material conveyer belt, if check bar encounters automobile brake pincers holder and hindered, fixture unclamps, and pivot angle cylinder is to control
Device processed sends signal, and controller control machinery hand removes automobile brake pincers holder and is put into scrap web.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610735382.1A CN106197223B (en) | 2016-08-26 | 2016-08-26 | Automobile brake clamps holder arc check tool and the detection device with the cubing and the detection method using the detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610735382.1A CN106197223B (en) | 2016-08-26 | 2016-08-26 | Automobile brake clamps holder arc check tool and the detection device with the cubing and the detection method using the detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106197223A CN106197223A (en) | 2016-12-07 |
| CN106197223B true CN106197223B (en) | 2018-08-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610735382.1A Active CN106197223B (en) | 2016-08-26 | 2016-08-26 | Automobile brake clamps holder arc check tool and the detection device with the cubing and the detection method using the detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106197223B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112577383A (en) * | 2020-11-30 | 2021-03-30 | 湖北飞龙摩擦密封材料股份有限公司 | Air pressure disc brake support detection tool clamp |
| CN115077346A (en) * | 2022-06-01 | 2022-09-20 | 苏州驰旺精密五金有限公司 | Detection device for brake caliper support of new energy automobile |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3517761B2 (en) * | 1995-06-20 | 2004-04-12 | 株式会社トキコハイキャスト | Brake caliper inspection device |
| CN202562402U (en) * | 2011-12-09 | 2012-11-28 | 昆山恒源机械制造有限公司 | A kind of tool for detecting circular arc point coordinate of bracket |
| CN103644818A (en) * | 2013-11-25 | 2014-03-19 | 大久制作(大连)有限公司 | R outline detection device of automobile brake system bracket |
| CN203881277U (en) * | 2014-05-28 | 2014-10-15 | 昆山恒源机械制造有限公司 | Bracket inner circular arc size detection tool |
| CN105371804A (en) * | 2014-08-28 | 2016-03-02 | 朱玉静 | Simple detection device for profile tolerance of vehicle brake caliper |
| CN204301661U (en) * | 2014-12-13 | 2015-04-29 | 芜湖哈特机器人产业技术研究院有限公司 | A kind of sliding resistance of caliper of brake caliper, contour detecting frock |
| CN104690557B (en) * | 2015-03-13 | 2017-09-19 | 浙江畅尔智能装备股份有限公司 | A kind of automobile brake clamps the automatic production line of support |
| CN105170481B (en) * | 2015-07-17 | 2017-10-20 | 浙江畅尔智能装备股份有限公司 | A kind of online feeding device for inspection of production line automatic discharging |
| CN205482676U (en) * | 2016-01-14 | 2016-08-17 | 江苏新万宝车业制造有限公司 | Electric automobile brake back calliper interference detection frock |
| CN205919767U (en) * | 2016-08-26 | 2017-02-01 | 浙江畅尔智能装备股份有限公司 | Detection apparatus for automotive brake caliper support circular arc is examined utensil and is had and to examine utensil |
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2016
- 2016-08-26 CN CN201610735382.1A patent/CN106197223B/en active Active
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Denomination of invention: Arc inspection tool for automobile brake caliper bracket, detection device with the inspection tool and detection method using the detection device Effective date of registration: 20200804 Granted publication date: 20180831 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2020330000575 |
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Date of cancellation: 20210805 Granted publication date: 20180831 Pledgee: Zhejiang Jinyun Rural Commercial Bank Co.,Ltd. technology sub branch Pledgor: ZHEJIANG CHR INTELLIGENT EQUIPMENT Co.,Ltd. Registration number: Y2020330000575 |