CN106193426B - A kind of the right-angled intersection unit and its production method of assembled wall - Google Patents
A kind of the right-angled intersection unit and its production method of assembled wall Download PDFInfo
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- CN106193426B CN106193426B CN201510221113.9A CN201510221113A CN106193426B CN 106193426 B CN106193426 B CN 106193426B CN 201510221113 A CN201510221113 A CN 201510221113A CN 106193426 B CN106193426 B CN 106193426B
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- angled intersection
- connecting framework
- intersection unit
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Abstract
The invention discloses a kind of right-angled intersection units of assembled wall, including support frame, connecting framework, shingle nail, inner frame, thermal insulation material；Support frame is cross profile, and two support frames as described above are arranged in parallel up and down, right-angled intersection unit top and bottom；Connecting framework is separately fixed at two support frame corresponding ends along short transverse, the joint face as right-angled intersection unit；Shingle nail is arranged in support frame two sides, and support frame, connecting framework and shingle nail are assembled into hollow structure；Inner frame is arranged in hollow structure, and fixed with cross intersection shingle nail inside；Thermal insulation material is full of in hollow structure.The invention discloses the production method of right-angled intersection unit, key steps are as follows: assembled hollow structure and fixed inner frame, fixing mould fill thermal insulation material, and mould is removed in sizing.The present invention relates to building fields, provide the right-angled intersection unit of assembled wall, can be realized assembled wall in the globality of cross intersection, and Ke Xunhuanliyong.
Description
Technical field
The present invention relates to building field more particularly to the right-angled intersection units and its production method of a kind of assembled wall.
Background technique
Standardization, industrialization are one of most important links in security housing development.The rate in Housing Guarantee
First realize standardized designs, industrialized production, prefabricated construction, information system management, be both realize security housing improve quality,
The important means and China for shortening the construction period, controlling the requirements such as cost accelerate core and the important channel of housing industry upgrading.
The building of conventional house building especially metal structure and one-piece casting cement structures, in addition to structural load-bearing pillar
Be inside its building it is empty, according to specific dwelling use need and inner wall is set, whole floor is divided into function one by one
It can property room.Existing inner wall production usually carries out site operation using light metal keel and plasterboard, this causes construction existing
It is in disorder, and the building wastes such as waste material, leftover pieces are excessive, it is not appropriate for that wall is removable to be recycled, and live recruitment
Measure larger, cost of labor is excessively high, construction dimensional accuracy it is lower.It is response country to the environmentally protective of novel building, batch production, fast
Speedization, removable, closed matereial cycle policy guidelines, greatly develop novel fabricated wall technology, according to architect's scale
The conventional modulus of very little setting, the large-scale production in factory of interior outside integrated function wall are completed, and it is existing to be transported to building construction
As long as field is fixedly mounted between lower floor plate.Such as patent CN201310133598.7, CN200920019709 is to adopt
Assembly is bonded with two sides concrete slab/calcium silicate board with microporous with polyurethane foam slabs.These technical solutions are difficult to realize carry additionally weight
And embedded metal sheet material or mental section, it is also difficult to realize that leakproofness is combined and spliced between wallboard overall tightness and wallboard, plate
Assembly of tiling between material leads to fitting between plate, and there are gap air-and water-permeables.The prior art, assembled wall are mostly using connector
The wall connecting of transverse and longitudinal is fixed, and insecure, and generate natural straight joint between transverse and longitudinal wall, causes to connect unstable.
Summary of the invention
The object of the present invention is to provide a kind of right-angled intersection units of assembled wall, can be realized assembled wall and exist
The globality of cross intersection, and it is easy for installation, it can be recycled.
To achieve the above object, it the present invention provides a kind of right-angled intersection unit of assembled wall, is set to cross
At transverse and longitudinal wall, which is characterized in that including support frame, connecting framework, shingle nail, inner frame, thermal insulation material,
Support frame as described above is cross profile, and two support frames as described above are arranged in parallel up and down, as right-angled intersection unit top surface
The bottom surface and；
The connecting framework is separately fixed at two support frame corresponding ends along short transverse, the company as right-angled intersection unit
Junction；
The shingle nail is arranged in support frame two sides, and support frame as described above, connecting framework and shingle nail are assembled into hollow structure；
The inner frame is arranged in hollow structure, and fixed with cross intersection shingle nail inside；
The thermal insulation material is full of in the hollow structure.
Preferably, support frame as described above section is at groove type, including bottom plate and two side plates, the side plate of two support frames it is opposite
Setting.
Preferably, support frame as described above and connecting framework are metal material, wooden, plastic material or Wood-plastic.
Preferably, the connecting framework is the first connecting framework or the second connecting framework.
Preferably, first connecting framework includes sequentially connected plug division, clamping portion and sealing, the plug division
Comprising the raised line protruded to the outside of wall, card slot of the clamping portion comprising the laterally protruding card convex or recess to wall,
The sealing includes sealing plate；
Preferably, second connecting framework includes sequentially connected recessed socket part, holding division and compressed part, the recessed socket part
Comprising the groove to recess on the inside of wall, holding division includes to the solid slot of fastener lateral concave or the protrusion of protrusion, the pressure
Tight portion includes to compress plate.
Preferably, at least one seal groove is provided on the sealing plate.
Preferably, the section of the connecting framework is semi-surrounding, full encirclement or solid construction.
Preferably, the connecting framework is provided with filling hole.
Preferably, the shingle nail stacks for one or more layers plate is compound.
Preferably, the inner frame includes horizontal support piece and vertical supports, and the horizontal support piece crosses with cross
Place's transverse wall panel attachment is fixed, and the vertical supports are bonded fixation, the transverse direction with longitudinal shingle nail of cross intersection
Supporting element intersects and fixes with vertical supports.
Preferably, the horizontal support piece is U-shaped steel of two openings backwards to setting；The vertical supports are also two
Opening is bonded fixation with the U-shaped steel side plate of horizontal support piece backwards to the U-shaped steel being arranged, bottom plate.
Preferably, the thermal insulation material is organic foam material or inorganic heat insulation material.
Preferably, the thermal insulation material density is controllable to 30-900Kg/m3。
The present invention also provides the production methods of the right-angled intersection unit of assembled wall, which is characterized in that production stage
Are as follows: support frame, connecting framework, turning skeleton, shingle nail fixation are assembled into hollow structure；Fixing mould around hollow structure,
Mold is close to hollow structure surface；Thermal insulation material is filled into hollow structure；After thermal insulation material sizing, mold is removed.
Preferably, the mold also is provided with pre-manufactured hole corresponding with the filling hole of connecting framework.
Compared to the prior art the present invention, has the following beneficial effects:
Inner frame of the invention with cross intersection shingle nail be fixedly connected, form stable support, guarantee that cross is handed over
Pitch the sound construction of unit.
Thermal insulation material of the present invention is realized with wall hollow structure to be solidified after fluid adhesive contacts, and entire wall is made to become sealing
Property it is whole, not only improve wallboard integral strength, and fundamentally improve the leakproofness of wallboard, realize that heat-and sound-insulating performance is significant
It is promoted.
The profiles such as pre- merging metal, wood moulding, wooden can be improved the dimensional stability of wallboard and expire on the inside of shingle nail of the present invention
Foot carrys additionally the needs of air-conditioning, TV, hanging cupboard.
Right-angled intersection unit of the present invention no longer needs to carry out the connection between transverse and longitudinal wall by connector, easier for installation.
Detailed description of the invention
Fig. 1 is the right-angled intersection cell schematics of assembled wall；
Fig. 2 is the right-angled intersection unit schematic cross-section of assembled wall；
Fig. 3 is the sectional view of the first connecting framework；
Fig. 4 is the sectional view of the second connecting framework；
Fig. 5 is inner frame schematic cross-section；
Fig. 6 is that the right-angled intersection unit of assembled wall is fixed on schematic diagram after mold；
Fig. 7 is the A-A cross-sectional view of Fig. 6.
Appended drawing reference: appended drawing reference: 1- support frame, 2- shingle nail, 3- connecting framework, 4- inner frame, 401- cross-brace
Part, 402- vertical supports, 5 thermal insulation materials, the first connecting framework of 6-, the plug division 601-, 6011- raised line, 6012- jointing plate,
The clamping portion 602-, 6021- card convex, 603- sealing, 6031- seal plate, 6032- seal groove, 6033- boss, 604- first
Flank, the second flank of 605-, the second connecting framework of 7-, the recessed socket part of 701-, 7011- groove, 7012- matching board, 702- holding division,
7021- consolidates slot, 703- compressed part, 7031- and compresses plate, 704- third flank, the 4th flank of 705-, 8- mold, 801- backform
Plate, 802- end template, 803- Angle formwork, 804- side template, 805- pre-manufactured hole.
Specific embodiment
To keep goal of the invention of the invention, technical scheme and beneficial effects more clear, with reference to the accompanying drawing to this
The embodiment of invention is illustrated, it should be noted that in the absence of conflict, in the embodiment and embodiment in the application
Feature can mutual any combination.
As depicted in figs. 1 and 2, Fig. 1 is the right-angled intersection cell schematics of assembled wall, and Fig. 2 is assembled wall
Right-angled intersection unit schematic cross-section.A kind of right-angled intersection unit of assembled wall, including two support frames 1, shingle nail 2,
Connecting framework 3, inner frame 4 and thermal insulation material 5.Described two support frames 1 are cross profile, and section is in groove-like, including bottom
Plate and two side plates, the side plate of two support frames are oppositely arranged, and are arranged in parallel up and down as wall top and bottom.The connection
Skeleton 3 and it is separately fixed at four joint faces of two support frame opposite ends as this element.Connecting framework 3 and support frame 1
It can be metal material profile shapes (such as zinc-plated keel), wooden keel, plastic material profile shapes, Wood-plastic profile shapes.It is described
Shingle nail 2 is arranged in support frame two sides, and support frame 1, shingle nail 2, connecting framework 3 are assembled into hollow structure.The inner frame 4 is set
It sets in hollow structure, and fixed with cross intersection shingle nail inside.Shingle nail 2 can dig for cement base class plate, cement
Card, plate, mineral wool class plate, the rock wool class plate plasterboard, ceramic wafer, medium-density plate, wood shavings that calcium silicates is primary raw material
The one or more such as plate, lumber core, Europe deals, laminated composite board, polyphenyl foamed board, phenolic foam plate stack compound, realization wall
The functions such as sound insulation, heat preservation, fire prevention, the decoration of body.The thermal insulation material 5 is full of the hollow structure.Thermal insulation material 5 is organic hair
Foam material or inorganic heat insulation material, can be added for polyurethane foam, foamed polystyrene or cement foamed, cement granulated wool,
Cement adds foaming perlite etc..Wherein, the polyurethane foam, foamed polystyrene density are controllable to 30-600Kg/m3,
Cement foamed class core material density is controllable to 100-900Kg/m3。
The settable identical or different connecting framework of four joint faces of right-angled intersection unit, connecting framework 3 can be first
Connecting framework 6 or the second connecting framework 7, first connecting framework 6 and the second connecting framework 7 are mutually matched.As shown in Fig. 2,
Right-angled intersection unit includes two the first connecting frameworks 6 and two the second connecting frameworks 7.
As shown in figure 3, Fig. 3 is the sectional view of the first connecting framework.First connecting framework 6 is strip profile, including suitable
Plug division 601, clamping portion 602 and the sealing 603 of secondary connection further include the first flank 604 and the second flank 605.Plug division
601 include raised line 6011 and jointing plate 6012, and raised line 6011 is to protruding on the outside of connecting framework 3, and section, at right angle, end is equipped with
Fillet；6012 one end of jointing plate vertically connects the first flank 604, and one end and raised line 6011 vertically connect.Clamping portion 602 includes
To the laterally protruding card convex 6021 of the first connecting framework 6,6021 section of card convex is separately connected convex at arc-shaped by two straight panels
Item 6011 and sealing 603.Sealing 603 includes sealing plate 6031, seal groove 6032 and boss 6033, seals plate 6031
The arc-shaped seal groove 6032 of upper setting two along its length, and the boss 6033 that 6031 one end of plate is equipped with rectangle is sealed,
Boss 6033 is connected with the second flank 605.First flank 604 is parallel with the second flank 605 and the two-way extension in section, the first flank
Flanging is flushed and be designed with far from connecting pin with the second flank, is conducive to the intensity for increasing by the first connecting framework 6.Described is close
Sealing joint strip can be added in sealing groove 6032, make wall that there is better heat-and sound-insulating performance, sealing joint strip can be known
Rubber adhesive tape, leather strap and flexible foamed material, such as sponge, high molecular material foam rods.
As shown in figure 4, Fig. 4 is the sectional view of the first connecting framework.Second connecting framework 7 is strip profile, including suitable
Recessed socket part 701, holding division 702 and the compressed part 703 of secondary connection, further include third flank 704 and the 4th flank 705.Recessed socket part
701 include groove 7011 and matching board 7012, and groove 7011 is the rectangular channel being recessed on the inside of the second connecting framework 7, matching board
7012 one end connecting grooves 7011, the other end connect third flank 704.Holding division 702 include to 7 side of the second connecting framework to
The solid slot 7021 of recess, Gu 7021 section of slot is arc-shaped, Gu 7021 one end of slot is connected by 7011 other end of plate connecting groove
Connect compressed part 703.Compressed part 703 includes to compress plate 7031, compresses 7031 one end of plate and connects the 4th flank 705.Third side
The wing 704 is parallel with the 4th flank 705 and the two-way extension in section, third flank and the 4th flank are flushed and are designed with far from connecting pin
Flanging is conducive to the intensity for increasing by the second connecting framework 7.
First connecting framework and the second connecting framework match, and the raised line can protrude into the groove and its top and recessed
Groove sidewall fitting, the card convex and the solid slot fit closely, the solid slot of the card convex of the first connecting framework and the second connecting framework
Formation interlocking, the rectangular boss and compression plate fitting, the jointing plate and matching board fit closely, and produce splicing two sides not
Being born from right gap influences the heat-and sound-insulating of wall.The right-angled intersection unit of this assembled wall and equipped with the first connecting framework or the
The sectioned wall of two connecting frameworks forms connection, is not easily disconnected from, and has better stability.First connecting framework and second connects
Synthetism sets up the filling hole being equipped with for filling thermal insulation material.
As shown in figure 5, Fig. 5 is turning skeleton schematic cross-section.Inner frame 4 is by horizontal support piece 401 and vertical supports
402 compositions.The U-shaped steel of the horizontal support piece 401 and vertical supports 402 all for two openings backwards to setting, cross-brace
The U-shaped steel spacing of part 401 is less than the U-shaped steel baseplate width of vertical supports 402, makes the bottom plate and cross of vertical supports 402
It is bonded to the U-shaped steel plate portion of supporting element 401, and makes to be screwed.
As shown in Figure 6 and Figure 7, Fig. 6 is that the right-angled intersection unit of assembled wall is fixed on schematic diagram after mold, and Fig. 7 is
The A-A cross-sectional view of Fig. 6.Support frame 1, shingle nail 2, the fixation of connecting framework 3 are assembled into hollow structure, while inner frame 4 being consolidated
It is scheduled in hollow structure.By hollow structure as in mold 8, Angle formwork 803 is close to corresponding shingle nail respectively, and area
Not less than wall panel produced；804 size and shape of side template should match with the contact surface for being correspondingly connected with skeleton 3；
End template 802 and top template 801 are close to support frame 1 respectively, and each component of mold is fixed.The mold 8 also is provided with and connect bone
The corresponding pre-manufactured hole 805 in the filling hole of frame 3.Thermal insulation material is finally filled into hollow structure, and is torn open after thermal insulation material molding
Except mold.Fill pipette tips can by pre-manufactured hole and filling hole be inserted into hollow structure in, multiple charging aperture can simultaneously or in order into
The multiple pipette tips of row carry out sandwich layer injection filling and remove pipette tips and mold after thermal insulation material sizing.
The present invention provides a kind of right-angled intersection units of assembled wall.Thermal insulation material and wall hollow structure realize liquid
Solidify after body bonding contact, so that entire wall is become leakproofness entirety, not only improve wallboard integral strength, and fundamentally improve
The leakproofness of wallboard realizes that heat-and sound-insulating performance is obviously improved.It is pre- merging metal on the inside of shingle nail of the present invention, wood moulding, wooden
The dimensional stability of wallboard can be improved in equal profiles and satisfaction carrys additionally the needs of air-conditioning, TV, hanging cupboard.
Although disclosed embodiment is as above, its content is only to facilitate understand technical side of the invention
Case and the embodiment used, are not intended to limit the present invention.Any those skilled in the art to which this invention pertains, not
Under the premise of being detached from disclosed core technology scheme, any modification and change can be made in form and details in implementation
Change, but protection scope defined by the present invention, the range that the appended claims that must still be subject to limits.
Claims (15)
1. a kind of right-angled intersection unit of assembled wall, is set at cross transverse and longitudinal wall, which is characterized in that including support
Frame, connecting framework, shingle nail, inner frame, thermal insulation material,
Support frame as described above is cross profile, and two support frames as described above are arranged in parallel up and down, as right-angled intersection unit top surface and bottom
Face；
The connecting framework is separately fixed at two support frame corresponding ends along short transverse, the connection as right-angled intersection unit
Face；
The shingle nail is arranged in support frame two sides, and support frame as described above, connecting framework and shingle nail are assembled into hollow structure；
The inner frame is arranged in hollow structure, and fixed with cross intersection shingle nail inside；
The thermal insulation material is full of in the hollow structure；
The inner frame includes horizontal support piece and vertical supports, the horizontal support piece and cross intersection transverse direction shingle nail
Fitting is fixed, and the vertical supports are bonded fixation, the horizontal support piece and longitudinal direction with longitudinal shingle nail of cross intersection
Supporting element intersects and fixes.
2. right-angled intersection unit as described in claim 1, which is characterized in that support frame as described above section is at groove type, including bottom
Plate and two side plates, the side plate of two support frames are oppositely arranged.
3. right-angled intersection unit as described in claim 1, which is characterized in that support frame as described above and connecting framework are metal material
Matter, wooden, plastic material or Wood-plastic.
4. right-angled intersection unit as described in claim 1, which is characterized in that the connecting framework be the first connecting framework or
Second connecting framework.
5. right-angled intersection unit as claimed in claim 4, which is characterized in that first connecting framework includes sequentially connected
Plug division, clamping portion and sealing, the plug division include the raised line protruded to the outside of wall, and the clamping portion includes to wall
The card slot of the laterally protruding card convex or recess of body, the sealing include sealing plate.
6. right-angled intersection unit as claimed in claim 4, which is characterized in that second connecting framework includes sequentially connected
Recessed socket part, holding division and compressed part, the recessed socket part include to the groove of recess on the inside of wall, and holding division includes to fastener side
To the solid slot of recess or the protrusion of protrusion, the compressed part includes to compress plate.
7. right-angled intersection unit as claimed in claim 5, which is characterized in that it is close to be provided at least one on the sealing plate
Sealing groove.
8. right-angled intersection unit as claimed in claim 4, which is characterized in that the section of the connecting framework is semi-surrounding, entirely
Encirclement or solid construction.
9. right-angled intersection unit as described in claim 1, which is characterized in that the connecting framework is provided with filling hole.
10. right-angled intersection unit as described in claim 1, which is characterized in that the shingle nail is multiple for one or more layers plate
Conjunction stacks.
11. right-angled intersection unit as described in claim 1, which is characterized in that the horizontal support piece is two and is open backwards
The U-shaped steel of setting；The vertical supports are also U-shaped steels of two openings backwards to setting, bottom plate and horizontal support piece it is U-shaped
The fitting of steel side plate is fixed.
12. right-angled intersection unit as described in claim 1, which is characterized in that the thermal insulation material be organic foam material or
Inorganic heat insulation material.
13. right-angled intersection unit as described in claim 1, which is characterized in that the thermal insulation material density is controllable to 30-
900Kg/m3。
14. the production method of the right-angled intersection unit of the assembled wall as described in claim 1-13 is any, which is characterized in that
Production stage are as follows: support frame, connecting framework, inner frame, shingle nail fixation are assembled into hollow structure；It is fixed around hollow structure
Mold, mold are close to hollow structure surface；Thermal insulation material is filled into hollow structure；After thermal insulation material sizing, mold is removed.
15. production method as claimed in claim 14, which is characterized in that the mold also is provided with the filling hole with connecting framework
Corresponding pre-manufactured hole.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221113.9A CN106193426B (en) | 2015-05-04 | 2015-05-04 | A kind of the right-angled intersection unit and its production method of assembled wall |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221113.9A CN106193426B (en) | 2015-05-04 | 2015-05-04 | A kind of the right-angled intersection unit and its production method of assembled wall |
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| Publication Number | Publication Date |
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| CN106193426A CN106193426A (en) | 2016-12-07 |
| CN106193426B true CN106193426B (en) | 2019-05-31 |
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| CN204252303U (en) * | 2014-10-13 | 2015-04-08 | 北新集团建材股份有限公司 | A kind of combination composite board and cement heat preserving composite board thereof |
| CN204876284U (en) * | 2015-05-04 | 2015-12-16 | 北新集团建材股份有限公司 | Cross unit of assembled wall body |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2625475Y (en) * | 2003-06-20 | 2004-07-14 | 郑遂恺 | Sheet composite steel bone sound insulation wall plate |
| CN2641201Y (en) * | 2003-12-26 | 2004-09-15 | 乐山吉象地板制品有限公司 | Composite and locking to each other type floorings |
| CN104100026A (en) * | 2014-07-18 | 2014-10-15 | 北京中联环环美轻钢结构安装有限公司 | Disassembling-free steel-frame three-dimensional screen formwork cast-in-place foaming concrete composite wall and construction method |
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| CN106193426A (en) | 2016-12-07 |
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