CN107435391A - A kind of assembled inorfil wall element and its production method - Google Patents
A kind of assembled inorfil wall element and its production method Download PDFInfo
- Publication number
- CN107435391A CN107435391A CN201610353468.8A CN201610353468A CN107435391A CN 107435391 A CN107435391 A CN 107435391A CN 201610353468 A CN201610353468 A CN 201610353468A CN 107435391 A CN107435391 A CN 107435391A
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- Prior art keywords
- connector
- wall element
- inorfil
- plate
- spraying
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 61
- 238000005507 spraying Methods 0.000 claims abstract description 53
- 238000012856 packing Methods 0.000 claims abstract description 34
- 239000011230 binding agent Substances 0.000 claims abstract description 29
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 8
- 238000005192 partition Methods 0.000 claims abstract description 5
- 239000004033 plastic Substances 0.000 claims description 15
- 229920003023 plastic Polymers 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 13
- 239000000919 ceramic Substances 0.000 claims description 12
- 239000011490 mineral wool Substances 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 8
- 239000000378 calcium silicate Substances 0.000 claims description 6
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 6
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- -1 wooden Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical class CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000011491 glass wool Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910001562 pearlite Inorganic materials 0.000 claims description 3
- 150000003016 phosphoric acids Chemical class 0.000 claims description 3
- 150000004760 silicates Chemical class 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 14
- 239000007921 spray Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000010451 perlite Substances 0.000 description 3
- 235000019362 perlite Nutrition 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 239000012784 inorganic fiber Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 208000035475 disorder Diseases 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/42—Glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/46—Rock wool ; Ceramic or silicate fibres
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/46—Rock wool ; Ceramic or silicate fibres
- C04B14/4643—Silicates other than zircon
- C04B14/4656—Al-silicates, e.g. clay
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
- E04B1/90—Insulating elements for both heat and sound slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2002/7461—Details of connection of sheet panels to frame or posts
- E04B2002/7472—Details of connection of sheet panels to frame or posts using adhesives
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Architecture (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Dispersion Chemistry (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of assembled inorfil wall element, assembly forms building partition, including support frame, the first connector, the second connector, shingle nail and packing material, and two support frames are respectively as wall element top surface and bottom surface；First connector and the second connector are separately fixed at support frame both ends and form broken line sound insulation thermal resistance path as two joint faces of wall element, adjacent wall element；Two support frames, the first connector and the second connection are spliced into wall skeleton；Shingle nail is arranged on wall skeleton both sides, is spliced into hollow structure；Packing material is inorfil packing material and inorfil spraying binder, and its spraying is filled in hollow structure.The invention also discloses two kinds of production methods, mainly include：Reserved assembly, installation mold, spraying filling and installation are reserved.The present invention relates to building field, there is provided the assembled inorfil wall element and its production method of molding spraying filling that a kind of heat-and sound-insulating is high, fire resistance is high.
Description
Technical field
The present invention relates to building field, more particularly to a kind of assembled inorfil wall element and its production
Method.
Background technology
Standardization, industrialization are one of most important links in security housing development.In security housing
Take the lead in realizing standardized designs, industrialized production, prefabricated construction, information system management in construction, be both
Realize that security housing improves quality, shortens the important means of the requirements such as duration, control cost, Ye Shiwo
State accelerates core and the important channel of housing industry upgrading.
The conventional house building especially building of metal structure and one-piece casting cement structures, except structural
It is empty inside its building of load-bearing pillar, is needed according to specific dwelling use and inner wall is set, will be overall
Floor is divided into feature room one by one.Existing inner wall make usually using light metal keel and
Plasterboard carries out site operation, and this causes job site in disorder, and the building waste mistake such as waste material, leftover pieces
It is more, it is not appropriate for that wall is removable to be recycled, and the live amount of labour used is larger, cost of labor is too high,
Dimensional accuracy of constructing is relatively low.For response country to the green of novel building, batch production, it is rapid,
Dismantled and assembled, closed matereial cycle policy guidelines, greatly develop novel fabricated wall technology, root
Conventional modulus is set according to building size, interior outside integrated function wall large-scale production in factory is complete
Into as long as being transported to, building construction is live to be fixedly mounted between floor up and down.Such as patent
CN201310133598.7, CN200920019709 etc. are to use polyurethane foam slabs and both sides coagulation
Native plate/calcium silicate board with microporous fitting is assembled.These technical schemes be difficult to for carry additionally weight and embedded metal sheet material
Or shape, it is also difficult to realize that sealing is combined and spliced between wall overall tightness and wall, sheet material
Between tiling assembly cause fitting between plate to leave gap air-and water-permeable.
It is in addition, other with rock wool blanket, rock wool plate, foaming perlite plate, foamed ceramic plate, hair
The inorganic foamed plate such as bulb glass plate is the wall of intermediate insulating layer and outside bonding complex shingle panel, its
Intermediate insulating layer is typically small, and one piece of wall may have 2.5 meters to 5 meters of height of spring layer, this intermediate insulating layer
A large amount of adhesives are needed with bonding for both sides shingle nail, increases weight and greatly increases cost, and rock wool blanket
Itself need plus follow closely rock wool to follow closely fixed and a large amount of adhesives without intensity to fix.For largely with styrofoam, poly-
Wall of the organic insulation material such as urethane plate or foam filled, phenolic foam plate as moderate soak material,
Its fire resistance is poor, is that this outside both sides is compound or casting cement, the wall of the making such as flyash, sizing
The long weight of curing time is needed to greatly increase, site operation inconvenience.
The content of the invention
It is an object of the invention to provide a kind of heat-and sound-insulating is high, fire resistance is high, reusable edible one kind
Assembled inorfil wall element and its production method of molding spraying filling.
The invention discloses a kind of assembled inorfil wall element, assembly forms building partition, and it is special
Sign is, including support frame, the first connector, the second connector, shingle nail and packing material,
Support frame as described above is strip section bar, and two support frames as described above be arranged in parallel as wall list up and down respectively
First top surface and bottom surface；
First connector and the second connector are all strip section bar, are separately fixed at support frame as described above two
End is used as two joint faces of wall element, and adjacent wall element is spelled by the first connector and the second connector
Connect and form broken line sound insulation thermal resistance path；
Described two support frames, the first connector and the second connection are spliced into wall skeleton；
The shingle nail is arranged on the wall skeleton both sides, and two pieces of shingle nails are as wall element two
Individual side, is spliced into hollow structure；
The packing material is inorfil packing material and inorfil spraying binder, the inorganic fibre
Synchronously spraying is filled in the hollow structure for dimension packing material and inorfil spraying binder.
Preferably, support frame as described above section is into fluted body, including bottom plate and two side plates, two branch
The side plate of support is oppositely arranged.
Preferably, support frame as described above is metal material, wooden, plastic material or Wood-plastic.
Preferably, first connector and the second connector are both provided with multi-stage stairs face, and first connects
Fitting and the second connector are bonded to form splicing by multistage cascaded surface.
Preferably, the section of first connector and the second connector is semi-surrounding, full encirclement or solid
Structure.
Preferably, first connector and the second connector are all metal material, wooden, plastic material
Or Wood-plastic.
Preferably, the shingle nail stacks together for one or more layers sheet material is compound.
Preferably, the sheet material be plasterboard, it is calcium silicate board, glass magnesium board, block of glass wool, ceramic plate, anti-
Fiery plate, abatvoix, carbon felt plate, fiber reinforced cement board, foamed ceramic plate, foamed glass plate, foaming
Cement plate, pearlite slab, medium-density plate, Europe deals, metallic plate, wood-plastic board or woodwork plate.
Preferably, the inorfil packing material is granulated wool, mineral wool, rock wool, alumina silicate fibre
Or ceramic fibre.
Preferably, the inorfil spraying binder is acrylic compounds, organic silicon, starch, ring
Oxygen tree lipid, vinyl acetate class, silicates or phosphoric acid salt binding agent.
Preferably, the packed density of the packing material is 40-300Kg/m3.
The invention also discloses a kind of production method of above-mentioned wall element, it is characterised in that including as follows
Step：
1) fixing support rack, the first connector, the second connector, shingle nail are spliced, and it is reserved one
Support, it is spliced into the open body structure of one side；
2) fixing mould around the body structure of opening, mould and the body structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in body structure；
4) after material to be filled is full of and shaped, mould is removed；
5) the fixed reserved support frame of installation.
The invention also discloses the production method of another above-mentioned wall element in addition, it is characterised in that bag
Include following steps：
1) assembled fixing support rack, the first connector, the second connector, shingle nail, and a reserved wall
Panel, it is spliced into the open square box structure of one side；
2) fixing mould around the square box structure of opening, mould and the square box structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in square box structure；
4) after material to be filled is full of square box structure, fixed reserved shingle nail is installed, and reserved
Shingle nail outer surface sets mould, is close to its surface；
5) mould is removed after material shaping to be filled.
Preferably, the inorfil spraying binder atomizing spraying is in body structure or square box structure
Compared to the prior art the present invention, has the advantages that：
The present invention uses the sheet materials such as plasterboard, calcium silicate board as shingle nail, and inorganic fibre is filled with spraying method
Dimension, mutually bonding is integrally formed inorfil inside wall, and is being sprayed simultaneously with both sides shingle nail
Bonding is integrally formed, and greatly improves integral wall intensity and heat insulating and sound insulating performance, spray pattern avoids hair
Bubble perlite, foamed ceramic, foamed glass, rock wool cut and position as needs such as intermediate layers, splice,
A large amount of processes such as mat formation, especially at the position such as pre-buried electric-controlled switch and pipeline, greatly save man-hour and expense,
And the non-ignitable fire protection requirement of A levels can be met, heat-and sound-insulating effect is good, and combination property is high and cost significantly drops
It is low.
The present invention shingle nail can be one or more layers it is compound so as to realize the sound insulation of wall, insulation, prevent
Fire, decoration functions.
On the inside of shingle nail of the present invention it is pre- insert the section bar such as metal, wood moulding, wooden can improve wall size it is steady
Qualitative and satisfaction carrys additionally the needs of air-conditioning, TV, hanging cupboard.
The wall that the wall element of the present invention is spliced into can carry out the parallel installation of two-layer wall interval air layer,
To meet superelevation sound insulation property needs.
The present invention can design according to Sizes and carry out the production of computer control machinery metaplasia, adapt to factory lines
Automated job, really realizing can industrialized mass production and practical full-featured practical pin-connected panel wall
Body.
Brief description of the drawings
Fig. 1 is assembled inorfil wall element schematic perspective view；
Fig. 2 is assembled inorfil wall element schematic cross-section；
Fig. 3 is the first connector and the second connector splicing state schematic cross-section；
Fig. 4 is the first connector of full encirclement and the second connector splicing state schematic cross-section；
Fig. 5 is solid first connector and the second connector splicing state schematic cross-section；
Fig. 6 is open box structure diagram；
Fig. 7 is that open body structure and mould fix schematic diagram；
Fig. 8 is packing material spraying box structure diagram；
Fig. 9 is open square box structure schematic diagram；
Figure 10 is that open square box structure and mould fix schematic diagram；
Figure 11 is packing material spraying square box structure schematic diagram；
Figure 12 is the mould and wall element schematic diagram after assembly completely.
Reference：1- support frames, the connectors of 2- first, 201- splice plates, the wing plates of 202- first,
The wing plates of 203- second, the connectors of 3- second, 301- jointing plates, the wing plates of 302- the 3rd, the wing plates of 303- the 4th,
4- shingle nails, 5- packing materials, 601- weeks template, 602- cope plates, 603- lower templates, 7- inorfils
Stuff-spraying pipe, 8- binder guns.
Embodiment
To make the goal of the invention of the present invention, technical scheme and beneficial effect of greater clarity, with reference to
Accompanying drawing illustrates to embodiments of the invention, it is necessary to explanation is, in the case where not conflicting, this Shen
Please in embodiment and embodiment in feature can mutually be combined.
Fig. 1 and Fig. 2 is assembled inorfil wall element, multiple assembled inorfil wall lists
Member is mutually spliced into whole face wall body, forms building partition.Fig. 1 is that assembled inorfil wall element is stood
Body schematic diagram, as shown in figure 1, assembled inorfil wall element connects including support frame 1, first
Part 2, the second connector 3, shingle nail 4 and packing material 5.Support frame 1 is strip section bar, two
Support frame 1 be arranged in parallel up and down respectively, as wall element top surface and bottom surface；The section of support frame 1 is into recessed
Groove profile, including bottom plate and two side plates, the side plate of two support frames 1 are oppositely arranged；The two of support frame 1
End is processed into identical with the first connector 2 and the section of the second connector 3 respectively, is conveniently interconnected and fixed；
Support frame 1 is metal material, wooden, plastic material or Wood-plastic.First connector 2 and second connects
Fitting 3 is all strip section bar, is metal material, wooden, plastic material or Wood-plastic, fixes respectively
At the both ends of support frame 1 as two joint faces of wall element.Two support frames 1 and connected first
3 wall skeletons for being connected into quadrangle, skeleton structure firm stable, metope are spelled in the connection of connector 2 and second
Plate 4 is arranged on wall skeleton both sides, and two pieces of shingle nails 4 are used as described two sides of wall element, splicing
Into hollow structure.Packing material 5 is the inorfil packing material that even application is filled in hollow structure
With inorfil spraying binder；Inorfil packing material can be granulated wool, mineral wool, rock wool, silicon
Sour aluminum fiber or ceramic fibre, inorfil spraying binder can be acrylic compounds, organic silicon, starch
Class, epoxy resin, vinyl acetate class, silicates or phosphoric acid salt binding agent；Packing material 5
Packed density is 40-300Kg/m3.Fig. 2 is assembled inorfil wall element schematic cross-section, such as
Shown in Fig. 2, it is multi-stage stairs that the first connector 2 and the second connection, which spell 3 as the surface in wall connecting face,
Face, can will also be arranged to other Tortuous Surfaces, and two adjacent wall elements can pass through the He of the first connector 2
Second connector 3 splices and broken line sound insulation thermal resistance path is formed at multi-stage stairs face.Shingle nail 4 is three
Laminate material is combined, or one or more layers sheet material is compound stacks together, sheet material can be plasterboard,
Calcium silicate board, glass magnesium board, block of glass wool, ceramic plate, fire-proof plate, abatvoix, carbon felt plate, fiber reinforcement
Cement plate, foamed ceramic plate, foamed glass plate, cement board, pearlite slab, medium-density plate, Europe
Deals, metallic plate, wood-plastic board or woodwork plate.
Fig. 3 is that the first connector and the second connector splice state schematic cross-section, as shown in figure 3, the
A connection piece 2 is semi-surrounding structure, including splice plate 201, the first wing plate 202 and the second wing plate 203,
First wing plate 202 and the second wing plate 203 are connected to the both sides of splice plate 201, and splice plate 201 is set
Right-angle bending at two is equipped with, the first connector 2 is formed three-level right angle platform terrace, and set in bending part
There is fillet.Second connector 3 is semi-surrounding structure, including jointing plate 301, the 3rd wing plate 302 and
Four wing plates 303, the 3rd wing plate 302 and the 4th wing plate 303 are connected to the both sides of jointing plate 301,
Jointing plate 301 is provided with right-angle bending at two, the second connector 3 is also formed three-level right angle platform terrace,
And bending part is provided with fillet.The three-level right angle platform terrace of first connector 2 and the second connector 3
Width is identical, ensures that splice plate 201 and jointing plate 301 can be bonded, makes the first connector 2 and second
Connector 3 splice after can thermal resistance sound insulation, also can stitching portion add encapsulant.
Fig. 4 surrounds the first connector and the second connector splicing state schematic cross-section to be complete, such as Fig. 4 institutes
Show, relative to the semi-surrounding structure of above-mentioned the first connector 2 and the second connector 3, in surrounding entirely
Hollow structure connects to form hollow structure relative to semi-surrounding structure between respective wing plate using plate, has more
Good strength and stability.Meanwhile first connector 2 and the second connector 3 or solid construction,
Fig. 5 is that solid first connector and the second connector splice state schematic cross-section, as shown in figure 5, the
The connector 3 of a connection piece 2 and second is all solid construction, is formed and spliced again by step surface, relatively
There is more preferable strength and stability again in Fig. 4 full encirclement structure.
Above-mentioned assembled inorfil wall element has two kinds of production methods, and production method one need to be reserved
One support member, its key step are as follows：First, a support frame is reserved, a support frame, first are connected
Fitting, the second connector, shingle nail are connected using self threading pin, are spliced into the open casing knot of one side
Structure, as shown in fig. 6, Fig. 6 is open box structure diagram, lack the hollow structure shape of a support frame
Into open body structure；Secondly, by the fixing mould around the body structure of opening, mould is with opening
The body structure outer surface of mouth is close to, and fixes and shows as shown in fig. 7, Fig. 7 is open body structure and mould
It is intended to, open casing structure level is placed, lower template 603 and cope plate 602 and the contact surface of shingle nail 4
For plane, area is not less than produced shingle nail 4, and lower template 603 can fix, cope plate 602
Can be that artificial mobile fixation or automation equipment are realized by programme-control, all size and dimensions of template 601
Should be with the contact surface phase of the support frame 1 of corresponding wall element, the first connector 2 and the second connector 3
Matching, and all templates 601 are not provided with open-mouth, ensure the space of packing material；Again, will be inorganic
Fiber-filled material and inorfil spraying binder coordinate synchronous spraying to be filled into casing knot in open-mouth
In structure, box structure diagram, inorfil filling material are sprayed as shown in figure 8, Fig. 8 is packing material
Material is sprayed into body structure by inorfil stuff-spraying pipe 7, is secured around inorfil stuff-spraying pipe 7
One or more binder guns 8, the inorganic fibre that binder gun 8 sprays inorfil stuff-spraying pipe 7
Tie up the adhesive being atomized on surface spraying and be filled into jointly in body structure, and inorfil stuff-spraying pipe 7
Sprayed with binder gun 8 to be synchronous, spraying method ensures that filling makes inorfil mutual inside wall
Bond and be integrally formed and be integrally formed with both sides shingle nail in spraying while bonding；It is full of in packing material
And after shaping, remove mould；Finally by reserved support frame and corresponding shingle nail, the first connector and
Second connector connects, and completes complete assembled inorfil wall element.
Another production method of above-mentioned assembled inorfil wall element need to reserve a shingle nail, and it is led
Want step as follows：First, a shingle nail is reserved, by two support frames, the first connector, the second connection
Part and a shingle nail are connected using self threading pin, the open square box structure of one side are spliced into, such as Fig. 9 institutes
Show, Fig. 9 is open square box structure schematic diagram, and the hollow structure for lacking a shingle nail forms the side of opening
Box structure；Secondly, by the fixing mould around the square box structure of opening, mould and open square box structure
Outer surface is close to, and as shown in Figure 10, Figure 10 is open square box structure and mould fixes schematic diagram, open
Square box structure is horizontal positioned, and lower template 603 is plane with the contact surface of shingle nail 4, and area, which is not less than, gives birth to
The shingle nail 4 of production, lower template 603 can be fixed, or artificial mobile fixation or automation equipment are led to
Programme-control realization is crossed, all size and dimensions of template 601 should be with the support frame 1, first of corresponding wall
The contact surface of the connector 3 of connector 2 and second matches, and mould is lacking the open-mouth of shingle nail not
Cope plate is set, ensures the space of packing material；Again, by inorfil packing material and inorfil
Spraying binder coordinates synchronous spraying to be filled into body structure in open-mouth, as shown in figure 11, Figure 11
Square box structure schematic diagram is sprayed for packing material, inorfil packing material passes through inorfil stuff-spraying pipe 7
Spray into square box structure, one or more binder guns 8 be set around inorfil stuff-spraying pipe 7,
The inorfil surface that binder gun 8 sprays adhesive atomizing spraying to inorfil stuff-spraying pipe 7,
Both are synchronized in square box structure, and inorfil stuff-spraying pipe 7 and binder gun 8 spray to be synchronous,
Spraying method filling make inorfil inside wall mutually bond be integrally formed and with shingle nail and four
Bonding is integrally formed simultaneously in spraying for all connectors, support member；I.e. installation is fixed after packing material is full of
Reserved shingle nail, and the fixing mould on reserved shingle nail, are close to its surface, make the table of filling
The inorfil that face has binding agent is bonded to one with the shingle nail installed afterwards, as shown in figure 12, figure
12 be the mould and wall element schematic diagram after assembled complete, by shingle nail 4 and corresponding support frame 1,
First connector and the second connector are connected, and the cope plate 602 being close to, upper mould are set thereon
Plate 602 is fixed with all templates 601；Finally, mould is removed after material shaping to be filled, completes assembled
The production of inorfil wall element.Inorfil stuff-spraying pipe 7 and binder gun 8 can be according to circumstances
It is arranged to structure that is removable and rotating, in order to which hollow space is filled in place, or fixed inorganic fiber
Stuff-spraying pipe 7 and binder gun 8 and the mobile square box structure for being provided with mould ensure that filling station is filled into
Position.
, only need to be by the top and bottom of wall element and building when installing the assembled inorfil wall element
Plate is fixed, and adjacent wall element is then spliced into whole face by the first connector and the second connector and built
Partition wall, it is easy for installation quick.
The present invention provides a kind of assembled inorfil wall element and its production method, using plasterboard,
The sheet materials such as calcium silicate board are shingle nail, fill inorfil with spraying method, inorfil is mutual internally
Bonding is integrally formed, and in spraying, bonding is integrally formed simultaneously with both sides shingle nail, greatly improves entirety
Strength of wall body and heat insulating and sound insulating performance, spray pattern avoid foaming perlite, foamed ceramic, foaming glass
Glass, rock wool such as cut and positioned, splice, mating formation as needs such as intermediate layers at a large amount of processes, especially pre-
The positions such as electric-controlled switch and pipeline are buried, greatly save man-hour and expense, and the non-ignitable fire prevention of A levels can be met
It is required that heat-and sound-insulating effect is good, combination property is high and cost significantly reduces.Shingle nail can be one layer or
MULTILAYER COMPOSITE is to realize the sound insulation of wall, insulation, fire prevention, decoration functions.Inserted in advance on the inside of shingle nail
The section bar such as metal, wood moulding, wooden can improve the dimensional stability of wall and satisfaction carry additionally air-conditioning, TV,
The needs of hanging cupboard.The wall that the wall element of the present invention is spliced into can carry out two-layer wall interval air layer and put down
Row installation, to meet superelevation sound insulation property needs.The present invention can design according to Sizes and carry out computer control
Mechanization production processed, adapt to factory lines automated job, really realize can industrialized mass production simultaneously
And practical full-featured practical sectioned wall.
Although disclosed embodiment is as above, its content is only to facilitate understand the present invention
Technical scheme and the embodiment that uses, be not intended to limit the present invention.Technology belonging to any present invention
Technical staff in field, can be with the premise of disclosed core technology scheme is not departed from
Any modification and change, but the protection domain that the present invention is limited are made in the form and details of implementation, still
The scope that must be limited by appended claims is defined.
Claims (14)
1. a kind of assembled inorfil wall element, assembly forms building partition, it is characterised in that
Including support frame, the first connector, the second connector, shingle nail and packing material,
Support frame as described above is strip section bar, and two support frames as described above be arranged in parallel as wall list up and down respectively
First top surface and bottom surface；
First connector and the second connector are all strip section bar, are separately fixed at support frame as described above two
End is used as two joint faces of wall element, and adjacent wall element is spelled by the first connector and the second connector
Connect and form broken line sound insulation thermal resistance path；
Described two support frames, the first connector and the second connection are spliced into wall skeleton；
The shingle nail is arranged on the wall skeleton both sides, and two pieces of shingle nails are as wall element two
Individual side, is spliced into hollow structure；
The packing material is inorfil packing material and inorfil spraying binder, the inorganic fibre
Synchronously spraying is filled in the hollow structure for dimension packing material and inorfil spraying binder.
2. wall element as claimed in claim 1, it is characterised in that support frame as described above section is into recessed
Groove profile, including bottom plate and two side plates, the side plate of two support frames as described above are oppositely arranged.
3. wall element as claimed in claim 2, it is characterised in that support frame as described above is metal material
Matter, wooden, plastic material or Wood-plastic.
4. wall element as claimed in claim 1, it is characterised in that first connector and
Two connectors are both provided with multi-stage stairs face, and the first connector and the second connector pass through multistage cascaded surface
Fitting forms splicing.
5. wall element as claimed in claim 4, it is characterised in that first connector and
The section of two connectors is semi-surrounding, full encirclement or solid construction.
6. the wall element as described in claim 4 or 5, it is characterised in that first connector
All it is metal material, wooden, plastic material or Wood-plastic with the second connector.
7. wall element as claimed in claim 1, it is characterised in that the shingle nail be one layer or
Multi-layered board is compound to stack together.
8. wall element as claimed in claim 7, it is characterised in that the sheet material be plasterboard,
Calcium silicate board, glass magnesium board, block of glass wool, ceramic plate, fire-proof plate, abatvoix, carbon felt plate, fiber reinforcement
Cement plate, foamed ceramic plate, foamed glass plate, cement board, pearlite slab, medium-density plate, Europe
Deals, metallic plate, wood-plastic board or woodwork plate.
9. wall element as claimed in claim 1, it is characterised in that the inorfil fills material
Expect for granulated wool, mineral wool, rock wool, alumina silicate fibre or ceramic fibre.
10. wall element as claimed in claim 1, it is characterised in that the inorfil spraying is viscous
Mixture is acrylic compounds, organic silicon, starch, epoxy resin, vinyl acetate class, silicates
Or phosphoric acid salt binding agent.
11. wall element as claimed in claim 1, it is characterised in that the filling of the packing material
Density is 40-300Kg/m3。
12. a kind of production method of wall element as claimed in claim 1, it is characterised in that including such as
Lower step：
1) fixing support rack, the first connector, the second connector, shingle nail are spliced, and it is reserved one
Support, it is spliced into the open body structure of one side；
2) fixing mould around the body structure of opening, mould and the body structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in body structure；
4) after material to be filled is full of and shaped, mould is removed；
5) the fixed reserved support frame of installation.
13. a kind of production method of wall element as claimed in claim 1, it is characterised in that including such as
Lower step：
1) assembled fixing support rack, the first connector, the second connector, shingle nail, and a reserved wall
Panel, it is spliced into the open square box structure of one side；
2) fixing mould around the square box structure of opening, mould and the square box structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in square box structure；
4) after material to be filled is full of square box structure, fixed reserved shingle nail is installed, and reserved
Shingle nail outer surface sets mould, is close to its surface；
5) mould is removed after material shaping to be filled.
14. the production method as described in claim 12 or 13, it is characterised in that the inorfil
Spraying binder atomizing spraying is in body structure or square box structure.
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| CN108046695A (en) * | 2017-12-12 | 2018-05-18 | 安徽四建控股集团有限公司 | Glass bead insulation plate and its processing method |
| CN108301539A (en) * | 2018-03-16 | 2018-07-20 | 广东省建筑装饰工程有限公司 | Unit assembled integration facing light steel keel partition structure and its construction method |
| CN111622388A (en) * | 2020-06-28 | 2020-09-04 | 北新集团建材股份有限公司 | Wall module, assembled wall and mounting method thereof |
| CN111636621A (en) * | 2020-06-28 | 2020-09-08 | 北新集团建材股份有限公司 | Assembled wall and mounting method thereof |
| CN111636591A (en) * | 2020-06-28 | 2020-09-08 | 北新集团建材股份有限公司 | Assembled wall with door frame and mounting method thereof |
| CN111636624A (en) * | 2020-06-28 | 2020-09-08 | 北新集团建材股份有限公司 | Lap joint section, wall module and manufacturing method thereof, and wall and building method thereof |
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Application publication date: 20171205 |