CN106193427B - A kind of corner unit and its production method of assembled wall - Google Patents
A kind of corner unit and its production method of assembled wall Download PDFInfo
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- CN106193427B CN106193427B CN201510221166.0A CN201510221166A CN106193427B CN 106193427 B CN106193427 B CN 106193427B CN 201510221166 A CN201510221166 A CN 201510221166A CN 106193427 B CN106193427 B CN 106193427B
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- connecting framework
- corner
- shingle nail
- hollow structure
- thermal insulation
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Abstract
The invention discloses a kind of corner units of assembled wall, including two support frames, the first connecting framework, the second connecting framework, shingle nail, turning skeleton, thermal insulation material；Two support frames are right angle profile, are arranged in parallel up and down；First connecting framework and the second connecting framework are separately fixed at support frame both ends, and the first connecting framework and the second connecting framework are mutually matched；Shingle nail is arranged in support frame two sides, and two support frames, the first connecting framework, the second connecting framework and shingle nail are assembled into hollow structure；Turning skeleton is arranged in hollow structure, and fixed with shingle nail inside at external corner and inner corner trim；Thermal insulation material is full of in the hollow structure.The invention also discloses the production method of corner unit, key step: assembled hollow structure and fixed turning skeleton, fixing mould fill thermal insulation material, and mould is removed in sizing.The present invention relates to building fields, have been capable of providing a kind of corner unit of assembled wall, realize sectioned wall in the globality of corner location.
Description
Technical field
The present invention relates to building field more particularly to a kind of corner units and its production method of assembled wall.
Background technique
Standardization, industrialization are one of most important links in security housing development.The rate in Housing Guarantee
First realize standardized designs, industrialized production, prefabricated construction, information system management, be both realize security housing improve quality,
The important means and China for shortening the construction period, controlling the requirements such as cost accelerate core and the important channel of housing industry upgrading.
The building of conventional house building especially metal structure and one-piece casting cement structures, in addition to structural load-bearing pillar
Be inside its building it is empty, according to specific dwelling use need and inner wall is set, whole floor is divided into function one by one
It can property room.Existing inner wall production usually carries out site operation using light metal keel and plasterboard, this causes construction existing
It is in disorder, and the building wastes such as waste material, leftover pieces are excessive, it is not appropriate for that wall is removable to be recycled, and live recruitment
Measure larger, cost of labor is excessively high, construction dimensional accuracy it is lower.It is response country to the environmentally protective of novel building, batch production, fast
Speedization, removable, closed matereial cycle policy guidelines, greatly develop novel fabricated wall technology, according to architect's scale
The conventional modulus of very little setting, the large-scale production in factory of interior outside integrated function wall are completed, and it is existing to be transported to building construction
As long as field is fixedly mounted between lower floor plate.Such as patent CN201310133598.7, CN200920019709 is to adopt
Assembly is bonded with two sides concrete slab/calcium silicate board with microporous with polyurethane foam slabs.These technical solutions are difficult to realize carry additionally weight
And embedded metal sheet material or mental section, it is also difficult to realize that leakproofness is combined and spliced between wallboard overall tightness and wallboard, plate
Assembly of tiling between material leads to fitting between plate, and there are gap air-and water-permeables.The prior art mostly uses connector will be horizontal in corner
Vertical wall connection is integral, and built on the sand.
Summary of the invention
The object of the present invention is to provide the corner units of a kind of leakproofness height, assembled wall can be recycled, realize
Globality of the sectioned wall in corner location.
For achieving the above object, the present invention provides a kind of corner units of assembled wall, which is characterized in that packet
Two support frames, the first connecting framework, the second connecting framework, shingle nail, turning skeleton, thermal insulation material are included,
Described two support frames are right angle profile, are arranged in parallel up and down as corner unit top and bottom；
First connecting framework and the second connecting framework are separately fixed at support frame both ends as two companies of corner unit
Junction, first connecting framework and the second connecting framework are mutually matched；
The shingle nail is arranged in support frame two sides；
Described two support frames, the first connecting framework, the second connecting framework and shingle nail are assembled into hollow structure；
The turning skeleton is arranged in hollow structure, and fixed with shingle nail inside at external corner and inner corner trim；
The thermal insulation material is full of in the hollow structure.
Preferably, support frame as described above section is at groove type, including bottom plate and two side plates, the side plate of two support frames it is opposite
Setting.
Preferably, support frame as described above, the first connecting framework, the second connecting framework be metal material, wooden, plastic material or
Wood-plastic.
Preferably, first connecting framework includes sequentially connected plug division, clamping portion and sealing, the plug division
Comprising the raised line protruded to the outside of wall, card slot of the clamping portion comprising the laterally protruding card convex or recess to wall,
The sealing includes sealing plate；
Second connecting framework includes sequentially connected recessed socket part, holding division and compressed part, the recessed socket part include to
The groove being recessed on the inside of wall, the holding division include the solid slot cooperated with the card convex of first connecting framework or recessed card slot or
Protrusion, the compressed part include to compress plate.
Preferably, at least one seal groove is provided on the sealing plate.
Preferably, the section of first connecting framework and the second connecting framework is semi-surrounding, full encirclement or solid construction.
Preferably, first connecting framework, the second connecting framework are provided with filling hole.
Preferably, the shingle nail stacks for one or more layers plate is compound.
Preferably, the turning skeleton includes corner supports part, and the corner supports part includes the sun being sequentially connected end to end
Fixation, the yin are bonded on the inside of angle linkage section, supporting section and inner corner trim linkage section, the external corner linkage section and the shingle nail at external corner
Angle linkage section is bonded fixation with the side shingle nail at inner corner trim.
Preferably, the turning skeleton further includes auxiliary supports, and the auxiliary supports section is L-shaped, narrow side and
The fitting of inner corner trim linkage section is fixed, and broadside is bonded fixation with the other side shingle nail at inner corner trim.
Preferably, the thermal insulation material is organic foam material or inorganic heat insulation material.
Preferably, the thermal insulation material density is controllable to 30-900Kg/m3。
The present invention also provides the production methods of the corner unit of assembled wall, which is characterized in that production stage are as follows: will
Support frame, the first connecting framework, the second connecting framework, shingle nail fixation are assembled into hollow structure, while turning skeleton being fixed
In hollow structure；Fixing mould around hollow structure, mold are close to hollow structure surface；Heat preservation is filled into hollow structure
Material；After thermal insulation material sizing, mold is removed.
Preferably, the mold also is provided with pre-manufactured hole corresponding with the first connecting framework, the filling hole of the second connecting framework.
Compared to the prior art the present invention, has the following beneficial effects:
Turning skeleton of the invention is fixedly connected with the shingle nail at external corner and inner corner trim, forms stable support, guarantees to turn
The sound construction of angle unit.
Thermal insulation material of the present invention is realized with wall hollow structure to be solidified after fluid adhesive contacts, and entire wall is made to become sealing
Property it is whole, not only improve wallboard integral strength, and fundamentally improve the leakproofness of wallboard, realize that heat-and sound-insulating performance is significant
It is promoted.
The profiles such as pre- merging metal, wood moulding, wooden can be improved the dimensional stability of wallboard and expire on the inside of shingle nail of the present invention
Foot carrys additionally the needs of air-conditioning, TV, hanging cupboard.
Detailed description of the invention
Fig. 1 is the corner unit schematic diagram of assembled wall；
Fig. 2 is the corner unit schematic cross-section of assembled wall；
Fig. 3 is the sectional view of the first connecting framework；
Fig. 4 is the sectional view of the second connecting framework；
Fig. 5 is the schematic cross-section of corner supports part；
Fig. 6 is the schematic cross-section of auxiliary supports；
Fig. 7 is that the corner unit of assembled wall is fixed on schematic diagram after mold；
Fig. 8 is the A-A cross-sectional view of Fig. 7.
Appended drawing reference: 1- support frame, 2- shingle nail, the first connecting framework of 3-, the plug division 301-, 3011- raised line, 3012-
Jointing plate, the clamping portion 302-, 3021- card convex, 303- sealing, 3031- sealing plate, 3032- seal groove, 3033- boss,
The first flank of 304-, the second flank of 305-, the second connecting framework of 4-, the recessed socket part of 401-, 4011- groove, 4012- matching board,
402- holding division, 4021- consolidate slot, 403- compressed part, 4031- and compress plate, 404- third flank, the 4th flank of 405-, 5- guarantor
Adiabator, the turning 6- skeleton, 601- corner supports part, 6011- external corner linkage section, 6012- supporting section, 6013- inner corner trim linkage section,
602- auxiliary supports, 7- mold, 701- external angle formwork, 702- internal corner formwork, the first side template of 703-, the second side form of 704-
Plate, 705- end template, 706- top template, 707- pre-manufactured hole.
Specific embodiment
To keep goal of the invention of the invention, technical scheme and beneficial effects more clear, with reference to the accompanying drawing to this
The embodiment of invention is illustrated, it should be noted that in the absence of conflict, in the embodiment and embodiment in the application
Feature can mutual any combination.
As depicted in figs. 1 and 2, Fig. 1 is the corner unit schematic diagram of assembled wall, and Fig. 2 is the turning of assembled wall
Unit schematic cross-section.A kind of corner unit of assembled wall, including two support frames 1, shingle nail 2, the first connecting framework
3, the second connecting framework 4, thermal insulation material 5 and turning skeleton 6.Described two support frames 1 are right angle profile, and section is in groove
Shape, including bottom plate and two side plates, the side plate of two support frames are oppositely arranged, and are arranged in parallel up and down as wall top surface and bottom
Face.First connecting framework 3 and the second connecting framework 4 are separately fixed at 1 both ends of support frame as two joint faces of wall, institute
It states the first connecting framework 3 and the second connecting framework 4 is mutually matched.The shingle nail 2 is arranged in support frame two sides, as wall two
A side.Two support frames 1, shingle nail 2, the first connecting framework 3, the second connecting framework 4 are assembled into hollow structure.The turning
Skeleton is arranged in hollow structure, and fixed with shingle nail inside at external corner and inner corner trim.Shingle nail 2 can be cement base class plate
Material, cement-bonded wood chipboard, calcium silicates be the plate of primary raw material, mineral wool class plate, rock wool class plate plasterboard, ceramic wafer, in it is close
The one or more such as degree plate, particieboard, lumber core, Europe deals, laminated composite board, polyphenyl foamed board, phenolic foam plate stack multiple
It closes, realizes the functions such as sound insulation, heat preservation, fire prevention, the decoration of wall.The thermal insulation material 5 is full of the hollow structure.First connection
Skeleton 3, the second connecting framework 4 and two support frames 1 can be metal material profile shapes (such as zinc-plated keel), wooden keel, modeling
Expect material profile shapes, Wood-plastic profile shapes.Thermal insulation material 5 is organic foam material or inorganic heat insulation material, can be poly- ammonia
Ester foaming, foamed polystyrene or cement foamed, cement addition granulated wool, cement add foaming perlite etc..Wherein, described poly-
Urethane foaming, foamed polystyrene density are controllable to 30-600Kg/m3, cement foamed class core material density is controllable to
100-900Kg/m3。
As shown in figure 3, Fig. 3 is the sectional view of the first connecting framework.First connecting framework 3 is strip profile, including suitable
Plug division 301, clamping portion 302 and the sealing 303 of secondary connection further include the first flank 304 and the second flank 305.Plug division
301 include raised line 3011 and jointing plate 3012, and raised line 3011 is to protruding on the outside of the first connecting framework 3, and section is at right angle, end
Equipped with fillet；3012 one end of jointing plate vertically connects first time flank 304, and one end and raised line 3011 vertically connect.Clamping portion 302
Comprising the laterally protruding card convex 3021 to the first connecting framework 3,3021 section of card convex is connected at arc-shaped by two straight panels respectively
Connect raised line 3011 and sealing 303.Sealing 303 includes sealing plate 3031, seal groove 3032 and boss 3033, seals plate
Two arc-shaped seal grooves 3032 along its length are set on 3031, and seal the boss that 3031 one end of plate is equipped with rectangle
3033, boss 3033 is connected with the second flank 305.First flank 304 is parallel with the second flank 305 and the two-way extension in section, and
One flank and the second flank flush far from connecting pin and are designed with flanging, are conducive to the intensity for increasing by the first connecting framework 3.It is described
Seal groove 3032 in can add sealing joint strip, make wall that there is better heat-and sound-insulating performance, sealing joint strip can be for
Rubber adhesive tape, leather strap and the flexible foamed material known, such as sponge, high molecular material foam rods.
As shown in figure 4, Fig. 4 is the sectional view of the first connecting framework.Second connecting framework 4 is strip profile, including suitable
Recessed socket part 401, holding division 402 and the compressed part 403 of secondary connection, further include third flank 404 and the 4th flank 405.Recessed socket part
401 include groove 4011 and matching board 4012, and groove 4011 is the rectangular channel being recessed on the inside of the second connecting framework 4, matching board
4012 one end connecting grooves 4011, the other end connect third flank 404.Holding division 402 includes to 2 side of the second connecting framework to recessed
Sunken solid slot 4021, Gu 4021 section of slot is arc-shaped, Gu 4021 one end of slot is connected by 4011 other end of plate connecting groove
Compressed part 403.Compressed part 403 includes to compress plate 4031, compresses 4031 one end of plate and connects the 4th flank 405.Third flank
404 and section two-way extensions parallel with the 4th flank 405, third flank and the 4th flank flush far from connecting pin and are designed with folding
Side is conducive to the intensity for increasing by the second connecting framework 4.
First connecting framework and the second connecting framework match, and the raised line can protrude into the groove and its top and recessed
Groove sidewall fitting, the card convex and the solid slot fit closely, the solid slot of the card convex of the first connecting framework and the second connecting framework
Formation interlocking, the rectangular boss and compression plate fitting, the jointing plate and matching board fit closely, and produce splicing two sides not
Being born from right gap influences the heat-and sound-insulating of wall.The right-angled intersection unit of this assembled wall and equipped with the first connecting framework or the
The sectioned wall of two connecting frameworks forms connection, is not easily disconnected from, and has better stability.First connecting framework and second connects
Synthetism sets up the filling hole being equipped with for filling thermal insulation material.
As it can be seen in figures 5 and 6, Fig. 5 is the schematic cross-section of corner supports part, Fig. 6 is the schematic cross-section of auxiliary supports.
Turning skeleton 6 divides for corner supports part 601 and auxiliary supports 602, and turning skeleton 6 is arranged in hollow structure, and and external corner
It is fixed on the inside of shingle nail at inner corner trim.External corner linkage section 6011, the supporting section that corner supports part 601 divides for sequentially head and the tail connection
6012 and inner corner trim linkage section 6013,6011 section of external corner linkage section is perpendicular type, supporting section 6012 and external corner linkage section 6011
One right-angle side is vertical, and vertical with inner corner trim linkage section 6013, is bonded on the inside of external corner linkage section 6011 and the shingle nail at external corner solid
Fixed, the inner corner trim linkage section 6013 is bonded fixation with the lateral shingle nail at inner corner trim.602 section of auxiliary supports is to stand upside down
L-type, narrow side and inner corner trim linkage section 6013 are bonded and are screwed, and broadside is bonded solid with the other side shingle nail at inner corner trim
It is fixed.
As shown in Figure 7 and Figure 8, Fig. 7 is that the corner unit of assembled wall is fixed on schematic diagram after mold, and Fig. 8 is Fig. 7's
A-A cross-sectional view.Support frame 1, the first connecting framework 3, the second connecting framework 4, the fixation of shingle nail 2 are assembled into hollow structure, together
When turning skeleton 6 is fixed in hollow structure.By hollow structure as in mold 7, external angle formwork 701 and internal corner formwork 702
It is close to respectively with corresponding shingle nail, and area is not less than wall panel produced；First side template 703, the second side template
704 size and shape should match with the contact surface of corresponding first connecting framework 3 and the second connecting framework 4；705 He of end template
Top template 706 respectively with support frame 1, fix by each component of mold.The mold 7 also is provided with connecting with the first connecting framework 3 and second
The corresponding pre-manufactured hole 707 in the filling hole of synthetism frame 4.Thermal insulation material is finally filled into hollow structure, and is formed in thermal insulation material
After remove mold.Fill pipette tips can by pre-manufactured hole and filling hole be inserted into hollow structure in, multiple charging aperture can simultaneously or in due order
Sequence carries out multiple pipette tips progress sandwich layer injection fillings and removes pipette tips and mold after thermal insulation material sizing.
The present invention provides a kind of corner units of assembled wall, realize sectioned wall in the entirety of corner location
Property.Thermal insulation material is realized with wall hollow structure to be solidified after fluid adhesive contacts, and entire wall is made to become leakproofness entirety, existing
Conducive to wallboard integral strength, and the leakproofness of wallboard is fundamentally improved, realizes that heat-and sound-insulating performance is obviously improved.The present invention
The dimensional stability of wallboard can be improved in the profiles such as pre- merging metal, wood moulding, wooden on the inside of shingle nail and satisfaction carrys additionally air-conditioning, electricity
Depending on the needs of, hanging cupboard.
Although disclosed embodiment is as above, its content is only to facilitate understand technical side of the invention
Case and the embodiment used, are not intended to limit the present invention.Any those skilled in the art to which this invention pertains, not
Under the premise of being detached from disclosed core technology scheme, any modification and change can be made in form and details in implementation
Change, but protection scope defined by the present invention, the range that the appended claims that must still be subject to limits.
Claims (13)
1. a kind of corner unit of assembled wall, which is characterized in that connect including two support frames, the first connecting framework, second
Synthetism frame, shingle nail, turning skeleton, thermal insulation material,
Described two support frames are right angle profile, are arranged in parallel up and down as corner unit top and bottom；
First connecting framework and the second connecting framework are separately fixed at support frame both ends as two joint faces of corner unit,
First connecting framework and the second connecting framework are mutually matched；
The shingle nail is arranged in support frame two sides；
Described two support frames, the first connecting framework, the second connecting framework and shingle nail are assembled into hollow structure；
The turning skeleton is arranged in hollow structure, and fixed with shingle nail inside at external corner and inner corner trim；
The thermal insulation material is full of in the hollow structure；
The turning skeleton includes corner supports part, and the corner supports part includes the external corner linkage section being sequentially connected end to end, branch
Support section and inner corner trim linkage section, be bonded fixation on the inside of the external corner linkage section and the shingle nail at external corner, the inner corner trim linkage section and
Side shingle nail at inner corner trim, which is bonded, to be fixed.
2. corner unit as described in claim 1, which is characterized in that support frame as described above section at groove type, including bottom plate and
Two side plates, the side plate of two support frames are oppositely arranged.
3. corner unit as described in claim 1, which is characterized in that support frame as described above, the first connecting framework, the second connection bone
Frame is metal material, wooden, plastic material or Wood-plastic.
4. corner unit as described in claim 1, which is characterized in that first connecting framework includes sequentially connected grafting
Portion, clamping portion and sealing, the plug division include the raised line protruded to the outside of wall, and the clamping portion includes to wall
The card slot of laterally protruding card convex or recess, the sealing include sealing plate；
Second connecting framework includes sequentially connected recessed socket part, holding division and compressed part, and the recessed socket part includes to wall
The groove of inside recess, the holding division include the solid slot cooperated with the card convex of first connecting framework or recessed card slot or convex
It rises, the compressed part includes to compress plate.
5. corner unit as claimed in claim 4, which is characterized in that be provided at least one sealing on the sealing plate
Slot.
6. corner unit as claimed in claim 5, which is characterized in that section of first connecting framework and the second connecting framework
Face is semi-surrounding, full encirclement or solid construction.
7. corner unit as described in claim 1, which is characterized in that first connecting framework, the second connecting framework are provided with
Fill hole.
8. corner unit as described in claim 1, which is characterized in that the shingle nail is that one or more layers plate is compound folded
It puts.
9. corner unit as described in claim 1, which is characterized in that the turning skeleton further includes auxiliary supports, described
Auxiliary supports section is L-shaped, and narrow side and the fitting of inner corner trim linkage section are fixed, and the other side shingle nail at broadside and inner corner trim pastes
It closes and fixes.
10. corner unit as described in claim 1, which is characterized in that the thermal insulation material is organic foam material or inorganic
Thermal insulation material.
11. corner unit as described in claim 1, which is characterized in that the thermal insulation material density is controllable to 30-900Kg/
m3。
12. the production method of the corner unit of the assembled wall as described in claim 1-11 is any, which is characterized in that production
Step are as follows: be assembled into hollow structure for support frame, the first connecting framework, the second connecting framework, shingle nail are fixed, while by turning
Skeleton is fixed in hollow structure；Fixing mould around hollow structure, mold are close to hollow structure surface；Into hollow structure
Fill thermal insulation material；After thermal insulation material sizing, mold is removed.
13. production method as claimed in claim 12, which is characterized in that the mold also is provided with and the first connecting framework,
The corresponding pre-manufactured hole in filling hole of two connecting frameworks.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221166.0A CN106193427B (en) | 2015-05-04 | 2015-05-04 | A kind of corner unit and its production method of assembled wall |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221166.0A CN106193427B (en) | 2015-05-04 | 2015-05-04 | A kind of corner unit and its production method of assembled wall |
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| Publication Number | Publication Date |
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| CN106193427A CN106193427A (en) | 2016-12-07 |
| CN106193427B true CN106193427B (en) | 2019-05-31 |
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| CN201510221166.0A Active CN106193427B (en) | 2015-05-04 | 2015-05-04 | A kind of corner unit and its production method of assembled wall |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108930339B (en) * | 2017-05-24 | 2023-11-10 | 北新集团建材股份有限公司 | Assembled wall tail end mounting structure and construction method |
| CN112726917B (en) * | 2020-12-29 | 2022-06-24 | 江苏德丰建设集团建筑科技有限公司 | Connecting structure of precast slab and bay beam and construction method thereof |
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| CN2641201Y (en) * | 2003-12-26 | 2004-09-15 | 乐山吉象地板制品有限公司 | Composite and locking to each other type floorings |
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| CN106193427A (en) | 2016-12-07 |
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