Detailed description of the invention
Here will illustrate exemplary embodiment in detail, its example represents in the accompanying drawings.Explained below relates to
During accompanying drawing, unless otherwise indicated, the same numbers in different accompanying drawings represents same or analogous key element.Following exemplary embodiment
Described in embodiment do not represent all embodiments consistent with the present invention.On the contrary, they are only with the most appended
The example of the apparatus and method that some aspects that described in detail in claims, the present invention are consistent.
Metal, under the effect of surrounding medium, can occur corruption due to chemical reaction, electrochemical reaction or physical dissolution etc.
Erosion.Corrosion of metal problem is throughout economic every field, in life, the daily home appliance surface used can occur corrosion and
Reduce the life-span, in fields such as traffic, machinery, chemical industry, face the various problems that metal erosion brings equally, the anticorrosion to metal
Technology has become as the problem that Material Field is very important.
At present, the main method using surface to cover, metal material is kept apart with corrosive environment, and then avoids metal
Be corroded.According to the difference of covering material, surface covers and is divided into metal to cover and nonmetal covering.Using anticorrosive paint is to work as
One of front most widely used anticorrosion technique general, maximally effective.The key component of coating has film forming matter, solvent, color stuffing
And auxiliary agent.
Polyaniline has synthesis material low cost, scratch resistance, the advantage such as anticorrosive, is a kind of commonly used anticorrosive to have
Machine conducting polymer, research shows, polyaniline joins and can be obviously improved its mechanical performance and antiseptic property in epoxy resin,
But, current polyaniline compound anticorrosive paint still has the problem such as indissoluble, anticorrosion ability difference, therefore develops and expands polyaniline
Application in corrosion-resistant field has very important significance.
Application scenarios one:
Fig. 1 shows the corrosion-resistant jamming-proof electric power cabinet of one that embodiments herein relates to, including cabinet 1, described
It is coated with tinned copper wire woven shield 3 on cabinet 1 outer wall, described tinned copper wire woven shield 3 outer wall is enclosed with resistance to height
Temperature layer 4, described high-temperature-resistant layer 4 is refractory cement, described high-temperature-resistant layer 4 outer wall is coated with corrosion-resistant coating 2, in described cabinet 1
Wall is coated with corrosion-resistant coating 2;It is additionally provided with power module in described cabinet 1, on the upside of power module, is provided with lightning protection for power supply.
Preferably, described corrosion-resistant coating 2 thickness is 200~400 μm, described corrosion-resistant coating 2 applied by composite coating after warp
Crossing dry, solidification 20h is formed.
Embodiments of the invention are by being provided with corrosion-resistant coating at the screen layer of described electric power cabinet and inwall, and it can be the most anti-
The only electromagnetic environment interference to electric elements inside, security performance is high, and can effectively prevent gas, liquid etc. in environment right
The corrosion of electric power cabinet, or corrosiveness is reduced.
Preferably, described composite coating is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filler, plating
The composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the composite coating of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber as Internet,
On the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Simultaneously copper carbon fiber with
Polyaniline fiber is used in mixed way, and both form network structure alternately so that the application composite coating, in mechanical properties, strengthens
The suppleness of coating, impact resistance, this composite network structure enhances the wearability of composite coating simultaneously, increases and uses the longevity
Life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for conducting electricity in corrosion electrolytic solution
Ion possesses electric screening action, strengthens the corrosion resistance of coating;On the other hand, in the application composite coating Internet effectively every
From matrix and contacting of corroding electrolyte, there is physical shielding effect, hinder the corrosive ion diffusion to matrix, improve matrix
Corrosion resistance.
Preferably, described composite coating is using normal propyl alcohol as antifreeze.
In the application composite coating, add normal propyl alcohol as antifreeze so that at low temperatures, this composite coating thin film still has
There are suitable corrosion resistance, meanwhile, frost resistance and composite fibre synergism, the at low temperatures mechanical performance of composite coating thin film
Decline relatively low, create good effect.
It is further preferred that by Fig. 2, the preparation process of described composite coating is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 30~50 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface
Film, copper film thickness is 10 μm, is then cut to 1~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super
Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O
Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution
Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in
Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:3, put it in dilute hydrochloric acid solution, constantly stir
Mix, simultaneously acidification 4h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water
In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle;
The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution
It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying
End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate,
Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition
Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid
Agent, normal propyl alcohol is as antifreeze;
Take 2 parts of polyanilines/Al nanoparticle and 7 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone,
Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers
Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 2 parts of barium sulfate, then
Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 20h after drying, after solidification, coating layer thickness be 200~
400μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive
Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt%
In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption
The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Application scenarios two:
Fig. 1 shows the corrosion-resistant jamming-proof electric power cabinet of one that embodiments herein relates to, including cabinet 1, described
It is coated with tinned copper wire woven shield 3 on cabinet 1 outer wall, described tinned copper wire woven shield 3 outer wall is enclosed with resistance to height
Temperature layer 4, described high-temperature-resistant layer 4 is refractory cement, described high-temperature-resistant layer 4 outer wall is coated with corrosion-resistant coating 2, in described cabinet 1
Wall is coated with corrosion-resistant coating 2;It is additionally provided with power module in described cabinet 1, on the upside of power module, is provided with lightning protection for power supply.
Preferably, described corrosion-resistant coating 2 thickness is 200~400 μm, described corrosion-resistant coating 2 applied by composite coating after warp
Crossing dry, solidification 20h is formed.
Embodiments of the invention are by being provided with corrosion-resistant coating at the screen layer of described electric power cabinet and inwall, and it can be the most anti-
The only electromagnetic environment interference to electric elements inside, security performance is high, and can effectively prevent gas, liquid etc. in environment right
The corrosion of electric power cabinet, or corrosiveness is reduced.
Preferably, described composite coating is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filler, plating
The composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the composite coating of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber as Internet,
On the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Simultaneously copper carbon fiber with
Polyaniline fiber is used in mixed way, and both form network structure alternately so that the application composite coating, in mechanical properties, strengthens
The suppleness of coating, impact resistance, this composite network structure enhances the wearability of composite coating simultaneously, increases and uses the longevity
Life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for conducting electricity in corrosion electrolytic solution
Ion possesses electric screening action, strengthens the corrosion resistance of coating;On the other hand, in the application composite coating Internet effectively every
From matrix and contacting of corroding electrolyte, there is physical shielding effect, hinder the corrosive ion diffusion to matrix, improve matrix
Corrosion resistance.
It is further preferred that by Fig. 2, the preparation process of described composite coating is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 30~50 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface
Film, copper film thickness is 10 μm, is then cut to 1~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super
Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O
Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution
Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in
Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:3, put it in dilute hydrochloric acid solution, constantly stir
Mix, simultaneously acidification 4h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water
In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle;
The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution
It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying
End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate,
Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition
Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid
Agent;
Take 2 parts of polyanilines/Al nanoparticle and 7 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone,
Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers
Mixing, stirs 2h, is sequentially added into zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 2 parts of barium sulfate, adds after being stirred for 1h
Enter 2 parts of polyamide 6 50 firming agent, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 20h after drying, after solidification, coating layer thickness be 200~
400μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive
Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt%
In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption
The erosion electrolyte corrosion to matrix.
Application scenarios three:
Fig. 1 shows the corrosion-resistant jamming-proof electric power cabinet of one that embodiments herein relates to, including cabinet 1, described
It is coated with tinned copper wire woven shield 3 on cabinet 1 outer wall, described tinned copper wire woven shield 3 outer wall is enclosed with resistance to height
Temperature layer 4, described high-temperature-resistant layer 4 is refractory cement, described high-temperature-resistant layer 4 outer wall is coated with corrosion-resistant coating 2, in described cabinet 1
Wall is coated with corrosion-resistant coating 2;It is additionally provided with power module in described cabinet 1, on the upside of power module, is provided with lightning protection for power supply.
Preferably, described corrosion-resistant coating 2 thickness is 0~200 μm, described corrosion-resistant coating 2 applied by composite coating after through
Being dried, solidification 20h is formed.
Embodiments of the invention are by being provided with corrosion-resistant coating at the screen layer of described electric power cabinet and inwall, and it can be the most anti-
The only electromagnetic environment interference to electric elements inside, security performance is high, and can effectively prevent gas, liquid etc. in environment right
The corrosion of electric power cabinet, or corrosiveness is reduced.
Preferably, described composite coating is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filler, plating
The composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the composite coating of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber as Internet,
On the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Simultaneously copper carbon fiber with
Polyaniline fiber is used in mixed way, and both form network structure alternately so that the application composite coating, in mechanical properties, strengthens
The suppleness of coating, impact resistance, this composite network structure enhances the wearability of composite coating simultaneously, increases and uses the longevity
Life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for conducting electricity in corrosion electrolytic solution
Ion possesses electric screening action, strengthens the corrosion resistance of coating;On the other hand, in the application composite coating Internet effectively every
From matrix and contacting of corroding electrolyte, there is physical shielding effect, hinder the corrosive ion diffusion to matrix, improve matrix
Corrosion resistance.
Preferably, described composite coating is using normal propyl alcohol as antifreeze.
In the application composite coating, add normal propyl alcohol as antifreeze so that at low temperatures, this composite coating thin film still has
There are suitable corrosion resistance, meanwhile, frost resistance and composite fibre synergism, the at low temperatures mechanical performance of composite coating thin film
Decline relatively low, create good effect.
It is further preferred that by Fig. 2, the preparation process of described composite coating is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 30~50 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface
Film, copper film thickness is 10 μm, is then cut to 1~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super
Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O
Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution
Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in
Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:3, put it in dilute hydrochloric acid solution, constantly stir
Mix, simultaneously acidification 4h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water
In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle;
The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution
It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying
End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate,
Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition
Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid
Agent, normal propyl alcohol is as antifreeze;
Take 2 parts of polyanilines/Al nanoparticle and 7 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone,
Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers
Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 2 parts of barium sulfate, then
Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 20h after drying, and after solidification, coating layer thickness is 0~200 μ
m。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive
Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt%
In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption
The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Application scenarios four:
Fig. 1 shows the corrosion-resistant jamming-proof electric power cabinet of one that embodiments herein relates to, including cabinet 1, described
It is coated with tinned copper wire woven shield 3 on cabinet 1 outer wall, described tinned copper wire woven shield 3 outer wall is enclosed with resistance to height
Temperature layer 4, described high-temperature-resistant layer 4 is refractory cement, described high-temperature-resistant layer 4 outer wall is coated with corrosion-resistant coating 2, in described cabinet 1
Wall is coated with corrosion-resistant coating 2;It is additionally provided with power module in described cabinet 1, on the upside of power module, is provided with lightning protection for power supply.
Preferably, described corrosion-resistant coating 2 thickness is 400~600 μm, described corrosion-resistant coating 2 applied by composite coating after warp
Crossing dry, solidification 20h is formed.
Embodiments of the invention are by being provided with corrosion-resistant coating at the screen layer of described electric power cabinet and inwall, and it can be the most anti-
The only electromagnetic environment interference to electric elements inside, security performance is high, and can effectively prevent gas, liquid etc. in environment right
The corrosion of electric power cabinet, or corrosiveness is reduced.
Preferably, described composite coating is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filler, plating
The composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the composite coating of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber as Internet,
On the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Simultaneously copper carbon fiber with
Polyaniline fiber is used in mixed way, and both form network structure alternately so that the application composite coating, in mechanical properties, strengthens
The suppleness of coating, impact resistance, this composite network structure enhances the wearability of composite coating simultaneously, increases and uses the longevity
Life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for conducting electricity in corrosion electrolytic solution
Ion possesses electric screening action, strengthens the corrosion resistance of coating;On the other hand, in the application composite coating Internet effectively every
From matrix and contacting of corroding electrolyte, there is physical shielding effect, hinder the corrosive ion diffusion to matrix, improve matrix
Corrosion resistance.
Preferably, described composite coating is using normal propyl alcohol as antifreeze.
In the application composite coating, add normal propyl alcohol as antifreeze so that at low temperatures, this composite coating thin film still has
There are suitable corrosion resistance, meanwhile, frost resistance and composite fibre synergism, the at low temperatures mechanical performance of composite coating thin film
Decline relatively low, create good effect.
It is further preferred that by Fig. 2, the preparation process of described composite coating is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 30~50 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface
Film, copper film thickness is 10 μm, is then cut to 1~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super
Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O
Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution
Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in
Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:3, put it in dilute hydrochloric acid solution, constantly stir
Mix, simultaneously acidification 4h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water
In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle;
The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution
It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying
End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate,
Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition
Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid
Agent, normal propyl alcohol is as antifreeze;
Take 2 parts of polyanilines/Al nanoparticle and 7 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone,
Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers
Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 2 parts of barium sulfate, then
Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 20h after drying, after solidification, coating layer thickness be 400~
600μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive
Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt%
In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption
The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Application scenarios five:
Fig. 1 shows the corrosion-resistant jamming-proof electric power cabinet of one that embodiments herein relates to, including cabinet 1, described
It is coated with tinned copper wire woven shield 3 on cabinet 1 outer wall, described tinned copper wire woven shield 3 outer wall is enclosed with resistance to height
Temperature layer 4, described high-temperature-resistant layer 4 is refractory cement, described high-temperature-resistant layer 4 outer wall is coated with corrosion-resistant coating 2, in described cabinet 1
Wall is coated with corrosion-resistant coating 2;It is additionally provided with power module in described cabinet 1, on the upside of power module, is provided with lightning protection for power supply.
Preferably, described corrosion-resistant coating 2 thickness is 600~800 μm, described corrosion-resistant coating 2 applied by composite coating after warp
Crossing dry, solidification 20h is formed.
Embodiments of the invention are by being provided with corrosion-resistant coating at the screen layer of described electric power cabinet and inwall, and it can be the most anti-
The only electromagnetic environment interference to electric elements inside, security performance is high, and can effectively prevent gas, liquid etc. in environment right
The corrosion of electric power cabinet, or corrosiveness is reduced.
Preferably, described composite coating is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filler, plating
The composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the composite coating of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber as Internet,
On the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Simultaneously copper carbon fiber with
Polyaniline fiber is used in mixed way, and both form network structure alternately so that the application composite coating, in mechanical properties, strengthens
The suppleness of coating, impact resistance, this composite network structure enhances the wearability of composite coating simultaneously, increases and uses the longevity
Life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for conducting electricity in corrosion electrolytic solution
Ion possesses electric screening action, strengthens the corrosion resistance of coating;On the other hand, in the application composite coating Internet effectively every
From matrix and contacting of corroding electrolyte, there is physical shielding effect, hinder the corrosive ion diffusion to matrix, improve matrix
Corrosion resistance.
Preferably, described composite coating is using normal propyl alcohol as antifreeze.
In the application composite coating, add normal propyl alcohol as antifreeze so that at low temperatures, this composite coating thin film still has
There are suitable corrosion resistance, meanwhile, frost resistance and composite fibre synergism, the at low temperatures mechanical performance of composite coating thin film
Decline relatively low, create good effect.
It is further preferred that by Fig. 2, the preparation process of described composite coating is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 30~50 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface
Film, copper film thickness is 10 μm, is then cut to 1~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super
Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O
Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution
Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in
Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:3, put it in dilute hydrochloric acid solution, constantly stir
Mix, simultaneously acidification 4h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water
In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle;
The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution
It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying
End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate,
Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition
Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid
Agent, normal propyl alcohol is as antifreeze;
Take 2 parts of polyanilines/Al nanoparticle and 7 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone,
Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers
Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 2 parts of barium sulfate, then
Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 20h after drying, after solidification, coating layer thickness be 600~
800μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive
Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt%
In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption
The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Those skilled in the art, after considering description and putting into practice invention disclosed herein, will readily occur to its of the present invention
Its embodiment.The application is intended to any modification, purposes or the adaptations of the present invention, these modification, purposes or
Person's adaptations is followed the general principle of the present invention and includes the undocumented common knowledge in the art of the application
Or conventional techniques means.Description and embodiments is considered only as exemplary, and true scope and spirit of the invention are by following
Claim is pointed out.
It should be appreciated that the invention is not limited in precision architecture described above and illustrated in the accompanying drawings, and
And various modifications and changes can carried out without departing from the scope.The scope of the present invention is only limited by appended claim.