CN106050581A - Anti-corrosion wind power generation blade - Google Patents

Anti-corrosion wind power generation blade Download PDF

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Publication number
CN106050581A
CN106050581A CN201610570864.6A CN201610570864A CN106050581A CN 106050581 A CN106050581 A CN 106050581A CN 201610570864 A CN201610570864 A CN 201610570864A CN 106050581 A CN106050581 A CN 106050581A
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blade
corrosion
coating
power generation
wind power
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CN201610570864.6A
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CN106050581B (en
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韦醒妃
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Taizhou Shenwei New Mstar Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/103Anti-corrosive paints containing metal dust containing Al
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/90Coating; Surface treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/95Preventing corrosion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/60Properties or characteristics given to material by treatment or manufacturing
    • F05B2280/6011Coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to an anti-corrosion wind power generation blade. The anti-corrosion wind power generation blade comprises a blade body. The blade body comprises a blade inner surface, a blade outer surface and a blade tip part. Each of the blade inner surface, the blade outer surface and the blade tip part is provided with an inflaming retarding coating. Each of the blade outer surface and the blade tip part is provided with an anti-corrosion coating.

Description

A kind of anticorrosive wind power generation blade
Technical field
The application relates to field of wind power equipment, particularly relates to a kind of anticorrosive wind power generation blade.
Background technology
Wind-power electricity generation is to utilize wind-force to drive wind power generation blade to rotate, and then is sent out by the speed changing structure drive of booster engine Motor generates electricity.
At present, wind-power electricity generation place is similar to as mountain area, desert, coastal island etc., and the convection current of above-mentioned area air is relatively strong, has It is beneficial to wind-power electricity generation carry out, but, owing to wind power generation blade is the most exposed in outdoor, can be by rainwater, pollutants in air Corrosion, affect the carrying out of wind-power electricity generation.
Summary of the invention
It is desirable to provide a kind of anticorrosive wind power generation blade, to solve problem set forth above.
Providing a kind of anticorrosive wind power generation blade in embodiments of the invention, described blade body includes table in blade Face, blade outer surface and leaf tip, described leaflet inner faces, blade outer surface and leaf tip have flame retardant coating, described blade Outer surface and leaf tip have corrosion-resistant finishes.
The technical scheme that embodiments of the invention provide can include following beneficial effect:
The present invention is provided with corrosion-resistant finishes at outer surface and the leaf tip of wind power generation blade, and it can effectively protect described Blade is not by the corrosion of gas, liquid etc. in environment, or corrosion is less on its impact, thus solves problem set forth above.
Aspect and advantage that the application adds will part be given in the following description, and part will become from the following description Obtain substantially, or recognized by the practice of the application.It should be appreciated that above general description and details hereinafter only describe It is exemplary and explanatory, the application can not be limited.
Accompanying drawing explanation
The invention will be further described to utilize accompanying drawing, but the embodiment in accompanying drawing does not constitute any limit to the present invention System, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain according to the following drawings Other accompanying drawing.
Fig. 1 is the structural representation of wind power generation blade of the present invention.
Fig. 2 is the Making programme figure of anticorrosive composite paint of the present invention.
Detailed description of the invention
Here will illustrate exemplary embodiment in detail, its example represents in the accompanying drawings.Explained below relates to During accompanying drawing, unless otherwise indicated, the same numbers in different accompanying drawings represents same or analogous key element.Following exemplary embodiment Described in embodiment do not represent all embodiments consistent with the present invention.On the contrary, they are only with the most appended The example of the apparatus and method that some aspects that described in detail in claims, the present invention are consistent.
Metal, under the effect of surrounding medium, can occur corruption due to chemical reaction, electrochemical reaction or physical dissolution etc. Erosion.Corrosion of metal problem is throughout economic every field, in life, the daily home appliance surface used can occur corrosion and Reduce the life-span, in fields such as traffic, machinery, chemical industry, face the various problems that metal erosion brings equally, the anticorrosion to metal Technology has become as the problem that Material Field is very important.
At present, the main method using surface to cover, metal material is kept apart with corrosive environment, and then avoids metal Be corroded.According to the difference of covering material, surface covers and is divided into metal to cover and nonmetal covering.Using anticorrosive paint is to work as One of front most widely used anticorrosion technique general, maximally effective.The key component of coating has film forming matter, solvent, color stuffing And auxiliary agent.
Polyaniline has synthesis material low cost, scratch resistance, the advantage such as anticorrosive, is a kind of commonly used anticorrosive to have Machine conducting polymer, research shows, polyaniline joins and can be obviously improved its mechanical performance and antiseptic property in epoxy resin, But, current polyaniline compound anticorrosive paint still has the problem such as indissoluble, anticorrosion ability difference, therefore develops and expands polyaniline Application in corrosion-resistant field has very important significance.
Application scenarios one:
Fig. 1 shows the anticorrosive wind power generation blade of one that embodiments herein relates to, and including blade body, it is special Levying and be, described blade body includes leaflet inner faces 1, blade outer surface 2 and leaf tip 3, described leaflet inner faces 1, blade Outer surface 2 and leaf tip 3 have flame retardant coating, and described blade outer surface 2 and leaf tip 3 have corrosion-resistant finishes, described corrosion resistant Erosion resisting coating thickness is 600~800 μm, and described corrosion-resistant finishes is coated in blade outer surface 2 and blade tip by anticorrosive composite paint Portion 3 is formed through dried solidification 16h;Described wind power generation blade outer surface 2 and leaf tip 3 also have insulating coating;Described Wind power generation blade outer surface 2 and leaf tip 3 also have cleaning coating.
Embodiments of the invention are by being provided with corrosion-resistant finishes at the outer surface of wind power generation blade and leaf tip, and it is permissible The effectively described blade of protection is not by the corrosion of gas, liquid etc. in environment, or corrosion is less on its impact.
Preferably, described anticorrosive composite paint is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filling out Material, the composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the anticorrosive composite paint of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber is as net Network layers, on the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Coppered carbon simultaneously Fiber is used in mixed way with polyaniline fiber, and both form network structure alternately so that the application anticorrosive composite paint is at machinery Aspect of performance, enhances the suppleness of coating, impact resistance, and this composite network structure enhances the wear-resisting of composite coating simultaneously Property, increase service life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for corrosion electricity Solve conductive ion in solution and possess electric screening action, strengthen the corrosion resistance of coating;On the other hand, the application is corrosion-resistant compound In coating, Internet is effectively isolated matrix and corrosion the contacting of electrolyte, and has physical shielding effect, hinder corrosive ion to The diffusion of matrix, improves matrix corrosion resistance.
Preferably, described anticorrosive composite paint is using normal propyl alcohol as antifreeze.
In the application anticorrosive composite paint, adding normal propyl alcohol as antifreeze so that at low temperatures, this is corrosion-resistant compound Paint film still has suitable corrosion resistance, and meanwhile, frost resistance and composite fibre synergism, composite coating is thin at low temperatures The mechanical performance of film declines relatively low, creates good effect.
It is further preferred that by Fig. 2, the preparation process of described anticorrosive composite paint is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 5~20 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface Film, copper film thickness is 4 μm, is then cut to 3~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:4, put it in dilute hydrochloric acid solution, constantly stir Mix, simultaneously acidification 2h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle; The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate, Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid Agent, normal propyl alcohol is as antifreeze;
Take 5 parts of polyanilines/Al nanoparticle and 9 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone, Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 3 parts of barium sulfate, then Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 16h after drying, after solidification, coating layer thickness be 600~ 800μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt% In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Application scenarios two:
Fig. 1 shows the anticorrosive wind power generation blade of one that embodiments herein relates to, and including blade body, it is special Levying and be, described blade body includes leaflet inner faces 1, blade outer surface 2 and leaf tip 3, described leaflet inner faces 1, blade Outer surface 2 and leaf tip 3 have flame retardant coating, and described blade outer surface 2 and leaf tip 3 have corrosion-resistant finishes, described corrosion resistant Erosion resisting coating thickness is 600~800 μm, and described corrosion-resistant finishes is coated in blade outer surface 2 and blade tip by anticorrosive composite paint Portion 3 is formed through dried solidification 16h;Described wind power generation blade outer surface 2 and leaf tip 3 also have insulating coating;Described Wind power generation blade outer surface 2 and leaf tip 3 also have cleaning coating.
Embodiments of the invention are by being provided with corrosion-resistant finishes at the outer surface of wind power generation blade and leaf tip, and it is permissible The effectively described blade of protection is not by the corrosion of gas, liquid etc. in environment, or corrosion is less on its impact.
Preferably, described anticorrosive composite paint is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filling out Material, the composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the anticorrosive composite paint of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber is as net Network layers, on the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Coppered carbon simultaneously Fiber is used in mixed way with polyaniline fiber, and both form network structure alternately so that the application anticorrosive composite paint is at machinery Aspect of performance, enhances the suppleness of coating, impact resistance, and this composite network structure enhances the wear-resisting of composite coating simultaneously Property, increase service life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for corrosion electricity Solve conductive ion in solution and possess electric screening action, strengthen the corrosion resistance of coating;On the other hand, the application is corrosion-resistant compound In coating, Internet is effectively isolated matrix and corrosion the contacting of electrolyte, and has physical shielding effect, hinder corrosive ion to The diffusion of matrix, improves matrix corrosion resistance.
It is further preferred that by Fig. 2, the preparation process of described anticorrosive composite paint is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 5~20 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface Film, copper film thickness is 4 μm, is then cut to 3~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:4, put it in dilute hydrochloric acid solution, constantly stir Mix, simultaneously acidification 2h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle; The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate, Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid Agent;
Take 5 parts of polyanilines/Al nanoparticle and 9 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone, Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers Mixing, stirs 2h, is sequentially added into zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 3 parts of barium sulfate, adds after being stirred for 1h Enter 2 parts of polyamide 6 50 firming agent, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 16h after drying, after solidification, coating layer thickness be 600~ 800μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt% In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption The erosion electrolyte corrosion to matrix.
Application scenarios three:
Fig. 1 shows the anticorrosive wind power generation blade of one that embodiments herein relates to, and including blade body, it is special Levying and be, described blade body includes leaflet inner faces 1, blade outer surface 2 and leaf tip 3, described leaflet inner faces 1, blade Outer surface 2 and leaf tip 3 have flame retardant coating, and described blade outer surface 2 and leaf tip 3 have corrosion-resistant finishes, described corrosion resistant Erosion resisting coating thickness is 100~200 μm, and described corrosion-resistant finishes is coated in blade outer surface 2 and blade tip by anticorrosive composite paint Portion 3 is formed through dried solidification 16h;Described wind power generation blade outer surface 2 and leaf tip 3 also have insulating coating;Described Wind power generation blade outer surface 2 and leaf tip 3 also have cleaning coating.
Embodiments of the invention are by being provided with corrosion-resistant finishes at the outer surface of wind power generation blade and leaf tip, and it is permissible The effectively described blade of protection is not by the corrosion of gas, liquid etc. in environment, or corrosion is less on its impact.
Preferably, described anticorrosive composite paint is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filling out Material, the composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the anticorrosive composite paint of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber is as net Network layers, on the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Coppered carbon simultaneously Fiber is used in mixed way with polyaniline fiber, and both form network structure alternately so that the application anticorrosive composite paint is at machinery Aspect of performance, enhances the suppleness of coating, impact resistance, and this composite network structure enhances the wear-resisting of composite coating simultaneously Property, increase service life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for corrosion electricity Solve conductive ion in solution and possess electric screening action, strengthen the corrosion resistance of coating;On the other hand, the application is corrosion-resistant compound In coating, Internet is effectively isolated matrix and corrosion the contacting of electrolyte, and has physical shielding effect, hinder corrosive ion to The diffusion of matrix, improves matrix corrosion resistance.
Preferably, described anticorrosive composite paint is using normal propyl alcohol as antifreeze.
In the application anticorrosive composite paint, adding normal propyl alcohol as antifreeze so that at low temperatures, this is corrosion-resistant compound Paint film still has suitable corrosion resistance, and meanwhile, frost resistance and composite fibre synergism, composite coating is thin at low temperatures The mechanical performance of film declines relatively low, creates good effect.
It is further preferred that by Fig. 2, the preparation process of described anticorrosive composite paint is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 5~20 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface Film, copper film thickness is 4 μm, is then cut to 3~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:4, put it in dilute hydrochloric acid solution, constantly stir Mix, simultaneously acidification 2h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle; The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate, Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid Agent, normal propyl alcohol is as antifreeze;
Take 5 parts of polyanilines/Al nanoparticle and 9 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone, Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 3 parts of barium sulfate, then Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 16h after drying, after solidification, coating layer thickness be 100~ 200μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt% In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Application scenarios four:
Fig. 1 shows the anticorrosive wind power generation blade of one that embodiments herein relates to, and including blade body, it is special Levying and be, described blade body includes leaflet inner faces 1, blade outer surface 2 and leaf tip 3, described leaflet inner faces 1, blade Outer surface 2 and leaf tip 3 have flame retardant coating, and described blade outer surface 2 and leaf tip 3 have corrosion-resistant finishes, described corrosion resistant Erosion resisting coating thickness is 300~500 μm, and described corrosion-resistant finishes is coated in blade outer surface 2 and blade tip by anticorrosive composite paint Portion 3 is formed through dried solidification 16h;Described wind power generation blade outer surface 2 and leaf tip 3 also have insulating coating;Described Wind power generation blade outer surface 2 and leaf tip 3 also have cleaning coating.
Embodiments of the invention are by being provided with corrosion-resistant finishes at the outer surface of wind power generation blade and leaf tip, and it is permissible The effectively described blade of protection is not by the corrosion of gas, liquid etc. in environment, or corrosion is less on its impact.
Preferably, described anticorrosive composite paint is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filling out Material, the composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the anticorrosive composite paint of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber is as net Network layers, on the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Coppered carbon simultaneously Fiber is used in mixed way with polyaniline fiber, and both form network structure alternately so that the application anticorrosive composite paint is at machinery Aspect of performance, enhances the suppleness of coating, impact resistance, and this composite network structure enhances the wear-resisting of composite coating simultaneously Property, increase service life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for corrosion electricity Solve conductive ion in solution and possess electric screening action, strengthen the corrosion resistance of coating;On the other hand, the application is corrosion-resistant compound In coating, Internet is effectively isolated matrix and corrosion the contacting of electrolyte, and has physical shielding effect, hinder corrosive ion to The diffusion of matrix, improves matrix corrosion resistance.
Preferably, described anticorrosive composite paint is using normal propyl alcohol as antifreeze.
In the application anticorrosive composite paint, adding normal propyl alcohol as antifreeze so that at low temperatures, this is corrosion-resistant compound Paint film still has suitable corrosion resistance, and meanwhile, frost resistance and composite fibre synergism, composite coating is thin at low temperatures The mechanical performance of film declines relatively low, creates good effect.
It is further preferred that by Fig. 2, the preparation process of described anticorrosive composite paint is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 5~20 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface Film, copper film thickness is 4 μm, is then cut to 3~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:4, put it in dilute hydrochloric acid solution, constantly stir Mix, simultaneously acidification 2h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle; The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate, Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid Agent, normal propyl alcohol is as antifreeze;
Take 5 parts of polyanilines/Al nanoparticle and 9 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone, Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 3 parts of barium sulfate, then Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 16h after drying, after solidification, coating layer thickness be 300~ 500μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt% In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Application scenarios five:
Fig. 1 shows the anticorrosive wind power generation blade of one that embodiments herein relates to, and including blade body, it is special Levying and be, described blade body includes leaflet inner faces 1, blade outer surface 2 and leaf tip 3, described leaflet inner faces 1, blade Outer surface 2 and leaf tip 3 have flame retardant coating, and described blade outer surface 2 and leaf tip 3 have corrosion-resistant finishes, described corrosion resistant Erosion resisting coating thickness is 500~700 μm, and described corrosion-resistant finishes is coated in blade outer surface 2 and blade tip by anticorrosive composite paint Portion 3 is formed through dried solidification 16h;Described wind power generation blade outer surface 2 and leaf tip 3 also have insulating coating;Described Wind power generation blade outer surface 2 and leaf tip 3 also have cleaning coating.
Embodiments of the invention are by being provided with corrosion-resistant finishes at the outer surface of wind power generation blade and leaf tip, and it is permissible The effectively described blade of protection is not by the corrosion of gas, liquid etc. in environment, or corrosion is less on its impact.
Preferably, described anticorrosive composite paint is with epoxy resin as film forming matter, and polyaniline/Al nanoparticle is as filling out Material, the composite fibre of copper carbon fiber and polyaniline fiber composition is as Internet.
In the anticorrosive composite paint of the application, the composite fibre formed using copper carbon fiber and polyaniline fiber is as net Network layers, on the one hand, copper carbon fiber has the transmission of excellent pliability and electric conductivity, beneficially conductive ion;Coppered carbon simultaneously Fiber is used in mixed way with polyaniline fiber, and both form network structure alternately so that the application anticorrosive composite paint is at machinery Aspect of performance, enhances the suppleness of coating, impact resistance, and this composite network structure enhances the wear-resisting of composite coating simultaneously Property, increase service life;In terms of electrochemistry, corynebacterium copper carbon fiber mutually splices, and forms conductive network, for corrosion electricity Solve conductive ion in solution and possess electric screening action, strengthen the corrosion resistance of coating;On the other hand, the application is corrosion-resistant compound In coating, Internet is effectively isolated matrix and corrosion the contacting of electrolyte, and has physical shielding effect, hinder corrosive ion to The diffusion of matrix, improves matrix corrosion resistance.
Preferably, described anticorrosive composite paint is using normal propyl alcohol as antifreeze.
In the application anticorrosive composite paint, adding normal propyl alcohol as antifreeze so that at low temperatures, this is corrosion-resistant compound Paint film still has suitable corrosion resistance, and meanwhile, frost resistance and composite fibre synergism, composite coating is thin at low temperatures The mechanical performance of film declines relatively low, creates good effect.
It is further preferred that by Fig. 2, the preparation process of described anticorrosive composite paint is as follows:
Step one, prepares copper carbon fiber:
Taking carbon fiber, a diameter of 5~20 μm, carbon fiber, as electrode, uses electrochemical method at one layer of copper of its plated surface Film, copper film thickness is 4 μm, is then cut to 3~5mm length;
Step 2, prepares polyaniline fiber:
Take aniline and distilled water that volume ratio is 1:60, under the effect of mineral acid, aniline is dissolved in distilled water, super Under sound, mix homogeneously, form solution A, then take FeCl3 6H2O and distilled water that mass ratio is 1:50, by FeCl3 6H2O Being dissolved in distilled water, form solution B, then by A, B mix homogeneously, wherein A, B volume ratio is 2:3, is existed by A, B mixed solution Standing and reacting 10h under the conditions of ice-water bath, obtains bottle green product, is filtered by reaction gained solution, be first washed with deionized water in Property, then it is colourless to be washed till filtrate with ethanol, by product dried 30h in drying baker, obtains polyaniline fiber;
Then, take copper carbon fiber and polyaniline fiber, mass ratio 1:4, put it in dilute hydrochloric acid solution, constantly stir Mix, simultaneously acidification 2h, be then washed with deionized water to neutrality, dried 5h in drying baker, obtain composite fibre;
Step 3, prepares polyaniline/Al nanoparticle:
First the dodecylbenzene sodium sulfonate taking 3g is dissolved in 200ml deionized water, is added by the aniline of 3ml, at water In bath, 78 DEG C process 30min, are subsequently adding 0.5g Al nanoparticle, magnetic agitation 1h, obtain the homogeneous suspension of Al particle; The Ammonium persulfate. of 10g is dissolved in 100ml hydrochloric acid solution, magnetic agitation 1h, then utilizes separatory funnel by ammonium persulfate solution It is added drop-wise in aniline solution, is stirred continuously and makes it react 4h, then stand filtration, filtrate washing is pulverized after drying End, obtains polyaniline/Al nanoparticle powder body;
Step 4, prepares composite coating:
The application composite coating with epoxy resin as film forming matter, polyaniline/Al nanoparticle as filler, zinc phosphate, Aluminium triphosphate, Pulvis Talci and barium sulfate are as color stuffing, copper carbon fiber and the composite fibre conduct of polyaniline fiber composition Internet, n-butyl alcohol and N-Methyl pyrrolidone are as mixed solvent, and silane coupler is as auxiliary agent, and polyamide 6 50 is as solid Agent, normal propyl alcohol is as antifreeze;
Take 5 parts of polyanilines/Al nanoparticle and 9 parts of composite fibre be placed in beaker, add 60 parts of N-Methyl pyrrolidone, Magnetic agitation 30min, is then sonicated 2h;
Then putting in another beaker by 10 parts of epoxy resin and 6 parts of n-butyl alcohol, magnetic agitation 1h, by solution in two beakers Mixing, stirs 2h, is sequentially added into normal propyl alcohol 4 parts, zinc phosphate 1 part, aluminium triphosphate 2 parts, Pulvis Talci 1 part and 3 parts of barium sulfate, then Add 2 parts of polyamide 6 50 firming agent after stirring 1h, after mechanical agitation 2h, obtain the composite coating of the application;
Described composite coating is coated in target object surface, solidifies 16h after drying, after solidification, coating layer thickness be 500~ 700μm。
Preferably, the experiment effect aspect of the application composite coating, the corrosion resistance of the application composite coating: anticorrosive Performance is evaluated by electrochemical means, by molten for the Na2S that the matrix coating different-thickness composite coating of the present invention is placed on 4wt% In liquid, stand 300h, test resistance rate of change, it is found that the corrosion of the application composite coating is less from electric current, it is possible to effectively prevent corruption The erosion electrolyte corrosion to matrix, and the anti-freezing property of described composite coating is good.
Those skilled in the art, after considering description and putting into practice invention disclosed herein, will readily occur to its of the present invention Its embodiment.The application is intended to any modification, purposes or the adaptations of the present invention, these modification, purposes or Person's adaptations is followed the general principle of the present invention and includes the undocumented common knowledge in the art of the application Or conventional techniques means.Description and embodiments is considered only as exemplary, and true scope and spirit of the invention are by following Claim is pointed out.
It should be appreciated that the invention is not limited in precision architecture described above and illustrated in the accompanying drawings, and And various modifications and changes can carried out without departing from the scope.The scope of the present invention is only limited by appended claim.

Claims (4)

1. an anticorrosive wind power generation blade, including blade body, it is characterised in that described blade body includes table in blade Face, blade outer surface and leaf tip, described leaflet inner faces, blade outer surface and leaf tip have flame retardant coating, described blade Outer surface and leaf tip have corrosion-resistant finishes.
Wind power generation blade the most according to claim 1, it is characterised in that described wind power generation blade outer surface and blade tip Portion also has insulating coating.
Wind power generation blade the most according to claim 2, it is characterised in that: described wind power generation blade outer surface and blade tip Portion also has cleaning coating.
Wind power generation blade the most according to claim 3, it is characterised in that: described corrosion-resistant finishes thickness is 600~800 μm, described corrosion-resistant finishes is coated in blade outer surface and leaf tip through dried solidification 16h shape by anticorrosive composite paint Become.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058057A (en) * 2018-08-30 2018-12-21 天津市远叶科技有限公司 A kind of wind power generation blade with navigation light
CN111479886A (en) * 2017-12-21 2020-07-31 阿丽亚娜集团联合股份公司 Substrate coated with an anti-corrosion protective layer

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011225674A (en) * 2010-04-16 2011-11-10 Asahi Glass Co Ltd Coating composition for surface application used for blade of wind-power generator, and blade of wind-power generator and process for production thereof
CN203822542U (en) * 2014-04-03 2014-09-10 国家电网公司 Wind generator blade
CN204312254U (en) * 2014-12-03 2015-05-06 新疆中科捷高光电科技有限公司 Blade of wind-driven generator
CN205047360U (en) * 2015-09-10 2016-02-24 江苏中创华俊新能源设备科技股份有限公司 Fan blade of wind -driven generator
CN205154495U (en) * 2015-11-17 2016-04-13 孙志文 Protection type aerogenerator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011225674A (en) * 2010-04-16 2011-11-10 Asahi Glass Co Ltd Coating composition for surface application used for blade of wind-power generator, and blade of wind-power generator and process for production thereof
CN203822542U (en) * 2014-04-03 2014-09-10 国家电网公司 Wind generator blade
CN204312254U (en) * 2014-12-03 2015-05-06 新疆中科捷高光电科技有限公司 Blade of wind-driven generator
CN205047360U (en) * 2015-09-10 2016-02-24 江苏中创华俊新能源设备科技股份有限公司 Fan blade of wind -driven generator
CN205154495U (en) * 2015-11-17 2016-04-13 孙志文 Protection type aerogenerator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111479886A (en) * 2017-12-21 2020-07-31 阿丽亚娜集团联合股份公司 Substrate coated with an anti-corrosion protective layer
CN109058057A (en) * 2018-08-30 2018-12-21 天津市远叶科技有限公司 A kind of wind power generation blade with navigation light

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