CN106189326A - Application of furfural residues in preparation of wood-plastic materials - Google Patents

Application of furfural residues in preparation of wood-plastic materials Download PDF

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Publication number
CN106189326A
CN106189326A CN201610634911.9A CN201610634911A CN106189326A CN 106189326 A CN106189326 A CN 106189326A CN 201610634911 A CN201610634911 A CN 201610634911A CN 106189326 A CN106189326 A CN 106189326A
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wood
plastic material
furfural dregs
prepare
preparation
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CN106189326B (en
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应汉杰
朱晨杰
唐成伦
甘涛
单军强
陈勇
吴菁岚
柳东
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The invention discloses a method for preparing a wood-plastic material from furfural residues, and belongs to the field of composite materials. The method for preparing the wood-plastic material by the furfural residues comprises the following steps: and (3) mixing the cleaned and dried furfural residues, the compatilizer, the coupling agent and the inorganic mineral powder in a high-speed mixer, and heating to prepare the modified furfural residues. And then adding the modified furfural residues, the recycled thermoplastic plastics, the lubricant, the plasticizer and the coloring agent into a double-screw extruder for extrusion granulation to obtain a primary material. And (3) extruding and molding the wood-plastic particles, and performing surface processing to prepare the wood-plastic material. According to the invention, the furfural residues are used for preparing the wood-plastic material, wood powder is not used, the environment friendliness is better, and meanwhile, due to the appropriate ratio of cellulose to lignin in the furfural residues, the prepared wood-plastic material has better physical property, mechanical property and thermal stability, and can meet the market demand.

Description

Furfural dregs application in preparing Wood-plastic material
Technical field
The invention belongs to field of compound material, be specifically related to use furfural dregs to replace wood powder, powder of straw etc. is prepared wood and is moulded multiple Condensation material.
Background technology
Wood plastic composite is the class advanced composite material (ACM) being in recent years surging forward both at home and abroad, refer to utilize polyethylene, poly-third Alkene and polrvinyl chloride etc., replace common resin adhesive, with the useless plant such as the wood powder more than more than 50%, rice husk, straw wood Matter fiber is mixed into new wood materials, then through plastic processings such as extruding, mold pressing, injection mouldings, the sheet material produced or Section bar.The production of wood plastic composite and use, will not distribute the volatile matter of harm human health, have not Testudinis to surrounding The advantage such as splitting, indeformable, corrosion-resistant, pollution-free, nuisanceless, reusable edible, is a kind of brand-new Green Product, is also A kind of ecological clean composite.Meanwhile, this kind of material be widely used in the industries such as building materials, furniture, logistics packaging.
At present, plant wood fibre is as the key component produced in wood plastic composite, from consumption kind Through being widely studied and applying.Application number: CN201310324655.X applies different types of Plant fiber to carry out Wood-plastic material Production.Application number: CN204398445U and CN105315688A is application problem and the wood powder shortage etc. solving agricultural stalk Problem primary study also obtains good effect with the lignin products of the Plant fiber such as agricultural stalk.Furfural dregs is raw as furfural The garbage produced, China has millions of tons every year, and this resource is not fully utilized.Furfural dregs rich in crystalline cellulose and Lignin, and the ratio of lignin is higher than conventional wood powder and powder of straw.Therefore it is the very good material of Wood-plastic material.And do not have at present Furfural dregs is used to produce Patents and the report of Wood-plastic material.
Summary of the invention
The technical problem to be solved in the present invention is to provide furfural dregs application in preparation wood is moulded.
The present invention also to solve the technical problem that the preparation method being to provide the Wood-plastic material utilizing furfural dregs to prepare.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that
Furfural dregs applying within protection scope of the present invention in preparing Wood-plastic material.
Furfural dregs contains more hydrophilic group, needs the compatibility to its graft modification raising Yu thermoplastic, generally Use anhydrides compatilizer, with the hydroxyl etc. of lignin in furfural dregs with cellulose, esterification occurs, reduce its hydrophilic, carry The high interface compatibility with plastics, improves the properties of Wood-plastic material.
The preparation method of a kind of Wood-plastic material utilizing furfural dregs to prepare, the method comprises the steps:
(1) by 20~60 weight portion furfural dregs, 2~10 parts by weight of compatible agent, 5~15 weight portion coupling agent and 5~20 weights Amount part inorganic mineral powder is placed in tells cold in mixer mixing 5~15 minutes, and rotating speed is 200-300rpm, and temperature is 70~100 DEG C, To modified furfural residue;
(2) by 100 part by weight modified furfural dregs, 50~300 parts by weight of thermoplastic, 5~15 weight portion lubricant, 2~10 weight portion plasticisers, 5~15 weight portion stain add horizontal sliding double screw extruder, dynamic extruding, mixing, temperature is 150~190 DEG C, it is 300~400 turns that rotating speed controls, and prepares Wood-plastic material.
Wherein, described compatilizer is maleic anhydride, acrylic acid, maleic anhydride graft PP, maleic anhydride grafting PE, Malaysia Acid anhydride-grafted PVC, maleic anhydride grafting PS, acrylic acid-grafted PP, acrylic acid-grafted PE, acrylic acid-grafted PVC, acrylic acid-grafted The mixture of one or more in PS, preferably maleic anhydride grafting PE, acrylic acid-grafted PVC.
Wherein, described coupling agent is one or both the mixture in silane coupler, titanate coupling agent.
Wherein, described inorganic mineral powder is one or more in calcium carbonate, calcium silicates, Pulvis Talci or glass fiber powder Mixture, preferably nano-calcium carbonate, glass fibre.
Wherein, described recycled thermoplastics is the mixture of one or more in PP, PE, PVC, PS.
Wherein, described lubricant is stearic acid, calcium stearate, zinc stearate, polyol ester, oleamide, microlite The mixture of one or more in wax, EBS, preferably EBS, calcium stearate.
Wherein, described stain is iron oxide red, iron oxide yellow, iron oxide blue, iron oxide purple, iron oxide black, white carbon black In the mixture of one or more.
The Wood-plastic material that the preparation method of the above-mentioned Wood-plastic material utilizing furfural dregs to prepare prepares is the guarantor of the present invention Within the scope of protecting.
Above-mentioned Wood-plastic material applying within protection scope of the present invention in Material Field.
Beneficial effect:
The present invention is that the utilization of furfural dregs provides a kind of new method.Owing to having taken off half fiber during furfural production Element and the unformed cellulose of part, remaining crystalline cellulose and lignin are more suitable for the preparation of Wood-plastic material so that it is physical property Energy, mechanical property and heat stability are remarkably reinforced, and have wide market prospect.
Detailed description of the invention
According to following embodiment, the present invention be may be better understood.But, as it will be easily appreciated by one skilled in the art that reality Execute the content described by example and be merely to illustrate the present invention, and should be also without limitation on basis described in detail in claims Invention.
Embodiment 1:
Wheat Straw furfural dregs will be derived from clean and crush to 200 mesh, dry to water content less than 1%.Furfural dregs will be dried 50 weight portions, glass fibre 10 parts, maleic anhydride grafting PE 5 parts, maleic anhydride 5 parts, titanate coupling agent 5 parts are placed in mixing The cold mixed 10min of machine high speed, rotating speed 400 turns, post-heating to temperature 90 DEG C is incubated 20min, prepares modified furfural residue.By modification bran Aldehyde slag 100 parts, the thermoplastic 60 parts reclaimed, EBS 2 parts, calcium stearate 3 parts, iron oxide red 10 parts, join parallel double Carry out on screw extruder extruding blended pelletize, obtain wood and mould just material, rotating speed 400 turns, temperature 160 DEG C.By pelletize just material Putting in conical-double-helical rod extruder, according to default barrel zone temperature and die head temperature, engine speed is 20 turns, and charger rotating speed is 15 turns, through mould extrusion molding, prepare furfural dregs wood plastic composite material sections.
Embodiment 2:
Wheat Straw furfural dregs will be derived from clean and crush to 200 mesh, dry to water content less than 1%.Furfural dregs will be dried 50 weight portions, nano-calcium carbonate 10 parts, acrylic acid-grafted PVC 5 parts, maleic anhydride 5 parts, titanate coupling agent 5 parts are placed in mixing The cold mixed 10min of machine high speed, rotating speed 400 turns, post-heating to temperature 90 DEG C is incubated 20min, prepares modified furfural residue.By modification bran Aldehyde slag 100 parts, thermoplastic PVC of recovery 60 parts, EBS 2 parts, calcium stearate 3 parts, iron oxide red 10 parts join parallel Carry out on double screw extruder extruding blended pelletize, obtain wood and mould just material, rotating speed 400 turns, temperature 160 DEG C.By pelletize just material Material is put in conical-double-helical rod extruder, and according to default barrel zone temperature and die head temperature, engine speed is 20 turns, charger rotating speed It is 15 turns, through mould extrusion molding, prepares furfural dregs wood plastic composite material sections.
Embodiment 3:
Corn cob furfural dregs will be derived from clean and crush to 200 mesh, dry to water content less than 1%.Furfural dregs will be dried 50 weight portions, glass fibre 10 parts, maleic anhydride grafting PE 5 parts, maleic anhydride 5 parts, titanate coupling agent 5 parts are placed in mixing The cold mixed 10min of machine high speed, rotating speed 400 turns, post-heating to temperature 90 DEG C is incubated 20min, prepares modified furfural residue.By modification bran Aldehyde slag 100 parts, the thermoplastic 60 parts reclaimed, EBS 2 parts, calcium stearate 3 parts, iron oxide red 10 parts, join parallel double Carry out on screw extruder extruding blended pelletize, obtain wood and mould just material, rotating speed 400 turns, temperature 160 DEG C.By pelletize just material Putting in conical-double-helical rod extruder, according to default barrel zone temperature and die head temperature, engine speed is 20 turns, and charger rotating speed is 15 turns, through mould extrusion molding, prepare furfural dregs wood plastic composite material sections.
Embodiment 4:
Corn cob furfural dregs will be derived from clean and crush to 200 mesh, dry to water content less than 1%.Furfural dregs will be dried 50 weight portions, nano-calcium carbonate 10 parts, acrylic acid-grafted PVC 5 parts, maleic anhydride 5 parts, titanate coupling agent 5 parts are placed in mixing The cold mixed 10min of machine high speed, rotating speed 400 turns, post-heating to temperature 90 DEG C is incubated 20min, prepares modified furfural residue.By modification bran Aldehyde slag 100 parts, thermoplastic PVC of recovery 60 parts, EBS 2 parts, calcium stearate 3 parts, iron oxide red 10 parts, join flat Carry out on row double screw extruder extruding blended pelletize, obtain wood and mould just material, rotating speed 400 turns, temperature 160 DEG C.At the beginning of pelletize Material is put in conical-double-helical rod extruder, and according to default barrel zone temperature and die head temperature, engine speed is 20 turns, and charger turns Speed is 15 turns, through mould extrusion molding, prepares furfural dregs wood plastic composite material sections.
Comparative example 1:
Wheat Straw is crushed to 200 mesh, dries to water content less than 1%.Furfural dregs 50 weight portion, nano-calcium carbonate will be dried It is cold mixed that calcium 10 parts, acrylic acid-grafted PVC 5 parts, maleic anhydride 5 parts, titanate coupling agent 5 parts are placed in mixer high speed 10min, rotating speed 400 turns, post-heating to temperature 90 DEG C is incubated 20min, prepares modified furfural residue.By modified furfural residue 100 parts, return Thermoplastic PVC 60 parts of receipts, EBS 2 parts, calcium stearate 3 parts, iron oxide red 10 parts join parallel double-screw extruder On carry out extruding blended pelletize, obtain wood and mould just material, rotating speed 400 turns, temperature 160 DEG C.Pelletize just material is put into tapered double In screw extruder, according to default barrel zone temperature and die head temperature, engine speed is 20 turns, and charger rotating speed is 15 turns, through mould Tool extrusion molding, prepares furfural dregs wood plastic composite material sections.
Comparative example 2:
Corn cob furfural dregs will be derived from clean and crush to 200 mesh, dry to water content less than 1%.Furfural dregs will be dried 50 weight portions, nano-calcium carbonate 10 parts, acrylic acid-grafted PVC 5 parts, maleic anhydride 5 parts, titanate coupling agent 5 parts are placed in mixing The cold mixed 10min of machine high speed, rotating speed 400 turns, post-heating to temperature 90 DEG C is incubated 20min, prepares modified furfural residue.By modification bran Aldehyde slag 100 parts, thermoplastic PVC of recovery 60 parts, EBS 2 parts, calcium stearate 3 parts, iron oxide red 10 parts, join flat Carry out on row double screw extruder extruding blended pelletize, obtain wood and mould just material, rotating speed 400 turns, temperature 160 DEG C.At the beginning of pelletize Material is put in conical-double-helical rod extruder, and according to default barrel zone temperature and die head temperature, engine speed is 20 turns, and charger turns Speed is 15 turns, through mould extrusion molding, prepares furfural dregs wood plastic composite material sections.
The surface of above-mentioned composite material section bar product is carried out grinding process.According to GB/T24508 2009, " wood moulds ground Plate " the furfural dregs wood plastic composite of above-described embodiment and comparative example product are carried out performance detection, testing result such as table 1 institute Show.
Table 1 wood plastic composite performance test
Test result indicate that, the performance that Wood-plastic material prepared by furfural dregs is prepared relative to conventional powder of straw has carried Rise.Main cause is probably in furfural dregs and is stripped of hemicellulose and unformed cellulose, crystalline cellulose and lignin for The physical property of Wood-plastic material, mechanical property, heat stability, ageing resistance have promoted, and higher than the finger in national standard Mark requirement, it is possible to meet the market demand.

Claims (10)

1. furfural dregs application in preparing Wood-plastic material.
2. the preparation method of the Wood-plastic material utilizing furfural dregs to prepare, it is characterised in that the method comprises the steps:
(1) by 20~60 weight portion furfural dregs, 2~10 parts by weight of compatible agent, 5~15 weight portion coupling agent and 5~20 weight portions Inorganic mineral powder is placed in tells cold in mixer mixing 5~15 minutes, and rotating speed is 200-300rpm, and temperature is 70~100 DEG C, is changed Property furfural dregs;
(2) by 100 part by weight modified furfural dregs, 50~300 parts by weight of thermoplastic, 5~15 weight portion lubricant, 2~ 10 weight portion plasticisers, 5~15 weight portion stain add horizontal sliding double screw extruder, dynamic extruding, mixing, temperature is 150 ~190 DEG C, it is 300~400 turns that rotating speed controls, and prepares Wood-plastic material.
The preparation method of the Wood-plastic material utilizing furfural dregs to prepare the most according to claim 2, it is characterised in that described Compatilizer is maleic anhydride, acrylic acid, maleic anhydride graft PP, maleic anhydride grafting PE, maleic anhydride grafting PVC, maleic acid One or more in acid anhydride grafting PS, acrylic acid-grafted PP, acrylic acid-grafted PE, acrylic acid-grafted PVC, acrylic acid-grafted PS Mixture.
The preparation method of the Wood-plastic material utilizing furfural dregs to prepare the most according to claim 2, it is characterised in that described Coupling agent is one or both the mixture in silane coupler, titanate coupling agent.
The preparation method of the Wood-plastic material utilizing furfural dregs to prepare the most according to claim 2, it is characterised in that described Inorganic mineral powder is the mixture of one or more in calcium carbonate, calcium silicates, Pulvis Talci or glass fiber powder.
The preparation method of the Wood-plastic material utilizing furfural dregs to prepare the most according to claim 2, it is characterised in that described Recycled thermoplastics is the mixture of one or more in PP, PE, PVC, PS.
The preparation method of the Wood-plastic material utilizing furfural dregs to prepare the most according to claim 2, it is characterised in that described Lubricant is one or more in stearic acid, calcium stearate, zinc stearate, polyol ester, oleamide, microcrystalline wax, EBS Mixture.
The preparation method of the Wood-plastic material utilizing furfural dregs to prepare the most according to claim 2, it is characterised in that described Stain is the mixing of one or more in iron oxide red, iron oxide yellow, iron oxide blue, iron oxide purple, iron oxide black, white carbon black Thing.
9. the wood utilizing the preparation method of Wood-plastic material prepared by furfural dregs to prepare described in any one of claim 2~8 is moulded Material.
10. the application in Material Field of the Wood-plastic material described in claim 9.
CN201610634911.9A 2016-08-04 2016-08-04 Application of furfural residues in preparation of wood-plastic materials Active CN106189326B (en)

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CN107602970A (en) * 2017-08-09 2018-01-19 南京工业大学 Application of xylose residue in preparation of wood-plastic material
WO2019061756A1 (en) * 2017-09-26 2019-04-04 苏州市一木包装材料有限公司 Wood-plastic packaging material prepared by using reclaimed materials and method therefor
CN111892826A (en) * 2020-07-24 2020-11-06 中国科学院山西煤炭化学研究所 Furfural residue block material, preparation method and application
CN116589804A (en) * 2023-05-19 2023-08-15 贵州电子科技职业学院 Modified synthetic resin tile and preparation method thereof

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CN107298868A (en) * 2016-08-04 2017-10-27 南京工业大学 Lignin-enhanced wood-plastic material and preparation method thereof
CN107602970A (en) * 2017-08-09 2018-01-19 南京工业大学 Application of xylose residue in preparation of wood-plastic material
WO2019061756A1 (en) * 2017-09-26 2019-04-04 苏州市一木包装材料有限公司 Wood-plastic packaging material prepared by using reclaimed materials and method therefor
CN111892826A (en) * 2020-07-24 2020-11-06 中国科学院山西煤炭化学研究所 Furfural residue block material, preparation method and application
CN116589804A (en) * 2023-05-19 2023-08-15 贵州电子科技职业学院 Modified synthetic resin tile and preparation method thereof

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