CN106182391A - A kind of Apparatus and method for preparing novel energy-conserving Light trabs - Google Patents
A kind of Apparatus and method for preparing novel energy-conserving Light trabs Download PDFInfo
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- CN106182391A CN106182391A CN201610732398.7A CN201610732398A CN106182391A CN 106182391 A CN106182391 A CN 106182391A CN 201610732398 A CN201610732398 A CN 201610732398A CN 106182391 A CN106182391 A CN 106182391A
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- 238000000034 method Methods 0.000 title abstract description 7
- 238000007493 shaping process Methods 0.000 claims abstract description 59
- 238000007569 slipcasting Methods 0.000 claims abstract description 23
- 238000000465 moulding Methods 0.000 claims abstract description 19
- 238000002360 preparation method Methods 0.000 claims abstract description 16
- 239000010881 fly ash Substances 0.000 claims abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 38
- 239000010959 steel Substances 0.000 claims description 38
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 19
- 230000000284 resting effect Effects 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 12
- 239000003365 glass fiber Substances 0.000 claims description 12
- ZTFZSHLWORMEHO-UHFFFAOYSA-A pentaaluminum;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O ZTFZSHLWORMEHO-UHFFFAOYSA-A 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 12
- 239000010902 straw Substances 0.000 claims description 12
- 239000004568 cement Substances 0.000 claims description 11
- 230000003028 elevating effect Effects 0.000 claims description 11
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 11
- 239000000395 magnesium oxide Substances 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 239000011259 mixed solution Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000009958 sewing Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 239000002253 acid Substances 0.000 abstract description 2
- 150000007513 acids Chemical class 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 238000005304 joining Methods 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- PRPAGESBURMWTI-UHFFFAOYSA-N [C].[F] Chemical compound [C].[F] PRPAGESBURMWTI-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/164—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for plates, panels, or similar sheet- or disc-shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention relates to a kind of structural sheeting equipment and preparation method, particularly to a kind of Apparatus and method for preparing novel energy-conserving Light trabs, a kind of equipment preparing novel energy-conserving Light trabs, it is characterized in that: include stock shelf, blender, slip casting bucket, mould, tube unit, tube drawing unit, walking unit, molding unit, total bracing frame, stock shelf connects blender, the outlet of described blender connects slip casting bucket, slurry is injected in mould by molding unit by slip casting bucket, mould sequentially passes through tube unit, tube drawing unit, enter Chai Ban district, the bottom of mould is provided with walking unit；The invention has the beneficial effects as follows: Preparation equipment efficiency is high, lighter in weight prepared by method, comprcssive strength is high, is suitable for skyscraper and uses, and resistance to acids and bases is good, and temperature tolerance is good, fire prevention；Can recycle flyash, it is to avoid its pollution to environment, molding is fast simultaneously, and shaping efficiency is high.
Description
Technical field
The present invention relates to a kind of structural sheeting equipment and preparation method, prepare novel energy-conserving light weight wall particularly to one
The Apparatus and method for of plate.
Background technology
According to country about the regulation of building trade, government in order to promote the low-carbon environment-friendly of whole building trade, in
Associated mechanisms has worked out the national standard of fire-proof partition plate, and the appearance of this standard is expected to promote the structure in building thermal insulation material market
Adjusting, during 13, building energy conservation forms the overall goal of 2.16 hundred million tons of standard coal energy saving capability, promotes during relatively 12
About 20%, cities and towns new building performs to be not less than the energy conservation standard of 65%.And from the point of view of current market structure, more than seventy percent
Insulation material market is organic material, wherein 75% uses polystyrene material, following SEPS will to share this tens billion of market.
Along with people's environmental pollution and the outspent attention of resource, the work of energy-saving and emission-reduction have become as China a period of time from now on
Emphasis.Due to conventional wall building material a large amount of consumption of natural resource during producing and using, and cause environmental pollution, red
Brick waste is serious, and block strength is inadequate, pollutes and exceeds standard containing radiant matter, easily comes off, and along with China's wall changes the increasing of dynamics, explores
Research and development have the novel wall construction material replacement building block that performance is low, energy consumption is big of energy-saving and environmental protection feature and have become as Building wood
The developing direction of material industry advocating environmental protection, today of building a conservation-minded society, ecology, energy-conservation be that building industry is pursued
Ambitious goal, the application of energy-saving wall board has become the current wallboard of fashion trend in modern architecture walling field and has typically used the mixed block of brick
Becoming, the duration is longer, and the wallboard of some interior separations at present, general in the middle of use lightgage steel joist, two sides adds plasterboard, high-grade
Partition wall, namely plus materials such as Sound-proof materials in the middle of the plasterboard, although and this wallboard unit weight is relatively low, but soundproof effect
Not fine, heat insulation very poor, and also service life is comparatively short, runs into water and is easier to damage, unlikely does exterior wall and use, and
Plasterboard wall bearing capacity is relatively low, hangs up ratio relatively hazardous.
Summary of the invention
The purpose of the present invention is aiming at the drawbacks described above that prior art exists, it is provided that one prepares novel energy-conserving light weight wall
The Apparatus and method for of plate.
A kind of equipment preparing novel energy-conserving Light trabs, is characterized in that: include stock shelf, blender, slip casting bucket, mould
Tool, tube unit, tube drawing unit, walking unit, molding unit, total bracing frame, stock shelf connects blender, described blender
Outlet connect slip casting bucket, slurry is injected in mould by molding unit by slip casting bucket, and mould sequentially passes through tube unit, tube drawing
Unit, enters Chai Ban district, and the bottom of mould is provided with walking unit, and described walking unit includes endless belt conveyer, walking dolly
With sew with long stitches vehicle frame, mould is fixed in sewing with long stitches vehicle frame, tube unit, tube drawing unit are fixed by total bracing frame；
Described mould includes that the first shaping mold frame and the second shaping mold frame, the first shaping mold frame and the second shaping mold frame are rectangular
Shape structure, the first shaping mold frame and the second shaping mold frame be formed around otic placode, otic placode by clamping screw by the first shaping mould
Together with frame is removably attachable to the second shaping mold frame, on the short slab two ends of the first shaping mold frame and the second shaping mold frame uniformly
It is provided with multiple relative semi-circular through hole, semi-circular through hole is bolted sealing ring, the first shaping mold frame and the second one-tenth
Through hollow steel pipe between the semi-circular through hole of pattern frame, described hollow steel pipe is fixed by inserted link, the first described molding
Framed being provided with injected hole and slurry outlet, the top of hollow steel pipe is hex union, and described semi-circular through hole is 4-7 group；
Described tube unit includes tube support, rotary electric machine, rotary gear axis, gear, and the top of tube support is fixing to be turned
Galvanic electricity machine, the rotary shaft of described rotary electric machine connects rotary gear axis, and the both sides of rotary gear axis engage two groups of gears respectively,
The bottom of gear connects hexagonal rotating shaft, and the hex union at hollow steel pipe top cooperates with the hexagonal rotating shaft on tube unit；
Described tube drawing unit includes tube drawing support, gripping sleeve, hydraulic lifting arm, hydraulic means, electric pushrod, controller, pulls out
On pipe holder, level is provided with four groups of gripping sleeves, and described gripping sleeve includes two semicircular collar, in two semicircular collar one
Individual for retainer ring, another is loose collar, and loose collar connects electric pushrod, and loose collar is provided with induction apparatus, and induction apparatus connects control
Device processed, bottom, the two ends fixed hydraulic elevating lever of tube drawing support, described hydraulic lifting arm connects hydraulic means, and loose collar closes
After, controller controls electric pushrod work and hydraulic means action after receiving the signal that induction apparatus transmits, hydraulic means is by hydraulic pressure
Elevating lever is released, and tube drawing support is lifted, thus realizes tube drawing by hydraulic lifting arm；
Described molding unit includes slip casting machine, high-pressure pump, Grouting Pipe, and the top of slip casting machine connects high-pressure pump, going out of slip casting machine
Mouth connects Grouting Pipe.
The first described shaping mold frame and the second shaping mold frame are provided with various sizes of semi-circular through hole.
A diameter of 40-70mm of described semi-circular through hole 4.5, a diameter of 40-70mm of described hollow steel pipe.
A kind of preparation method preparing novel energy-conserving Light trabs, including following parts by weight of component, magnesia cement 20-40
Part, flyash 35-50 part, Pulvis Talci 20-30 part, aluminium triphosphate 15-20 part, straw 4-9 part, glass fibre 0.5-1 part, fluorine
Carbon coating 20-30 part, salt 60-90 part.
A kind of preparation method preparing novel energy-conserving Light trabs, including following parts by weight of component, magnesia cement 30 parts, powder
Coal ash 40 parts, Pulvis Talci 25 parts, aluminium triphosphate 17 parts, straw 7 parts, glass fibre 0.8 part, fluorocarbon coating 25 parts, salt 75
Part.
A kind of preparation method preparing novel energy-conserving Light trabs, comprises the following steps:
(1) claim magnesia cement 30 parts, 45 parts of flyash according to above-mentioned weight ratio, by dry ball, above-mentioned raw materials is carried out ball
Mill, Task-size Controlling, at 50-120 mesh, is subsequently adding straw 5 parts, 0.8 part of mixing and stirring of glass fibre；
(2) weigh Pulvis Talci 25 parts, aluminium triphosphate 17 parts, fluorocarbon coating 25 parts, 75 parts of salt according to above-mentioned weight ratio, stir
Mix and uniformly obtain mixed aqueous solution；
(3) being added by the mixed material of step (1) gained in the mixed solution of step (2) gained and stir, slip stirs
Time 20-25min, mixing speed is 60-90r/min；
(4) inflator inflation, the blowing pressure 0.4-0.6MPa, inflationtime 8-10min are used；
(5) join in mould, under microseism device effect, start roller press type laminator, roll-forming, quiet after casting complete
Supporting 2-3 hour, after resting 2-3 hour, the material in each wall board forming region is initial set state, guarantees hollow steel during initial set
The hex union at pipe top cooperates with the hexagonal rotating shaft on tube unit, by starting tube unit, on tube unit
Rotary electric machine drives tube holder pivots, cannot extract hollow steel pipe after preventing solidification, and the rotary shaft of rotary electric machine connects gear
Rotary shaft；
(6) by walking dolly transmission on endless belt conveyer, with elevating crane shaping mold frame sling and remove walking dolly
Resting outward, walking dolly is to treat recycling next time；
(7) demoulding, after in each wall board forming region of shaping mold frame, material is fully hardened, then by tube drawing unit by hollow
Steel pipe is extracted, and then mould release gets off to complete the demoulding, and dry in the sun can use after 2-3 hour.
The invention has the beneficial effects as follows: Preparation equipment efficiency is high, lighter in weight prepared by method, comprcssive strength is high, suitable
Conjunction skyscraper uses, and resistance to acids and bases is good, and temperature tolerance is good, fire prevention；Flyash can be recycled, it is to avoid it is to environment simultaneously
Pollution, molding is fast, and shaping efficiency is high.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the present invention；
Accompanying drawing 2 is the fixed structure schematic diagram of mould；
Accompanying drawing 3 is the structural representation of mould；
Accompanying drawing 4 is the structural representation of tube unit；
Accompanying drawing 5 is the fixed structure schematic diagram of hollow steel pipe upper plunger；
Accompanying drawing 6 is the structural representation of tube drawing unit；
Accompanying drawing 7 is the control structure schematic diagram of gripping sleeve and hydraulic means on tube drawing unit；
In above-mentioned figure: stock shelf 1, blender 2, slip casting bucket 3, mould 4, tube unit 5, tube drawing unit 6, walking unit 7, pressing mold
Unit 8, total bracing frame 9；First shaping mold frame the 4.1, second shaping mold frame 4.2, otic placode 4.3, clamping screw 4.4, semicircle are logical
Hole 4.5, hollow steel pipe 4.6, inserted link 4.7, injected hole a, slurry outlet b；Tube support 5.1, rotary electric machine 5.2, rotary gear axis
5.3, gear 5.4；Tube drawing support 6.1, gripping sleeve 6.2, hydraulic lifting arm 6.3, hydraulic means 6.4, electric pushrod 6.5, control
Device 6.6, retainer ring 6.2.1, loose collar 6.2.2, induction apparatus 6.2.3；Endless belt conveyer 7.1, walking dolly 7.2 and sew with long stitches vehicle frame
7.3；Slip casting machine 8.1, high-pressure pump 8.2, Grouting Pipe 8.3.
Detailed description of the invention
In conjunction with accompanying drawing 1-7, the invention will be further described:
A kind of equipment preparing novel energy-conserving Light trabs, is characterized in that: include stock shelf 1, blender 2, slip casting bucket 3, mould
4, tube unit 5, tube drawing unit 6, walking unit 7, molding unit 8, total bracing frame 9, stock shelf 1 connects blender 2, described
The outlet of blender 2 connects slip casting bucket 3, and slurry is injected in mould 4 by molding unit 8 by slip casting bucket 3, and mould 4 sequentially passes through
Tube unit 5, tube drawing unit 6, enter Chai Ban district, and the bottom of mould 4 is provided with walking unit 7, and described walking unit 7 includes ring
Shape conveyer belt 7.1, walking dolly 7.2 and sew with long stitches vehicle frame 7.3, mould 4 be fixed on sews with long stitches in vehicle frame 7.3, tube unit 5, tube drawing unit 6
Fixed by total bracing frame 9；
Described mould 4 includes the first shaping mold frame 4.1 and the second shaping mold frame 4.2, the first shaping mold frame 4.1 and the second molding
Framed 4.2 is rectangle structure, the first shaping mold frame 4.1 and the second shaping mold frame 4.2 be formed around otic placode 4.3, otic placode 4.3
Together with first shaping mold frame 4.1 being removably attachable to the second shaping mold frame 4.2 by clamping screw 4.4, the first molding
Framed 4.1 be uniformly provided with multiple relative semi-circular through hole 4.5 on the short slab two ends of the second shaping mold frame 4.2, semicircle logical
It is bolted sealing ring on hole 4.5, wears between the first shaping mold frame 4.1 and the semi-circular through hole of the second shaping mold frame 4.2
Crossing hollow steel pipe 4.6, described hollow steel pipe 4.6 is fixed by inserted link 4.7, and the first described shaping mold frame 4.1 is provided with note
Slurry hole a and slurry outlet b, the top of hollow steel pipe 4.6 is hex union, and semi-circular through hole includes 4-7 group various structures, this enforcement
Example is 4 groups with semi-circular through hole and carrys out description scheme；
Described tube unit 5 includes tube support 5.1, rotary electric machine 5.2, rotary gear axis 5.3, gear 5.4, tube support
Rotary electric machine 5.2 is fixed on the top of 5.1, and the rotary shaft of described rotary electric machine 5.2 connects rotary gear axis 5.3, pinion rotation
The both sides of axle 5.3 engage two groups of gears 5.4 respectively, and the bottom of gear 5.4 connects hexagonal rotating shaft, the six of hollow steel pipe 4.6 top
Angle joint cooperates with the hexagonal rotating shaft on tube unit 5；
Described tube drawing unit 6 includes tube drawing support 6.1, gripping sleeve 6.2, hydraulic lifting arm 6.3, hydraulic means 6.4, electronic pushes away
Bar 6.5, controller 6.6, on tube drawing support 6.1, level is provided with four groups of gripping sleeves 6.2, and described gripping sleeve 6.2 includes two and half
Circular ring, in two semicircular collar, one is retainer ring 6.2.1, and another is loose collar 6.2.2, and loose collar 6.2.2 is even
Connecing electric pushrod 6.5, loose collar 6.2.2 is provided with induction apparatus 6.2.3, induction apparatus 6.2.3 and connects controller 6.6, tube drawing support
Bottom, the two ends fixed hydraulic elevating lever 6.3 of 6.1, described hydraulic lifting arm 6.3 connects hydraulic means 6.4, loose collar 6.2.2
After Guan Bi, controller 6.6 controls electric pushrod 6.5 work and hydraulic means 6.4 after receiving the signal that induction apparatus 6.2.3 transmits
Action, hydraulic lifting arm 6.3 released by hydraulic means 6.4, and tube drawing support 6.1 is lifted by hydraulic lifting arm 6.3, thus realizes pulling out
Pipe；
Described molding unit 8 includes slip casting machine 8.1, high-pressure pump 8.2, Grouting Pipe 8.3, and the top of slip casting machine 8.1 connects high pressure
Pump 8.2, the outlet of slip casting machine 8.1 connects Grouting Pipe 8.3.
The first described shaping mold frame 4.1 and the second shaping mold frame 4.2 are provided with various sizes of semi-circular through hole.
A diameter of 40-70mm of described semi-circular through hole 4.5, a diameter of 40-70mm of described hollow steel pipe.
Assembly jig 4 on walking dolly, by clamping screw 4.4 by the first shaping mold frame 4.1 and the second shaping mold frame
4.2 are removably attachable to together, and hollow steel pipe 4.6 is through the first shaping mold frame 4.1 and short slab two of the second shaping mold frame 4.2
Being uniformly provided with multiple relative semi-circular through hole 4.5 on end to be fixed by inserted link 4.7, the two ends of hollow steel pipe are close by sealing ring
Envelope, assembles the mould of 3-4 group same type in sewing with long stitches vehicle frame 7.3 during assembling；Two, mould 4 is pressed by molding unit 8
Mould is poured into a mould；Three, resting after casting complete 2-3 hour, after resting 2-3 hour, the material in each wall board forming region is initial set
State, guarantees during initial set that the hex union at hollow steel pipe 4.6 top cooperates with the hexagonal rotating shaft on tube unit 5,
By starting tube unit 5, the rotary electric machine 5.2 on tube unit 5 drives tube support 5.1 to rotate, cannot after preventing solidification
Extracting hollow steel pipe, the rotary shaft of rotary electric machine 5.2 connects rotary gear axis 5.3, and rotary gear axis 5.3 drives both sides respectively
Gear 5.4 rotates；Four, by walking dolly transmission on endless belt conveyer 7.1, with elevating crane, shaping mold frame is sling also
Resting outside removal walking dolly, walking dolly is to treat recycling next time；Five, the demoulding, when each wallboard of shaping mold frame
After material is fully hardened in forming area, then by tube drawing unit 6, hollow steel pipe is extracted, then mould release is got off；
Six, with fork truck, whole buttress goods are transported to outdoor stockyard maintenance, construction building site can delivered to after 2-3 hour,
Molding is fast, and shaping efficiency is high.
Embodiment 1:
A kind of preparation method preparing novel energy-conserving Light trabs, including following parts by weight of component, magnesia cement 20 parts, flyash
35 parts, Pulvis Talci 20 parts, aluminium triphosphate 15 parts, straw 4 parts, glass fibre 0.5 part, fluorocarbon coating 20 parts, 60 parts of salt；
Proportion according to above-described embodiment is equipped with the preparation method of novel energy-conserving Light trabs, comprises the following steps:
(1) claim magnesia cement 20 parts, 35 parts of flyash according to above-mentioned weight ratio, by dry ball, above-mentioned raw materials is carried out ball
Mill, Task-size Controlling, at 50 mesh, is subsequently adding straw 4 parts, 0.5 part of mixing and stirring of glass fibre；
(2) weigh Pulvis Talci 20 parts, aluminium triphosphate 15 parts, fluorocarbon coating 20 parts, 60 parts of salt according to above-mentioned weight ratio, stir
Mix and uniformly obtain mixed aqueous solution；
(3) being added by the mixed material of step (1) gained in the mixed solution of step (2) gained and stir, slip stirs
Time 20min, mixing speed is 60r/min；
(4) inflator inflation, the blowing pressure 0.4MPa, inflationtime 8min are used；
(5) joining in mould 4, under microseism device effect, start roller press type laminator, roll-forming, after casting complete
Resting 2 hours, after resting 2 hours, the material in each wall board forming region is initial set state, guarantees hollow steel pipe during initial set
The hex union at 4.6 tops cooperates with the hexagonal rotating shaft on tube unit 5, by starting tube unit 5, tube unit 5
On rotary electric machine 5.2 drive tube support 5.1 to rotate, prevent solidification after cannot extract hollow steel pipe, rotary electric machine 5.2 turn
Moving axis connects rotary gear axis 5.3；
(6) by walking dolly transmission on endless belt conveyer 7.1, with elevating crane shaping mold frame sling and to remove walking little
Resting outside car, walking dolly is to treat recycling next time；
(7) demoulding, after in each wall board forming region of shaping mold frame, material is fully hardened, then by tube drawing unit 6 by sky
Heart steel pipe is extracted, and then mould release gets off to complete the demoulding, and dry in the sun can use after 2 hours.
Embodiment 2:
A kind of preparation method preparing novel energy-conserving Light trabs, including following parts by weight of component, magnesia cement 30 parts, flyash
40 parts, Pulvis Talci 25 parts, aluminium triphosphate 17 parts, straw 7 parts, glass fibre 0.8 part, fluorocarbon coating 25 parts, 75 parts of salt；
Proportion according to above-described embodiment is equipped with the preparation method of novel energy-conserving Light trabs, comprises the following steps:
(1) claim magnesia cement 30 parts, 45 parts of flyash according to above-mentioned weight ratio, by dry ball, above-mentioned raw materials is carried out ball
Mill, Task-size Controlling, at 90 mesh, is subsequently adding straw 7 parts, 0.8 part of mixing and stirring of glass fibre；
(2) weigh Pulvis Talci 25 parts, aluminium triphosphate 17 parts, fluorocarbon coating 25 parts, 75 parts of salt according to above-mentioned weight ratio, stir
Mix and uniformly obtain mixed aqueous solution；
(3) being added by the mixed material of step (1) gained in the mixed solution of step (2) gained and stir, slip stirs
Time 23min, mixing speed is 75r/min；
(4) inflator inflation, the blowing pressure 0.5MPa, inflationtime 9min are used；
(5) joining in mould 4, under microseism device effect, start roller press type laminator, roll-forming, after casting complete
Resting 2.5 hours, after resting 2.5 hours, the material in each wall board forming region is initial set state, guarantees hollow during initial set
The hex union at steel pipe 4.6 top cooperates with the hexagonal rotating shaft on tube unit 5, by starting tube unit 5, tube list
Rotary electric machine 5.2 in unit 5 drives tube support 5.1 to rotate, and cannot extract hollow steel pipe, rotary electric machine 5.2 after preventing solidification
Rotary shaft connect rotary gear axis 5.3；
(6) by walking dolly transmission on endless belt conveyer 7.1, with elevating crane shaping mold frame sling and to remove walking little
Resting outside car, walking dolly is to treat recycling next time；
(7) demoulding, after in each wall board forming region of shaping mold frame, material is fully hardened, then by tube drawing unit 6 by sky
Heart steel pipe is extracted, and then mould release gets off to complete the demoulding, and dry in the sun can use after 2.5 hours.
Embodiment 3: a kind of preparation method preparing novel energy-conserving Light trabs, including following parts by weight of component, magnesite water
40 parts of mud, 50 parts of flyash, Pulvis Talci 30 parts, aluminium triphosphate 20 parts, straw 9 parts, glass fibre 1 part, fluorocarbon coating 30 parts,
90 parts of salt；
Proportion according to above-described embodiment is equipped with the preparation method of novel energy-conserving Light trabs, comprises the following steps:
(1) claim magnesia cement 40 parts, 50 parts of flyash according to above-mentioned weight ratio, by dry ball, above-mentioned raw materials is carried out ball
Mill, Task-size Controlling, at 120 mesh, is subsequently adding straw 9 parts, 1 part of mixing and stirring of glass fibre；
(2) Pulvis Talci 30 parts, aluminium triphosphate 20 parts, fluorocarbon coating 30 parts, 120 parts of salt are weighed according to above-mentioned weight ratio,
It is uniformly mixing to obtain mixed aqueous solution；
(3) being added by the mixed material of step (1) gained in the mixed solution of step (2) gained and stir, slip stirs
Time 25min, mixing speed is 90r/min；
(4) inflator inflation, the blowing pressure 0.6MPa, inflationtime 10min are used；
(5) joining in mould 4, under microseism device effect, start roller press type laminator, roll-forming, after casting complete
Resting 3 hours, after resting 3 hours, the material in each wall board forming region is initial set state, guarantees hollow steel pipe during initial set
The hex union at 4.6 tops cooperates with the hexagonal rotating shaft on tube unit 5, by starting tube unit 5, tube unit 5
On rotary electric machine 5.2 drive tube support 5.1 to rotate, prevent solidification after cannot extract hollow steel pipe, rotary electric machine 5.2 turn
Moving axis connects rotary gear axis 5.3；
(6) by walking dolly transmission on endless belt conveyer 7.1, with elevating crane shaping mold frame sling and to remove walking little
Resting outside car, walking dolly is to treat recycling next time；
(7) demoulding, after in each wall board forming region of shaping mold frame, material is fully hardened, then by tube drawing unit 6 by sky
Heart steel pipe is extracted, and then mould release gets off to complete the demoulding, and dry in the sun can use after 3 hours.
The testing result of above-mentioned three kinds of embodiment products is as shown in table 1:
Sound damping curve detection such as table 2:
The above, be only the preferred embodiment of inventing type, and any those of ordinary skill in the art all explain possibly also with above-mentioned
Inventing type is revised or is revised as the technical scheme of equivalent by the technical scheme stated.Therefore, according to the technology of inventing type
Any simple modification that scheme is carried out or substitute equivalents, belong to the greatest extent the scope that inventing type is claimed.
Claims (6)
1. prepare an equipment for novel energy-conserving Light trabs, it is characterized in that: include stock shelf, blender, slip casting bucket, mould,
Tube unit, tube drawing unit, walking unit, molding unit, total bracing frame, stock shelf connects blender, described blender
Outlet connects slip casting bucket, and slurry is injected in mould by molding unit by slip casting bucket, and mould sequentially passes through tube unit, tube drawing list
Unit, enter Chai Ban district, the bottom of mould is provided with walking unit, described walking unit include endless belt conveyer, walking dolly and
Sewing with long stitches vehicle frame, mould is fixed in sewing with long stitches vehicle frame, tube unit, tube drawing unit are fixed by total bracing frame；
Described mould includes that the first shaping mold frame and the second shaping mold frame, the first shaping mold frame and the second shaping mold frame are rectangular
Shape structure, the first shaping mold frame and the second shaping mold frame be formed around otic placode, otic placode by clamping screw by the first shaping mould
Together with frame is removably attachable to the second shaping mold frame, on the short slab two ends of the first shaping mold frame and the second shaping mold frame uniformly
It is provided with multiple relative semi-circular through hole, semi-circular through hole is bolted sealing ring, the first shaping mold frame and the second one-tenth
Through hollow steel pipe between the semi-circular through hole of pattern frame, described hollow steel pipe is fixed by inserted link, the first described molding
Framed being provided with injected hole and slurry outlet, the top of hollow steel pipe is hex union, and described semi-circular through hole is 4-7 group；
Described tube unit includes tube support, rotary electric machine, rotary gear axis, gear, and the top of tube support is fixing to be turned
Galvanic electricity machine, the rotary shaft of described rotary electric machine connects rotary gear axis, and the both sides of rotary gear axis engage two groups of gears respectively,
The bottom of gear connects hexagonal rotating shaft, and the hex union at hollow steel pipe top cooperates with the hexagonal rotating shaft on tube unit；
Described tube drawing unit includes tube drawing support, gripping sleeve, hydraulic lifting arm, hydraulic means, electric pushrod, controller, pulls out
On pipe holder, level is provided with four groups of gripping sleeves, and described gripping sleeve includes two semicircular collar, in two semicircular collar one
Individual for retainer ring, another is loose collar, and loose collar connects electric pushrod, and loose collar is provided with induction apparatus, and induction apparatus connects control
Device processed, bottom, the two ends fixed hydraulic elevating lever of tube drawing support, described hydraulic lifting arm connects hydraulic means, and loose collar closes
After, controller controls electric pushrod work and hydraulic means action after receiving the signal that induction apparatus transmits, hydraulic means is by hydraulic pressure
Elevating lever is released, and tube drawing support is lifted, thus realizes tube drawing by hydraulic lifting arm；
Described molding unit includes slip casting machine, high-pressure pump, Grouting Pipe, and the top of slip casting machine connects high-pressure pump, going out of slip casting machine
Mouth connects Grouting Pipe.
A kind of equipment preparing novel energy-conserving Light trabs the most according to claim 1, is characterized in that: described the first one-tenth
Pattern frame and the second shaping mold frame are provided with various sizes of semi-circular through hole.
A kind of equipment preparing novel energy-conserving Light trabs the most according to claim 1, is characterized in that: described semicircle
A diameter of 40-70mm of through hole, a diameter of 40-70mm of described hollow steel pipe.
A kind of preparation method preparing novel energy-conserving Light trabs the most according to claim 1, is characterized in that: include following
Parts by weight of component, magnesia cement 20-40 part, flyash 35-50 part, Pulvis Talci 20-30 part, aluminium triphosphate 15-20 part, straw
4-9 part, glass fibre 0.5-1 part, fluorocarbon coating 20-30 part, salt 60-90 part.
A kind of preparation method preparing novel energy-conserving Light trabs the most according to claim 1, is characterized in that: include following
Parts by weight of component, magnesia cement 30 parts, 40 parts of flyash, Pulvis Talci 25 parts, aluminium triphosphate 17 parts, straw 7 parts, glass fibre
0.8 part, fluorocarbon coating 25 parts, 75 parts of salt.
A kind of preparation method preparing novel energy-conserving Light trabs the most according to claim 1, is characterized in that: include following
Step:
(1) claim magnesia cement 30 parts, 45 parts of flyash according to above-mentioned weight ratio, by dry ball, above-mentioned raw materials is carried out ball
Mill, Task-size Controlling, at 50-120 mesh, is subsequently adding straw 5 parts, 0.8 part of mixing and stirring of glass fibre；
(2) weigh Pulvis Talci 25 parts, aluminium triphosphate 17 parts, fluorocarbon coating 25 parts, 75 parts of salt according to above-mentioned weight ratio, stir
Mix and uniformly obtain mixed aqueous solution；
(3) being added by the mixed material of step (1) gained in the mixed solution of step (2) gained and stir, slip stirs
Time 20-25min, mixing speed is 60-90r/min；
(4) inflator inflation, the blowing pressure 0.4-0.6MPa, inflationtime 8-10min are used；
(5) join in mould, under microseism device effect, start roller press type laminator, roll-forming, quiet after casting complete
Supporting 2-3 hour, after resting 2-3 hour, the material in each wall board forming region is initial set state, guarantees hollow steel during initial set
The hex union at pipe top cooperates with the hexagonal rotating shaft on tube unit, by starting tube unit, on tube unit
Rotary electric machine drives tube holder pivots, cannot extract hollow steel pipe after preventing solidification, and the rotary shaft of rotary electric machine connects gear
Rotary shaft；
(6) by walking dolly transmission on endless belt conveyer, with elevating crane shaping mold frame sling and remove walking dolly
Resting outward, walking dolly is to treat recycling next time；
(7) demoulding, after in each wall board forming region of shaping mold frame, material is fully hardened, then by tube drawing unit by hollow
Steel pipe is extracted, and then mould release gets off to complete the demoulding, and dry in the sun can use after 2-3 hour.
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| CN201610732398.7A CN106182391B (en) | 2016-08-27 | 2016-08-27 | A kind of device and method preparing energy-saving light-weight wallboard |
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| CN201610732398.7A CN106182391B (en) | 2016-08-27 | 2016-08-27 | A kind of device and method preparing energy-saving light-weight wallboard |
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Cited By (3)
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| CN112936523A (en) * | 2021-01-26 | 2021-06-11 | 青岛金沙滩建设集团有限公司 | Pouring mold for wallboard for prefabricated building and processing technology of wallboard |
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|---|---|
| CN106182391B (en) | 2018-11-13 |
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