CN106182391B - A kind of device and method preparing energy-saving light-weight wallboard - Google Patents
A kind of device and method preparing energy-saving light-weight wallboard Download PDFInfo
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- CN106182391B CN106182391B CN201610732398.7A CN201610732398A CN106182391B CN 106182391 B CN106182391 B CN 106182391B CN 201610732398 A CN201610732398 A CN 201610732398A CN 106182391 B CN106182391 B CN 106182391B
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Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 63
- 238000007569 slipcasting Methods 0.000 claims abstract description 23
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 239000002002 slurry Substances 0.000 claims abstract description 13
- 239000010881 fly ash Substances 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 38
- 239000010959 steel Substances 0.000 claims description 38
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 13
- 239000012267 brine Substances 0.000 claims description 10
- 239000004568 cement Substances 0.000 claims description 10
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 10
- 239000003365 glass fiber Substances 0.000 claims description 10
- 239000000395 magnesium oxide Substances 0.000 claims description 10
- ZTFZSHLWORMEHO-UHFFFAOYSA-A pentaaluminum;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O ZTFZSHLWORMEHO-UHFFFAOYSA-A 0.000 claims description 10
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 6
- 230000000284 resting effect Effects 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 238000000498 ball milling Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000011259 mixed solution Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000007711 solidification Methods 0.000 claims description 5
- 230000008023 solidification Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 2
- 238000002360 preparation method Methods 0.000 abstract description 13
- 239000002253 acid Substances 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000004566 building material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- PRPAGESBURMWTI-UHFFFAOYSA-N [C].[F] Chemical compound [C].[F] PRPAGESBURMWTI-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/164—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for plates, panels, or similar sheet- or disc-shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention relates to a kind of structural sheeting equipment and preparation method, more particularly to a kind of device and method preparing energy-saving light-weight wallboard, a kind of equipment preparing energy-saving light-weight wallboard, it is characterized in that：Including stock shelf, blender, slip casting bucket, mold, tube unit, tube drawing unit, walking unit, molding unit, total supporting rack, stock shelf connects blender, the outlet of the blender connects slip casting bucket, slip casting bucket is injected slurry in mold by molding unit, mold passes through tube unit, tube drawing unit successively, into the areas Chai Ban, the lower part of mold is equipped with walking unit；The beneficial effects of the invention are as follows：Preparation equipment is efficient, and product quality prepared by method is light, and compression strength is high, is suitble to skyscraper to use, and resistance to acid and alkali is good, and temperature tolerance is good, fire prevention；Flyash can be recycled simultaneously, avoids its pollution to environment, molding is fast, and shaping efficiency is high.
Description
Technical field
The present invention relates to a kind of structural sheeting equipment and preparation method, more particularly to a kind of energy-saving light-weight wallboard for preparing
Device and method.
Background technology
Regulation according to country about building trade, government in order to promote the low-carbon environment-friendly of whole building industry, in
Associated mechanisms have worked out the national standard of fire-proof partition plate, and the appearance of the standard is expected to push the structure in building thermal insulation material market
Adjustment, 13 periods, building energy conservation form the overall goal of 2.16 hundred million tons of standard coal energy saving capabilities, are promoted compared with 12 periods
20% or so, cities and towns new building executes the energy conservation standard not less than 65%.And from the point of view of current market structure, seventy percent or more
Thermal insulation material market is organic material, wherein 75% uses polystyrene material, the following SEPS that will share tens billion of market.
With the attention that people's environmental pollution and resource consume excessively, the work of energy-saving and emission-reduction have become China a period of time from now on
Emphasis.Due to traditional wall body building material a large amount of consumption of natural resource in the production and use process, and environmental pollution is caused, it is red
Brick waste is serious, and block strength is inadequate, and pollution is exceeded containing radiant matter, is easy to fall off, and as China's wall changes the increasing of dynamics, explores
Research and development have the characteristics that the building block that the wall body building material substitution performance of energy-saving and environmental protection is low, energy consumption is big has become building material dealer
The developing direction of industry advocate today that is environmentally protective, building a conservation-minded society, ecology, it is energy saving be magnificence that construction industry is pursued
Target, the current wallboard of fashion trend that the application of energy-saving wall board has become modern architecture walling field generally use brick is mixed to be built into,
Duration is longer, and the wallboard of some interior separations at present, and general intermediate using lightgage steel joist, two sides adds plasterboard, high-grade
Partition wall, that is, plus the materials such as sound-proof material among plasterboard, although and this wallboard unit weight is relatively low, soundproof effect is simultaneously
Very well, heat-insulated not very poor, and service life is shorter, encounters water and is easier to damage, is unlikely exterior wall use, Er Qieshi
Cream board wall wall bearing capacity is relatively low, hangs up than relatively hazardous.
Invention content
The purpose of the present invention provides a kind of energy-saving light-weight wallboard for preparing aiming at drawbacks described above of the existing technology
Device and method.
A kind of equipment preparing energy-saving light-weight wallboard, it is characterized in that：Including stock shelf, blender, slip casting bucket, mold, turn
Pipe unit, tube drawing unit, walking unit, molding unit, total supporting rack, stock shelf connect blender, and the blender goes out
Mouth connection slip casting bucket, slip casting bucket are injected slurry in mold by molding unit, and mold passes through tube unit, tube drawing list successively
Member, into the areas Chai Ban, the lower part of mold is equipped with walking unit, the walking unit include endless belt conveyer, walking dolly and
Sew with long stitches vehicle frame, mold be fixed on sew with long stitches in vehicle frame, tube unit, tube drawing unit are fixed by total supporting rack；
The mold includes the first shaping mold frame and the second shaping mold frame, and the first shaping mold frame and the second shaping mold frame are
Rectangle structure, the first shaping mold frame and the second shaping mold frame are surrounded by otic placode, and otic placode is by clamping screw by the first one-tenth
Pattern frame and the second shaping mold frame are removably attachable to together, on the short slab both ends of the first shaping mold frame and the second shaping mold frame
Multiple opposite semi-circular through hole are uniformly provided with, sealing ring, the first shaping mold frame and are bolted in semi-circular through hole
Hollow steel pipe, the hollow steel pipe is passed through to be fixed by inserted link between the semi-circular through hole of two shaping mold frames, described first
Shaping mold frame is equipped with injected hole and slurry outlet, and the top of hollow steel pipe is hex union, and the semi-circular through hole is 4-7
Group；
The tube unit includes tube holder, rotary electric machine, rotary gear axis, gear, and the top of tube holder is solid
Determine rotary electric machine, the rotation axis connection gear rotation axis of the rotary electric machine, the both sides of rotary gear axis engage two groups respectively
The lower part of gear, gear connects hexagonal shaft, and the hex union at the top of hollow steel pipe and the hexagonal shaft on tube unit are mutual
Cooperation；
The tube drawing unit includes tube drawing holder, gripping sleeve, hydraulic lifting arm, hydraulic device, electric pushrod, control
Device, horizontal on tube drawing holder to be equipped with four groups of gripping sleeves, the gripping sleeve includes two semicircular collars, two semicircular collars
In one be fixed ring, another is loose collar, and loose collar connects electric pushrod, and loose collar is equipped with inductor, and inductor connects
Controller, the both ends lower part fixed hydraulic elevating lever of tube drawing holder are connect, the hydraulic lifting arm connects hydraulic device, loose collar
After closure, controller receive inductor transmission signal after control electric pushrod work and hydraulic device action, hydraulic device will
Hydraulic lifting arm is released, and hydraulic lifting arm lifts tube drawing holder, to realize tube drawing；
The molding unit includes slip casting machine, high-pressure pump, Grouting Pipe, and the top of slip casting machine connects high-pressure pump, slip casting machine
Outlet connect Grouting Pipe.
First shaping mold frame and the second shaping mold frame is equipped with various sizes of semi-circular through hole.
A diameter of 40-70mm of the semi-circular through hole 4.5, a diameter of 40-70mm of the hollow steel pipe.
A kind of preparation method preparing energy-saving light-weight wallboard, including following parts by weight of component, 20-40 parts of magnesia cement, powder
35-50 parts of coal ash, 20-30 parts of talcum powder, 15-20 parts of aluminium triphosphate, 4-9 parts of stalk, 0.5-1 parts of glass fibre, fluorine carbon apply
Expect 20-30 parts, 60-90 parts of brine.
A kind of preparation method preparing energy-saving light-weight wallboard, including following parts by weight of component, 30 parts of magnesia cement, flyash
40 parts, 25 parts of talcum powder, 17 parts of aluminium triphosphate, 7 parts of stalk, 0.8 part of glass fibre, 25 parts of fluorocarbon coating, 75 parts of brine.
A kind of preparation method preparing energy-saving light-weight wallboard, includes the following steps：
（1）According to above-mentioned weight ratio claim 30 parts of magnesia cement, 45 parts of flyash, with dry ball to above-mentioned raw materials into
Then in 50-120 mesh 5 parts of stalk is added, 0.8 part of glass fibre is mixed evenly in row ball milling, granularity control；
（2）25 parts of talcum powder, 17 parts of aluminium triphosphate, 25 parts of fluorocarbon coating, brine 75 are weighed according to above-mentioned weight ratio
Part, it is uniformly mixing to obtain mixed aqueous solution；
（3）By step（1）Step is added in the mixed material of gained（2）It is stirred in the mixed solution of gained, slurry
Mixing time 20-25min, mixing speed 60-90r/min；
（4）It is inflated using inflator, the blowing pressure 0.4-0.6MPa, inflationtime 8-10min；
（5）It is added in mold, under the effect of microseism device, starts roller press type laminator, roll-forming, casting complete
After rest 2-3 hours, the material after resting 2-3 hours in each wall board forming region is in pre-hardening state, ensures sky during initial set
The hex union of heart steel pipe top cooperates with the hexagonal shaft on tube unit, by starting tube unit, tube unit
On rotary electric machine drive tube holder pivots, prevent solidification after can not extract hollow steel pipe, the rotation axis connection of rotary electric machine
Rotary gear axis；
（6）It is driven on endless belt conveyer by walking dolly, is sling shaping mold frame with elevating crane and removes walking
It rests outside trolley, walking dolly is to wait for next recycling；
（7）Demoulding, after material is fully hardened in each wall board forming region of shaping mold frame, then will by tube drawing unit
Hollow steel pipe is extracted, then mould release is got off to complete demoulding, and drying can be used after 2-3 hours.
The beneficial effects of the invention are as follows：Preparation equipment is efficient, and product quality prepared by method is light, and compression strength is high, fits
It closes skyscraper to use, and resistance to acid and alkali is good, temperature tolerance is good, fire prevention；Flyash can be recycled simultaneously, avoids it to environment
Pollution, molding is fast, and shaping efficiency is high.
Description of the drawings
Attached drawing 1 is the structural schematic diagram of the present invention；
Attached drawing 2 is the fixed structure schematic diagram of mold；
Attached drawing 3 is the structural schematic diagram of mold；
Attached drawing 4 is the structural schematic diagram of tube unit；
Attached drawing 5 is the fixed structure schematic diagram of hollow steel pipe upper plunger；
Attached drawing 6 is the structural schematic diagram of tube drawing unit；
Attached drawing 7 is the control structure schematic diagram of gripping sleeve and hydraulic device on tube drawing unit；
In above-mentioned figure：Stock shelf 1, blender 2, slip casting bucket 3, mold 4, tube unit 5, tube drawing unit 6, walking unit 7,
Molding unit 8, total supporting rack 9；First shaping mold frame 4.1, the second shaping mold frame 4.2, otic placode 4.3, clamping screw 4.4, semicircle
Shape through-hole 4.5, hollow steel pipe 4.6, inserted link 4.7, injected hole a, slurry outlet b；Tube holder 5.1, rotary electric machine 5.2, gear turn
Moving axis 5.3, gear 5.4；Tube drawing holder 6.1, gripping sleeve 6.2, hydraulic lifting arm 6.3, hydraulic device 6.4, electric pushrod 6.5,
Controller 6.6, fixed ring 6.2.1, loose collar 6.2.2, inductor 6.2.3；Endless belt conveyer 7.1, walking dolly 7.2 and sew with long stitches vehicle
Frame 7.3；Slip casting machine 8.1, high-pressure pump 8.2, Grouting Pipe 8.3.
Specific implementation mode
In conjunction with attached drawing 1-7, the invention will be further described：
A kind of equipment preparing energy-saving light-weight wallboard, it is characterized in that：Including stock shelf 1, blender 2, slip casting bucket 3, mold
4, tube unit 5, tube drawing unit 6, walking unit 7, molding unit 8, total supporting rack 9, stock shelf 1 connects blender 2, described
The outlet connection slip casting bucket 3 of blender 2, slip casting bucket 3 is injected slurry in mold 4 by molding unit 8, and mold 4 passes through successively
Tube unit 5, tube drawing unit 6, into the areas Chai Ban, the lower part of mold 4 is equipped with walking unit 7, and the walking unit 7 includes ring
Shape conveyer belt 7.1, walking dolly 7.2 and sew with long stitches vehicle frame 7.3, mold 4 be fixed on sew with long stitches in vehicle frame 7.3, tube unit 5, tube drawing unit 6
It is fixed by total supporting rack 9；
The mold 4 includes the first shaping mold frame 4.1 and the second shaping mold frame 4.2, the first shaping mold frame 4.1 and second
Shaping mold frame 4.2 is rectangle structure, and the first shaping mold frame 4.1 and the second shaping mold frame 4.2 are surrounded by otic placode 4.3, ear
First shaping mold frame 4.1 and the second shaping mold frame 4.2 are removably attachable to together by plate 4.3 by clamping screw 4.4, and first
Multiple opposite semi-circular through hole 4.5, semicircle are uniformly provided on the short slab both ends of shaping mold frame 4.1 and the second shaping mold frame 4.2
Be bolted sealing ring on shape through-hole 4.5, the semi-circular through hole of the first shaping mold frame 4.1 and the second shaping mold frame 4.2 it
Between pass through hollow steel pipe 4.6, the hollow steel pipe 4.6 fixed by inserted link 4.7, set on first shaping mold frame 4.1
There are injected hole a and slurry outlet b, the top of hollow steel pipe 4.6 is hex union, and semi-circular through hole includes 4-7 group various structures, this
Embodiment carrys out description scheme with semi-circular through hole for 4 groups；
The tube unit 5 includes tube holder 5.1, rotary electric machine 5.2, rotary gear axis 5.3, gear 5.4, tube
Rotary electric machine 5.2, the rotation axis connection gear rotation axis 5.3 of the rotary electric machine 5.2, gear are fixed in the top of holder 5.1
Two groups of teeth wheel 5.4 is engaged in the both sides of rotation axis 5.3 respectively, and the lower part of gear 5.4 connects hexagonal shaft, 4.6 top of hollow steel pipe
Hex union and tube unit 5 on hexagonal shaft cooperate；
The tube drawing unit 6 includes tube drawing holder 6.1, gripping sleeve 6.2, hydraulic lifting arm 6.3, hydraulic device 6.4, electricity
Push rod 6.5, controller 6.6 are moved, level is equipped with four groups of gripping sleeves 6.2 on tube drawing holder 6.1, and the gripping sleeve 6.2 includes two
A semicircular collar, one is fixed ring 6.2.1 in two semicircular collars, another is loose collar 6.2.2, loose collar
6.2.2 electric pushrod 6.5 is connected, loose collar 6.2.2 is equipped with inductor 6.2.3, and inductor 6.2.3 connections controller 6.6 pulls out
The both ends lower part fixed hydraulic elevating lever 6.3 of pipe holder 6.1, the hydraulic lifting arm 6.3 connect hydraulic device 6.4, activity
After ring 6.2.2 is closed, controller 6.6 receives the work of control electric pushrod 6.5 and hydraulic pressure after the signal that inductor 6.2.3 is transmitted
Device 6.4 acts, and hydraulic device 6.4 releases hydraulic lifting arm 6.3, and hydraulic lifting arm 6.3 lifts tube drawing holder 6.1, from
And realize tube drawing；
The molding unit 8 includes slip casting machine 8.1, high-pressure pump 8.2, Grouting Pipe 8.3, the top connection of slip casting machine 8.1
The outlet of high-pressure pump 8.2, slip casting machine 8.1 connects Grouting Pipe 8.3.
First shaping mold frame 4.1 and the second shaping mold frame 4.2 is equipped with various sizes of semi-circular through hole.
A diameter of 40-70mm of the semi-circular through hole 4.5, a diameter of 40-70mm of the hollow steel pipe.
In walking dolly over-assemble mold 4, by clamping screw 4.4 by the first shaping mold frame 4.1 and the second shaping mold frame
4.2 are removably attachable to together, and hollow steel pipe 4.6 passes through the short slab two of the first shaping mold frame 4.1 and the second shaping mold frame 4.2
It is uniformly provided with multiple opposite semi-circular through hole 4.5 on end to fix by inserted link 4.7, the both ends of hollow steel pipe are close by sealing ring
Envelope, in the mold for sewing with long stitches assembling 3-4 group same types in vehicle frame 7.3 when assembling；Two, mold 4 is pressed by molding unit 8
Mould is poured into a mould；Three, it rests after casting complete 2-3 hours, the material after resting 2-3 hours in each wall board forming region is in initial set
State ensures that the hex union at 4.6 top of hollow steel pipe cooperates with the hexagonal shaft on tube unit 5 during initial set,
By starting tube unit 5, the rotary electric machine 5.2 on tube unit 5 drives tube holder 5.1 to rotate, and preventing can not after solidifying
Hollow steel pipe, the rotation axis connection gear rotation axis 5.3 of rotary electric machine 5.2 are extracted, rotary gear axis 5.3 drives both sides respectively
Gear 5.4 rotates；Four, it is driven on endless belt conveyer 7.1 by walking dolly, is sling shaping mold frame simultaneously with elevating crane
It removes and rests outside walking dolly, walking dolly is to wait for next recycling；Five, it demoulds, when each wallboard of shaping mold frame
After material is fully hardened in forming area, then by tube drawing unit 6 hollow steel pipe is extracted, then mould release gets off；
Six, whole pile product is transported to outdoor stockyard with fork truck to conserve, construction building site can be sent to after 2-3 hour,
Molding is fast, and shaping efficiency is high.
Embodiment 1：
A kind of preparation method preparing energy-saving light-weight wallboard, including following parts by weight of component, 20 parts of magnesia cement, flyash
35 parts, 20 parts of talcum powder, 15 parts of aluminium triphosphate, 4 parts of stalk, 0.5 part of glass fibre, 20 parts of fluorocarbon coating, 60 parts of brine；
It is equipped with the preparation method of energy-saving light-weight wallboard according to the proportion of above-described embodiment, includes the following steps：
（1）According to above-mentioned weight ratio claim 20 parts of magnesia cement, 35 parts of flyash, with dry ball to above-mentioned raw materials into
Then in 50 mesh 4 parts of stalk is added, 0.5 part of glass fibre is mixed evenly in row ball milling, granularity control；
（2）20 parts of talcum powder, 15 parts of aluminium triphosphate, 20 parts of fluorocarbon coating, brine 60 are weighed according to above-mentioned weight ratio
Part, it is uniformly mixing to obtain mixed aqueous solution；
（3）By step（1）Step is added in the mixed material of gained（2）It is stirred in the mixed solution of gained, slurry
Mixing time 20min, mixing speed 60r/min；
（4）It is inflated using inflator, the blowing pressure 0.4MPa, inflationtime 8min；
（5）It is added in mold 4, under the effect of microseism device, starts roller press type laminator, roll-forming pours
It rests after 2 hours, the material after resting 2 hours in each wall board forming region is in pre-hardening state, is ensured during initial set hollow
The hex union at 4.6 top of steel pipe cooperates with the hexagonal shaft on tube unit 5, by starting tube unit 5, tube list
Rotary electric machine 5.2 in member 5 drives tube holder 5.1 to rotate, and hollow steel pipe, rotary electric machine 5.2 can not be extracted after preventing solidification
Rotation axis connection gear rotation axis 5.3；
（6）It is driven on endless belt conveyer 7.1 by walking dolly, shaping mold frame is sling with elevating crane and removes row
It walks and rests outside trolley, walking dolly is to wait for next recycling；
（7）Demoulding, after material is fully hardened in each wall board forming region of shaping mold frame, then passes through tube drawing unit 6
Hollow steel pipe is extracted, then mould release is got off to complete demoulding, drying can be used after 2 hours.
Embodiment 2：
A kind of preparation method preparing energy-saving light-weight wallboard, including following parts by weight of component, 30 parts of magnesia cement, flyash
40 parts, 25 parts of talcum powder, 17 parts of aluminium triphosphate, 7 parts of stalk, 0.8 part of glass fibre, 25 parts of fluorocarbon coating, 75 parts of brine；
It is equipped with the preparation method of energy-saving light-weight wallboard according to the proportion of above-described embodiment, includes the following steps：
（1）According to above-mentioned weight ratio claim 30 parts of magnesia cement, 40 parts of flyash, with dry ball to above-mentioned raw materials into
Then in 90 mesh 7 parts of stalk is added, 0.8 part of glass fibre is mixed evenly in row ball milling, granularity control；
（2）25 parts of talcum powder, 17 parts of aluminium triphosphate, 25 parts of fluorocarbon coating, brine 75 are weighed according to above-mentioned weight ratio
Part, it is uniformly mixing to obtain mixed aqueous solution；
（3）By step（1）Step is added in the mixed material of gained（2）It is stirred in the mixed solution of gained, slurry
Mixing time 23min, mixing speed 75r/min；
（4）It is inflated using inflator, the blowing pressure 0.5MPa, inflationtime 9min；
（5）It is added in mold 4, under the effect of microseism device, starts roller press type laminator, roll-forming pours
It rests after 2.5 hours, the material after resting 2.5 hours in each wall board forming region is in pre-hardening state, is ensured during initial set
The hex union at 4.6 top of hollow steel pipe cooperates with the hexagonal shaft on tube unit 5, by starting tube unit 5, turns
Rotary electric machine 5.2 on pipe unit 5 drives tube holder 5.1 to rotate, and hollow steel pipe, rotary electric machine can not be extracted after preventing solidification
5.2 rotation axis connection gear rotation axis 5.3；
（6）It is driven on endless belt conveyer 7.1 by walking dolly, shaping mold frame is sling with elevating crane and removes row
It walks and rests outside trolley, walking dolly is to wait for next recycling；
（7）Demoulding, after material is fully hardened in each wall board forming region of shaping mold frame, then passes through tube drawing unit 6
Hollow steel pipe is extracted, then mould release is got off to complete demoulding, drying can be used after 2.5 hours.
Embodiment 3：A kind of preparation method preparing energy-saving light-weight wallboard, including following parts by weight of component, magnesia cement 40
Part, 50 parts of flyash, 30 parts of talcum powder, 20 parts of aluminium triphosphate, 9 parts of stalk, 1 part of glass fibre, 30 parts of fluorocarbon coating, brine
90 parts；
It is equipped with the preparation method of energy-saving light-weight wallboard according to the proportion of above-described embodiment, includes the following steps：
（1）According to above-mentioned weight ratio claim 40 parts of magnesia cement, 50 parts of flyash, with dry ball to above-mentioned raw materials into
Then in 120 mesh 9 parts of stalk is added, 1 part of glass fibre is mixed evenly in row ball milling, granularity control；
（2）30 parts of talcum powder, 20 parts of aluminium triphosphate, 30 parts of fluorocarbon coating, brine 90 are weighed according to above-mentioned weight ratio
Part, it is uniformly mixing to obtain mixed aqueous solution；
（3）By step（1）Step is added in the mixed material of gained（2）It is stirred in the mixed solution of gained, slurry
Mixing time 25min, mixing speed 90r/min；
（4）It is inflated using inflator, the blowing pressure 0.6MPa, inflationtime 10min；
（5）It is added in mold 4, under the effect of microseism device, starts roller press type laminator, roll-forming pours
It rests after 3 hours, the material after resting 3 hours in each wall board forming region is in pre-hardening state, is ensured during initial set hollow
The hex union at 4.6 top of steel pipe cooperates with the hexagonal shaft on tube unit 5, by starting tube unit 5, tube list
Rotary electric machine 5.2 in member 5 drives tube holder 5.1 to rotate, and hollow steel pipe, rotary electric machine 5.2 can not be extracted after preventing solidification
Rotation axis connection gear rotation axis 5.3；
（6）It is driven on endless belt conveyer 7.1 by walking dolly, shaping mold frame is sling with elevating crane and removes row
It walks and rests outside trolley, walking dolly is to wait for next recycling；
（7）Demoulding, after material is fully hardened in each wall board forming region of shaping mold frame, then passes through tube drawing unit 6
Hollow steel pipe is extracted, then mould release is got off to complete demoulding, drying can be used after 3 hours.
The testing result of above-mentioned three kinds of embodiment products is as shown in table 1：
Sound damping curve detection such as table 2：
The above is only the preferred embodiment of inventing type, and any technical person familiar with the field is possibly also with upper
The technical solution for stating elaboration changes inventing type or is revised as equivalent technical solution.Therefore, according to inventing type
Any simple modification or substitute equivalents that technical solution is carried out belong to the greatest extent the claimed range of inventing type.
Claims (4)
1. a kind of equipment preparing energy-saving light-weight wallboard, it is characterized in that：Including stock shelf, blender, slip casting bucket, mold, tube
Unit, tube drawing unit, walking unit, molding unit, total supporting rack, stock shelf connect blender, the outlet of the blender
Slip casting bucket is connected, slip casting bucket is injected slurry in mold by molding unit, and mold passes through tube unit, tube drawing unit successively,
Into the areas Chai Ban, the lower part of mold is equipped with walking unit, and the walking unit includes endless belt conveyer, walking dolly and sews with long stitches vehicle
Frame, mold, which is fixed on, to be sew with long stitches in vehicle frame, and tube unit, tube drawing unit are fixed by total supporting rack；
The mold includes the first shaping mold frame and the second shaping mold frame, and the first shaping mold frame and the second shaping mold frame are rectangular
Shape structure, the first shaping mold frame and the second shaping mold frame are surrounded by otic placode, and otic placode is by clamping screw by the first shaping mould
Frame and the second shaping mold frame are removably attachable to together, on the short slab both ends of the first shaping mold frame and the second shaping mold frame uniformly
Equipped with multiple opposite semi-circular through hole, it is bolted sealing ring in semi-circular through hole, the first shaping mold frame and the second one-tenth
Hollow steel pipe, the hollow steel pipe is passed through to be fixed by inserted link between the semi-circular through hole of pattern frame, the described first molding
Framed to be equipped with injected hole and slurry outlet, the top of hollow steel pipe is hex union, and the semi-circular through hole is 4-7 groups；
The tube unit includes tube holder, rotary electric machine, rotary gear axis, gear, and the top of tube holder, which is fixed, to be turned
Two groups of teeth wheel is engaged in dynamic motor, the rotation axis connection gear rotation axis of the rotary electric machine, the both sides of rotary gear axis respectively,
The lower part of gear connects hexagonal shaft, and the hex union at the top of hollow steel pipe cooperates with the hexagonal shaft on tube unit；
The tube drawing unit includes tube drawing holder, gripping sleeve, hydraulic lifting arm, hydraulic device, electric pushrod, controller, is pulled out
Horizontal on pipe holder to be equipped with four groups of gripping sleeves, the gripping sleeve includes two semicircular collars, one in two semicircular collars
A is fixed ring, another is loose collar, and loose collar connects electric pushrod, and loose collar is equipped with inductor, inductor connection control
Device processed, the both ends lower part fixed hydraulic elevating lever of tube drawing holder, the hydraulic lifting arm connect hydraulic device, and loose collar is closed
Afterwards, controller receives the work of control electric pushrod and hydraulic device action after the signal of inductor transmission, and hydraulic device is by hydraulic pressure
Elevating lever is released, and hydraulic lifting arm lifts tube drawing holder, to realize tube drawing；
The molding unit includes slip casting machine, high-pressure pump, Grouting Pipe, and the top of slip casting machine connects high-pressure pump, and slip casting machine goes out
Mouth connection Grouting Pipe.
2. a kind of equipment preparing energy-saving light-weight wallboard according to claim 1, it is characterized in that：First shaping mould
Frame and the second shaping mold frame are equipped with various sizes of semi-circular through hole.
3. a kind of equipment preparing energy-saving light-weight wallboard according to claim 1, it is characterized in that：The semi-circular through hole
A diameter of 40-70mm, a diameter of 40-70mm of the hollow steel pipe.
4. a kind of method that energy-saving light-weight wallboard is prepared using equipment described in claim 1, it is characterized in that：Including following step
Suddenly：
（1）Claim 30 parts of magnesia cement, 45 parts of flyash according to weight ratio, ball milling carried out to above-mentioned raw materials with dry ball,
Then in 50-120 mesh 5 parts of stalk is added, 0.8 part of glass fibre is mixed evenly in granularity control；
（2）25 parts of talcum powder, 17 parts of aluminium triphosphate, 25 parts of fluorocarbon coating, 75 parts of brine are weighed according to weight ratio, stirring is equal
It is even to obtain mixed aqueous solution；
（3）By step（1）Step is added in the mixed material of gained（2）It is stirred in the mixed solution of gained, slurry stirring
Time 20-25min, mixing speed 60-90r/min；
（4）It is inflated using inflator, the blowing pressure 0.4-0.6MPa, inflationtime 8-10min；
（5）It is added in mold, under the effect of microseism device, starts roller press type laminator, roll-forming is quiet after casting complete
It supports 2-3 hours, the material after resting 2-3 hours in each wall board forming region is in pre-hardening state, ensures hollow steel during initial set
The hex union in tube top portion cooperates with the hexagonal shaft on tube unit, by starting tube unit, on tube unit
Rotary electric machine drives tube holder pivots, and hollow steel pipe, the rotation axis connection gear of rotary electric machine can not be extracted after preventing solidification
Rotation axis；
（6）It is driven on endless belt conveyer by walking dolly, shaping mold frame is sling with elevating crane and removes walking dolly
Outer to rest, walking dolly is to wait for next recycling；
（7）Demoulding, after material is fully hardened in each wall board forming region of shaping mold frame, then will be hollow by tube drawing unit
Steel pipe is extracted, then mould release is got off to complete demoulding, and drying can be used after 2-3 hours.
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|---|---|---|---|
| CN201610732398.7A CN106182391B (en) | 2016-08-27 | 2016-08-27 | A kind of device and method preparing energy-saving light-weight wallboard |
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| CN201610732398.7A CN106182391B (en) | 2016-08-27 | 2016-08-27 | A kind of device and method preparing energy-saving light-weight wallboard |
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| CN111093923B (en) * | 2017-09-19 | 2021-07-09 | 吉野石膏株式会社 | Slurry discharge pipe of mixer and slurry discharge method |
| CN109605532B (en) * | 2018-12-14 | 2021-02-26 | 李明清 | Automatic change straw partition plate system trigger |
| CN112936523B (en) * | 2021-01-26 | 2023-03-10 | 青岛金沙滩建设集团有限公司 | Pouring mold for wallboard for assembly type building and processing technology of wallboard |
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| CN1030731C (en) * | 1991-06-25 | 1996-01-17 | 田晓虹 | Technology and apparatus for making integral hollow wall slab |
| JP2005059394A (en) * | 2003-08-12 | 2005-03-10 | Katsura Kikai Seisakusho:Kk | Horizontal reinforcement block and pull-out core for molding the same |
| CN2834850Y (en) * | 2006-03-10 | 2006-11-08 | 李文国 | Forming machine for hollow wall plate |
| CN100532040C (en) * | 2006-09-16 | 2009-08-26 | 石宗利 | Assembly line for automatically manufacturing gypsum lightweight cavity wallboard and building block |
| CN101244610A (en) * | 2007-02-15 | 2008-08-20 | 张秉新 | Method for processing coal ash thin wall core tube |
| US8113815B2 (en) * | 2009-06-05 | 2012-02-14 | Ness Inventions, Inc. | Block mold having moveable liner |
| US9186813B2 (en) * | 2010-12-01 | 2015-11-17 | Erik Garfinkel | Automated concrete structural member fabrication system, apparatus and method |
| EP2731766A1 (en) * | 2011-07-27 | 2014-05-21 | Poundfield Products Limited | Manufacturing concrete |
| CN102581948A (en) * | 2012-03-07 | 2012-07-18 | 蚌埠远程置业有限公司 | Automatic production line of light partition board |
| CN104227825A (en) * | 2013-06-20 | 2014-12-24 | 苏州千瑞机电科技有限公司 | Building wallboard producing machine |
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