CN106182359B - The horizontal molding die of concrete list storehouse pipe gallery, system and piping lane molding methods - Google Patents

The horizontal molding die of concrete list storehouse pipe gallery, system and piping lane molding methods Download PDF

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Publication number
CN106182359B
CN106182359B CN201610772181.9A CN201610772181A CN106182359B CN 106182359 B CN106182359 B CN 106182359B CN 201610772181 A CN201610772181 A CN 201610772181A CN 106182359 B CN106182359 B CN 106182359B
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mold
liner
end mould
female end
mould
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CN106182359A (en
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江中凡
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Changsha Chuhong Machinery Co Ltd
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Changsha Chuhong Machinery Co Ltd
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Abstract

The horizontal molding die of concrete list storehouse pipe gallery, including mold base (1), side form (2), socket end mould mold (3), female end mould mold (4), die for inner (5), support frame (6), wherein: mold base (1) fixes on the ground, side form (2) is arranged in the two sides of mold base (1), rear and front end of the setting of socket end mould mold (3) and female end mould mold (4) independently in mold base (1), socket end mould mold (3) or female end mould mold (4) are fixed on support frame (6), die for inner (5) is arranged on support frame (6), support frame (6) is arranged on ground or mold base (1).A kind of high-quality, on a large scale can quick volume production the horizontal shaping steel die mold of concrete pipe gallery, system and its production technology.

Description

The horizontal molding die of concrete list storehouse pipe gallery, system and piping lane molding methods
Technical field
The invention belongs to technical field of mold, and in particular to a kind of horizontal molding die in concrete pipe gallery list storehouse is System and its method that concrete pipe gallery is molded using mold.
Background technique
Urban Underground " pipe gallery " refer to urban road the underground space build an intensive tunnel, by electric power, A variety of municipal pipelines such as communication, water supply and drainage, heating power, combustion gas concentrate on one, carry out " unified planning, unified construction, unified pipe Reason ".
Pipe gallery is rationally to solve all kinds of pipe network facilities scarce capacities in underground using Underground Space Resource, do things in his own way With belly breaking, repeated construction, promote the effective way of underground space comprehensive utilization and resource-sharing.
Existing pipe gallery mostly uses in-situ precast, and such construction method construction operation time is long, and site operation is chaotic, Make that work operations amount is big, needs longer concrete curing Enhanced time, the long period cannot backfill after fluting, unfavorable in city The requirement shortened the construction period in road construction, meet quick clearance traffic.
The concrete impermeability of field fabrication is easy waterproof cloth and leaks, influence not as good as the concrete made in factory The use function of pipeline.If works local environment has corrosive medium, medium invades structure by crack, draws reinforcing bar Corrosion, influences structures bearing capacity and durability, shortens the service life of underground piping.
Using the construction of prefabricated assembled pipe gallery can avoid due to lay and repair underground utilities frequently excavate road and Traffic and resident trip are impacted and interfered, guarantees that road is complete and beautiful.
Reduce the maintenance cost of expense and utilities pipeline that road surface is repeatedly overhauled, maintain road surface integrality and all kinds of pipes The durability of line easily facilitates laying, increase and decrease, maintenance and the daily management of various pipelines.
Since pipe gallery main structure is completed in factory, reliable in quality is safe guaranteed.It directly transports to and applies after the completion Work scene, so assembled in situ speed is fast, before piping lane is installed, behind can banket and resume traffic, thus implementable city system Column rapid construction engineering method.
Concrete pipe gallery forming method can be divided into wet process and two kinds of dry method.Be also divided into wet process horizontal moulding process with An important factor for vertical forming work, wet process technique assembly and disassembly mould is the influence production cycle, thus each production unit is all in pole Power improves punching block design, reduces dress striking time, improves effect.
The interior axially bored line of horizontal pipe gallery when referring to concrete formation and ground in the horizontal shaping steel die of concrete wet process Parallel production method.Such wet process Horizontal vibration technique produces concrete pipe gallery, mainly for the production of small-size concrete piping lane, Model is convenient for disassembly and assembly, and presentation quality is good, product is from overturning process.
Summary of the invention
The object of the present invention is to provide a kind of high-quality, on a large scale can quickly volume production the horizontal molding of concrete pipe gallery The moulding technology of punching block mold, system and concrete pipe gallery.Especially a kind of horizontal molding of concrete pipe gallery wet process The molding methods of punching block mold and concrete pipe gallery.
The key point of concrete pipe gallery (box culvert) production is mainly two o'clock: ensuring quality and improves effect.Concrete Box culvert construct is installed, the docking of two section culvert pipe, theoretically center and angle feature with uniqueness, it may be assumed that only alignment completely It could abutting joint.Thus manufacture concrete pipe gallery (box culvert) need to pay special attention to the quality of interface, it is ensured that the shape of interface And size can reach required precision, guarantee the leakproofness of piping lane.Punching block mold design make its assembly and disassembly it is more convenient, improve production Efficiency.
The first embodiment provided according to the present invention: provide a kind of concrete list storehouse pipe gallery horizontal shaping mould Tool:
The horizontal molding die of concrete list storehouse pipe gallery, including mold base, side form (that is, the opposite side in mold is set The two pieces of side forms set), socket end mould mold, female end mould mold, die for inner, support frame.Wherein: mold base is fixed on ground On face.The two sides of mold base are arranged in side form.The setting of socket end mould mold and female end mould mold independently is in mold The rear and front end of pedestal.Socket end mould mold or female end mould mold are fixed on the support frame.Die for inner is arranged in support frame On.Support frame is arranged on ground or mold base.
In the present invention, the side form includes one piece of fixed side form and one piece of movable side form.Fixed side form and mold base It is fixedly connected.Movable side form is connect with mold base by radial type.
In the present invention, the side form is two pieces of movable side forms, this two pieces of side forms are separately positioned on the opposite side (example of mold Such as left and right side).Movable side form is connect with mold base by radial type.
In the present invention, movable side form is connect with mold base by radial type specifically: movable side form has corner Device, angle station are connect with movable side form and mold base respectively, and the side of mold base is equipped with support plate, and in activity Side form telescopic device is connected on side form, wherein one end of the side form telescopic device is connect with movable side form, side form telescopic device The other end connect with support plate or ground.
As preferred: side form telescopic device is screw rod or oil cylinder, and more preferably side form telescopic device is Bidirectional-screw.
In the present invention, the socket end mould mold includes that socket end die face plate, socket end mould end plate and socket end mould add Strengthening tendons.Socket end mould reinforcing rib is fixed on the back of socket end die face plate.Socket end die face plate is surrounded by socket end mould end Plate.
In the present invention, socket end mould mold is using socket end mould radial type rotation mold-opening structure and fixed side form or mold Pedestal connection.
In the present invention, socket end mould mold uses socket end mould parallel movable doorframe mold-opening structure.Socket end mould mould The outside of tool is equipped with socket end mould track.Socket end mould track is connect with support frame.
Preferably, socket end die face plate is equipped with socket end mould seal groove and socket end mould water stopping trough.
Preferably, on socket end mould radial type rotation mold-opening structure or socket end mould parallel movable doorframe mold-opening structure Equipped with socket end mould spring arrangement.
In the present invention, the female end mould mold includes that female end die face plate, female end mould end plate and female end mould add Strengthening tendons.Female end mould reinforcing rib is fixed on the back of female end die face plate.Female end die face plate is surrounded by female end mould end Plate.
In the present invention, female end mould mold is using female end mould radial type rotation mold-opening structure and fixed side form or mold Pedestal connection.
In the present invention, female end mould mold uses female end mould parallel movable doorframe mold-opening structure.Female end mould mould The outside of tool is equipped with female end mould track.Female end mould track is connect with support frame.
Preferably, female end die face plate is equipped with female end mould seal groove and female end mould water stopping trough.
Preferably, on female end mould radial type rotation mold-opening structure or female end mould parallel movable doorframe mold-opening structure Equipped with female end mould spring arrangement.
In the present invention, the die for inner include template on the left of liner, it is template on the right side of liner, liner upper left wing plate, interior Gallbladder upper right wing plate, liner lower-left wing plate, liner bottom right wing plate, liner top template, liner end template.The setting of liner top template is being propped up On support.The left side of liner top template is arranged in liner upper left wing plate.The right side of liner top template is arranged in liner upper right wing plate. Template is connect with liner upper left wing plate on the left of liner.Template is connect with liner upper right wing plate on the right side of liner.Liner lower-left wing plate with Template connection on the left of liner.Liner bottom right wing plate is connect with template on the right side of liner.Liner end template is placed on liner lower-left wing plate On the wing plate of liner bottom right.
Preferably, liner upper left wing plate, liner upper right wing plate, liner lower-left wing plate, be additionally provided on the wing plate of liner bottom right Anchorage process mould.
It is opened preferably, liner upper left wing plate, liner upper right wing plate, liner lower-left wing plate, liner bottom right wing plate are equipped with Hole, anchorage process mould are arranged in aperture.Anchorage process mould and liner upper left wing plate, liner upper right wing plate, liner lower-left Wing plate, the connection of liner bottom right wing plate.The present invention has no requirement to the shape of anchorage process mould.Anchorage process mould can be with It is the shapes such as cuboid, rectangular trapezoidal, cylindrical, half of cylindrical or the triangle bodily form.The setting of anchorage process mould, So that there is anchorage fixed position on the pipe gallery component poured, when two pieces or the connection of more than one piece pipe gallery are placed, pass through steel Rope or other connecting elements connect adjacent two pieces pipe gallery, fix at horse anchorage fixed position, so that adjacent two pieces Pipe gallery is fixed together, and avoids the displacement or dislocation of pipe gallery.
Preferably, on each block of liner upper left wing plate, liner upper right wing plate, liner lower-left wing plate, liner bottom right wing plate It is equipped with aperture.Aperture can be the various shapes such as rectangle, square, circle.The present invention is not any to the shape of aperture It is required that.Anchorage process mould is arranged in aperture.The preferably aperture midpoint that is located inside lock wing plate.
Preferably, anchorage process mould is connect by bolt with inside lock wing plate.
In the present invention, the centre of template and liner right side template is equipped with liner side form telescopic device on the left of liner.Liner Template on the left of one end connection liner of side form telescopic device, the other end connection liner right side template of liner side form telescopic device.
Preferably, liner side form telescopic device is screw rod or oil cylinder, more preferably liner side form telescopic device is double To screw rod.
Preferably, liner upper left wing plate is connect by radial type with the left side of liner top template.Liner upper right wing plate is logical Radial type is crossed to connect with the right side of liner top template.
Preferably, liner lower-left wing plate is connect by radial type with template on the left of liner.Liner bottom right wing plate passes through hinge Formula is connect to connect with template on the right side of liner.
Preferably, liner lower-left wing telescopic device is equipped on the left of liner lower-left wing plate and liner between template.
Preferably, liner lower-left wing telescopic device is screw rod or oil cylinder, more preferable liner lower-left wing telescopic device is double To screw rod.
Preferably, liner bottom right wing telescopic device is equipped on the right side of liner bottom right wing plate and liner between template.
Preferably, it is preferred that liner bottom right wing telescopic device is screw rod or oil cylinder, more preferable liner bottom right wing telescopic device For Bidirectional-screw.
In the present invention, support frame as described above is set in the mold the rear end for being located at mold base on axis.Before support frame End is equipped with screw rod arrangement for adjusting height.Die for inner is arranged in the screw rod arrangement for adjusting height of support frame.The rear end of support frame Equipped with idler wheel.Idler wheel is connect with the female end mould track of the socket end mould track of socket end mould mold or female end mould mold.
Preferably, the mold further includes vibrator.Vibrator is arranged on side form and/or die for inner.
Preferably, vibrator is form vibrator.
Preferably, the mold further includes damping device.Damping device is arranged between mold base and ground.
Preferably, damping device is rubber shock-absorbing device.
Preferably, the mold further includes sound arrester.Sound arrester wraps up vibrator and/or entire mold.
Preferably, sound arrester is blimp.
Preferably, mold base, two pieces of side forms, socket end mould mold, female end mould mold, die for inner are by panel It is formed with rectangle steel frame welding.Panel back is equipped with vertical and horizontal rectangle steel.Support frame using rectangle steel frame welding at It is I-shaped.
Preferably, contact with each other between mold base, side form, socket end mould mold, female end mould mold, die for inner Contact surface is equipped with seal groove, and rubber weather strip is installed in seal groove.
Preferably, side form, socket end mould mold, female end mould mold respectively with the junction of mold base independently Be equipped with locking device.
Preferably, socket end mould mold, female end mould mold, die for inner respectively with the junction of side form independently Be equipped with locking device and positioning and locking device.
Preferably, side form is equipped with guardrail and ladder.
Second of the embodiment provided according to the present invention provides a kind of concrete list storehouse pipe gallery horizontal molding system System:
A kind of pipe gallery horizontal formation system in concrete list storehouse further includes including the mold in the first embodiment Curing cover.
Preferably, curing cover is brace type canvas steam-type curing cover.Curing cover wraps up mold and forms confined space, Steam is passed through in space.
In this application, in general, various structural members or component are manufactured using steel or alloy.
The third embodiment provided according to the present invention, provide it is a kind of mold concrete list storehouse pipe gallery method or The side of (processing) concrete list storehouse pipe gallery is molded using the horizontal molding die of concrete list described above storehouse pipe gallery Method, method includes the following steps:
1) mold assembles: cleaning mold, brushing interleaving agent place framework of steel reinforcement, close up side form, close up bellmouth terminal mould, Close up socket terminal mould, close up die for inner, place liner end template, locks locking device and positioning and locking device；
2) feeding jolt ramming: concreting is vibrated；Concrete formation plastering；
3) steam curing；
4) it demoulds: anti-order stripping of pretending according to set of molds.
Preferably, this method further include:
5) the secondary maintenance of piping lane:
6) brushing protective agent；
7) rubber fastening band is pasted.
In the present invention, mold base (hereinafter referred to as " pedestal "), which is arranged on level ground, uses foundation bolt and ground Connection, can also directly be embedded in subsurface by steelframe structure.Mold base is entire punching block " pedestal ", almost carries institute Some load, overall structure form are designed as box-shaped.Consider the transmitting of vibration force, chassis interior is designed as frame structure, by face Plate and chan frame are welded.Welding process can guarantee that pedestal has enough intensity using attachment weld and intermittent weld It can effectively prevent panel welding deformation again with rigidity.Under the premise of guaranteeing that pedestal has sufficient intensity and rigidity, need to suitably it subtract Light pedestal weight, therefore, base panel etc. selects relatively thin steel, is arranged in the junction of remaining side plate, end plate and reinforces Muscle is to guarantee the rigidity of punching block.In the present invention, the direction of interior empty axis of mixed mud pipe gallery is set as positive direction, mold Pedestal is placed along the direction of the interior empty axis of mixed mud pipe gallery, the anteroposterior position both ends of mold base, and the two of mold base Side is side.
In the present invention, side form is frame structure, is seated on pedestal, is mutually leaned on end plate, the main side pressure for carrying concrete Easily there is the problems such as buckling deformation in power.Die side formwork rigidity and intensity requirement are high, are welded using side form panel and rectangle steel frame It connects.Side form panel back is equipped with vertical and horizontal rectangle steel, to enhance side template rigidity.
The side form of side form setting mold in mold base two sides, the present invention includes two pieces.It may is that side is affixed side Template, side are active side template；Fixed bolster plate is directly fixedly connected with pedestal using welding manner, and active side template is opened Form is radial type, and the distance between hinge foot is by accurately calculating, it is ensured that the side form when integral rigidity and unlatching of side template The stationarity of plate.Be also possible to: two sides are active side template；Active side template opens form for radial type, between hinge foot Distance by accurately calculating, it is ensured that the stationarity of side template when the integral rigidity and unlatching of side template.
Movable side form is connect with mold base by radial type specifically: is equipped with angle station below active side template, is turned Angle apparatus is connect with movable side form and mold base respectively, and the side of mold base is equipped with support plate, and the one of side form telescopic device End is connect with movable side form, and the other end of side form telescopic device is connect with support plate or ground.As preferred: side form telescopic device For lead screw or oil cylinder, more preferably side form telescopic device is Bidirectional-screw.By Bidirectional-screw be rotatablely connected collapsible form with Angle station completes the die sinking and die closing movement of side template.The unlatching form of active side template changes previous side template and opens only The form that can be translated, is changed to corner hinges formula, and the Bidirectional-screw that mold bottom will be arranged in this mode in the past rotates Driving device is moved to side, substantially increases the efficiency that side form is opened, is closed, and the personnel operation difficulty of reducing is more favorable for advising Modelling quickly produces.
Preferably, fixed bolster plate and/or active side template upper end are provided with guardrail and ladder, operator is facilitated to climb It climbs to mold upper end casting concrete and other operations, provides protection for the production safety of its personnel.
Preferably, opening seal groove on the contact surface of active side template and other molds, and rubber weather strip is installed, to prevent Leak-stopping slurry.
Preferably, the junction of active side template and pedestal is equipped with locking device.
In the present invention, socket end mould mold design is hinged door box form mainly by socket end die face plate, reinforcing rib, end The composition such as plate and hinge.Socket end die face plate using bending board group weldering be spliced, socket end die face plate be equipped with seal groove and Water stopping trough, the design in socket end die face template face meet the geometry requirement of pipe gallery socket end, and groove and water stopping trough are adopted With digital controlled planer machine machine-shaping.Surface processes roughness control in Ra3.2, to ensure any surface finish of pouring synthetic piping lane Degree and flatness, without adhesion phenomenon when making to demould.
Socket end mould mold is formed using socket end die face plate, end plate and reinforcing rib frame welding.Socket end die face backboard Portion is equipped with vertical and horizontal gusset, is surrounded by end plate to enhance side template rigidity.Socket end mould mold is at punching block center Equipped with rectangular opening, the opening size of rectangular opening is consistent with the interior empty size of pipe gallery concrete component, meets die for inner Size design.In general, a length of 1-10m, preferably 2-8m, more preferably 3-6m, further preferably 3.5-5m of opening； A height of 0.5-6m, preferably 1-5m, more preferably 2-4m, further preferably 2.5-3.5m.Width is 0.5-6m, preferably 1- 5m, more preferably 1.5-4m, further preferably 2-3m.In the present invention, with pipe gallery, horizontal positioned (i.e. pipe gallery makes The state of used time), that is to say, that mould openings are horizontally oriented, and face the direction of opening, and length is a left side in the horizontal direction Right direction, height are vertical direction (i.e. up and down directions), and width is direction of the horizontal direction perpendicular to length.
In the present invention, socket end mould mold can using socket end mould radial type rotation mold-opening structure and fixed side form or Mold base connection.Socket end mould mold can also use socket end mould parallel movable doorframe mold-opening structure；Socket end mould mould The outside of tool is equipped with socket end mould track；Socket end mould track is connect with support frame.
Preferably, on socket end mould radial type rotation mold-opening structure or socket end mould parallel movable doorframe mold-opening structure Equipped with socket end mould spring arrangement.Its spring force can help the light opening of operator and reduce labor intensity when die sinking；Die closing When can by spring auxiliary force generate damping and cushion effect so that front end punch-pin is gently closed, it is ensured that safety.
Preferably, opening seal groove on the contact surface of socket end mould mold and other molds, and rubber weather strip is installed, with Mortar leakage prevention.
Preferably, the junction of socket end mould mold and pedestal is equipped with locking device, front end punch-pin and fixed bolster plate, The junction of active side template is equipped with locking device, is equipped with positioning and locking device at four endpoints up and down.
In the present invention, female end mould mold is made of cavity plate panel, reinforcing rib, end plate etc..Cavity plate panel uses bending Board group weldering is spliced, and cavity plate panel is equipped with seal groove and water stopping trough, after the design in cavity plate panel type face meets pipe gallery The geometry requirement of end face, groove and water stopping trough use digital controlled planer machine machine-shaping.Surface processes roughness control and exists Ra3.2, to ensure the surface smoothness and flatness of pouring synthetic piping lane, without adhesion phenomenon when making to demould.
Female end mould mold is formed using female end die face plate, end plate and reinforcing rib frame welding.Female end die face backboard Portion is equipped with vertical and horizontal gusset, is surrounded by end plate to enhance side template rigidity.Female end mould mold is at punching block center Equipped with rectangular opening, the opening size of rectangular opening is consistent with the interior empty size of pipe gallery concrete component, meets die for inner Size design.In general, a length of 1-10m, preferably 2-8m, more preferably 3-6m, further preferably 3.5-5m of opening； A height of 0.5-6m, preferably 1-5m, more preferably 2-4m, further preferably 2.5-3.5m.Width is 0.5-6m, preferably 1- 5m, more preferably 1.5-4m, further preferably 2-3m.In the present invention, with pipe gallery, horizontal positioned (i.e. pipe gallery makes The state of used time), that is to say, that mould openings are horizontally oriented, and face the direction of opening, and length is a left side in the horizontal direction Right direction, height are vertical direction (i.e. up and down directions), and width is direction of the horizontal direction perpendicular to length.
In the present invention, female end mould mold can using female end mould radial type rotation mold-opening structure and fixed side form or Mold base connection.Female end mould mold can also use parallel movable doorframe mold-opening structure, set rolling on the female end mould of rear end Wheel and track are connected with the support frame that bottom surface rear end is arranged in, the track on female end mould and the idler wheel phase interworking on support frame Conjunction forms guiding movement.This design be moved forward and backward female end mould can along support frame and achieve the purpose that female end mould open and close closes.
Preferably, on female end mould radial type rotation mold-opening structure or female end mould parallel movable doorframe mold-opening structure Equipped with female end mould spring arrangement.
Preferably, opening seal groove on the contact surface of female end mould and pedestal, and rubber weather strip is installed, to prevent leak-stopping Slurry.
Preferably, the junction of female end mould and pedestal is equipped with locking device, female end mould and fixed bolster plate, activity The junction of side template is equipped with locking device, is equipped with positioning and locking device at four endpoints up and down.
In the present invention, die for inner main function is the interior chamber size to form pipe gallery, flexible using liner side form The structure type that device (preferably screw rod or oil cylinder, more preferably Bidirectional-screw) two sides placed in the middle are shunk simultaneously or supportted outside, by interior Template on the left of gallbladder, template on the right side of liner, liner upper left wing plate, liner upper right wing plate, liner lower-left wing plate, liner bottom right wing plate, Liner top template, liner end template and anchorage process mould composition.
Die for inner is arranged on the support frame, and supporting framing front end is provided with upward screw rod (the preferably 3- of 2-20 root screw thread 50, more preferably 4-10 root, such as 6,8) be connected with die for inner, it can be by the rotation of screw rod and nut adjustment The level of the upper and lower, left and right of gallbladder mold plays adjustment concrete inner cavity spacing and horizontal effect.
Die for inner is formed using panel, end plate and reinforcing rib frame welding.Panel back is equipped with vertical and horizontal gusset, It is surrounded by end plate to enhance die for inner rigidity.
Liner left and right side template occupy at left and right sides of die for inner using liner side form telescopic device (preferably screw rod or Oil cylinder, more preferably Bidirectional-screw) two sides shrink simultaneously or support tight pattern formation pipe gallery intracavity sidewall outside.
Liner top template, which occupy, passes through liner upper left wing plate and liner upper right wing plate using articulated form at the top of die for inner It is connected with liner left and right side template, liner top template and liner are left when liner left and right side template two-way simultaneous shrinks or supports outside Upper flange and liner upper right wing plate also shrink therewith or support outside, form pipe gallery inner cavity upper end apex angle side wall and inner cavity roof.
It is provided with anchorage process mould in the forming surface of liner upper left wing plate and liner upper right wing plate, it can be in concrete casting Tensioning, the cutting technique position of anchorage are poured out in forming process.
Liner lower-left wing plate is connect by radial type with template on the left of liner.On the left of liner lower-left wing plate and liner between template Equipped with liner lower-left wing telescopic device (preferably screw rod or oil cylinder, more preferable liner lower-left wing telescopic device be Bidirectional-screw), Liner lower-left wing plate passes through liner lower-left wing telescopic device (preferably screw rod or oil cylinder, more preferable liner lower-left wing telescopic device For Bidirectional-screw) it shrinks or outer support drives lifting and putting down for liner lower wing plate.
Liner bottom right wing plate is connect by radial type with template on the right side of liner.On the right side of liner bottom right wing plate and liner between template Equipped with liner bottom right wing telescopic device (preferably screw rod or oil cylinder, more preferable liner lower-left wing telescopic device be Bidirectional-screw), Liner bottom right wing plate passes through liner bottom right wing telescopic device (preferably screw rod or oil cylinder, more preferable liner bottom right wing telescopic device For Bidirectional-screw) it shrinks or outer support drives lifting and putting down for liner lower wing plate.
Liner end template is independent one piece of template after interior cavity mould is all installed in place, and is mentioned using fork truck or other tools Act the installation that the assembly method being sent into completes liner end template.
Preferably, opening seal groove on the contact surface of die for inner and other molds, and rubber weather strip is installed, to prevent Spillage.
Preferably, the junction of die for inner and fixed bolster plate, active side template is equipped with locking device.
One concrete pipe gallery inner cavity is formed after die for inner closure；A complete chamber is formed with other molds Fashioned iron mold, the closed action of mold is completed in other faces steel mold positioning in addition to top pours face.
In the present invention, support frame is formed using rectangle steel frame welding, is set in the mold on axis and is located at mold bottom Base rear end.Its main function is to support die for inner and female end mould mold.
Support frame bottom is connected with mold base, and center line is overlapped with mold integral central line, is designed as Its I-shaped front end is equipped with 2-20 root screw rod arrangement for adjusting height (preferably 3-50 root, more preferably 4-10 root, such as 6,8 Root), it acts as support die for inner and its level height is adjusted, guarantees that die for inner is constantly on mold center's line.It is interior Gallbladder mold is arranged in the screw rod arrangement for adjusting height of support frame.Preferably, screw rod arrangement for adjusting height is that screw thread is upward Screw rod.
Support frame rear end is equipped with idler wheel, with the track phase on the track or female end mould mold that are arranged on socket terminal mould It connects, the idler wheel on the track and support frame on track or female end mould on socket terminal mould complements each other to form guiding and moves Dynamic, this design be moved forward and backward socket end mould mold or female end mould mold can along support frame and reach the conjunction of female end mould open and close Purpose.
In the present invention, concrete pipe gallery needs vibrator in the production process, and the aggregate of shaking concrete makes to mix Solidifying soil achieve the effect that it is closely knit, uniform, do not isolate.The vibrator of this pipe gallery steel mold preferentially selects form vibrator, Consider the production of concrete pipe gallery, vibrating effect and by calculating, 1-20 adhesion type vibration is set on side form mold Device (preferably 2-10, more preferably 3-8), multiple form vibrators are interlaced, and the side in side form mold is arranged in On die face plate, continuous weld is used between vibrator and side form panel, to guarantee that vibrator firmly installs, vibration force passes through steel knot The purpose that structure is transmitted.1-10 vibrator can also be set below mold base.It can also be arranged in die for inner 1-10 vibrator.Vibrating time used in pipe gallery is produced, by taking standard tube coupling as an example, 1 piece of tube coupling of every production, vibrating time Only former plug-in type vibrating stick vibrating time obtains 1/3, and the production time greatly improves.
In the present invention, it is directly contacted due to mold base with ground, generated vibration is vertical when vibrating can be to steel Mould has an impact and damages, therefore damping device is devised on pedestal.Damping device is arranged between mold base and ground, Make between pedestal and ground for damping device.Damping device is rubber shock-absorbing device.The contact point on damping device and ground is set altogether It is the position in punching block work at 1-20 (at preferably 2-15, at more preferably 4-10).Rubber shock-absorbing device is selected more The form that layer rubber vibration insulating pad and steel plate separate.
In the present invention, the larger problem of the adhesion type vibration generally existing noise of punching block.Therefore it is provided with sound arrester.Every Mixer is blimp.Twice blimp can be set, be arranged outside vibrator together, another road is arranged outside entire punching block, While sound insulation, and take into account the convenient to use of punching block.Sound insulation housing is mainly made of fashioned iron and sound insulation colored steel.
In the present invention, it needs to carry out the solidification that maintenance work accelerates concrete, concrete curing after concreting molding Period needs emphasis to reinforce the humidity and temperature control of concrete.The exposure duration of surface concrete is reduced to the greatest extent in time to coagulation Native exposure, which carries out accurate covering (tarpaulin, plastic cloth etc. can be used to be covered), prevents surface moisture from evaporating.Thus using steaming The maintenance of vapour formula, uses curing cover.Curing cover is brace type canvas steam-type curing cover, and curing cover wraps up mold and forms confined air Between, it is passed through steam in space.This mode can effectively avoid covering and directly contact concrete surface, until concrete final set Until.
In the present invention, the overall process of concrete pipe gallery production technology is broadly divided into the assembling of (1) mold, (2) feeding Jolt ramming, (3) steam curing, (4) handling demoulding, (5) storage is stacked, (6) examine this six stages of dispatching from the factory.
(1) mold assembles: cleaning mold → brushing interleaving agent → placement framework of steel reinforcement → side form mold clamp → female end Mold clamp → socket end mold clamp → die for inner closes up → and liner end template closes up → seat mould mold clamp → locking.
It clears up bellmouth terminal mould: checking the rubber seal of cleaning bellmouth terminal mould, cement slurry above is removed, for Damage should be replaced immediately.
Brushing interleaving agent: interleaving agent can be selected grease, emulsified fat, rosin soap etc., basic demand be not bonded and Mold is polluted, moldability is good, and it is good with punching block adhesion easily to brush, and interleaving agent brushing thickness is consistent, prevents holiday, lacks brush phenomenon.
Place framework of steel reinforcement: framework of steel reinforcement uses welded framework, bar diameter, skeleton diameter, in length and breadth quantity, length, ring Muscle quantity, spacing etc. are configured in strict accordance with drawing, and welding in advance, inspection are finished and be directly seated on bellmouth terminal mould.
Side form mold clamp: side form mold manipulates hinged rotation by telescopic rod and closes up, and locks in place.
Female end mold clamp: bellmouth terminal mould can be moved forward and backward locating template along support frame, complete Template Location.Later It is positioned and is clamped using screw locking device.
Socket end mold clamp: socket terminal mould is rotated along shaft, rotational positioning template, completes Template Location.It adopts later It is positioned and is clamped with screw locking device.
Die for inner is closed up: after the bi-directional expansion screw rod manipulation symmetrical top template of internal model, other corner moulds of rotational positioning Plate completes fixed internal formwork, is clamped later using screw locking device positioning.
Liner end template closes up: liner end template is independent one piece of template after interior cavity mould is all installed in place, and is used The assembly method that fork truck lifts feeding completes the installation of liner end template, is clamped later using screw locking device positioning.
Seat mould mold clamp: seat mould mold clamp presses the sequence molding of internal model mold after first side, end mould mold, examines after molding Whether the linear mark for looking into mold quadrangle is aligned；It is stuck in designated position in the middle part of mold with special measuring tool, is checked in the middle part of Measurement die Whether the width of mold is accurate.Forbid that there are gaps, otherwise should be checked adjustment.
Locking: using screw locking device, and mold is completed at the bell and spigot end that positioning and locking internal model and side, end mould are formed Integral installation enters the feeding jolt ramming stage.
(2) feeding jolt ramming: concreting vibrates → concrete formation plastering
Concreting is vibrated: mold enters the feeding jolt ramming stage after being installed, and rate of feeding can pass through surge bunker Door adjusts feed quantity.Due to consideration that the stabilization of the support system of template, concreting will be layered progress, every layer with a thickness of 400-500mm should be carried out continuously when concreting.
Start the vibration stage within 0.5-1 minutes after feeding material, 2-3 minutes before feeding terminates, lesser feed quantity should be kept. Forming process is vibrated in feeding, and a kind of active force of vibration force is only used.Due to the directionless powerful of vibration force, be conducive to mix Solidifying soil flows freely and fills gap mutually, so compact structure, concrete strength is high.
Concrete formation plastering: it is thicker to pour rear concrete surface cement slurry, after pouring, tentatively uses by absolute altitude before initial set Long floating rule divides 3-5 receipts water to smooth out, and then with the wooden washboard, rubbing and pressure make its dense surface several times repeatedly, and iron washboard pressure is used before final set Light.
(3) steam curing (accelerating maintenance)
Enter steam curing (the accelerating maintenance) stage after the completion of the jolt ramming of mold feeding, type concrete steam maintenance (accelerates maintenance) Be accelerate cement hydration reaction achieve the purpose that it is fast, hard, early.
Maintenance is accelerated more to acquire a special sense for concrete prefabricated element factory and products factory.In entire concrete In article manufacturing process, time longest shared by process is conserved, accounts for about 80%-90%, the shortening production cycle can improve labour life Yield and reduction are founded the factory investment, in addition using accelerating maintaining process to accelerate punching block turnover to curing time is shortened, have very big Economic significance.
During type concrete steam maintenance (accelerating maintenance), emphasis is needed to reinforce the humidity and temperature control of concrete.Subtract as far as possible The exposure duration of few surface concrete, which carries out accurate covering to concrete exposure in time, (can be used tarpaulin, plastic cloth etc. to carry out Covering) prevent surface moisture from evaporating.It is conserved using steam-type, is covered using brace type canvas thus.This mode can effectively be kept away Exempt from covering and directly contact concrete surface, until concrete final set.
(4) handling: mold die sinking lifting is demoulded
Mold die sinking lifting: after component is integrally fixed-type, back out in, end, side mold.Crane will be comprehensive using professional suspender It closes piping lane component to hang out slowly together, speed is unsuitable too fast or pauses.Pipe gallery component is slowly hoisted to storage region.
(5) storage is stacked: the piping lane horizontal transport → secondary maintenance of storage place stacking → piping lane → brushing protective agent
Piping lane horizontal transport: gantry crane horizontal transport is used, in transportational process is careful not to that bell and spigot is allowed to contact Ground.
Storage place is piled up: to being threaded to horizontal piping lane and carefully should slowly be moved to predetermined region by specification, credit rating put It sets on sleeper, avoids hitting ground, stack neat.
The secondary maintenance of piping lane: after piping lane is stacked neatly, in order to make piping lane concrete continue to increase, thermal cracking is reduced, out Piping lane after mould should carry out secondary maintenance.Non- winter is carried out using modes such as artificial watering, automatic spray or water maintenances, generally It should continue to conserve 7d or so, 14d can be conserved when having ready conditions.It can be using spraying maintenance agent method maintenance during winter construction.
Brushing protective agent: organosilicon vapor-permeable type transparent protecting paint is selected, concrete surface is brushed.It is answered when brushing Construction tool is invaded into full protective agent, it is general it is wet to wet coating brush twice, i.e., secondary brushing should it is not dry in previous brushing surface be to carry out, protect It is consistent to protect agent brushing thickness, prevents holiday, lacks brush phenomenon.Protective agent infiltrates into inside concrete completely and moisture is effectively prevent to enter And the accumulation of salt in the surface soil is prevented, it is formed on its surface the hydrophobic protective layer of layer of transparent shape.
(6) it examines factory: pasting rubber fastening band → exfactory inspection → transport factory
Paste rubber fastening band: rubber water-proof item is to ensure that the important measures of piping lane waterproof, answers when pasting rubber water-proof Glue uniformly brushed after piping lane groove is cleaned out and then static a period of time again installs rubber water-proof item in groove Strike real compression in the trench and with rubber hammer by rubber fastening band.
Exfactory inspection: product inspection qualification be factory necessary condition, inspection content include presentation quality, outer dimension, Structural strength and anti-permeability performance, assembled performance etc..
Transport factory: piping lane can transport factory after detection is qualified, and piping lane transport will have specialised vehicles, dedicated chock, transport Defeated process wants smooth-ride.
In the present invention, track, screw rod, oil cylinder, Bidirectional-screw, radial type rotate mold-opening structure, parallel movable doorframe Mold-opening structure, seal groove, water stopping trough, spring arrangement, idler wheel, vibrator, damping card device, sound arrester, locking device, positioning The devices such as locking device, guardrail, ladder, curing cover and equipment are device commonly used in the art and equipment, are those skilled in the art Device and equipment known to member.
In the present invention, device, equipment and the operating method for not being described and limiting are that those skilled in the art are ripe Know.
Compared with prior art, the present invention has following advantageous effects:
1, the horizontal shaping steel die mold inner membrance of concrete pipe gallery wet process is manipulated by telescopic rod, outwardly or inwardly makes internal model Two sides are rotated around upper end fulcrum, complete demoulding or formwork, and internal model is mobile with support frame, and end mould is rotated around external mold shaft.Punching block Be convenient to mount and dismount, effect is high, is manipulated using telescopic screw rod, that is, ensure that mold repeatedly assembled formation precision exempt again mold handling, The operation of disassembly, reduces operation difficulty.
2, the unlatching form of active side template changes previous side template and opens the form that can only be translated, and is changed to turn The Bidirectional-screw device of rotation driving that mold bottom was arranged in the past is moved to side, mentioned significantly by angle radial type, this mode High side form unlatching, closure efficiency, the personnel operation difficulty of reducing is more favorable for scale and quickly produces.
3, horizontal shaping steel die mold is set using the interior axially bored line of pipe gallery when concrete formation is parallel to the ground Meter, product is from overturning process.
4, horizontal shaping steel die die size precision is high, and product component presentation quality is good.Mold station is fixed, conserves position It is fixed, it is more efficient to form pipeline system production model using place space.
5, using adhesion type high frequency body vibration, keep the abundant, uniform of concrete mixture vibration, compactness high, it is special It is not suitable for the production of piping lane.Frequency, amplitude and the exciting force of vibration can be easily adjusted according to different size of piping lane.
6, punching block is convenient to mount and dismount, and effect is high, is manipulated using telescopic screw rod, and the operation used time is few, designs simple and practical failure rate Low, good forming effect can mass production use.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of inventive die；
Fig. 2 is the structural schematic diagram of inventive die；
Fig. 3 is the structural schematic diagram of inventive die；
Fig. 4 is the mold base schematic diagram of inventive die；
Fig. 5 is the mold base top view of inventive die；
Fig. 6 is the affixed side mode structure schematic diagram of inventive die；
Fig. 7 is the active side mode structure schematic diagram of inventive die；
Fig. 8 is the socket end mould tip plate configurations schematic diagram of inventive die；
Fig. 9 is the socket end mould tip plate configurations schematic diagram of inventive die；
Figure 10 is the female end mould tip plate configurations schematic diagram of inventive die；
Figure 11 is the female end mould tip plate configurations schematic diagram of inventive die；
Figure 12 is the support frame structure diagram of inventive die；
Figure 13 is the die for inner main view of inventive die；
Figure 14 is the die for inner structural schematic diagram of inventive die；
Figure 15 is the schematic diagram that inventive die is equipped with damping device and sound arrester；
Figure 16 is the schematic diagram that inventive die is equipped with curing cover.
Appended drawing reference: 1: mold base；101: support plate；2: side form；201: fixed side form；202: movable side form；203: Angle station；204: side form telescopic device；3: socket end mould mold；301: socket end die face plate；302: socket end mould end plate； 303 socket end mould reinforcing ribs；304: socket end mould radial type rotates mold-opening structure；305: socket end mould parallel movable doorframe is opened Mode structure；306: socket end mould track；307: socket end mould seal groove；308: socket end mould water stopping trough；309: socket end mould bullet Spring device；4: female end mould mold；401: female end die face plate；402: female end mould end plate；403: female end mould reinforcing rib； 404: female end mould radial type rotates mold-opening structure；405: female end mould parallel movable doorframe mold-opening structure；406: female end Mould track；407: female end mould seal groove；408: female end mould water stopping trough；409: female end mould spring arrangement；5: die for inner； 501: template on the left of liner；502: template on the right side of liner；503: liner upper left wing plate；504: liner upper right wing plate；505: liner Lower-left wing plate；506: liner bottom right wing plate；507: liner top template；508: liner end template；509: liner side form telescopic device； 510: liner lower-left wing telescopic device；511: liner bottom right wing telescopic device；512: anchorage process mould；6: support frame；601: Screw rod arrangement for adjusting height；602: idler wheel；7: vibrator；8: damping device；9: sound arrester；10: seal groove；11: locking dress It sets；12: positioning and locking device；13: guardrail；14: ladder；15: curing cover.
Specific embodiment
The first embodiment provided according to the present invention: provide a kind of concrete list storehouse pipe gallery horizontal shaping mould Tool:
Pipe gallery horizontal molding die in concrete list storehouse (is set in the opposite side of mold including mold base 1, side form 2 The two pieces of side forms 2 set), socket end mould mold 3, female end mould mold 4, die for inner 5, support frame 6.Wherein: mold base 1 is solid Determine on the ground.The two sides of mold base 1 are arranged in side form 2.Socket end mould mold 3 and female end mould mold 4 are separately The rear and front end of mold base 1 is set.Socket end mould mold 3 or female end mould mold 4 are fixed on support frame 6.Liner mould Tool 5 is arranged on support frame 6.Support frame 6 is arranged on ground or mold base 1.
In the present invention, the side form 2 includes one piece of fixed side form 201 and one piece of movable side form 202, this two pieces of side forms point The opposite side (such as left and right side) of mold is not set.Fixed side form 201 is fixedly connected with mold base 1.Movable side form 202 It is connect with mold base 1 by radial type.
In the present invention, the side form 2 is two pieces of movable side forms 202, this two pieces of side forms are separately positioned on the opposite of mold Side (such as left and right side).Movable side form 202 is connect with mold base 1 by radial type.
In the present invention, movable side form 202 is connect with mold base 1 by radial type specifically: movable side form 202 is divided into Angled device 203, angle station 203 are connect with movable side form 202 and mold base 1 respectively, and the side of mold base 1 is equipped with Support plate 101, and side form telescopic device (204) are connected on movable side form (202), wherein the side form telescopic device 204 One end connect with movable side form 202, the other end of side form telescopic device 204 is connect with support plate 101 or ground.
As preferred: side form telescopic device 204 is screw rod or oil cylinder, and more preferably side form telescopic device 204 is two-way Screw rod.
In the present invention, the socket end mould mold 3 includes socket end die face plate 301, socket end mould end plate 302 and socket Hold mould reinforcing rib 303.Socket end mould reinforcing rib 303 is fixed on the back of socket end die face plate 301.Socket end die face plate 301 It is surrounded by socket end mould end plate 302.
In the present invention, socket end mould mold 3 is using socket end mould radial type rotation mold-opening structure 304 and fixed side form 201 or mold base 1 connect.
In the present invention, socket end mould mold 3 uses socket end mould parallel movable doorframe mold-opening structure 305.Socket end The outside of mould mold 3 is equipped with socket end mould track 306.Socket end mould track 306 is connect with support frame 6.
Preferably, socket end die face plate 301 is equipped with socket end mould seal groove 307 and socket end mould water stopping trough 308.
Preferably, socket end mould radial type rotation mold-opening structure 304 or socket end mould parallel movable doorframe die sinking knot Structure 305 is equipped with socket end mould spring arrangement 309.Socket end mould mold is equipped with rectangular opening at its center, and rectangular opening is opened Mouth size is consistent with the interior empty size of pipe gallery concrete component, meets the size design of die for inner.In general, opening A length of 1-10m, preferably 1.5-9m, preferably 2-8m, more preferably 3-6m, further preferably 3.5-5m；A height of 0.5-6m, it is excellent It is selected as 1-5m, more preferably 2-4m, further preferably 2.5-3.5m.The width of opening be 0.5-6m, preferably 1-5m, more preferably For 1.5-4m, further preferably 2-3m.
In the present invention, the female end mould mold 4 includes female end die face plate 401, female end mould end plate 402 and bellmouth Hold mould reinforcing rib 403.Female end mould reinforcing rib 403 is fixed on the back of female end die face plate 401.Female end die face plate 401 It is surrounded by female end mould end plate 402.
In the present invention, female end mould mold 4 is using female end mould radial type rotation mold-opening structure 404 and fixed side form 201 or mold base 1 connect.
In the present invention, female end mould mold 4 uses female end mould parallel movable doorframe mold-opening structure 405.Female end The outside of mould mold 4 is equipped with female end mould track 406.Female end mould track 406 is connect with support frame 6.
Preferably, female end die face plate 401 is equipped with female end mould seal groove 407 and female end mould water stopping trough 408.
Preferably, female end mould radial type rotation mold-opening structure 404 or female end mould parallel movable doorframe die sinking knot Structure 405 is equipped with female end mould spring arrangement 409.Female end mould mold is equipped with rectangular opening at punching block center, rectangular opening Opening size is consistent with the interior empty size of pipe gallery concrete component, meets the size design of die for inner.In general, opening A length of 1-10m, preferably 2-8m, more preferably 3-6m, further preferably 3.5-5m；A height of 0.5-6m, preferably 1-5m, More preferably 2-4m, further preferably 2.5-3.5m.Width is 0.5-6m, preferably 1-5m, more preferably 1.5-4m, further Preferably 2-3m.
In the present invention, the die for inner 5 includes template 501 on the left of liner, template 502, liner upper left on the right side of liner Wing plate 503, liner upper right wing plate 504, liner lower-left wing plate 505, liner bottom right wing plate 506, liner top template 507, liner bottom Template 508.Liner top template 507 is arranged on support frame 6.A left side for liner top template 507 is arranged in liner upper left wing plate 503 Side.The right side of liner top template 507 is arranged in liner upper right wing plate 504.Template 501 and liner upper left wing plate 503 on the left of liner Connection.Template 502 is connect with liner upper right wing plate 504 on the right side of liner.Template 501 connects on the left of liner lower-left wing plate 505 and liner It connects.Liner bottom right wing plate 506 is connect with template 502 on the right side of liner.Liner end template 508 is placed on 505 He of liner lower-left wing plate On liner bottom right wing plate 506.
Preferably, liner upper left wing plate 503, liner upper right wing plate 504, liner lower-left wing plate 505, liner bottom right wing plate Anchorage process mould 512 is additionally provided on 506.
In the present invention, the centre of template 501 and liner right side template 502 is equipped with liner side form telescopic device on the left of liner 509.Template 501 on the left of one end connection liner of liner side form telescopic device 509, the other end of liner side form telescopic device 509 Connect template 502 on the right side of liner.
Preferably, liner side form telescopic device 509 is screw rod or oil cylinder, more preferably liner side form telescopic device 509 be Bidirectional-screw.
Preferably, liner upper left wing plate 503 is connect by radial type with the left side of liner top template 507.Liner upper right Wing plate 504 is connect by radial type with the right side of liner top template 507.
Preferably, liner lower-left wing plate 505 is connect by radial type with template 501 on the left of liner.Liner bottom right wing plate 506 are connect by radial type with template 502 on the right side of liner.
Preferably, liner lower-left wing telescopic device 510 is equipped on the left of liner lower-left wing plate 505 and liner between template 501.
Preferably, liner lower-left wing telescopic device 510 is screw rod or oil cylinder, more preferable liner lower-left wing telescopic device 510 be Bidirectional-screw.
Preferably, liner bottom right wing telescopic device 511 is equipped on the right side of liner bottom right wing plate 506 and liner between template 502.
Preferably, it is preferred that liner bottom right wing telescopic device 511 is screw rod or oil cylinder, the flexible dress of the more preferable liner bottom right wing 511 are set as Bidirectional-screw.
In the present invention, support frame as described above 6 is set in the mold the rear end on axis and being located at mold base 1.Support frame 6 Front end be equipped with screw rod arrangement for adjusting height 601.Die for inner 5 is arranged in the screw rod arrangement for adjusting height 601 of support frame 6. The rear end of support frame 6 is equipped with idler wheel 602.The socket end mould track 306 or female end mould mould of idler wheel 602 and socket end mould mold 3 The female end mould track 406 of tool 4 connects.
Preferably, the mold further includes vibrator 7.Vibrator 7 is arranged on side form 2 and/or die for inner 5.
Preferably, vibrator 7 is form vibrator.
Preferably, the mold further includes damping device 8.Damping device 8 is arranged between mold base 1 and ground.
Preferably, damping device 8 is rubber shock-absorbing device.
Preferably, the mold further includes sound arrester 9.Sound arrester 9 wraps up vibrator 7 and/or entire mold.
Preferably, sound arrester 9 is blimp.
Preferably, 1, two piece of side form 2 of mold base, socket end mould mold 3, female end mould mold 4, die for inner 5 are equal It is formed by panel and rectangle steel frame welding.Panel back is equipped with vertical and horizontal rectangle steel.Support frame 6 uses rectangle steel frame It is welded into I-shaped.
Preferably, between mold base 1, side form 2, socket end mould mold 3, female end mould mold 4, die for inner 5 mutually The contact surface of contact is equipped with seal groove 10, and installs rubber weather strip in seal groove 10.
Preferably, side form 2, socket end mould mold 3, female end mould mold 4 are distinguished with the junction of mold base 1 respectively It is independent to be equipped with locking device 11.
Preferably, socket end mould mold 3, female end mould mold 4, die for inner 5 are distinguished with the junction of side form 2 respectively It is independent to be equipped with locking device 11 and positioning and locking device 12.
Preferably, side form 2 is equipped with guardrail 13 and ladder 14.
Second of the embodiment provided according to the present invention provides a kind of concrete list storehouse pipe gallery horizontal molding system System:
A kind of pipe gallery horizontal formation system in concrete list storehouse further includes including the mold in the first embodiment Curing cover 15.
Preferably, curing cover 15 is brace type canvas steam-type curing cover.Curing cover 15 wraps up mold and forms confined air Between, it is passed through steam in space.
The third embodiment provided according to the present invention, provide it is a kind of mold concrete list storehouse pipe gallery method or The side of concrete list storehouse pipe gallery is molded using a kind of horizontal molding die of above-described concrete list storehouse pipe gallery Method, method includes the following steps:
1) mold assembles: cleaning mold, brushing interleaving agent place framework of steel reinforcement, close up side form 2, close up bellmouth terminal mould 4, close up socket terminal mould 3, close up die for inner 5, place liner end template 508, locks locking device 11 and positioning and locking dress Set 12；
2) feeding jolt ramming: concreting is vibrated；Concrete formation plastering；
3) steam curing；
4) it demoulds: anti-order stripping of pretending according to set of molds.
Preferably, this method further include:
5) the secondary maintenance of piping lane:
6) brushing protective agent；
7) rubber fastening band is pasted.
Embodiment 1
The horizontal molding die of concrete list storehouse pipe gallery, including mold base 1, side form 2, socket end mould mold 3, bellmouth Hold mould mold 4, die for inner 5, support frame 6.Wherein: mold base 1 fixes on the ground.Mold base 1 is arranged in side form 2 Two sides.The rear and front end that mold base 1 is set of socket end mould mold 3 and female end mould mold 4 independently.Female end mould Mold 4 is fixed on support frame 6.Die for inner 5 is arranged on support frame 6.Support frame 6 is arranged on ground or mold base 1.
Side form 2 includes one piece of fixed side form 201 and one piece of movable side form 202.Fixed side form 201 and mold base 1 are fixed Connection.Movable side form 202 is connect with mold base 1 by radial type.Movable side form 202 has angle station 203, corner dress It sets 203 to connect with movable side form 202 and mold base 1 respectively, the side of mold base 1 is equipped with support plate 101, Bidirectional-screw 204 one end is connect with movable side form 202, and the other end of Bidirectional-screw 204 is connect with support plate 101.
Socket end mould mold 3 includes socket end die face plate 301, socket end mould end plate 302 and socket end mould reinforcing rib 303. Socket end mould reinforcing rib 303 is fixed on the back of socket end die face plate 301.Socket end die face plate 301 is surrounded by socket end Mould end plate 302.Socket end mould mold 3 is using socket end mould radial type rotation mold-opening structure 304 and fixed side form 201 or mold bottom Seat 1 connects.Socket end die face plate 301 is equipped with socket end mould seal groove 307 and socket end mould water stopping trough 308.Socket end mould hinge It connects formula rotation mold-opening structure 304 and is equipped with socket end mould spring arrangement 309.Socket end mould mold is equipped with rectangle at punching block center Mouthful, the opening size of rectangular opening is consistent with the interior empty size of pipe gallery concrete component, and the size for meeting die for inner is set Meter.In general, a length of 3.6m of opening；A height of 3m.
Female end mould mold 4 includes female end die face plate 401, female end mould end plate 402 and female end mould reinforcing rib 403. Female end mould reinforcing rib 403 is fixed on the back of female end die face plate 401.Female end die face plate 401 is surrounded by female end Mould end plate 402.Female end mould mold 4 uses female end mould parallel movable doorframe mold-opening structure 405.Female end mould mold 4 Outside is equipped with female end mould track 406.Female end mould track is connect with support frame 6.Female end die face plate 401 is equipped with female end Mould seal groove 407 and female end mould water stopping trough 408.Female end mould parallel movable doorframe mold-opening structure 405 is equipped with female end Mould spring arrangement 409.Female end mould mold is equipped with rectangular opening, the opening size and pipe gallery of rectangular opening at punching block center The interior empty size of concrete component is consistent, and meets the size design of die for inner.A length of 3.6m of opening；A height of 3m；Width is 2m.
Die for inner 5 includes template 501 on the left of liner, template 502, liner upper left wing plate 503, liner upper right on the right side of liner Wing plate 504, liner lower-left wing plate 505, liner bottom right wing plate 506, liner top template 507, liner end template 508.Liner backform Plate 507 is arranged on support frame 6.The left side of liner top template 507 is arranged in liner upper left wing plate 503.Liner upper right wing plate 504 The right side of liner top template 507 is set.Template 501 is connect with liner upper left wing plate 503 on the left of liner.Template on the right side of liner 502 connect with liner upper right wing plate 504.Liner lower-left wing plate 505 is connect with template 501 on the left of liner.Liner bottom right wing plate 506 It is connect with template 502 on the right side of liner.Liner end template 508 is placed on liner lower-left wing plate 505 and liner bottom right wing plate 506. The centre of template 501 and liner right side template 502 is equipped with Bidirectional-screw on the left of liner.On the left of one end connection liner of Bidirectional-screw Template 501, the other end connection liner right side template 502 of Bidirectional-screw.Liner upper left wing plate 503 passes through radial type and liner top The left side of template 507 connects.Liner upper right wing plate 504 is connect by radial type with the right side of liner top template 507.Liner lower-left Wing plate 505 is connect by radial type with template 501 on the left of liner.Liner bottom right wing plate 506 passes through mould on the right side of radial type and liner Plate 502 connects.Bidirectional-screw is equipped on the left of liner lower-left wing plate 505 and liner between template 501.Liner bottom right wing plate 506 and interior Bidirectional-screw is equipped on the right side of gallbladder between template 502.
Support frame 6 is set in the mold the rear end for being located at mold base 1 on axis.The front end of support frame 6 is equipped with 4 screw rods Height adjustment device 601 (for the upward screw rod of screw thread).The screw rod arrangement for adjusting height 601 of support frame 6 is arranged in die for inner 5 On.The rear end of support frame 6 is equipped with idler wheel 602.Idler wheel 602 is connect with the female end mould track 406 of female end mould mold 4.
1, two piece of side form 2 of mold base, socket end mould mold 3, female end mould mold 4, die for inner 5 are by panel and square Shape steel frame is welded.Panel back is equipped with vertical and horizontal rectangle steel.Support frame 6 is using rectangle steel frame welding at I-shaped Type.On the contact surface to contact with each other between mold base 1, side form 2, socket end mould mold 3, female end mould mold 4, die for inner 5 Rubber weather strip is installed equipped with seal groove 10, and in seal groove 10.Side form 2, socket end mould mold 3, female end mould mold 4 divide Not with the junction of mold base 1 independently be equipped with locking device 11.It is socket end mould mold 3, female end mould mold 4, interior Gallbladder mold 5 respectively with the junction of side form 2 independently be equipped with locking device 11 and positioning and locking device 12.
Embodiment 2
Embodiment 1 is repeated, only socket end mould mold 3 is fixed on support frame 6, and side form 2 is two pieces of movable side forms 202. Movable side form 202 is connect with mold base 1 by radial type.Movable side form 202 has angle station 203, angle station 203 It being connect respectively with movable side form 202 and mold base 1, the side of mold base 1 is equipped with support plate 101, and the one of Bidirectional-screw 204 End is connect with movable side form 202, and the other end of Bidirectional-screw 204 is connect with support plate 101.
Socket end mould mold 3 uses socket end mould parallel movable doorframe mold-opening structure 305.Outside socket end mould mold 3 Side is equipped with socket end mould track 306.Socket end mould track 306 is connect with support frame 6.The die sinking of socket end mould parallel movable doorframe Structure 305 is equipped with socket end mould spring arrangement 309.
Female end mould mold 4 is connect using female end mould radial type rotation mold-opening structure 404 with mold base 1.Female end Mould radial type rotates mold-opening structure 404 and is equipped with female end mould spring arrangement 409.
Idler wheel 602 is connect with the socket end mould track 306 of socket end mould mold 3.
Embodiment 3
Embodiment 1 is repeated, only mold further includes vibrator 7.Vibrator 7 is form vibrator.The setting of vibrator 7 exists On side form 2 and die for inner 5.4 form vibrators are respectively respectively equipped on side form 2 and die for inner 5.
Embodiment 4
Embodiment 3 is repeated, only mold further includes damping device 8.The setting of damping device 8 mold base 1 and ground it Between.Damping device 8 is rubber shock-absorbing device.There are 4 contact points on rubber shock-absorbing device and ground.
Embodiment 5
Embodiment 3 is repeated, only mold further includes 2 sound arresters 9.Sound arrester 9 is blimp.Setting is being shaken together Outside dynamic device, another road is arranged outside entire punching block.
Embodiment 6
Embodiment 1 is repeated, only side form 2 is equipped with guardrail 13 and ladder 14.
Embodiment 7
Embodiment 1 is repeated, only mold further includes curing cover 15.Curing cover 15 is brace type canvas steam-type curing cover. Curing cover 15 wraps up mold and forms confined space, is passed through steam in space.
Embodiment 7
Repeat embodiment 1, a length of 2.5m being only open；A height of 2m；Width is 3m.
Use embodiment 1
A kind of application method of the horizontal molding die of concrete list storehouse pipe gallery, method includes the following steps:
1) mold assembles: cleaning mold, brushing interleaving agent place framework of steel reinforcement, close up side form 2, close up bellmouth terminal mould 4, close up socket terminal mould 3, close up die for inner 5, place liner end template 508, locks locking device 11 and positioning and locking dress Set 12；
2) feeding jolt ramming: concreting is vibrated；Concrete formation plastering；
3) steam curing；
4) it demoulds: anti-order stripping of pretending according to set of molds.
Use embodiment 2
A kind of application method of the horizontal molding die of concrete list storehouse pipe gallery, method includes the following steps:
1) mold assembles: cleaning mold, brushing interleaving agent place framework of steel reinforcement, close up side form 2, close up bellmouth terminal mould 4, close up socket terminal mould 3, close up die for inner 5, place liner end template 508, locks locking device 11 and positioning and locking dress Set 12；
2) feeding jolt ramming: concreting is vibrated；Concrete formation plastering；
3) steam curing；
4) it demoulds: anti-order stripping of pretending according to set of molds.
5) the secondary maintenance of piping lane:
6) brushing protective agent；
7) rubber fastening band is pasted.

Claims (27)

1. the horizontal molding die of concrete list storehouse pipe gallery, including mold base (1), side form (2), socket end mould mold (3), Female end mould mold (4), die for inner (5), support frame (6), in which: mold base (1) fixes on the ground, and side form (2) is set The two sides in mold base (1) are set, mold bottom is separately arranged in socket end mould mold (3) and female end mould mold (4) The rear and front end of seat (1), socket end mould mold (3) or female end mould mold (4) are fixed on support frame (6), die for inner (5) It is arranged on support frame (6), support frame (6) is arranged on ground or mold base (1)；
Wherein: the die for inner (5) includes template (501) on the left of liner, template (502), liner upper left wing plate on the right side of liner (503), liner upper right wing plate (504), liner lower-left wing plate (505), liner bottom right wing plate (506), liner top template (507), Liner end template (508), liner top template (507) are arranged on support frame (6), and liner upper left wing plate (503) is arranged in liner The left side of top template (507), liner upper right wing plate (504) setting template on the left of the right side of liner top template (507), liner (501) it is connect with liner upper left wing plate (503), template (502) is connect with liner upper right wing plate (504) on the right side of liner, and liner is left Lower wing plate (505) is connect with template (501) on the left of liner, and liner bottom right wing plate (506) is connect with template (502) on the right side of liner, Liner end template (508) is placed on liner lower-left wing plate (505) and liner bottom right wing plate (506)；
Wherein: mold base (1), which is arranged on level ground, to be connect using foundation bolt with ground；The side form (2) is two pieces Movable side form (202), this two pieces of side forms are separately positioned on the opposite side of mold, and movable side form (202) passes through with mold base (1) Radial type connection；The centre of template (501) and liner right side template (502) is equipped with liner side form telescopic device on the left of liner (509), template (501) on the left of one end connection liner of liner side form telescopic device (509), liner side form telescopic device (509) The other end connection liner on the right side of template (502)；Liner upper left wing plate (503) passes through radial type and liner top template (507) Left side connection, liner upper right wing plate (504) are connect by radial type with the right side of liner top template (507)；Liner lower-left wing plate (505) it is connect by radial type with template (501) on the left of liner, liner bottom right wing plate (506) passes through radial type and liner right side Template (502) connection；Liner lower-left wing telescopic device is equipped on the left of liner lower-left wing plate (505) and liner between template (501) (510)；Liner bottom right wing telescopic device (511) is equipped on the right side of liner bottom right wing plate (506) and liner between template (502).
2. mold according to claim 1, it is characterised in that: movable side form (202) and mold base (1) pass through radial type Connection specifically: movable side form (202) has angle station (203), angle station (203) respectively with movable side form (202) It is connected with mold base (1), the side of mold base (1) is equipped with support plate (101), and connects on movable side form (202) Side form telescopic device (204), wherein one end of the side form telescopic device (204) connect with movable side form (202), and side form stretches The other end of device (204) is connect with support plate (101) or ground.
3. mold according to claim 2, it is characterised in that: side form telescopic device (204) is screw rod or oil cylinder.
4. mold according to claim 3, it is characterised in that: side form telescopic device (204) is Bidirectional-screw.
5. mold described in any one of -4 according to claim 1, it is characterised in that: the socket end mould mold (3) includes inserting Mouthful end die face plate (301), socket end mould end plate (302) and socket end mould reinforcing rib (303), wherein socket end mould reinforcing rib (303) it is fixed on the back of socket end die face plate (301), socket end die face plate (301) is surrounded by socket end mould end plate (302)。
6. mold according to claim 5, it is characterised in that: socket end mould mold (3) is revolved using socket end mould radial type Mode structure (304) is turned on to connect with mold base (1), or
Socket end mould mold (3) uses socket end mould parallel movable doorframe mold-opening structure (305), socket end mould mold (3) Outside is equipped with socket end mould track (306), which connect with support frame (6).
7. mold according to claim 6, it is characterised in that: socket end die face plate (301) is sealed equipped with socket end mould Slot (307) and socket end mould water stopping trough (308), and/or
It is set on socket end mould radial type rotation mold-opening structure (304) or socket end mould parallel movable doorframe mold-opening structure (305) There is socket end mould spring arrangement (309).
8. according to claim 1-4, mold described in any one of 6-7, it is characterised in that: female end mould mold (4) packet Female end die face plate (401), female end mould end plate (402) and female end mould reinforcing rib (403) are included, wherein female end mould reinforcing rib (403) it is fixed on the back of female end die face plate (401), female end die face plate (401) is surrounded by female end mould end plate (402)。
9. mold according to claim 5, it is characterised in that: the female end mould mold (4) includes female end die face plate (401), female end mould end plate (402) and female end mould reinforcing rib (403), wherein female end mould reinforcing rib (403), which is fixed on, holds The back of mouth end die face plate (401), female end die face plate (401) are surrounded by female end mould end plate (402).
10. mold according to claim 8, it is characterised in that: female end mould mold (4) is revolved using female end mould radial type Mode structure (404) is turned on to connect with mold base (1), or
Female end mould mold (4) uses female end mould parallel movable doorframe mold-opening structure (405), female end mould mold (4) Outside is equipped with female end mould track (406), and female end mould track (406) is connect with support frame (6).
11. mold according to claim 9, it is characterised in that: female end mould mold (4) is revolved using female end mould radial type Mode structure (404) is turned on to connect with mold base (1), or
Female end mould mold (4) uses female end mould parallel movable doorframe mold-opening structure (405), female end mould mold (4) Outside is equipped with female end mould track (406), and female end mould track (406) is connect with support frame (6).
12. mold according to claim 11, it is characterised in that: it is close that female end die face plate (401) is equipped with female end mould Sealing groove (407) and female end mould water stopping trough (408), and/or
It is set on female end mould radial type rotation mold-opening structure (404) or female end mould parallel movable doorframe mold-opening structure (405) There is female end mould spring arrangement (409).
13. according to claim 1-4, mold described in any one of 6-7,9-12, it is characterised in that: liner upper left wing plate (503), liner upper right wing plate (504), liner lower-left wing plate (505), be additionally provided with anchorage technique mould on liner bottom right wing plate (506) Have (512).
14. mold according to claim 5, it is characterised in that: liner upper left wing plate (503), liner upper right wing plate (504), liner lower-left wing plate (505), be additionally provided with anchorage process mould (512) on liner bottom right wing plate (506).
15. according to claim 1-4, mold described in any one of 6-7,9-12,14, it is characterised in that: liner side form is flexible Device (509) is screw rod or oil cylinder.
16. according to claim 1-4, mold described in any one of 6-7,9-12,14, it is characterised in that: the liner lower-left wing is stretched Compression apparatus (510) is screw rod or oil cylinder；Liner bottom right wing telescopic device (511) is screw rod or oil cylinder.
17. mold according to claim 6, it is characterised in that: support frame as described above (6) is set in the mold on axis and position In the rear end of mold base (1), the front end of support frame (6) is equipped with screw rod arrangement for adjusting height (601), die for inner (5) setting In the screw rod arrangement for adjusting height (601) of support frame (6)；The rear end of support frame (6) be equipped with idler wheel (602), idler wheel (602) with The socket end mould track (306) of socket end mould mold (3) connects.
18. mold according to claim 11, it is characterised in that: support frame as described above (6) be set in the mold on axis and Positioned at the rear end of mold base (1), the front end of support frame (6) is equipped with screw rod arrangement for adjusting height (601), and die for inner (5) is set It sets in the screw rod arrangement for adjusting height (601) of support frame (6)；The rear end of support frame (6) is equipped with idler wheel (602), idler wheel (602) It is connect with the female end mould track (406) of female end mould mold (4).
19. according to claim 1-4, mold described in any one of 6-7,9-12,14,17-18, it is characterised in that: the mould Tool further includes vibrator (7), and vibrator (7) is arranged on side form (2) and/or die for inner (5).
20. mold according to claim 19, it is characterised in that: vibrator (7) is form vibrator.
21. mold according to claim 19, it is characterised in that: the mold further includes damping device (8), damping device (8) it is arranged between mold base (1) and ground；And/or
The mold further includes sound arrester (9), and sound arrester (9) wraps up vibrator (7) and/or entire mold.
22. mold according to claim 21, it is characterised in that: damping device (8) is rubber shock-absorbing device；And/or
Sound arrester (9) is blimp.
23. according to claim 1-4, mold described in any one of 6-7,9-12,14,17-18,20-22, it is characterised in that: Mold base (1), two pieces of side forms (2), socket end mould mold (3), female end mould mold (4), die for inner (5) by panel and Rectangle steel frame welding forms, panel back be equipped with vertical and horizontal rectangle steel, support frame (6) using rectangle steel frame welding at It is I-shaped；And/or
Mold base (1), side form (2), socket end mould mold (3), female end mould mold (4), die for inner contact with each other between (5) Contact surface be equipped with seal groove (10), and rubber weather strip is installed in the seal groove (10).
24. according to claim 1-4, mold described in any one of 6-7,9-12,14,17-18,20-22, it is characterised in that: The junction of side form (2), socket end mould mold (3), female end mould mold (4) respectively with mold base (1) is separately set Have locking device (11), the connection with side form (2) respectively of socket end mould mold (3), female end mould mold (4), die for inner (5) Place is separately equipped with locking device (11) and positioning and locking device (12)；And/or
Side form (2) is equipped with guardrail (13) and ladder (14).
25. a kind of horizontal formation system of concrete list storehouse pipe gallery, including mold described in any one of claim 1-24, It further include curing cover (15), curing cover (15) is brace type canvas steam-type curing cover, and curing cover (15) package mold forms close Space is closed, is passed through steam in space.
26. being molded using pipe gallery horizontal molding die in a kind of concrete list storehouse described in any one of claim 1-24 The method of concrete list storehouse pipe gallery, method includes the following steps:
1) mold assembles: cleaning mold, brushing interleaving agent place framework of steel reinforcement, close up side form (2), close up the female end mould Mold (4) closes up the socket end mould mold (3), closes up die for inner (5), places liner end template (508), locking locking Device (11) and positioning and locking device (12)；
2) feeding jolt ramming: concreting is vibrated；Concrete formation plastering；
3) steam curing；
4) it demoulds: anti-order stripping of pretending according to set of molds.
27. according to the method for claim 26, it is characterised in that: this method further include:
5) the secondary maintenance of piping lane:
6) brushing protective agent；
7) rubber fastening band is pasted.
CN201610772181.9A 2016-08-30 2016-08-30 The horizontal molding die of concrete list storehouse pipe gallery, system and piping lane molding methods Active CN106182359B (en)

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