CN206374015U - Concrete pipe gallery vertical-forming die and system - Google Patents
Concrete pipe gallery vertical-forming die and system Download PDFInfo
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- CN206374015U CN206374015U CN201621000081.6U CN201621000081U CN206374015U CN 206374015 U CN206374015 U CN 206374015U CN 201621000081 U CN201621000081 U CN 201621000081U CN 206374015 U CN206374015 U CN 206374015U
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Abstract
Concrete pipe gallery vertical-forming die, the mould includes mold base (1), bellmouth terminal mould (2), external mold mould (3), one or more internal model moulds (4), wherein：Mold base (1) is fixed on the ground, bellmouth terminal mould (2) is arranged on mold base (1), external mold mould (3) is arranged on mold base (1) and positioned at the outside surrounding of bellmouth terminal mould (2), and one or more internal model moulds (4) are arranged on mold base (1) and positioned at the inner side surrounding of bellmouth terminal mould (2).A kind of high-quality is provided, on a large scale can quickly the concrete Dan Cang of volume production, Shuan Cang, many storehouse pipe gallery moulds, system and its production technology.
Description
Technical field
The utility model belongs to technical field of mold, and in particular to a kind of concrete pipe gallery vertical-forming die, be
System and piping lane molding methods.
Background technology
Urban Underground " pipe gallery " refer to urban road the underground space build an intensive tunnel, by electric power,
A variety of municipal pipelines such as communication, water supply and drainage, heating power, combustion gas concentrate on one, carry out " unified planning, unified construction, unified pipe
Reason " pipe gallery is rationally to utilize Underground Space Resource, solves all kinds of pipe network facilities scarce capacities in underground, does things in his own way and cut open the chest
Broken tripe, repeated construction, promote the effective way of underground space comprehensive utilization and resource-sharing.
In-situ precast being used existing pipe gallery, such a construction method construction operation time is long, site operation is chaotic more,
The long period after the concrete curing Enhanced time that work operations amount is big, need are longer, fluting is set to backfill, it is unfavorable in city
Shorten the construction period in road construction, meet the requirement of Quick-forming traffic.
The concrete impermeability of field fabrication is not as the concrete made in factory, and seepage, influence occur for easy waterproof cloth
The use function of pipeline.Such as works local environment has corrosive medium, and medium invades structure by crack, draws reinforcing bar
Corrosion, influence structures bearing capacity and durability, shorten the service life of underground piping.
Using prefabricated assembled pipe gallery construction can avoid due to lay and maintenance underground utilities frequently excavate road and
Traffic and resident trip are impacted and disturbed, it is ensured that road surface is complete and attractive in appearance.Expense and work that reduction road surface is repeatedly overhauled
The maintenance cost of journey pipeline, maintains the integrality on road surface and the durability of all kinds of pipelines, easily facilitate various pipelines laying,
Increase and decrease, maintenance and daily management.
Because pipe gallery agent structure is completed in factory, reliable in quality, safety is guaranteed.After the completion of directly transport to and apply
Work scene, so assembled in situ speed is fast, before piping lane is installed, behind can earth backing resume traffic, thus city system can be implemented
Row rapid construction engineering method.
Power cable, communication cable (optical cable), feed pipe and Gas Pipe constitute include 4 kinds of underground pipe gallery it is basic
Pipeline.Because underground pipe gallery storage pipeline influences each other, incompatible or needs individually lay a storehouse, this allows for single storehouse
Pipe gallery can not meet use demand then needs production pair, many storehouses or many storehouse pipe galleries.
Concrete Double, many storehouse pipe gallery forming methods can be divided into two kinds of wet method and dry method.In Wet vertical moulding process
Assembly and disassembly mould is to influence the key factor of production cycle, thus each production unit is all strongly improving punching block design, reduces assembly and disassembly
The mould time, improve effect.
The vertical interior axially bored line for referring to pipe gallery during concrete formation in Concrete Double, many storehouse Wet vertical molding seat moulds
Production method perpendicular to the ground.The Concrete Double of such a Wet vertical vibratory process production, multi-compartment tube corridor, can produce different shaped
The concrete pipe gallery of formula interface, meets the functional requirement of different pipelines；It is adapted to make large-sized concrete piping lane；Make steel socket pipe
Corridor steel bellmouth size Control precision, operational sequence is few.
Utility model content
The purpose of this utility model is：There is provided a kind of high-quality, on a large scale can quickly the concrete Dan Cang of volume production, Shuan Cang,
Many storehouse pipe gallery moulds, system and its production technology.Particularly a kind of concrete pipe gallery Dan Cang, Shuan Cang, many storehouses
Wet vertical shaping steel die mould and its application method.
Concrete Dan Cang, Shuan Zang, the key point of many storehouse pipe galleries production are mainly 2 points：Ensure quality and improve work(
Effect.Concrete pipe gallery construction and installation, the docking of 2-section pipe corridor (or being box culvert, culvert pipe), center and angle have only in theory
The characteristics of one property, i.e.,：Only alignment could abutting joint completely.Thus manufacture concrete pipe gallery need to pay special attention to interface
Quality, it is ensured that the shape and size of interface can reach required precision, it is ensured that the sealing of piping lane.Punching block mold design fills it
Tear open and more facilitate, improve production efficiency.
Concrete pipe gallery Wet vertical mould, draws both fixed mould and core mould vibrating mould
Advantage.Internal model, external mold are designed to sliding mould, not only ensure that mould repeatedly assembled formation precision but also exempt mould handling,
The operation of dismounting, reduces operation difficulty, reduces crane access times, is conducive to accelerating the production of piping lane.Bellmouth (can also claim
For tongue and groove) terminal mould uses fabricated construction, be disposed on mold base, when conveniently stripped the lifting of concrete component and
Mould time is reduced, accelerates production efficiency.Using the vibration integrated piping lane punching block of adhesion type, its site layout project is reasonable, environment
Neatly.The technical parameter of vibrator is matched with structure of steel die, and all technical reaches technical requirements.From using effect
See, not only pipe gallery speed of perfusion is fast, automaticity is high, and concrete is uniform, be not likely to produce crack, more effectively improves
Setting rate, shortens the production cycle, improves production efficiency.
According to the first embodiment that the utility model is provided, there is provided a kind of concrete pipe gallery vertical forming mould
Tool：
Concrete pipe gallery vertical-forming die, the mould includes mold base, bellmouth terminal mould, external mold mould, one
Individual or multiple internal model moulds.Wherein：Mold base is fixed on the ground.Bellmouth terminal mould is arranged on mold base.External mold mould
Tool is arranged on mold base and positioned at the outside surrounding of bellmouth terminal mould.One or more internal model moulds are arranged on mould bottom
On seat and positioned at the inner side surrounding of bellmouth terminal mould
Wherein, a length of 1-20m of whole internal model mould, preferably preferably 1.5-18 meters, 2-15m.
In the utility model, when the mould is provided with an internal model mould, composition is concrete pipe gallery list storehouse
Vertical-forming die.When the mould is provided with two internal model moulds, composition is the double storehouse vertical forming moulds of concrete pipe gallery
Tool.When the mould is provided with three or more internal model moulds, composition is the storehouse of concrete pipe gallery three or many storehouse vertical formings
Mould.That is concrete pipe gallery vertical-forming die contains several bins and determined by the number of internal model mould.Each
The structure of internal model mould is identical, and the length and width of internal model mould be able to can also be differed with identical.
In the utility model, the outside surrounding of mold base is respectively provided with external mold guide rail.
Preferably, side of the external mold guide rail of each side of mold base perpendicular to each side of mold base.
Preferably, external mold guide rail is I-steel guide rail.
Preferably, the outside surrounding of mold base is respectively provided with external mold angle station.External mold angle station connects mould
Have base and external mold mould.
In the utility model, the inner side of mold base is provided with internal model guide rail.
Preferably, the internal model guide rail on the inside of mold base is perpendicular to the side of mold base.
Preferably, internal model guide rail is I-steel guide rail.
Preferably, the inner side of mold base is provided with internal model angle station.Internal model angle station connecting mold base and interior
Mould mould.
In the utility model, bellmouth terminal mould is arranged between external mold guide rail and internal model guide rail.
In the utility model, bellmouth terminal mould includes bellmouth end plates, female end supporting plate, female end reinforcement.Hold
The back of mouth end plates is provided with female end reinforcement.Bellmouth end plates are surrounded by female end supporting plate.
Preferably, bellmouth terminal mould is provided with female end seal groove and female end water stopping trough.
Preferably, the junction of bellmouth terminal mould and mold base is provided with positioner and locking device；Preferably,
The junction of bellmouth terminal mould and external mold mould and/or internal model mould is provided with locking device.
In the utility model, the lower end of external mold mould is provided with external mold roller.External mold roller and the external mold on mold base
Guide rail is connected.
Preferably, external mold mould is provided with external mold pushing meanss, and one end of external mold pushing meanss connects external mold mould, outside
The other end connecting mold base of mould pushing meanss.The quantity of external mold pushing meanss is unrestricted, as long as can realize that promotion is outer
Mould mould；Usually, external mold pushing meanss are 1-50, and preferably 2-30, more preferably 4-20 is individual, further preferably
For 6-15, most preferably 8-10.
Preferably, the lower end of external mold mould is connected with external mold angle station.
Preferably, external mold mould is provided with external mold retractor device.One end of external mold retractor device is connected with external mold mould,
The other end of external mold retractor device is connected with mold base or ground.
In the utility model, external mold mould includes polylith external mold template.Polylith external mold template docks to form an entirety
Framework.External mold pushing meanss are connected in the external mold template of external mold mould.Usually, it is connected with 1- in each piece of external mold template
2-3 external mold pushing meanss are connected with 5 external mold pushing meanss, preferably each piece external mold template.
Preferably, external mold mould includes four pieces of external mold templates.Four pieces of external mold templates dock the rectangle to form an entirety
Framework.
Preferably, external mold template and external mold template dock the connected mode overlapped using diagonal hypotenuse.
Preferably, clamped between external mold template and external mold template by the way of expansion sleeve is tapped and clamped.
In the utility model, the top of external mold mould is provided with backform.Backform is connected with external mold template.Backform and mould bottom
Bellmouth terminal mould on seat constitutes the bellmouth terminal mould and socket terminal mould of complete set.
Preferably, backform is provided with backform seal groove and backform water stopping trough.
Preferably, the contact surface of external mold mould and mold base and/or bellmouth terminal mould is provided with seal groove, and install
Rubber weather strip.
Preferably, the junction of external mold mould and mold base is provided with locking device.External mold mould and internal model mould
Junction is provided with locking device.
In the utility model, internal model mould includes internal model side form, internal model end mould and inside lock wing plate.Internal model side form is set
In the left and right sides of internal model mould.Internal model end mould is arranged on the rear and front end of internal model mould.Inside lock wing plate is arranged on internal model side
Between mould and internal model end mould.Internal model side form includes internal model left templates and internal model right mould plate.Internal model end mould include internal model front template and
Internal model rear pattern plate.
In the utility model, the lower end of internal model side form and internal model end mould is provided with internal model roller.Internal model roller and mould bottom
Internal model guide rail on seat is connected.Inside lock wing plate is connect by radial type connection with internal model side form or internal model end template strand.
Preferably, internal model pushing meanss, the one of internal model pushing meanss are respectively provided with internal model side form and internal model end mould
End connection internal model side form and internal model end mould, the other end connecting mold base of internal model pushing meanss.The quantity of internal model pushing meanss
It is unrestricted, as long as promotion internal model mould can be realized；Usually, internal model pushing meanss are 1-50, preferably 2-30
It is individual, more preferably 4-20, more preferably 6-15, most preferably 8-10.
Preferably, internal model retractor device is respectively equipped between internal model side form or internal model end mould and inside lock wing plate.Internal model is stretched
One end connection internal model side form or internal model end mould of compression apparatus, the other end connection inside lock wing plate of internal model retractor device.
In the utility model, the lower end of internal model side form, internal model end mould and inside lock wing plate is equipped with internal model roller.Internal model
Roller is connected with the internal model guide rail on mold base.
Preferably inside lock wing plate is connect by radial type connection with internal model side form or internal model end template strand.
In the utility model, internal model side form, internal model end mould and inside lock wing plate pass through radial type connection and mould respectively
Base or ground are using connection.
Preferably, it is respectively equipped with internal model between internal model side form, internal model end mould and inside lock wing plate and mold base or ground
Retractor device.One end of internal model retractor device connects internal model side form, internal model end mould or inside lock wing plate, internal model retractor device respectively
Other end connecting mold base or ground.
Preferably, the mould also includes anchorage process mould.Inside lock wing plate is provided with perforate.Anchorage process mould is set
In perforate.Anchorage process mould is connected with inside lock wing plate.The utility model is not any to the shape of anchorage process mould
It is required that.Anchorage process mould can be the shapes such as cuboid, rectangular trapezoidal, cylindrical, half of cylindrical or the triangle bodily form
Shape.The setting of anchorage process mould so that have anchorage fixed position on the pipe gallery component poured, two pieces or more than one piece are integrated
When piping lane connection is placed, adjacent two pieces pipe gallery is connected by cable wire or other connecting elements, in horse anchorage fixed position
Place is fixed so that adjacent two pieces pipe gallery is fixed together, it is to avoid the displacement or dislocation of pipe gallery.
Preferably, perforate is located at the point midway of inside lock wing plate.
Preferably, being equipped with perforate on each block of inside lock wing plate.Perforate can be rectangle, square, circle etc.
It is variously-shaped.The utility model has no requirement to the shape of perforate.
Preferably, anchorage process mould is connected by bolt with inside lock wing plate.
Preferably, the contact surface of internal model mould and mold base and/or bellmouth terminal mould is provided with seal groove, and install
Rubber weather strip.
Preferably, the junction of internal model mould and mold base is provided with locking device.Internal model mould and external mold mould
Junction is provided with locking device.
Preferably, the mould also includes vibrator.Vibrator is optionally located at mold base, external mold mould, internal model
On mould.Preferably vibrator is form vibrator.
Preferably, the mould also includes damping device.Damping device is arranged between mold base and ground.It is preferred that
Be damping device be rubber shock-absorbing device.
Preferably, the mould also includes sound arrester.Sound arrester wraps up vibrator and/or whole mould.It is preferred that
It is that sound arrester is blimp.
Preferably, external mold mould is provided with guardrail and cat ladder.
According to second of embodiment that the utility model is provided, there is provided a kind of concrete pipe gallery vertical forming system
System：
A kind of horizontal formation system of concrete list storehouse pipe gallery, including the mould in the first embodiment, the mould
Also include curing cover.Curing cover parcel mould formation confined space.Steam is passed through in curing cover.
Preferably, curing cover is brace type canvas steam-type curing cover.
According to the third embodiment that the utility model is provided, there is provided a kind of concrete pipe gallery molding methods, i.e.
A kind of method for molding concrete pipe gallery using concrete pipe gallery vertical-forming die described above, this method bag
Include following steps：
1) mould is assembled：Mould is cleared up, brushing interleaving agent fixes mold base on the ground, lay framework of steel reinforcement, peace
Bellmouth terminal mould is filled, internal model mould is installed, external mold mould is installed, locking device is locked；
2) feeding jolt ramming：Concreting is vibrated；Concrete formation is wiped one's face；
3) steam curing：Conserved using steam-type, use brace type canvas steam-type curing cover；
4) it is stripped：Pretend according to set of molds anti-order stripping.
Preferably, this method also includes：
5) piping lane is overturn：Piping lane is at the uniform velocity overturn to horizontal level by upright position using hydraulic pressure tipping arrangement；
6) the secondary maintenance of piping lane：The modes such as spray, water maintenance or brushing protective agent are conserved；
7) rubber fastening band is pasted.
In the utility model, mold base (hereinafter referred to as " base ") be arranged on level ground using foundation bolt with
Ground is connected, and can also directly be embedded in subsurface by steelframe structure.Mold base is whole punching block " pedestal ", is almost carried
All load, overall structure form is designed as box-shaped.Consider the transmission of vibration force, chassis interior is designed as frame structure,
It is welded by panel and chan frame.Welding process can ensure that base has enough using attachment weld and intermittent weld
Strength and stiffness can effectively prevent panel welding deformation again.On the premise of ensureing that base has sufficient intensity and rigidity, it need to fit
When mitigating base weight, therefore, base panel etc. selects relatively thin steel, is set in the junction of remaining side plate, end plate
Reinforcement is to ensure the rigidity of punching block.Four sides, which is provided with the inside of external mold I-steel guide rail, framework, on the outside of framework is provided with internal model I-steel
Guide rail.In the utility model, if single storehouse mould, interior empty (or the endoporus) of concrete pipe gallery longer direction is set
For laterally (including left side and right side), the shorter direction of pipe gallery is longitudinal direction (including front-end and back-end).If double storehouses or
Many storehouses, the then direction that mould includes the side in two storehouses side by side is the side for laterally (including left side and right side) only including a storehouse
Direction is longitudinal direction (including front-end and back-end).
In the utility model, surrounding can be provided with external mold angle station on the outside of mold base, for connecting external mold mould,
External mold mould can be rotated around external mold angle station relative to mold base, so as to open and close up external mold mould.Mould bottom
The inner side surrounding of seat can be provided with internal model angle station, and for connecting internal model mould, internal model mould can be filled around internal model corner
Put and rotated relative to mold base, so as to open and close up internal model mould.
In the utility model, bellmouth terminal mould is on mold base, and mold base is with bellmouth terminal mould using positioning
Bolt connection, its main function is to improve production efficiency.1-100 can be equipped with simultaneously on a set of vertical forming seat mould (mould)
Set (or more sets, preferably 2-50 sets, more preferably 3-20 sets, still more preferably covered for 4-10) bellmouth terminal mould is accelerated
Speed of production, when a set of bellmouth terminal mould and vertical-forming die, which carry out assembly and disassembly mould, pours operation, its remainder set female end mould
It can carry out delivering to other works such as fog room progress steam curing operation after the making of framework of steel reinforcement, or the integral hoisting demoulding on tool
Sequence.Mutual without prejudice between them, work compound can greatly speed up the speed of production and efficiency of mould.
In the utility model, one set of die base, internal model mould and external mold mould can be equipped with many set bellmouth terminal moulds,
That is mould of the present utility model, it is only necessary to which being equipped with many set bellmouth terminal moulds can be to realize many set comprehensive pipe gallery dies
Function.Bellmouth terminal mould of the present utility model be free to installation and removal.In the prior art, bellmouth terminal mould is and mould
Miscellaneous part together, bellmouth terminal mould must be used together with whole set of die.But, in the construction of pipe gallery
During, the shaping and maintenance of pipe gallery need to wait long time, and the general time for being molded and conserving is pipe gallery
Pour 20 times of the time or so；Meanwhile, the making of reinforcing bar keel (or steelframe skeleton) is also required to the time inside pipe gallery, typically
Production Time of framework of steel reinforcement be that pipe gallery pours 5 times of the time or so.In the prior art, a pipe gallery is made,
Taking the time of mould includes Production Time, the time of pouring, shaping and the curing time of framework of steel reinforcement, a generally 30 hours left sides
It is right.And use mould of the present utility model, it is only necessary to many set bellmouth terminal moulds are equipped with, a set of bellmouth terminal mould is placed on base
On, close up internal model mould and external mold mould, progress pours operation, after the completion of pouring, carry out preliminary shaping, it is possible to by synthesis
Piping lane component removes mould together with bellmouth terminal mould, is placed on and carries out follow-up shaping and maintenance elsewhere；Carrying out
While pouring operation, other bellmouth terminal moulds can carry out the making of framework of steel reinforcement, until after the completion of pouring, by pipe gallery
Whole mould is removed together with bellmouth terminal mould, the framework of steel reinforcement that Making of reinforcement cage is completed is together with another set of bellmouth terminal mould one
Rise and be put into mould, can thus realize that the continuous of whole set of die is used.Use mould of the present utility model, one set of die bottom
Seat, internal model mould and external mold mould can be used continuously, using the form of pipelining, it is only necessary to change bellmouth terminal mould,
Bellmouth terminal mould is using the pattern recycled.After the completion of a pipe gallery component is poured, by pipe gallery component together with
Bellmouth terminal mould is removed together；Another bellmouth terminal mould is placed on mold base, same set of mold base, internal model mould is used
Tool and external mold mould carry out pouring for next pipe gallery component；So circulation, one set of die base, internal model mould and external mold mould
Sum set bellmouth terminal mould can realize the function of continuous production pipe gallery component.Using mould of the present utility model, make
One pipe gallery, the time for taking mould is generally 2 hours, substantially increases mold use rate, improves efficiency, simultaneously
It can work continuously.Because the cost of comprehensive pipe gallery die is higher, and bellmouth terminal mould cost for whole set of die is low
It is honest and clean much therefore, in the case of it is pressed for time, to produce same amount of pipe gallery, the expense of mould input greatly reduces,
Cost is saved.In addition, the use of pipe gallery, typically just nearby makes, in-site installation after completing on construction ground, because
This, typically more urgent to the required time of pipe gallery and concentration, using mould of the present utility model, can be greatly shortened and applied
Requirement between man-hour and to number of molds, so as to save cost and shorten construction period, reaches the effect efficiently constructed.
Bellmouth terminal mould is spliced using the weldering of bending plate group, and bellmouth end plates are provided with seal groove and water stopping trough, bellmouth
The design in end face template face meets the geometry requirement of pipe gallery front end face, and seal groove and water stopping trough use numerical control gantry machine
Bed machine-shaping.Surface Machining roughness is controlled in Ra3.2, to ensure the surface smoothness and flatness of pouring synthetic piping lane,
Without adhesion phenomenon when making the demoulding.
Bellmouth terminal mould is formed using bellmouth end plates, supporting plate and reinforcement frame welding.Bellmouth end plates have
Vertical and horizontal gusset, it is surrounded by supporting plate to strengthen side template rigidity, forms the frame structure of an entirety.
Bellmouth terminal mould installs rubber weather strip with opening seal groove on the contact surface of other moulds, with mortar leakage prevention.Hold
The junction of mouth terminal mould and mold base is provided with positioner and locking device, and positioner is used to place bellmouth terminal mould
In the setting position of mold base, locking device is used to fix bellmouth terminal mould and mold base.Bellmouth terminal mould and external mold,
The junction of inside molding plate is provided with locking device.
In the utility model, external mold mould is arranged on the outside surrounding of punching block mold base, using roller and I-steel
Track (or guide rail) is connected.Assemble and disassemble external mold mould on the spot using sliding method, such a method reduces operation compared with conventional method
Time, the operation of handling punching block, reduces the access times of the crane gears such as crane when exempting dismounting external mold mould, is conducive to adding
The speed of production of fast pipe gallery.
In the utility model, in the utility model, the lower end of external mold mould is provided with external mold roller.External mold roller and mould
The external mold guide rail having on base is connected.Preferably, external mold mould is provided with external mold pushing meanss, external mold pushing meanss
One end connects external mold mould, the other end connecting mold base of external mold pushing meanss.External mold pushing meanss can for hand push slide,
One or more in hydraulic jack, cylinder, screw mandrel, motor.One end of external mold pushing meanss is acted on external mold mould, another
End is acted on mold base, is slided by hand push, the one or more in hydraulic jack, cylinder, screw mandrel, motor can cause
External mold mould is moved in parallel on external mold guide rail, realizes the opening and closing of external mold mould.
External mold mould, is plate face frame structure, is seated in roller seat, is mutually leaned on diagonal end plate, mainly carries concrete
Lateral pressure, reduction is the problems such as there is buckling deformation.External mold mold stiffness and intensity requirement are high, using side form panel and rectangle steel
Frame welding is formed.Side form panel back is provided with vertical and horizontal rectangle steel, to strengthen side template rigidity.
External mold mould is arranged on the outside surrounding of mold base, is divided into four pieces and moves in parallel, and formation one is whole during docking
The rectangular frame of body is surrounded, and pours peripheral four wall for building up precast concrete.Outboard template is connected with outboard template using diagonal
Line hypotenuse connected mode, this mode contrasts that traditional right angle connected mode is simpler, effective, stress is more preferable.Template and mould
Between plate clamp using expansion sleeve tap clamp by the way of, this mode than its using screw mandrel clamping by the way of more quickly, just
It is prompt.Expansion sleeve is a kind of keyless joint device, and expansion set connection mainly has the advantage that：Accuracy of alignment is high；Install, adjust, dismantle
It is convenient；Intensity is high, and connective stability is reliable；Can be without damage with protection equipment in overload, be particularly suitable for use in transmission heavy loads；
The service life of expansion set is long, and intensity is high.Expansion set relies on frictional drive, does not have keyway weakening to being coupled part, also without relative motion,
Abrasion will not be produced in work；Expansion set will lose connection effect in overload, can be without prejudice with protection equipment.
The lower end of external mold mould can also be connected with the external mold angle station on mold base.External mold mould is provided with external mold
Retractor device.One end of external mold retractor device is connected with external mold mould, the other end and mold base or the ground of external mold retractor device
Face is connected.External mold retractor device is used for the opening for supporting external mold mould with closing up.When die-filling, close up external mold mould, for pouring；
During form removal, mould is opened, external mold mould is separated with pipe gallery component, take out pipe gallery component.The flexible dress of external mold
It is set to the one or more in screw mandrel, oil cylinder, cylinder, preferably bidirectional screw mandrel.
External mold mould is provided with backform (being used as socket terminal mould), is similarly divided into four pieces of front, rear, left and right and external mold
Mould links together, and is moved forward and backward with external mold mould.Backform is spliced using the weldering of bending plate group, and backform is provided with seal groove
And water stopping trough, the design of backform meets the geometry requirement of pipe gallery end face, and seal groove and water stopping trough use numerical control gantry
Machine tooling is molded.The control of Surface Machining roughness is in Ra3.2, to ensure the surface smoothness of pouring synthetic piping lane and smooth
Degree, without adhesion phenomenon when making the demoulding.Backform is held with the complete set of the bellmouth terminal mould composition pipe gallery on mold base
Mouth terminal mould and socket terminal mould.
Preferably, backform be connected with external mold template using radial type, rotary opening ways, during form removal, backform around
After external mold template is opened, then external mold mould is moved or rotates, so as to open external mold mould completely.
Backform is formed using cavity plate panel, end plate and reinforcement frame welding.Cavity plate panel back is provided with vertical and horizontal
Gusset, it is surrounded by end plate to strengthen side template rigidity.
External mold mould installs rubber weather strip with opening seal groove on the contact surface of other moulds, with mortar leakage prevention.External mold
The junction of mould and base is provided with locking device.The junction of external mold mould and inside molding plate is provided with locking device.
In the utility model, interior mould main function is the interior chamber size to form pipe gallery, using sliding method both sides
The structure type shunk or supportted outside simultaneously, is made up of interior left and right side template, inside lock wing plate, interior front template, interior rear pattern plate etc..
Interior mould is arranged on the inside of base on i-beam track (or guide rail), is connected by turning rolls, using sliding method just
Inside molding plate is assembled and disassembled on ground, and such a method reduces the operating time compared with conventional method, handling steel when exempting dismounting external mold mould
The operation of mould, reduces the access times of the crane gears such as crane, is conducive to accelerating the speed of production of pipe gallery (piping lane).
In the utility model, the lower end of internal model side form and internal model end mould is provided with internal model roller.Internal model roller and mould bottom
Internal model guide rail on seat is connected.Inside lock wing plate is connect by radial type connection with internal model side form or internal model end template strand.It is preferred that
, internal model pushing meanss, one end connection internal model side of internal model pushing meanss are respectively provided with internal model side form and internal model end mould
Mould and internal model end mould, the other end connecting mold base of internal model pushing meanss.Internal model pushing meanss can be slided for hand push, hydraulic pressure
One or more in oil cylinder, cylinder, screw mandrel, motor.One end of internal model pushing meanss is acted on internal model mould, and the other end is made
One or more with mold base, being slided by hand push, in hydraulic jack, cylinder, screw mandrel, motor can cause internal model
Mould is moved in parallel on internal model guide rail, realizes the opening and closing of internal model mould.
Internal model side form, internal model end mould and inside lock wing plate are used by radial type connection with mold base or ground respectively to be connected
Connect.Internal model retractor device is respectively equipped between internal model side form, internal model end mould and inside lock wing plate and mold base or ground.Internal model is stretched
One end of compression apparatus connects internal model side form, internal model end mould or inside lock wing plate, the other end connection mould of internal model retractor device respectively
Has base or ground.
Interior mould is formed using panel, end plate and reinforcement frame welding.Panel back is provided with vertical and horizontal gusset, its
End plate is surrounded by strengthen interior mould rigid.
Interior left and right side template is occupy the interior mould left and right sides and tight pattern formation integrated pipe is shunk or supported outside using sliding method
Corridor intracavity sidewall.
Interior front template, rear pattern plate occupy interior mould front and rear portions, and inside lock wing plate is connected using articulated form.Interior left and right side
After template two-way simultaneous shrinks or supportted outside, mould before and after inside lock wing plate, translation internal model is rotated, pipe gallery inner chamber cavity wall is formed.
Anchorage process mould is provided with the forming surface of inside lock wing plate, can be poured out in concrete casting forming process
The tensioning of anchorage, cutting technique position.
Interior mould installs rubber weather strip with opening seal groove on the contact surface of other moulds, with mortar leakage prevention.Interior mould
Locking device is provided with junction of the junction provided with locking device inside molding plate and external mold mould of mold base.
In the utility model, concrete pipe gallery needs vibrator in manufacturing process, the aggregate of shaking concrete,
Concrete is set to reach effect that is closely knit, uniform, not isolating.The vibrator of this pipe gallery steel mold is preferentially vibrated from adhesion type
Device, it is considered to the making of concrete pipe gallery, vibrating effect and by calculating, sets 1-20 adhesion type to shake on side form mould
Dynamic device (being preferably 2-10, more preferably 3-8), multiple form vibrators are interlaced, are arranged in side form mould
On side form panel, continuous weld is used between vibrator and side form panel, to ensure that vibrator is firmly installed, vibration force passes through steel
The purpose that structure is transmitted.1-10 vibrator can also be set below mold base.It can also be set in die for inner
Put 1-10 vibrator.The vibrating time used in pipe gallery is produced, by taking standard tube coupling as an example, 1 piece of tube coupling is often produced, when vibrating
Between be only that former plug-in type vibrating rod vibrating time obtains 1/3, the production time greatly improves.
In the utility model, because mold base is directly contacted with ground, therefore meeting is stood in vibration produced when vibrating
Influence is produced on punching block and is damaged, therefore devises on base damping device.Damping device is arranged on mold base and ground
Between, make to be damping device between base and ground.Damping device is rubber shock-absorbing device.Damping device and the contact point on ground
(being preferably at 2-15, at more preferably 4-10) is set at 1-20 altogether, is the application point in punching block work.Rubber shock-absorbing device is selected
The form separated with multilayer rubber vibration isolator and steel plate.
In the utility model, the problem of adhesion type vibration punching block generally existing noise is larger.Therefore it is provided with sound insulation dress
Put.Sound arrester is blimp.Twice blimp can be set, be arranged on together outside vibrator, another road is arranged on whole steel
Outside mould, while sound insulation, the convenient use of punching block is taken into account again.Sound insulation case is mainly made up of shaped steel and sound insulation colored steel.
In the utility model, need to carry out the solidification that maintenance work accelerates concrete, concrete after concreting shaping
During maintenance, emphasis is needed to strengthen the humidity and temperature control of concrete.The open-assembly time for reducing surface concrete as far as possible is right in time
Concrete exposure, which carries out accurate covering (can be covered using tarpaulin, plastic cloth etc.), prevents surface moisture from evaporating.Adopted for this
Conserved with steam-type, use curing cover.Curing cover is brace type canvas steam-type curing cover, and curing cover parcel mould forms closed
Space, is passed through steam in space.This mode can be prevented effectively from covering and directly contact concrete surface, until concrete is whole
Untill solidifying.
In the utility model, in the utility model, the overall process of concrete pipe gallery production technology is broadly divided into
(1) mould assembling, (2) feeding jolt ramming, (3) steam curing, (4) demoulding, the upset of (5) piping lane, (6) storage stacking, (7) are verified
This six stages of factory.
(1) mould is assembled：Cleaning mould → brushing interleaving agent → fixing mold base on the ground → lays reinforcing bar
Frame → installation bellmouth terminal mould → installation internal model mould → installation external mold mould → locking locking device.
Clear up mould：The rubber seal of cleaning mould is checked, cement mortar above is removed, should be immediately for what is damaged
Change.
Brushing interleaving agent：Interleaving agent can select grease, emulsified fat, rosin soap etc., its basic demand not to be bonded and
Mould is polluted, moulding property is good, it is good with punching block tack easily to brush, interleaving agent brushes thickness unanimously, prevents holiday, lacks brush phenomenon.
Mold base is fixed on the ground.
Lay framework of steel reinforcement：Framework of steel reinforcement uses welded framework, bar diameter, in length and breadth skeleton diameter, quantity, length, ring
Muscle quantity, spacing etc. are configured in strict accordance with drawing, and welding in advance, inspection are finished and be directly seated on bellmouth terminal mould.
Bellmouth terminal mould is installed：Bellmouth terminal mould and the framework of steel reinforcement being placed in thereon are hoisted on a mould together, and
Locking is in place.
Internal model mould is installed：Slid using screw mandrel, oil cylinder or cylinder along internal model guide rail after the symmetrical top template of internal model, rotation is fixed
Other corner formworks of position, complete fixed internal formwork.Clamped afterwards using positioning swelling pin and screw locking device positioning.
External mold mould is installed：External mold template is slid along external mold guide rail using screw mandrel, oil cylinder or cylinder, using positioning swelling pin
And screw locking device positioning is clamped.
Lock locking device：Check whether the linear mark of mould corner aligns；It is stuck in the middle part of mould and is referred to special measuring tool
Positioning is put, and checks whether the width of mould is accurate in the middle part of Measurement die.Forbid to leave gap, otherwise should be checked adjustment.Adopt
With screw locking device, positioning and locking internal model is with external mold formation socket end, and the integral installation for completing mould enters feeding jolt ramming rank
Section.
(2) feeding jolt ramming：Concreting vibrates → and concrete formation wipes one's face
Concreting is vibrated：Enter the feeding jolt ramming stage after the completion of mould installion, rate of feeding can pass through surge bunker
Door adjusts feed quantity.Due to consideration that the stabilization of the support system of template, concreting will be layered progress, it is per thickness degree
400-500mm, should be carried out continuously during concreting.
Start the vibration stage within 0.5-1 minutes after feeding material, 2-3 minutes before feeding terminates, less feed quantity should be kept.
Forming process is vibrated in feeding, only uses a kind of active force of vibration force.Due to the directionless powerful of vibration force, be conducive to mixing
Solidifying soil flows freely and fills space mutually, so compact structure, concrete strength is high.
Concrete formation is wiped one's face：Pour rear concrete surface cement mortar thicker, after pouring, tentatively used before initial set by absolute altitude
3-5 receipts water of long floating rule point is floating, and then with wooden washboard, rubbing and pressure make its dense surface several times repeatedly, and iron washboard pressure is used before final set
Light.
(3) steam curing (accelerating maintenance)
Enter steam curing (the accelerating maintenance) stage after the completion of mould feeding jolt ramming, type concrete steam maintenance (accelerates maintenance)
It is that the hydration reaction for accelerating cement reaches fast, hard, early purpose.
Maintenance is accelerated more to acquire a special sense for concrete prefabricated element factory and products factory.In whole concrete
In article manufacturing process, the time shared by maintenance process is most long, accounts for 80%-90%, and the shortening production cycle can improve work life
Yield and reduction are founded the factory investment, in addition using accelerating maintaining process to shortening curing time, accelerate punching block turnover, with very big
Economic implications.
During type concrete steam maintenance (accelerating maintenance), emphasis is needed to strengthen the humidity and temperature control of concrete.Subtract as far as possible
The open-assembly time of few surface concrete carries out accurate covering to concrete exposure in time (can be carried out using tarpaulin, plastic cloth etc.
Covering) prevent surface moisture from evaporating.Conserved, covered using brace type canvas using steam-type for this.This mode can effectively be kept away
Exempt from covering and directly contact concrete surface, untill concrete final set.
(4) it is stripped：Mould die sinking lifting
Mould die sinking lifting：After component is integrally fixed-type, back out in, end, side mold.Crane will be comprehensive using professional suspender
Close piping lane component to hang out slowly together, speed is unsuitable too fast or pauses.Pipe gallery component is slowly hoisted to storage region.
(5) piping lane is overturn：Overturn pipe gallery component using special hydraulic pressure tipping arrangement that piping lane is even by upright position
Speed is overturn to horizontal level.
(6) storage is stacked：Piping lane horizontal transport → storage place piles up the → secondary maintenance of piping lane → brushing protective agent
Piping lane horizontal transport：Using gantry crane horizontal transport, it is careful not to allow bell and spigot to contact in transportation
Ground.
Storage place is piled up：To being threaded to, horizontal piping lane carefully should be slowly moved to predetermined region by specification, credit rating and be put
Put on sleeper, it is to avoid colliding surface, stack neat.
The secondary maintenance of piping lane：After piping lane is stacked neatly, in order that piping lane concrete continues to increase, thermal cracking is reduced, is gone out
Piping lane after mould should carry out secondary maintenance.Non- winter using manually watering, automatic spray or water the mode such as conserve and carry out, typically
Maintenance 7d or so should be continued, 14d can be conserved when having ready conditions.Can be using spraying maintenance agent method maintenance during winter construction.
Brushing protective agent：From organosilicon vapor-permeable type transparent protecting paint, concrete surface is brushed.Should during brushing
Construction tool is invaded into full protective agent, it is general it is wet to wet coating brush twice, i.e., secondary brushing should it is not dry in previous brushing surface be to carry out, protect
Protect agent and brush thickness unanimously, prevent holiday, lack brush phenomenon.Protective agent infiltrates into inside concrete completely effectively prevents moisture from entering
And the accumulation of salt in the surface soil is prevented, form the hydrophobic protective layer of layer of transparent shape on its surface.
(7) examine and dispatch from the factory：Rubber fastening band → exfactory inspection → transport is pasted to dispatch from the factory
Paste rubber fastening band：Rubber water-proof bar is to ensure that the important measures of piping lane waterproof, is answered when pasting rubber water-proof bar
Glue uniformly brushed after piping lane groove is cleaned out with groove and then static a period of time again installs rubber water-proof bar
Real compression is struck in groove and with rubber hammer by rubber fastening band.
Exfactory inspection：It is the necessary condition dispatched from the factory that product inspection is qualified, inspection content include presentation quality, appearance and size,
Structural strength and anti-permeability performance, assembled performance etc..
Transport is dispatched from the factory：Detect that qualified rear piping lane can be transported to dispatch from the factory, piping lane transport will have specialised vehicles, special chock, transport
Defeated process wants smooth-ride.
In the utility model, external mold retractor device, internal model retractor device are one kind or many in screw mandrel, oil cylinder, cylinder
Kind, preferably bidirectional screw mandrel.
In the utility model, the long 1-20m of whole internal model mould (summations of one or more internal model moulds), preferably
1.5-18 meters, more preferably preferably 2-15m, more preferably 3-12m, 5-10m.A height of 0.5-6m, preferably 1-5m, more
Preferably 2-4m, more preferably 2.5-3.5m.A width of 0.5-6m, preferably 1-5m, more preferably 1.5-4m, it is further excellent
Elect 2-3m as.In the utility model, with pipe gallery horizontal positioned (state when i.e. pipe gallery is used), that is to say, that mould
Tool opening is horizontally oriented, and faces the direction of opening, and length is left and right directions in the horizontal direction, height be vertical direction (i.e.
Above-below direction), a width of horizontal direction is perpendicular to the direction of length.
In the utility model, track (or guide rail), screw mandrel, oil cylinder, cylinder, Bidirectional-screw, radial type rotation die sinking knot
Structure, parallel movable doorframe mold-opening structure, seal groove, water stopping trough, spring assembly, roller, vibrator, damping card device, sound insulation
The devices such as device, locking device, positioning and locking device, guardrail, cat ladder, curing cover and equipment are device commonly used in the art and set
It is standby, it is device well known to those skilled in the art and equipment.
In the utility model, device, equipment and the operating method for not being described and limiting are people in the art
Known to member.
In the utility model, " optionally " represents to carry out or without that can also carry out multiple (simultaneous selections simultaneously
Various ways).
Compared with prior art, the utility model has following advantageous effects：
1st, concrete pipe gallery Wet vertical molding seat mould mould, draws fixed mould and core mould vibrating mould
Both are a little.Using seat mode structure form, internal model, external mold are designed to sliding mould, that is, ensure that mould is assembled repeatedly
Formed precision exempts mould handling, the operation of dismounting again, reduces operation difficulty, reduces crane access times, is conducive to adding
The production of fast piping lane.
2nd, mould of the present utility model, high mechanization, automated production, production efficiency is high, and labour takes few, production
Environment, working environment are greatly improved, and labor strength is low, beneficial to safe and civilized production.Mold station is fixed, conserves position
Fixation is put, more efficient utilization place space can form pipeline system production model.
3rd, mould of the present utility model, because of vertical production, bellmouth is placed in bottom, (is alternatively referred to as looked forward to so being adapted to bell and spigot
Mouthful) production, Product Precision is high, revolutionizes the technological factor of horizontal production bellmouth low intensity.In being taken off after molding component
External mold is individually hung out, and every kind of bore only needs one set of die, and number set bellmouth terminal mould can be produced in batches, reach several mold productions
Effect, yield do not limited by number of molds, and mould investment expense greatly reduces.
4th, bellmouth terminal mould uses fabricated construction, is disposed on mold base, concrete component when conveniently stripped
Lifting and reduce mould time, accelerate production efficiency.Clamped between template and template and tap what is clamped using expansion sleeve
Mode, this mode than its using screw mandrel clamping by the way of it is quicker, convenient.
5th, using adhesion type high frequency body vibration, make the abundant, uniform of concrete mixture vibration, compactness high, it is special
It is not suitable for the production of piping lane.Frequency, amplitude and the exciting force of vibration can be easily adjusted according to different size of piping lane.
6th, slid using oil cylinder or cylinder along internal model guide rail after the symmetrical top template of internal model, other corner formworks of rotational positioning,
Complete fixed internal formwork；External mold template is slid along external mold guide rail using oil cylinder or cylinder, external mold positioning is completed.With using mechanical lead screw
Positioning method compares, simpler quick using the positioning method of oil cylinder or cylinder.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model mould；
Fig. 2 is the structural representation of the utility model mould；
Fig. 3 is the structural representation of the utility model mould；
Fig. 4 is the mold base schematic diagram of the utility model mould；
Fig. 5 is the female end schematic diagram of the utility model mould；
Fig. 6 is the external mold mould schematic diagram of the utility model mould；
Fig. 7 is the internal model mould schematic diagram of the utility model mould；
Fig. 8 is another structural representation of the utility model mould；
Fig. 9 is the backform structural representation of the utility model mould；
Figure 10 is that the utility model mould includes the structural representation of vibrator and damping device；
Figure 11 is that the utility model mould includes the structural representation of curing cover；
The structural representation of expansion sleeve in Figure 12 the utility model moulds；
Figure 13 is the process chart using the utility model mould.
Reference：1：Mold base；101：External mold guide rail；102：External mold angle station；103：Internal model guide rail；104：It is interior
Mould angle station；2：Bellmouth terminal mould；201：Bellmouth end plates；202：Female end supporting plate；203 female end reinforcements；204：
Female end seal groove；205：Female end water stopping trough；3：External mold mould；301：External mold roller；302：External mold retractor device；303：Outside
Mould template；304：Backform；305：Backform seal groove；306：Backform water stopping trough；307：External mold pushing meanss；4：Internal model mould；
401：Internal model side form；402：Internal model end mould；403：Inside lock wing plate；404：Internal model left templates；405：Internal model right mould plate；406：It is interior
Mould front template；407：Internal model rear pattern plate；408 internal model rollers；409：Internal model retractor device；410：Perforate；411：Internal model promotes dress
Put；5：Positioner；6：Locking device；7：Seal groove；8：Anchorage process mould；9：Vibrator；10：Damping device；11：Sound insulation
Device；12：Guardrail；13：Cat ladder；14：Curing cover；15：Expansion sleeve.
Embodiment
According to the first embodiment that the utility model is provided, there is provided a kind of concrete pipe gallery vertical forming mould
Tool：
Concrete pipe gallery vertical-forming die, the mould include mold base 1, bellmouth terminal mould 2, external mold mould 3,
One or more internal model moulds 4.Wherein：Mold base 1 is fixed on the ground.Bellmouth terminal mould 2 is arranged on mold base 1.
External mold mould 3 is arranged on mold base 1 and positioned at the outside surrounding of bellmouth terminal mould 2.One or more internal model moulds 4 are set
Put on mold base 1 and positioned at the inner side surrounding of bellmouth terminal mould 2；Wherein, the long 1-20m of whole internal model mould, preferably
For 2-15m.
In the utility model, when the mould is provided with an internal model mould 4, composition is concrete pipe gallery list storehouse
Vertical-forming die.When the mould is provided with two internal model moulds 4, composition is the double storehouse vertical forming moulds of concrete pipe gallery
Tool.When the mould is provided with three or more internal model moulds 4, composition is the storehouse of concrete pipe gallery three or many storehouse vertical formings
Mould.That is concrete pipe gallery vertical-forming die contains several bins and determined by the number of internal model mould.Each
The structure of internal model mould is identical, and the length and width of internal model mould be able to can also be differed with identical.
In the utility model, the outside surrounding of mold base 1 is respectively provided with external mold guide rail 101.
Preferably, side of the external mold guide rail 101 of each side of mold base 1 perpendicular to each side of mold base 1.
Preferably, external mold guide rail 101 is I-steel guide rail.
Preferably, the outside surrounding of mold base 1 is respectively provided with external mold angle station 102.External mold angle station 102
Connecting mold base 1 and external mold mould 3.
In the utility model, the inner side of mold base 1 is provided with internal model guide rail 103.
Preferably, the internal model guide rail 103 of the inner side of mold base 1 is perpendicular to the side of mold base.
Preferably, internal model guide rail 103 is I-steel guide rail.
Preferably, the inner side of mold base 1 is provided with internal model angle station 104.The connecting mold bottom of internal model angle station 104
Seat 1 and internal model mould 4.
In the utility model, bellmouth terminal mould 2 is arranged between external mold guide rail 101 and internal model guide rail 103.
In the utility model, bellmouth terminal mould 2 includes bellmouth end plates 201, female end supporting plate 202, female end and added
Strengthening tendons 203.The back of bellmouth end plates 201 is provided with female end reinforcement 203.Bellmouth end plates 201 are surrounded by female end
Supporting plate 202.
Preferably, bellmouth terminal mould 2 is provided with female end seal groove 204 and female end water stopping trough 205.
Preferably, the junction of bellmouth terminal mould 2 and mold base 1 is provided with positioner 5 and locking device 6；It is preferred that
, the junction of bellmouth terminal mould 2 and external mold mould 3 and/or internal model mould 4 is provided with locking device 6.
In the utility model, the lower end of external mold mould 3 is provided with external mold roller 301.External mold roller 301 and mold base 1
On external mold guide rail 101 be connected.
Preferably, external mold mould is provided with external mold pushing meanss 307, one end connection external mold of external mold pushing meanss 307
Mould 3, the other end connecting mold base 1 of external mold pushing meanss 307.
Preferably, the lower end of external mold mould 3 is connected with external mold angle station 102.
Preferably, external mold mould 3 is provided with external mold retractor device 302.One end of external mold retractor device 302 and external mold mould
Tool 3 is connected, and the other end of external mold retractor device 302 is connected with mold base 1 or ground.
In the utility model, external mold mould 3 includes polylith external mold template 303.The docking of polylith external mold template 303 forms one
Individual overall framework.
Preferably, external mold mould 3 includes four pieces of external mold templates 303.Four pieces of docking of external mold template 303 form an entirety
Rectangular frame.
Preferably, external mold template 303 and external mold template 303 dock the connected mode overlapped using diagonal hypotenuse.
Preferably, clamped between external mold template 303 and external mold template 303 by the way of expansion sleeve 15 is tapped and clamped.
In the utility model, the top of external mold mould 3 is provided with backform 304.Backform 304 is connected with external mold template 303.Top
Mould 304 constitutes the bellmouth terminal mould and socket terminal mould of complete set with the bellmouth terminal mould 2 on mold base 1.
Preferably, backform 304 is provided with backform seal groove 305 and backform water stopping trough 306.
Preferably, the contact surface of external mold mould 3 and mold base 1 and/or bellmouth terminal mould 2 is provided with seal groove 7, and
Rubber weather strip is installed.
Preferably, the junction of external mold mould 3 and mold base 1 is provided with locking device 6.External mold mould 3 and internal model mould
The junction of tool 4 is provided with locking device 6.
In the utility model, internal model mould 4 includes internal model side form 401, internal model end mould 402 and inside lock wing plate 403.It is interior
Mould side form 401 is arranged on the left and right sides of internal model mould 4.Internal model end mould 402 is arranged on the rear and front end of internal model mould 4.Interior turn
Angle blade plate 403 is arranged between internal model side form 401 and internal model end mould 402.Internal model side form 401 includes internal model left templates 404 and interior
Mould right mould plate 405.Internal model end mould 402 includes internal model front template 406 and internal model rear pattern plate 407.
In the utility model, the lower end of internal model side form 401 and internal model end mould 402 is provided with internal model roller 408.Internal model roller
408 are connected with the internal model guide rail 103 on mold base 1.Inside lock wing plate 403 passes through radial type connection and internal model side form
401 or internal model end mould 402 link.
Preferably, internal model pushing meanss 411 are respectively provided with internal model side form 401 and internal model end mould 402, internal model is promoted
One end connection internal model side form 401 and internal model end mould 402 of device 411, the other end connecting mold base of internal model pushing meanss 411
1。
Preferably, the flexible dress of internal model is respectively equipped between internal model side form 401 or internal model end mould 402 and inside lock wing plate 403
Put 409.One end connection internal model side form 401 or internal model end mould 402 of internal model retractor device 409, internal model retractor device 409 it is another
End connection inside lock wing plate 403.
In the utility model, the lower end of internal model side form 401, internal model end mould 402 and inside lock wing plate 403 is equipped with internal model
Roller 408.Internal model roller 408 is connected with the internal model guide rail 103 on mold base 1.
Preferably inside lock wing plate 403 is linked by radial type connection with internal model side form 401 or internal model end mould 402.
In the utility model, internal model side form 401, internal model end mould 402 and inside lock wing plate 403 are connected by radial type respectively
Connect to use with mold base 1 or ground and be connected.
Preferably, divide between internal model side form 401, internal model end mould 402 and inside lock wing plate 403 and mold base 1 or ground
She You not internal model retractor device 409.One end of internal model retractor device 409 connect respectively internal model side form 401, internal model end mould 402 or
Inside lock wing plate 403, the other end connecting mold base 1 of internal model retractor device 409 or ground.
In the utility model, the long 1-20m of whole internal model mould (summations of one or more internal model moulds) is preferably
2-15m, more preferably 3-12m, more preferably 5-10m.A height of 0.5-6m, preferably 1-5m, more preferably 2-4m, enter one
Step is preferably 2.5-3.5m.A width of 0.5-6m, preferably 1-5m, more preferably 1.5-4m, more preferably 2-3m.In this reality
In new, with pipe gallery horizontal positioned (state when i.e. pipe gallery is used), that is to say, that mould openings are in level
Direction, faces the direction of opening, and length is left and right directions in the horizontal direction, and height is vertical direction (i.e. above-below direction), a width of
Horizontal direction is perpendicular to the direction of length.
Preferably, the mould also includes anchorage process mould 8.Inside lock wing plate 403 is provided with perforate 410.Anchorage technique
Mould 8 is arranged in perforate 410.Anchorage process mould 8 is connected with inside lock wing plate 403.The utility model is to anchorage technique mould
The shape of tool 8 has no requirement.Anchorage process mould 8 can be cuboid, rectangular trapezoidal, cylindrical, half of cylinder
The shape such as the bodily form or the triangle bodily form.
Preferably, perforate 410 is located at the point midway of inside lock wing plate 403.
Preferably, being equipped with perforate 410 on each block of inside lock wing plate 403.Perforate 410 can be rectangle, pros
Shape, circle etc. are variously-shaped.The utility model has no requirement to the shape of perforate 410.
Preferably, anchorage process mould 8 is connected by bolt with inside lock wing plate 403.
Preferably, the contact surface of internal model mould 4 and mold base 1 and/or bellmouth terminal mould 2 is provided with seal groove 7, and
Rubber weather strip is installed.
Preferably, the junction of internal model mould 4 and mold base 1 is provided with locking device 6.Internal model mould 4 and external mold mould
The junction of tool 3 is provided with locking device 6.
Preferably, the mould also includes vibrator 9.Vibrator 9 be optionally located at mold base 1, external mold mould 3,
On internal model mould 4.Preferably vibrator 9 is form vibrator.
Preferably, the mould also includes damping device 10.Damping device 10 be arranged on mold base 1 and ground it
Between.Preferably damping device 10 is rubber shock-absorbing device.
Preferably, the mould also includes sound arrester 11.Sound arrester 11 wraps up vibrator 9 and/or whole mould.It is excellent
Choosing is that sound arrester 11 is blimp.
Preferably, external mold mould 3 is provided with guardrail 12 and cat ladder 13.
According to second of embodiment that the utility model is provided, there is provided a kind of concrete pipe gallery vertical forming system
System：
A kind of horizontal formation system of concrete list storehouse pipe gallery, including the mould in the first embodiment, the mould
Also include curing cover 14.The parcel mould formation confined space of curing cover 14.Steam is passed through in curing cover 14.
Preferably, curing cover 14 is brace type canvas steam-type curing cover.
According to the third embodiment that the utility model is provided, there is provided a kind of concrete pipe gallery molding methods, i.e.
A kind of method for molding concrete pipe gallery using concrete pipe gallery vertical-forming die described above, this method bag
Include following steps：
1) mould is assembled：Mould is cleared up, brushing interleaving agent fixes mold base 1 on the ground, lays framework of steel reinforcement,
Bellmouth terminal mould 2 is installed, internal model mould 4 is installed, external mold mould 3 is installed, locking device 6 is locked；
2) feeding jolt ramming：Concreting is vibrated；Concrete formation is wiped one's face；
3) steam curing：Conserved using steam-type, use brace type canvas steam-type curing cover；
4) it is stripped：Pretend according to set of molds anti-order stripping.
Preferably, this method also includes：
5) piping lane is overturn：Piping lane is at the uniform velocity overturn to horizontal level by upright position using hydraulic pressure tipping arrangement；
6) the secondary maintenance of piping lane：The modes such as spray, water maintenance or brushing protective agent are conserved；
7) rubber fastening band is pasted.
Embodiment 1
Concrete pipe gallery vertical-forming die, the mould include mold base 1, bellmouth terminal mould 2, external mold mould 3,
One internal model mould 4.Wherein：Mold base 1 is fixed on the ground.Bellmouth terminal mould 2 is arranged on mold base 1.External mold mould
Tool 3 is arranged on mold base 1 and positioned at the outside surrounding of bellmouth terminal mould 2.3 internal model moulds 4 are arranged on mold base 1
Inner side surrounding upper and positioned at bellmouth terminal mould 2.The long 8m of whole internal model mould；A height of 3.6m；A width of 2m.3 inside story moulds
The size of tool is identical.
The outside surrounding of mold base 1 is respectively provided with external mold guide rail 101.The external mold guide rail 101 of each side of mold base 1 hangs down
Directly in the side of each side of mold base 1.External mold guide rail 101 is I-steel guide rail.The inner side of mold base 1 is provided with internal model guide rail 103.
The internal model guide rail 103 of the inner side of mold base 1 is perpendicular to the side of mold base.Internal model guide rail 103 is I-steel guide rail.
Bellmouth terminal mould 2 is arranged between external mold guide rail 101 and internal model guide rail 103.Bellmouth terminal mould 2 includes bellmouth end face
Plate 201, female end supporting plate 202, female end reinforcement 203.The back of bellmouth end plates 201 is provided with female end reinforcement 203.
Bellmouth end plates 201 are surrounded by female end supporting plate 202.Bellmouth terminal mould 2 is provided with female end seal groove 204 and bellmouth
Hold water stopping trough 205.The junction of bellmouth terminal mould 2 and mold base 1 is provided with positioner 5 and locking device 6；Preferably,
The junction of bellmouth terminal mould 2 and external mold mould 3 and/or internal model mould 4 is provided with locking device 6.
The lower end of external mold mould 3 is provided with external mold roller 301.External mold roller 301 and the external mold guide rail 101 on mold base 1
It is connected.External mold mould 3 includes four pieces of external mold templates 303.Four pieces of docking of external mold template 303 form the rectangle frame of an entirety
Frame.Each piece of external mold template 303 is provided with 2 external mold pushing meanss 307, one end connection external mold mould of external mold pushing meanss 307
Plate 303, the other end connecting mold base 1 of external mold pushing meanss 307.External mold pushing meanss are hydraulic jack.External mold template 303
With the connected mode docked using the coincidence of diagonal hypotenuse of external mold template 303.Adopted between external mold template 303 and external mold template 303
The mode clamped is tapped with expansion sleeve 15 to clamp.The top of external mold mould 3 is provided with backform 304.Backform 304 and external mold template 303
Connection.Backform 304 constitutes the bellmouth terminal mould and socket terminal mould of complete set with the bellmouth terminal mould 2 on mold base 1.Top
Mould 304 is provided with backform seal groove 305 and backform water stopping trough 306.External mold mould 3 and mold base 1 and/or bellmouth terminal mould 2
Contact surface be provided with seal groove 7, and rubber weather strip is installed.The junction of external mold mould 3 and mold base 1 is filled provided with locking
Put 6.The junction of external mold mould 3 and internal model mould 4 is provided with locking device 6.
Internal model mould 4 includes internal model side form 401, internal model end mould 402 and inside lock wing plate 403.Internal model side form 401 is arranged on
The left and right sides of internal model mould 4.Internal model end mould 402 is arranged on the rear and front end of internal model mould 4.Inside lock wing plate 403 is arranged on
Between internal model side form 401 and internal model end mould 402.Internal model side form 401 includes internal model left templates 404 and internal model right mould plate 405.Internal model
Mould 402 is held to include internal model front template 406 and internal model rear pattern plate 407.The lower end of internal model side form 401 and internal model end mould 402 is provided with interior
Mould roller 408.Internal model roller 408 is connected with the internal model guide rail 103 on mold base 1.Internal model side form 401 and internal model end mould
Internal model pushing meanss 411, one end connection internal model side form 401 and internal model end mould of internal model pushing meanss 411 are respectively provided with 402
402, the other end connecting mold base 1 of internal model pushing meanss 411.Internal model pushing meanss are hydraulic jack.Inside lock wing plate 403
Linked by radial type connection with internal model end mould 402.Internal model is respectively equipped between internal model end mould 402 and inside lock wing plate 403 to stretch
Device 409.Turn in one end connection internal model end mould 402 of internal model retractor device 409, the other end connection of internal model retractor device 409
Angle blade plate 403.The contact surface of internal model mould 4 and mold base 1 and bellmouth terminal mould 2 is provided with seal groove 7, and it is close to install rubber
Strip of paper used for sealing.The junction of internal model mould 4 and mold base 1 is provided with locking device 6.The junction of internal model mould 4 and external mold mould 3 is set
There is locking device 6.
Embodiment 2
Embodiment 1 is repeated, simply the mould includes two internal model moulds 4.The wherein long 6m of internal model mould.A width of 2m.It is high
For 3m.
Embodiment 3
Embodiment 2 is repeated, simply the outside surrounding of mold base 1 is respectively provided with external mold angle station 102.External mold corner
The connecting mold base 1 of device 102 and external mold mould 3.The inner side of mold base 1 is provided with internal model angle station 104.Internal model corner is filled
Put 104 connecting mold bases 1 and internal model mould 4.The lower end of external mold mould 3 is connected with external mold angle station 102.External mold mould 3
It is provided with external mold retractor device 302.One end of external mold retractor device 302 is connected with external mold mould 3, external mold retractor device 302
The other end is connected with mold base 1.Internal model side form 401, internal model end mould 402 and inside lock wing plate 403 are connected by radial type respectively
Connect to use with mold base 1 and be connected.Internal model side form 401, internal model end mould 402 and inside lock wing plate 403 and mold base 1 or ground
Between be respectively equipped with internal model retractor device 409.One end of internal model retractor device 409 connects internal model side form 401, internal model end mould respectively
402 or inside lock wing plate 403, the other end connecting mold base 1 of internal model retractor device 409.
Embodiment 4
Embodiment 1 is repeated, simply the lower end of internal model side form 401, internal model end mould 402 and inside lock wing plate 403 is equipped with interior
Mould roller 408.Internal model roller 408 is connected with the internal model guide rail 103 on mold base 1.
Embodiment 5
Embodiment 2 is repeated, simply the mould also includes anchorage process mould 8.Each block of inside lock wing plate 403 is provided with perforate
410.Anchorage process mould 8 is arranged in perforate 410.Anchorage process mould 8 is connected with inside lock wing plate 403.Anchorage technique mould
Tool 8 can be the shapes such as triangle body shape.Perforate 410 is located at the point midway of inside lock wing plate 403.Anchorage process mould 8 passes through
Bolt is connected with inside lock wing plate 403.
Embodiment 6
Embodiment 5 is repeated, simply the mould also includes vibrator 9.Vibrator 9 be arranged on mold base 1, external mold mould 3,
On internal model mould 4.Vibrator 9 is form vibrator.Mould also includes damping device 10.Damping device 10 is arranged on mould bottom
Between seat 1 and ground.Damping device 10 is rubber shock-absorbing device.The mould also includes sound arrester 11.Sound arrester 11 is wrapped up
Vibrator 9 and whole mould.Sound arrester 11 is blimp.External mold mould 3 is provided with guardrail 12 and cat ladder 13.
Embodiment 7
Embodiment 2 is repeated, simply the mould also includes curing cover 14.The parcel mould formation confined space of curing cover 14.
Curing cover 14 is passed through steam.Curing cover 14 is brace type canvas steam-type curing cover.
Embodiment 8
Embodiment 1 is repeated, simply external mold pushing meanss are cylinder, internal model pushing meanss are slided for hand push.
Embodiment 9
Embodiment 1 is repeated, simply external mold pushing meanss are screw mandrel, internal model pushing meanss are hand push motor.
Use embodiment 1
A kind of application method of concrete pipe gallery vertical-forming die, this method comprises the following steps：
(1) mould is assembled：Cleaning mould → brushing interleaving agent → fixing mold base on the ground → lays reinforcing bar
Frame → installation bellmouth terminal mould → installation internal model mould → installation external mold mould → locking locking device.
Clear up mould：The rubber seal of cleaning mould is checked, cement mortar above is removed, should be immediately for what is damaged
Change.
Brushing interleaving agent：Interleaving agent can select grease, emulsified fat, rosin soap etc., its basic demand not to be bonded and
Mould is polluted, moulding property is good, it is good with punching block tack easily to brush, interleaving agent brushes thickness unanimously, prevents holiday, lacks brush phenomenon.
Mold base is fixed on the ground.
Lay framework of steel reinforcement：Framework of steel reinforcement uses welded framework, bar diameter, in length and breadth skeleton diameter, quantity, length, ring
Muscle quantity, spacing etc. are configured in strict accordance with drawing, and welding in advance, inspection are finished and be directly seated on bellmouth terminal mould.
Bellmouth terminal mould is installed：Bellmouth terminal mould and the framework of steel reinforcement being placed in thereon are hoisted on a mould together, and
Locking is in place.
Internal model mould is installed：Slid using cylinder along internal model guide rail after the symmetrical top template of internal model, other corners of rotational positioning
Template, completes fixed internal formwork.Clamped afterwards using positioning swelling pin and screw locking device positioning.
External mold mould is installed：External mold template is slid along external mold guide rail using cylinder, locked using positioning swelling pin and screw rod
Device positioning is clamped.
Lock locking device：Check whether the linear mark of mould corner aligns；It is stuck in the middle part of mould and is referred to special measuring tool
Positioning is put, and checks whether the width of mould is accurate in the middle part of Measurement die.Forbid to leave gap, otherwise should be checked adjustment.Adopt
With screw locking device, positioning and locking internal model is with external mold formation socket end, and the integral installation for completing mould enters feeding jolt ramming rank
Section.
(2) feeding jolt ramming：Concreting vibrates → and concrete formation wipes one's face
Concreting is vibrated：Enter the feeding jolt ramming stage after the completion of mould installion, rate of feeding can pass through surge bunker
Door adjusts feed quantity.Due to consideration that the stabilization of the support system of template, concreting will be layered progress, it is per thickness degree
450mm, should be carried out continuously during concreting.
Start the vibration stage within 1 minute after feeding material, 3 minutes before feeding terminates, less feed quantity should be kept.It was molded
Journey is vibrated in feeding, only uses a kind of active force of vibration force.Due to the directionless powerful of vibration force, be conducive to concrete certainly
Space is filled mutually by flowing, so compact structure, concrete strength is high.
Concrete formation is wiped one's face：Pour rear concrete surface cement mortar thicker, after pouring, tentatively used before initial set by absolute altitude
4 receipts water of long floating rule point are floating, and then with wooden washboard, rubbing and pressure make its dense surface several times repeatedly, and iron washboard pressure is used before final set
Light.
(3) steam curing (accelerating maintenance)
Conserved, covered using brace type canvas using steam-type.
(4) it is stripped：Mould die sinking lifting
Mould die sinking lifting：After component is integrally fixed-type, back out in, end, side mold.Crane will be comprehensive using professional suspender
Close piping lane component to hang out slowly together, speed is unsuitable too fast or pauses.Pipe gallery component is slowly hoisted to storage region.
Use embodiment 2
Embodiment 1 is repeated, simply this method also includes：
(5) piping lane is overturn：Overturn pipe gallery component using special hydraulic pressure tipping arrangement that piping lane is even by upright position
Speed is overturn to horizontal level.
(6) storage is stacked：Piping lane horizontal transport → storage place piles up the → secondary maintenance of piping lane → brushing protective agent
Piping lane horizontal transport：Using gantry crane horizontal transport, it is careful not to allow bell and spigot to contact in transportation
Ground.
Storage place is piled up：To being threaded to, horizontal piping lane carefully should be slowly moved to predetermined region by specification, credit rating and be put
Put on sleeper, it is to avoid colliding surface, stack neat.
The secondary maintenance of piping lane：Carried out by the way of manually watering, continue to conserve 7d or so.
Brushing protective agent：From organosilicon vapor-permeable type transparent protecting paint, concrete surface is brushed.Should during brushing
Construction tool is invaded into full protective agent, it is wet to wet coating brush twice, i.e., secondary brushing should it is not dry in previous brushing surface be to carry out, protective agent
Brush thickness consistent, prevent holiday, lack brush phenomenon.Protective agent infiltrates into inside concrete completely effectively prevents moisture from entering and preventing
Only the accumulation of salt in the surface soil occurs, and the hydrophobic protective layer of layer of transparent shape is formed on its surface.
(7) examine and dispatch from the factory：Rubber fastening band → exfactory inspection → transport is pasted to dispatch from the factory
Paste rubber fastening band：Paste rubber water-proof bar when piping lane groove should be cleaned out after glue is uniformly brushed with
In groove and then rubber water-proof bar is arranged in groove and rubber fastening band is struck into real pressure with rubber hammer by static a period of time again
Tightly.
Exfactory inspection：Inspection content includes presentation quality, appearance and size, structural strength and anti-permeability performance, assembled performance etc..
Transport is dispatched from the factory：Detect that qualified rear piping lane can be transported to dispatch from the factory, piping lane transport will have specialised vehicles, special chock.
Claims (46)
1. concrete pipe gallery vertical-forming die, the mould includes mold base (1), bellmouth terminal mould (2), external mold mould
(3), one or more internal model moulds (4), wherein：Mold base (1) is fixed on the ground, and bellmouth terminal mould (2) is arranged on mould
Have on base (1), external mold mould (3) is arranged on mold base (1) and positioned at the outside surrounding of bellmouth terminal mould (2), one
Individual or multiple internal model moulds (4) are arranged on mold base (1) and positioned at the inner side surrounding of bellmouth terminal mould (2)；
Wherein, a length of 1-20m of whole internal model mould (4).
2. mould according to claim 1, it is characterised in that：The outside surrounding of the mold base (1) is respectively provided with
External mold guide rail (101), and/or
The outside surrounding of mold base (1) is respectively provided with external mold angle station (102), external mold angle station (102) connection mould
Have base (1) and external mold mould (3).
3. mould according to claim 2, it is characterised in that：The external mold guide rail (101) of each side of the mold base (1) hangs down
Directly in the side of mold base (1) each side, and/or
External mold guide rail (101) is I-steel guide rail.
4. mould according to claim 1, it is characterised in that：The inner side of mold base (1) is provided with internal model guide rail (103),
And/or
The inner side of mold base (1) be provided with internal model angle station (104), internal model angle station (104) connecting mold base (1) and
Internal model mould (4).
5. the mould according to Claims 2 or 3, it is characterised in that：The inner side of mold base (1) is provided with internal model guide rail
(103), and/or
The inner side of mold base (1) be provided with internal model angle station (104), internal model angle station (104) connecting mold base (1) and
Internal model mould (4).
6. mould according to claim 5, it is characterised in that：Internal model guide rail (103) on the inside of the mold base (1) hangs down
Directly in the side of mold base, and/or
Internal model guide rail (103) is I-steel guide rail.
7. mould according to claim 5, it is characterised in that：Bellmouth terminal mould (2) is arranged on external mold guide rail (101) and interior
Between mould guide rail (103), and/or
Bellmouth terminal mould (2) includes bellmouth end plates (201), female end supporting plate (202), female end reinforcement (203), bellmouth
The back of end plates (201) is provided with female end reinforcement (203), and bellmouth end plates (201) are surrounded by female end supporting plate
(202)。
8. mould according to claim 7, it is characterised in that：Bellmouth terminal mould (2) is provided with female end seal groove (204)
With female end water stopping trough (205), and/or
The junction of bellmouth terminal mould (2) and mold base (1) is provided with positioner (5) and locking device (6)；Bellmouth terminal mould
(2) junction with external mold mould (3) and/or internal model mould (4) is provided with locking device (6).
9. the mould according to any one of claim 2,3,6-8, it is characterised in that：The lower end of external mold mould (3) is provided with
External mold roller (301), external mold roller (301) is connected with the external mold guide rail (101) on mold base (1)；And/or
The lower end of external mold mould (3) is connected with external mold angle station (102).
10. mould according to claim 5, it is characterised in that：The lower end of external mold mould (3) is provided with external mold roller (301),
External mold roller (301) is connected with the external mold guide rail (101) on mold base (1)；And/or
The lower end of external mold mould (3) is connected with external mold angle station (102).
11. mould according to claim 9, it is characterised in that：External mold mould is provided with external mold pushing meanss (307), outside
One end connection external mold mould (3) of mould pushing meanss (307), the other end connecting mold base of external mold pushing meanss (307)
(1)；And/or
External mold mould (3) is provided with external mold retractor device (302), and one end and the external mold mould (3) of external mold retractor device (302) connect
Connect, the other end of external mold retractor device (302) is connected with mold base (1) or ground.
12. mould according to claim 10, it is characterised in that：External mold mould is provided with external mold pushing meanss (307), outside
One end connection external mold mould (3) of mould pushing meanss (307), the other end connecting mold base of external mold pushing meanss (307)
(1)；And/or
External mold mould (3) is provided with external mold retractor device (302), and one end and the external mold mould (3) of external mold retractor device (302) connect
Connect, the other end of external mold retractor device (302) is connected with mold base (1) or ground.
13. the mould according to any one of claim 1-4,6-8 or 10-12, it is characterised in that：External mold mould (3) is wrapped
Polylith external mold template (303) is included, polylith external mold template (303) docking forms the framework of an entirety；And/or
External mold template (303) docks the connected mode overlapped using diagonal hypotenuse with external mold template (303).
14. mould according to claim 5, it is characterised in that：External mold mould (3) includes polylith external mold template (303), many
Block external mold template (303) docking forms the framework of an entirety；And/or
External mold template (303) docks the connected mode overlapped using diagonal hypotenuse with external mold template (303).
15. mould according to claim 9, it is characterised in that：External mold mould (3) includes polylith external mold template (303), many
Block external mold template (303) docking forms the framework of an entirety；And/or
External mold template (303) docks the connected mode overlapped using diagonal hypotenuse with external mold template (303).
16. mould according to claim 13, it is characterised in that：External mold mould (3) includes four pieces of external mold templates (303),
Four pieces of external mold template (303) docking form the rectangular frame of an entirety；And/or
Clamped between external mold template (303) and external mold template (303) by the way of expansion sleeve (15) is tapped and clamped.
17. the mould according to claims 14 or 15, it is characterised in that：External mold mould (3) includes four pieces of external mold templates
(303), four pieces of external mold template (303) docking form the rectangular frame of an entirety；And/or
Clamped between external mold template (303) and external mold template (303) by the way of expansion sleeve (15) is tapped and clamped.
18. mould according to claim 13, it is characterised in that：The top of external mold mould (3) is provided with backform (304), top
Mould (304) is connected with external mold template (303), and backform (304) constitutes a set of complete with the bellmouth terminal mould (2) on mold base (1)
Whole bellmouth terminal mould and socket terminal mould, and/or
Backform (304) is provided with backform seal groove (305) and backform water stopping trough (306).
19. the mould according to any one of claim 14-16, it is characterised in that：The top of external mold mould (3) is provided with top
Mould (304), backform (304) is connected with external mold template (303), backform (304) and the bellmouth terminal mould (2) on mold base (1)
The bellmouth terminal mould and socket terminal mould of complete set are constituted, and/or
Backform (304) is provided with backform seal groove (305) and backform water stopping trough (306).
20. the mould according to any one of claim 1-4,6-8,10-12,14-16 or 18, it is characterised in that：External mold
The contact surface of mould (3) and mold base (1) and/or bellmouth terminal mould (2) is provided with seal groove (7), and installs rubber seal
Bar, and/or
The junction of external mold mould (3) and mold base (1) is provided with locking device (6), external mold mould (3) and internal model mould (4)
Junction be provided with locking device (6).
21. mould according to claim 5, it is characterised in that：External mold mould (3) and mold base (1) and/or female end
The contact surface of mould (2) is provided with seal groove (7), and installs rubber weather strip, and/or
The junction of external mold mould (3) and mold base (1) is provided with locking device (6), external mold mould (3) and internal model mould (4)
Junction be provided with locking device (6).
22. mould according to claim 9, it is characterised in that：External mold mould (3) and mold base (1) and/or female end
The contact surface of mould (2) is provided with seal groove (7), and installs rubber weather strip, and/or
The junction of external mold mould (3) and mold base (1) is provided with locking device (6), external mold mould (3) and internal model mould (4)
Junction be provided with locking device (6).
23. the mould according to any one of claim 1-4,6-8,10-12,14-16,18 or 21-22, its feature exists
In：Internal model mould (4) includes internal model side form (401), internal model end mould (402) and inside lock wing plate (403), internal model side form (401)
The left and right sides of internal model mould (4) is arranged on, internal model end mould (402) is arranged on the rear and front end of internal model mould (4), the inside lock wing
Plate (403) is arranged between internal model side form (401) and internal model end mould (402), and internal model side form (401) includes internal model left templates
(404) and internal model right mould plate (405), internal model end mould (402) includes internal model front template (406) and internal model rear pattern plate (407).
24. mould according to claim 5, it is characterised in that：Internal model mould (4) includes internal model side form (401), internal model end
Mould (402) and inside lock wing plate (403), internal model side form (401) are arranged on the left and right sides of internal model mould (4), internal model end mould
(402) rear and front end of internal model mould (4) is arranged on, inside lock wing plate (403) is arranged on internal model side form (401) and internal model end mould
(402) between, internal model side form (401) includes internal model left templates (404) and internal model right mould plate (405), and internal model end mould (402) includes
Internal model front template (406) and internal model rear pattern plate (407).
25. mould according to claim 9, it is characterised in that：Internal model mould (4) includes internal model side form (401), internal model end
Mould (402) and inside lock wing plate (403), internal model side form (401) are arranged on the left and right sides of internal model mould (4), internal model end mould
(402) rear and front end of internal model mould (4) is arranged on, inside lock wing plate (403) is arranged on internal model side form (401) and internal model end mould
(402) between, internal model side form (401) includes internal model left templates (404) and internal model right mould plate (405), and internal model end mould (402) includes
Internal model front template (406) and internal model rear pattern plate (407).
26. mould according to claim 23, it is characterised in that：The lower end of internal model side form (401) and internal model end mould (402)
Provided with internal model roller (408), internal model roller (408) is connected with the internal model guide rail (103) on mold base (1), inside lock
Wing plate (403) is linked by radial type connection with internal model side form (401) or internal model end mould (402), and/or
The lower end of internal model side form (401), internal model end mould (402) and inside lock wing plate (403) is equipped with internal model roller (408), interior
Mould roller (408) is connected with the internal model guide rail (103) on mold base (1).
27. the mould according to claim 24 or 25, it is characterised in that：Internal model side form (401) and internal model end mould (402)
Lower end is provided with internal model roller (408), and internal model roller (408) is connected with the internal model guide rail (103) on mold base (1), interior
Corner wing plate (403) is linked by radial type connection with internal model side form (401) or internal model end mould (402), and/or
The lower end of internal model side form (401), internal model end mould (402) and inside lock wing plate (403) is equipped with internal model roller (408), interior
Mould roller (408) is connected with the internal model guide rail (103) on mold base (1).
28. mould according to claim 26, it is characterised in that：Internal model side form (401) or internal model end mould (402) with interior turn
Internal model retractor device (409), one end connection internal model side form of internal model retractor device (409) are respectively equipped between angle blade plate (403)
(401) or internal model end mould (402), the other end connection inside lock wing plate (403) of internal model retractor device (409), and/or
Inside lock wing plate (403) is linked by radial type connection with internal model side form (401) or internal model end mould (402)；Internal model side form
(401) internal model pushing meanss (411) and on internal model end mould (402) are respectively provided with, one end of internal model pushing meanss (411) is connected
Internal model side form (401) and internal model end mould (402), the other end connecting mold base (1) of internal model pushing meanss (411).
29. mould according to claim 27, it is characterised in that：Internal model side form (401) or internal model end mould (402) with interior turn
Internal model retractor device (409), one end connection internal model side form of internal model retractor device (409) are respectively equipped between angle blade plate (403)
(401) or internal model end mould (402), the other end connection inside lock wing plate (403) of internal model retractor device (409), and/or
Inside lock wing plate (403) is linked by radial type connection with internal model side form (401) or internal model end mould (402)；Internal model side form
(401) internal model pushing meanss (411) and on internal model end mould (402) are respectively provided with, one end of internal model pushing meanss (411) is connected
Internal model side form (401) and internal model end mould (402), the other end connecting mold base (1) of internal model pushing meanss (411).
30. mould according to claim 23, it is characterised in that：Internal model side form (401), internal model end mould (402) and interior turn
Angle blade plate (403) is used with mold base (1) or ground by radial type connection be connected respectively.
31. the mould according to claim 24 or 25, it is characterised in that：Internal model side form (401), internal model end mould (402) and
Inside lock wing plate (403) is used with mold base (1) or ground by radial type connection be connected respectively.
32. mould according to claim 30, it is characterised in that：Internal model side form (401), internal model end mould (402) and interior turn
Internal model retractor device (409) is respectively equipped between angle blade plate (403) and mold base (1) or ground, internal model retractor device (409)
One end connects internal model side form (401), internal model end mould (402) or inside lock wing plate (403) respectively, internal model retractor device (409)
Other end connecting mold base (1) or ground.
33. mould according to claim 31, it is characterised in that：Internal model side form (401), internal model end mould (402) and interior turn
Internal model retractor device (409) is respectively equipped between angle blade plate (403) and mold base (1) or ground, internal model retractor device (409)
One end connects internal model side form (401), internal model end mould (402) or inside lock wing plate (403) respectively, internal model retractor device (409)
Other end connecting mold base (1) or ground.
34. mould according to claim 23, it is characterised in that：The mould also includes anchorage process mould (8), inside lock
Wing plate (403) is provided with perforate (410), and anchorage process mould (8) is arranged in perforate (410), anchorage process mould (8) with interior turn
Angle blade plate (403) is connected；And/or
Perforate (410) is equipped with each piece of inside lock wing plate (403).
35. the mould according to any one of claim 24-26,28-30 or 32-33, it is characterised in that：The mould is also wrapped
Anchorage process mould (8) is included, inside lock wing plate (403) is provided with perforate (410), and anchorage process mould (8) is arranged on perforate (410)
Interior, anchorage process mould (8) is connected with inside lock wing plate (403)；And/or
Perforate (410) is equipped with each piece of inside lock wing plate (403).
36. mould according to claim 34, it is characterised in that：Perforate (410) is located at the midpoint of inside lock wing plate (403)
Position；And/or
Anchorage process mould (8) is connected by bolt with inside lock wing plate (403).
37. mould according to claim 35, it is characterised in that：Perforate (410) is located at the midpoint of inside lock wing plate (403)
Position；And/or
Anchorage process mould (8) is connected by bolt with inside lock wing plate (403).
38. mould according to claim 23, it is characterised in that：Internal model mould (4) and mold base (1) and/or bellmouth
The contact surface of terminal mould (2) is provided with seal groove (7), and installs rubber weather strip, and/or
The junction of internal model mould (4) and mold base (1) is provided with locking device (6), internal model mould (4) and external mold mould (3)
Junction be provided with locking device (6).
39. the mould according to any one of claim 24-26,28-30,32-34 or 36-37, it is characterised in that：Internal model
The contact surface of mould (4) and mold base (1) and/or bellmouth terminal mould (2) is provided with seal groove (7), and installs rubber seal
Bar, and/or
The junction of internal model mould (4) and mold base (1) is provided with locking device (6), internal model mould (4) and external mold mould (3)
Junction be provided with locking device (6).
40. appoint according in claim 1-4,6-8,10-12,14-16,18,21-22,24-26,28-30,32-34 or 36-38
Mould described in one, it is characterised in that：The mould also includes vibrator (9), and vibrator (9) is optionally located at mold base
(1), external mold mould (3), on internal model mould (4)；And/or
The mould also includes damping device (10), and damping device (10) is arranged on mold base (1) between ground.
41. mould according to claim 40, it is characterised in that：Vibrator (9) is form vibrator；And/or
Damping device (10) is rubber shock-absorbing device.
42. according in claim 1-4,6-8,10-12,14-16,18,21-22,24-26,28-30,32-34,36-38 or 41
Mould described in any one, it is characterised in that：The mould also includes sound arrester (11), sound arrester (11) parcel vibrator
And/or whole mould (9).
43. mould according to claim 40, it is characterised in that：The mould also includes sound arrester (11), sound arrester
(11) parcel vibrator (9) and/or whole mould.
44. mould according to claim 42, it is characterised in that：Sound arrester (11) is blimp.
45. a kind of concrete pipe gallery vertical forming system, including the mould any one of claim 1-44, are also wrapped
Curing cover (14) is included, curing cover (14) parcel mould formation confined space is passed through steam in curing cover (14).
46. concrete pipe gallery vertical forming system according to claim 45, it is characterised in that：Curing cover (14) is
Brace type canvas steam-type curing cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000081.6U CN206374015U (en) | 2016-08-31 | 2016-08-31 | Concrete pipe gallery vertical-forming die and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000081.6U CN206374015U (en) | 2016-08-31 | 2016-08-31 | Concrete pipe gallery vertical-forming die and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206374015U true CN206374015U (en) | 2017-08-04 |
Family
ID=59401268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621000081.6U Active CN206374015U (en) | 2016-08-31 | 2016-08-31 | Concrete pipe gallery vertical-forming die and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206374015U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107718243A (en) * | 2017-11-17 | 2018-02-23 | 九州职业技术学院 | A kind of assembled underground pipe gallery hypomere producing device and preparation method |
| CN108724433A (en) * | 2018-06-21 | 2018-11-02 | 德州海天机电科技有限公司 | A kind of accumulator type concrete formation equipment |
| CN109571748A (en) * | 2018-11-30 | 2019-04-05 | 中铁八局集团桥梁工程有限责任公司 | The manufacturing method of concrete prefabricated pipe gallery |
| CN110385772A (en) * | 2019-07-14 | 2019-10-29 | 湖南农业大学 | The mold of a set of simplicity three lattice concrete septic tank of cast-in-place |
| CN112092181A (en) * | 2020-09-10 | 2020-12-18 | 连云港市成盛混凝土构件有限责任公司 | Assembly type prefabricated square culvert forming device and manufacturing process thereof |
-
2016
- 2016-08-31 CN CN201621000081.6U patent/CN206374015U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107718243A (en) * | 2017-11-17 | 2018-02-23 | 九州职业技术学院 | A kind of assembled underground pipe gallery hypomere producing device and preparation method |
| CN108724433A (en) * | 2018-06-21 | 2018-11-02 | 德州海天机电科技有限公司 | A kind of accumulator type concrete formation equipment |
| CN109571748A (en) * | 2018-11-30 | 2019-04-05 | 中铁八局集团桥梁工程有限责任公司 | The manufacturing method of concrete prefabricated pipe gallery |
| CN110385772A (en) * | 2019-07-14 | 2019-10-29 | 湖南农业大学 | The mold of a set of simplicity three lattice concrete septic tank of cast-in-place |
| CN112092181A (en) * | 2020-09-10 | 2020-12-18 | 连云港市成盛混凝土构件有限责任公司 | Assembly type prefabricated square culvert forming device and manufacturing process thereof |
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Denomination of utility model: Vertical forming die of concrete utility tunnel and system Effective date of registration: 20190219 Granted publication date: 20170804 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: 2019430000012 |
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Date of cancellation: 20210401 Granted publication date: 20170804 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: 2019430000012 |
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Denomination of utility model: Vertical forming mould and system of Concrete Utility Tunnel Effective date of registration: 20210629 Granted publication date: 20170804 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: Y2021430000025 |
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Date of cancellation: 20220908 Granted publication date: 20170804 Pledgee: Ningxiang Hunan rural commercial bank Limited by Share Ltd. Pledgor: CHANGSHA CHUHONG MACHINERY Co.,Ltd. Registration number: Y2021430000025 |