CN106181248B - A kind of aluminium alloy car sheet metal component remanufactures technique - Google Patents

A kind of aluminium alloy car sheet metal component remanufactures technique Download PDF

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Publication number
CN106181248B
CN106181248B CN201610612418.7A CN201610612418A CN106181248B CN 106181248 B CN106181248 B CN 106181248B CN 201610612418 A CN201610612418 A CN 201610612418A CN 106181248 B CN106181248 B CN 106181248B
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sheet metal
metal component
shaping
aluminium
aluminum alloy
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CN106181248A (en
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肖鑫宇
肖闽敏
肖志
杨明证
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Shanghai Car Power Workshop Intelligent Polytron Technologies Inc
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Shanghai Car Power Workshop Intelligent Polytron Technologies Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Arc Welding In General (AREA)

Abstract

Technique is remanufactured the invention discloses a kind of aluminium alloy car sheet metal component, is comprised the following steps:S1, inspection and evaluation;S2, depainting processing:Processing is purged to the painting layer of remanufactured component;S3, aluminum alloy sheet metal component shaping and soldering:Aluminum alloy sheet metal component finishing is divided to two kinds of individual layer shaping and interlayer shaping, and soldering is got up the tear position soldering of aluminum alloy sheet metal component with suitable aluminium welding wire using special gas protection welding machine and welding technology;S4, weld inspection;S5, fine shaping:Shaping method and hand hammer are tapped using soft metal parallels and shaping hammer cooperation and the two methods of impact reshaping method of spherical punching cooperation carry out.S6, on-the-spot testing/3D scannings compare:Sheet metal component after shaping carries out on-the-spot testing, and 3D scanning machines can also be applied to carry out moulding scanning to the component of reparation, and is compared with the data of computer storage, and error should be in allowed band;S7, grinding process;S8, basecoat paint.S9, product inspection, this, which remanufactures technique, can effectively handle the reparation problem of aluminum alloy sheet metal component, and repairing quality is stablized or even can achieve the effect that match in excellence or beauty with new part.

Description

A kind of aluminium alloy car sheet metal component remanufactures technique
Technical field
The present invention relates to sheet metal component re-manufacturing technology fields more particularly to a kind of aluminium alloy car sheet metal component to remanufacture work Skill.
Background technology
For the needs of energy-saving and emission-reduction, more and more vehicles start to substitute steel thin plate metal plate using aluminum alloy sheet metal component Golden part.Because it can mitigate many weight compared with steel thin plate sheet metal component;It, can be with enough intensity and not perishable It is effectively reduced oil consumption, the accelerating ability for improving vehicle.
But the reparation in terms of Plastic recovery of the aluminum alloy sheet metal component after vehicle collision accident with steel thin plate sheet metal component Technology is compared, and technology requirement and maintenance of equipment all make a big difference.
The content of the invention
To solve technical problem present in background technology, the present invention proposes that a kind of aluminium alloy car sheet metal component remanufactures work Skill, this, which remanufactures technique, can effectively handle the reparation problem of aluminum alloy sheet metal component, repairing quality stablize in addition can reach with newly The effect that part matches in excellence or beauty.
For this purpose, the present invention provides a kind of aluminium alloy car sheet metal components to remanufacture technique, which is characterized in that including following step Suddenly:
S1, inspection and evaluation:Aluminum alloy sheet metal component first carries out inspection and evaluation before remanufacturing to it, determines if to have and make again Cost value;
S2, depainting processing:Paint removing processing is carried out to the coating of remanufactured component;
S3, aluminium sheet shaping and soldering:Aluminum alloy sheet metal component finishing is divided to two kinds of individual layer shaping and interlayer shaping, and soldering is using special The tear position soldering of aluminum alloy sheet metal component is got up with gas shielded welding machine and welding technology suitable aluminium welding wire, recovers it Integrality originally;
S4, weld inspection:It carries out after the assay was approved in next step;
S5, fine shaping:Shaping method and hand hammer are tapped using soft metal parallels and shaping hammer cooperation with spherical punching to coordinate Two methods of impact reshaping method carry out.
S6, on-the-spot testing/3D scannings compare:Sheet metal component after shaping carries out on-the-spot testing, can also apply 3D scanning machines Moulding scanning is carried out to the component of reparation, and is compared with the data of computer storage, error should be in allowed band.
S7, grinding process:It gradually even slip over to be crossed with intact lacquer painting transitional region for local touch-up paint, polish one The pinniform side of 2~3CM of width is enclosed to ensure touch-up paint quality.
S8, basecoat paint:Reverse side and corner part are first sprayed, finally sprays interarea part, is sprayed twice, after first pass sudden strain of a muscle is dry Then spray second time, the thickness control of priming paint is in 0.06mm.
S9, product inspection:To the finished product after above-mentioned steps remanufacture, to its weld seam, geomery, surface modeling, kiss Right, primer surface smooth texture degree is tested, and qualified then packaging and storage or delivery is examined, before disqualified upon inspection returns again to The process in face is handled.
Preferably, the project checked in the step S1 includes defect situation and deformation extent.
Wherein defect situation should all be judged to nothing there are any one in situations below and remanufacture value:Aluminum alloy sheet metal component Serious defect, defect area are more than 9cm2;There are defects at edge undercut position;Single tearing port length surpasses 200mm or tear Mouth is more than 5;
Wherein deformation extent should all be judged to nothing there are any one in situations below and remanufacture value:Aluminum alloy sheet metal component Serious distortion or folded deformation;There are folded deformations at edge undercut position.
Preferably, in the step S2, when spray area is less than 1/3 after reparation, depainting is gone using polishing process, is made The coating of surrounding is ground off with the sander equipped with 80~No. 100 sand paper, sander rotating speed is less than 2500r/min.
Preferably, in the step S3, before soldering is carried out to aluminum alloy sheet metal component, it is necessary to first differentiate the material of its aluminium alloy The matter trade mark, accurately to select welding rod, and using the welding manner of MIG automatic feedings.
Preferably, in the step S4, the requirement of weld inspection, which must not be, stomata, sand holes, slag inclusion, rift defect.
Preferably, in the step S3 and step S5, the surface after shaping and soldering should recover original curved surface peace Whole degree is filed with aluminium metal plate modify if necessary, and filing amount cannot be more than the 1/4 of sheet metal thickness during finishing, prevent intensity deficiency from causing Cracking phenomena.
Preferably, in the step S3 and step S5, when aluminium sheet metal component generates apparent extension phenomenon, thermal contraction is taken Method handled, sheet metal component dimensional discrepancy after fine shaping is controlled within 1mm;Form variations control is every in 1mm In 100mm arc length.
Preferably, in the step S6, on-the-spot testing and 3D scannings compare, must be enterprising in former vehicle if on-the-spot testing Row, the sheet metal component after fine shaping is installed on former vehicle, and the project compared includes:
(1) whether the position for installing element is accurate;
(3) whether coincide with the moulding transition of neighbouring sheet metal component or parts and combine gap whether uniformity;
(4) it is whether consistent with the model curved surface of former vehicle symmetrical member.
Preferably, in the step S7, by the aluminium putty packing defect of the aluminum alloy sheet metal component after polishing, aluminium putty is with consolidating Agent harmonic proportion is 100:2~100:3, aluminium putty is waited to polish flat smooth surface, aluminium putty packing point 2~3 after drying Road is constructed, and overall thickness after finishing should be less than 0.6mm.
Preferably, individual layer is shaped as in the step S3:Left hand is with soft metal parallels pad in depressed area, right hand shaping Hammer taps the periphery of boss or depressed area;Shaping can be according to circumstances heated, is being added before heating with 120 DEG C of temperature-sensitive pen A diameter circle more bigger than heating region is drawn on the periphery in hot spot, and temperature-sensitive circle is heated uniformly to the region with blowtorch or welding torch becomes Color;
Interlayer is shaped as:When interlayer position distortions, soft metal parallels, which even sticks up stick, can not also touch the reverse side of depressed area When, it is modified with the special meson machine of aluminium.
The present invention proposes that a kind of aluminium alloy car sheet metal component remanufactures technique, this, which remanufactures technique, can effectively handle aluminium conjunction The reparation problem of golden sheet metal component, repairing quality are stablized or even can achieve the effect that match in excellence or beauty with new part.
Description of the drawings
Fig. 1 is the flow chart of the specific embodiment of the invention.
Specific embodiment
In the following, technical scheme is described in detail by specific embodiment.
Embodiment:
With reference to Fig. 1, the present invention proposes a kind of aluminium alloy car sheet metal component and remanufactures technique, comprises the following steps:
S1, inspection and evaluation:Aluminum alloy sheet metal component first carries out inspection and evaluation before remanufacturing to it, determines if to have and make again Cost value;The project of inspection includes defect situation and deformation extent;
Wherein defect situation should all be judged to nothing there are any one in situations below and remanufacture value:Aluminum alloy sheet metal component Serious defect, defect area are more than 9cm2;There are defects at edge undercut position;Single tearing port length surpasses 200mm or tear Mouth is more than 5;
Wherein deformation extent should all be judged to nothing there are any one in situations below and remanufacture value:Aluminum alloy sheet metal component Serious distortion or folded deformation;There are folded deformations at edge undercut position.
S2, depainting processing:Paint removing processing is carried out to the coating of remanufactured component;Spray area is less than 1/3 after reparation When, depainting is gone using polishing process, the coating of surrounding, sander are ground off using the sander equipped with 80~No. 100 sand paper Rotating speed is less than 2500r/min;
S3, aluminum alloy sheet metal component shaping and soldering:Aluminium alloy panels finishing is divided to two kinds of individual layer shaping and interlayer shaping, soldering Protect welding machine and welding technology that the tear position soldering of aluminum alloy sheet metal component is got up with suitable aluminium welding wire using special gas, Recover the integrality of its original;Before soldering is carried out to aluminum alloy sheet metal component, it is necessary to first differentiate the material trade mark of its aluminium alloy, with Just welding rod is accurately selected, and is welded using the welding manner of MIG automatic feedings;
Individual layer is shaped as:Left hand with soft metal parallels pad in depressed area, with shaping hammered into shape and tap boss or recessed by the right hand The periphery of concave portion position;Tapping dynamics every time cannot be excessive, particularly later stage parallels when padding substantially can not gravity tap, prevent Aluminium extends and is difficult to recover, and beating position will be impacted along the periphery from coil to coil of depressed area to centre, and tapping is multi-hit, in proper order gradually Into;Shaping can be according to circumstances heated, a diameter is drawn on the periphery at heating position with 120 DEG C of temperature-sensitive pen before heating and compares heating zone The bigger circle in domain is heated uniformly to the region on temperature-sensitive circle with blowtorch or welding torch and changes colour, and at this moment the temperature of heated center region can Up to 250~350 DEG C or so, still there is larger safety margin compared with 660 DEG C of degree of aluminum alloy melting temperature;
Interlayer is shaped as:When interlayer position distortions, soft metal parallels, which even sticks up stick, can not also touch the reverse side of depressed area When, it is modified with the special meson machine of aluminium;
A. the coating and oxide at trimming position are removed, it is ensured that sheet metal component contacts well with the bonding of meson machine,
B. the stretching main line of sunk area is found out, uniformly spot welding stretches circle (stretching circle on main line is stretched with meson machine Number and density degree are depending on deformed region size and stretching dynamics),
C. steel bar is hooked into steel bar with inertia hammer again through stretching circle and carries out tensile impact,
D. or with constant force hold steel bar and then rushed with hand hammer and dome light along the mutation astragal on depressed area periphery Light impact, so as to by depressed area slowly pull-up.
S4, weld inspection:The requirement of weld inspection, which must not be, stomata, sand holes, slag inclusion, rift defect, after the assay was approved It carries out in next step;
S5, fine shaping:Shaping method and hand hammer are tapped using soft metal parallels and shaping hammer cooperation with spherical punching to coordinate Two methods of impact reshaping method carry out;
When aluminium sheet metal component generates apparent extension phenomenon, the method for thermal contraction is taken to be handled, after fine shaping Sheet metal component dimensional discrepancy is controlled within 1mm;Form variations control is in 1mm per in 100mm arc length;Surface after shaping and soldering It should recover original curved surface and flatness, be filed modify with aluminium metal plate if necessary, filing amount cannot be more than sheet metal thickness during finishing 1/4, prevent cracking phenomena caused by intensity deficiency;
S6, on-the-spot testing/3D scannings compare:Sheet metal component after shaping carries out on-the-spot testing, can also apply 3D scanning machines Moulding scanning is carried out to repair member, and is compared with the data of computer storage, error should be in allowed band;On-the-spot testing is necessary It is carried out on former vehicle, the sheet metal component after fine shaping is installed on former vehicle, the project compared includes:
(1) whether the position for installing element is accurate;
(3) whether coincide with the moulding transition of neighbouring sheet metal component or parts and combine gap whether uniformity;
(4) it is whether consistent with the model curved surface of former vehicle symmetrical member;
S7, grinding process:By the aluminium putty packing defect of the aluminum alloy sheet metal component after polishing, aluminium putty reconciles with curing agent Ratio is 100:2~100:3, aluminium putty is waited to polish flat smooth surface after drying, 2~3 construction of aluminium putty packing point is complete Overall thickness after should be less than 0.6mm;It gradually even slip over to cross, polish with intact lacquer painting transitional region for local touch-up paint Go out the pinniform side of a 2~3CM of circle width to ensure touch-up paint quality;
S8, basecoat paint:Reverse side and corner part are first sprayed, finally sprays interarea part, is sprayed twice, after first pass sudden strain of a muscle is dry Then spray second time, the thickness control of priming paint is in 0.06mm.
S9, product inspection:To the finished product after above-mentioned steps remanufacture, to its weld seam, geomery, surface modeling, kiss Right, primer surface smooth texture degree is tested, and qualified then packaging and storage or delivery is examined, before disqualified upon inspection returns again to The process in face is handled.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (10)

1. a kind of aluminium alloy car sheet metal component remanufactures technique, which is characterized in that comprises the following steps:
S1, inspection and evaluation:Aluminum alloy sheet metal component first carries out inspection and evaluation before remanufacturing to it, determines if with reparation valency Value;
S2, depainting processing:Paint removing processing is carried out to the coating of remanufactured component;
S3, aluminum alloy sheet metal component shaping and soldering:Aluminium alloy panels finishing is divided to two kinds of individual layer shaping and interlayer shaping, and soldering uses Special gas protects welding machine and welding technology that the tear position soldering of aluminum alloy sheet metal component is got up with suitable aluminium welding wire, recovers The integrality of its original;
S4, weld inspection:It carries out after the assay was approved in next step;
S5, fine shaping:Cooperation percussion shaping method and hand hammer are hammered into shape with shaping rush rushing for cooperation with spherical using soft metal parallels Hit two methods of the progress of shaping method;
S6, on-the-spot testing/3D scannings compare:Sheet metal component after shaping carries out on-the-spot testing, can also apply 3D scanning machines to repairing Multiple component carries out moulding scanning, and is compared with the data of computer storage, and error should be in allowed band;
S7, grinding process:It gradually even slip over to be crossed with intact lacquer painting transitional region for local touch-up paint, it is wide to polish a circle The pinniform side of 2~3CM is spent to ensure touch-up paint quality;
S8, basecoat paint:Reverse side and corner part are first sprayed, finally sprays interarea part, is sprayed twice, first pass, which dodges, to be done followed by Spray second time, the thickness control of priming paint is in 0.06mm;
S9, product inspection:To the finished product after above-mentioned steps remanufacture, to its weld seam, geomery, surface modeling, the goodness of fit, Primer surface smooth texture degree is tested, and examining qualification, then packaging and storage or delivery, disqualified upon inspection return again to front Process is handled.
2. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that in the step S1 The project of inspection includes defect situation and deformation extent;
Wherein defect situation should all be judged to nothing there are any one in situations below and remanufacture value:Aluminum alloy sheet metal component is serious Defect, defect area are more than 9cm2;There are defects at edge undercut position;Single tearing port length surpasses 200mm or tearing port is more In 5;
Wherein deformation extent should all be judged to nothing there are any one in situations below and remanufacture value:Aluminum alloy sheet metal component is serious Distortion or folded deformation;There are folded deformations at edge undercut position.
3. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S2 In, when spray area is less than 1/3 after reparation, depainting is gone using polishing process, uses the polishing equipped with 80~No. 100 sand paper Machine grinds off the coating of surrounding, and sander rotating speed is less than 2500r/min.
4. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S3 In, before soldering is carried out to aluminum alloy sheet metal component, it is necessary to first differentiate the material trade mark of its aluminium alloy, accurately to select welding rod, And it is welded using the welding manner of MIG automatic feedings.
5. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S4 In, the requirement of weld inspection, which must not be, stomata, sand holes, slag inclusion, rift defect.
6. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S3 and In step S5, the surface after shaping and soldering should recover original curved surface and flatness, filed modify with aluminium metal plate if necessary, repaiied Filing amount cannot be more than the 1/4 of sheet metal thickness when whole, prevent cracking phenomena caused by intensity deficiency.
7. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S3 and In step S5, when aluminium sheet metal component generates apparent extension phenomenon, the method for thermal contraction is taken to be handled, after fine shaping Sheet metal component dimensional discrepancy is controlled within 1mm;Form variations are controlled in 1mm/100mm arc length.
8. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S6 In, on-the-spot testing and 3D scannings compare, and must be carried out if on-the-spot testing on former vehicle, the sheet metal component after fine shaping is installed Onto former vehicle, the project compared includes:
(1) whether the position for installing element is accurate;
(3) whether coincide with the moulding transition of neighbouring sheet metal component or parts and combine gap whether uniformity;
(4) it is whether consistent with the model curved surface of former vehicle symmetrical member.
9. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S8 In, by the aluminium putty packing defect of the aluminum alloy sheet metal component after polishing, aluminium putty is 100 with curing agent harmonic proportion:2~100: 3, aluminium putty is waited to polish flat smooth surface after drying, 2~3 construction of aluminium putty packing point, overall thickness after finishing should be small In 0.6mm.
10. a kind of aluminium alloy car sheet metal component as described in claim 1 remanufactures technique, which is characterized in that the step S3 Middle individual layer is shaped as:Left hand with soft metal parallels pad in depressed area, with shaping hammered into shape and tap boss or depressed area by the right hand Periphery;Shaping can be according to circumstances heated, drawing a diameter ratio on the periphery at heating position with 120 DEG C of temperature-sensitive pen before heating adds The bigger circle of thermal region is heated uniformly to the region on temperature-sensitive circle with blowtorch or welding torch and changes colour;
Interlayer is shaped as:When interlayer position distortions, when soft metal parallels, which even sticks up stick, can not also touch the reverse side of depressed area, use The special meson machine of aluminium is modified.
CN201610612418.7A 2016-07-31 2016-07-31 A kind of aluminium alloy car sheet metal component remanufactures technique Active CN106181248B (en)

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CN108857278A (en) * 2018-07-02 2018-11-23 安徽省佳隆汽车配件有限公司 A kind of automobile cylinder cover aluminium sheet welding procedure
CN110877006A (en) * 2018-09-05 2020-03-13 中航贵州飞机有限责任公司 Repair process for surface defects of aircraft skin
CN110900463A (en) * 2018-09-17 2020-03-24 鲍臻 Automatic shot blasting forming device and method for synchronous cambered surface forming hammer
CN109848250B (en) * 2018-11-22 2020-12-04 今创集团股份有限公司 Aluminum alloy sheet wire filling hot shaping process
CN112874490A (en) * 2021-01-22 2021-06-01 天津鸿蒙智造科技有限公司 Putty-free restoration method for restoring automobile appearance data
CN113458719B (en) * 2021-06-07 2022-10-21 东风柳州汽车有限公司 Sheet metal structure for body-in-white and manufacturing method thereof
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