CN106181248A - A kind of aluminium alloy car sheet metal component remanufactures technique - Google Patents

A kind of aluminium alloy car sheet metal component remanufactures technique Download PDF

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Publication number
CN106181248A
CN106181248A CN201610612418.7A CN201610612418A CN106181248A CN 106181248 A CN106181248 A CN 106181248A CN 201610612418 A CN201610612418 A CN 201610612418A CN 106181248 A CN106181248 A CN 106181248A
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sheet metal
metal component
shaping
aluminium alloy
aluminum
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CN201610612418.7A
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Chinese (zh)
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CN106181248B (en
Inventor
肖翔
肖志
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Shanghai Che Gongfang Automobile Services Co Ltd
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Shanghai Che Gongfang Automobile Services Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Abstract

The invention discloses a kind of aluminium alloy car sheet metal component remanufactures technique, comprises the following steps: S1, inspection and evaluation;S2, depainting process: be purged processing to the painting layer of remanufactured component;S3, aluminum alloy sheet metal component shaping and soldering: aluminum alloy sheet metal component finishing point monolayer shaping and interlayer shaping two kinds, soldering uses special gas protection welding machine and welding technology the tear position soldering of aluminum alloy sheet metal component to be got up with suitable aluminium welding wire;S4, weld inspection;S5, fine shaping: two kinds of methods of impact reshaping method that application soft metal parallels coordinates percussion shaping method and hand hammer to coordinate with spherical punching with shaping hammer are carried out.S6, on-the-spot testing/3D scans comparison: the sheet metal component after shaping carries out on-the-spot testing, it is also possible to application 3D scanner unit carries out moulding scanning to the parts repaired, and the data stored with computer are compared, and error should be in allowed band;S7, grinding process;S8, basecoat paint.S9, product inspection, this remanufactures technique can effectively process the reparation problem of aluminum alloy sheet metal component, and repairing quality is stable, even can reach the effect matched in excellence or beauty with new part.

Description

A kind of aluminium alloy car sheet metal component remanufactures technique
Technical field
The present invention relates to sheet metal component re-manufacturing technology field, particularly relate to a kind of aluminium alloy car sheet metal component and remanufacture work Skill.
Background technology
For the needs of energy-saving and emission-reduction, increasing vehicle begins with aluminum alloy sheet metal component to replace steel thin plate metal plate Gold part.Because it can alleviate much weight compared with steel thin plate sheet metal component;There is enough intensity and the most perishable, permissible It is effectively reduced oil consumption, the acceleration of raising vehicle.
But with the reparation of steel thin plate sheet metal component in terms of the Plastic recovery that aluminum alloy sheet metal component is after vehicle collision accident Technology is compared, and technology requires and maintenance of equipment all makes a big difference.
Summary of the invention
For solving technical problem present in background technology, the present invention proposes a kind of aluminium alloy car sheet metal component and remanufactures work Skill, this remanufactures technique can effectively process the reparation problem of aluminum alloy sheet metal component, and repairing quality is stable, even can reach with newly The effect that part matches in excellence or beauty.
To this end, the invention provides a kind of aluminium alloy car sheet metal component to remanufacture technique, it is characterised in that include following step Rapid:
S1, inspection and evaluation: aluminum alloy sheet metal component first carries out inspection and evaluation to it before remanufacturing, and determines if having the valency of remanufacturing Value;
S2, depainting process: carry out painting removing process to the coating of remanufactured component;
S3, aluminium sheet shaping and soldering: aluminum alloy sheet metal component finishing point monolayer shaping and interlayer shaping two kinds, soldering uses special gas The tear position soldering of aluminum alloy sheet metal component is got up by body protection welding machine and welding technology with suitable aluminium welding wire, recovers its original Integrity;
S4, weld inspection: carry out next step after the assay was approved;
S5, fine shaping: application soft metal parallels coordinates percussion shaping method and hand hammer and spherical rushes rushing of coordinating with shaping hammer Hit two kinds of methods of shaping method to carry out.
S6, on-the-spot testing/3D scans comparison: the sheet metal component after shaping carries out on-the-spot testing, it is also possible to application 3D scanner unit The parts repaired carrying out moulding scanning, and the data stored with computer are compared, error should be in allowed band.
S7, grinding process: crossing the evenest slipping over intact lacquer painting transitional region for local touch-up paint, polish one The pinniform limit of circle width about 2~3CM is to guarantee touch-up paint quality.
S8, basecoat paint: first spray reverse side and position, corner, finally spraying interarea part, typically sprays twice, and first pass dodges Dry followed by spray second time, the thickness general control of priming paint is at 0.06mm halfway.
S9, product inspection: to the finished product after above-mentioned steps remanufactures, to its weld seam, geomery, surface modeling, kiss Right, primer surface smooth texture degree is tested, and checks qualified then packaging warehouse-in or delivery, before disqualified upon inspection returns again to The operation in face processes.
Preferably, the project checked in described step S1 includes defect situation and deformation extent.
Wherein exist in situations below any one of defect situation all should be judged to without remanufacturing value: aluminum alloy sheet metal component Serious defect, defect area is more than 9cm2;There is defect in undercut position, edge;Single tearing port length surpasses 200mm or tear Mouth is more than 5;
Any one during wherein deformation extent exists situations below all should be judged to without remanufacturing value: aluminum alloy sheet metal component is serious Distortion or folded deformation;There is folded deformation in undercut position, edge.
Preferably, in described step S2, when spray area is less than 1/3 after repairing, uses polishing process to remove depainting, make Grind off the coating of surrounding with the polisher equipped with 80~No. 100 sand paper, its polisher rotating speed is less than 2500r/min.
Preferably, in described step S3, before aluminum alloy sheet metal component is carried out soldering, it is necessary to first differentiate the material of its aluminium alloy The matter trade mark, in order to accurately select welding rod, and use the welding manner of MIG automatic feeding.
Preferably, in described step S4, the requirement of weld inspection must not be pore, sand holes, slag inclusion, rift defect.
Preferably, in described step S3 and step S5, original curved surface peace should be recovered in the surface after shaping and soldering Whole degree, if desired with the file finishing of aluminum panel beating, during correction, filing amount can not prevent intensity deficiency from causing more than the 1/4 of sheet metal thickness Cracking phenomena.
Preferably, in described step S3 and step S5, when aluminum sheet metal component produces and significantly extends phenomenon, take thermal contraction Method process, the sheet metal component dimensional discrepancy after fine shaping controls within 1mm;Form variations controls at 1mm every In 100mm arc length.
Preferably, in described step S6, on-the-spot testing and 3D scan comparison, as on-the-spot testing then must be enterprising at former car OK, being installed on former car by the sheet metal component after fine shaping, the project of its comparison includes:
(1) position installing key element is the most accurate;
(3) whether the moulding transition with neighbouring sheet metal component or parts coincide and combines gap whether uniformity;
(4) the most consistent with the model curved surface of former car symmetrical member.
Preferably, in described step S7, by the aluminum alloy sheet metal component aluminum putty packing defect after polishing, aluminum putty is with solid Agent harmonic proportion is 100:2~100:3, waits aluminum putty to polish flat smooth surface after drying, and aluminum putty packing divides 2~3 Constructing in road, the gross thickness after completing should be less than 0.6mm.
Preferably, in described step S3, monolayer is shaped as: left hand soft metal parallels pad is in depressed area, right hand shaping Hammer taps boss or the periphery of depressed area;According to circumstances can heat shaping, add with the temperature-sensitive pen of 120 DEG C before heating The periphery in hot spot draws the circle that a diameter is more bigger than heating region, with blowtorch or welding torch, this region is heated uniformly to temperature-sensitive circle and becomes Color;
Interlayer is shaped as: when interlayer position distortions, when soft metal parallels even sticks up the reverse side that rod also cannot touch depressed area, uses Aluminum special meson machine is repaired.
The present invention proposes a kind of aluminium alloy car sheet metal component and remanufactures technique, and this remanufactures technique can effectively process aluminum conjunction The reparation problem of gold sheet metal component, repairing quality is stable, even can reach the effect matched in excellence or beauty with new part.
Accompanying drawing explanation
Fig. 1 is the flow chart of the specific embodiment of the invention.
Detailed description of the invention
Below, by specific embodiment, technical scheme is described in detail.
Embodiment:
With reference to Fig. 1, the present invention proposes a kind of aluminium alloy car sheet metal component and remanufactures technique, comprises the following steps:
S1, inspection and evaluation: aluminum alloy sheet metal component first carries out inspection and evaluation to it before remanufacturing, and determines if having the valency of remanufacturing Value;The project checked includes defect situation and deformation extent;
Wherein exist in situations below any one of defect situation all should be judged to without remanufacturing value: aluminum alloy sheet metal component is serious Defect, defect area is more than 9cm2;There is defect in undercut position, edge;Single tearing port length surpasses 200mm or tearing port is many In 5;
Any one during wherein deformation extent exists situations below all should be judged to without remanufacturing value: aluminum alloy sheet metal component is serious Distortion or folded deformation;There is folded deformation in undercut position, edge.
S2, depainting process: carry out painting removing process to the coating of remanufactured component;After repairing, spray area is less than 1/3 Time, use polishing process to remove depainting, use the polisher equipped with 80~No. 100 sand paper to grind off the coating of surrounding, its polisher Rotating speed is less than 2500r/min;
S3, aluminum alloy sheet metal component shaping and soldering: aluminium alloy panels finishing point monolayer shaping and interlayer shaping two kinds, soldering uses The tear position soldering of aluminum alloy sheet metal component is got up by special gas protection welding machine and welding technology with suitable aluminium welding wire, recovers The integrity of its original;Before aluminum alloy sheet metal component is carried out soldering, it is necessary to first differentiate the material trade mark of its aluminium alloy, in order to accurate Really select welding rod, and use the welding manner of MIG automatic feeding to weld;
Monolayer is shaped as: left hand soft metal parallels pad taps boss or depressed part at depressed area, right hand shaping hammer The periphery of position;Tap dynamics can not be excessive every time, more can not tap by gravity, prevent aluminium when particularly later stage parallels pads substantially Extending and be difficult to recover, beating position to impact along the periphery from coil to coil of depressed area to centre, raps multi-hit, incremental; According to circumstances can heat shaping, draw an individual diameter with periphery at heating position of the temperature-sensitive pen of 120 DEG C before heating and compare heating region Bigger circle, is heated uniformly to temperature-sensitive circle variable color with blowtorch or welding torch to this region, at this moment the temperature of heated center region up to About 250~350 DEG C, still there is bigger safety margin than aluminum alloy melting temperature 660 DEG C degree;
Interlayer is shaped as: when interlayer position distortions, when soft metal parallels even sticks up the reverse side that rod also cannot touch depressed area, uses Aluminum special meson machine is repaired;
A. coating and the oxide at trimming position are removed, it is ensured that sheet metal component contacts well with the bonding of meson machine,
B. find out the stretching main line of sunk area, with meson machine on stretching main line uniformly spot welding stretching circle (stretching circle number and Density degree is depending on deformed region size and stretching dynamics),
C. steel bar is hooked steel bar with inertia hammer again through stretching circle and carries out tensile impact,
D. the sudden change astragal or with constant force pulling steel bar then rushed along depressed area periphery with hand hammer and dome rushes gently Hit, thus by depressed area slowly pull-up.
S4, weld inspection: the requirement of weld inspection must not be pore, sand holes, slag inclusion, rift defect, after the assay was approved Carry out next step;
S5, fine shaping: application soft metal parallels coordinates percussion shaping method and hand hammer and spherical rushes rushing of coordinating with shaping hammer Hit two kinds of methods of shaping method to carry out;
When aluminum sheet metal component produces and significantly extends phenomenon, the method for thermal contraction is taked to process, the panel beating after fine shaping Part dimensional discrepancy controls within 1mm;Form variations controls in 1mm every 100mm arc length;Surface after shaping and soldering should Recovering original curved surface and flatness, if desired with the file finishing of aluminum panel beating, during correction, filing amount can not be more than the 1/ of sheet metal thickness 4, prevent the cracking phenomena that intensity deficiency causes;
S6, on-the-spot testing/3D scans comparison: the sheet metal component after shaping carries out on-the-spot testing, it is also possible to application 3D scanner unit is to repairing Copy carries out moulding scanning, and the data stored with computer are compared, and error should be in allowed band;On-the-spot testing must be former Carrying out on car, be installed on former car by the sheet metal component after fine shaping, the project of its comparison includes:
(1) position installing key element is the most accurate;
(3) whether the moulding transition with neighbouring sheet metal component or parts coincide and combines gap whether uniformity;
(4) the most consistent with the model curved surface of former car symmetrical member;
S7, grinding process: by the aluminum alloy sheet metal component aluminum putty packing defect after polishing, aluminum putty and firming agent harmonic proportion For 100:2~100:3, waiting aluminum putty to polish flat smooth surface after drying, aluminum putty packing divides 2~3 road constructions, after completing Gross thickness should be less than 0.6mm;Crossing the evenest slipping over intact lacquer painting transitional region for local touch-up paint, polish one The pinniform limit of circle width about 2~3CM is to guarantee touch-up paint quality;
S8, basecoat paint: first spray reverse side and position, corner, finally spraying interarea part, typically sprays twice, and first pass dodges after doing Then spray second time, the thickness general control of priming paint is at 0.06mm halfway.
S9, product inspection: to the finished product after above-mentioned steps remanufactures, to its weld seam, geomery, surface modeling, kiss Right, primer surface smooth texture degree is tested, and checks qualified then packaging warehouse-in or delivery, before disqualified upon inspection returns again to The operation in face processes.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.

Claims (10)

1. an aluminium alloy car sheet metal component remanufactures technique, it is characterised in that comprise the following steps:
S1, inspection and evaluation: aluminum alloy sheet metal component first carries out inspection and evaluation to it before remanufacturing, and determines if having reparation valency Value;
S2, depainting process: carry out painting removing process to the coating of remanufactured component;
S3, aluminum alloy sheet metal component shaping and soldering: aluminium alloy panels finishing point monolayer shaping and interlayer shaping two kinds, soldering uses The tear position soldering of aluminum alloy sheet metal component is got up by special gas protection welding machine and welding technology with suitable aluminium welding wire, recovers The integrity of its original;
S4, weld inspection: carry out next step after the assay was approved;
S5, fine shaping: application soft metal parallels coordinates percussion shaping method and hand hammer and spherical rushes rushing of coordinating with shaping hammer Hit two kinds of methods of shaping method to carry out;
S6, on-the-spot testing/3D scans comparison: the sheet metal component after shaping carries out on-the-spot testing, it is also possible to application 3D scanner unit is to repairing Multiple parts carry out moulding scanning, and the data stored with computer are compared, and error should be in allowed band;
S7, grinding process: crossing the evenest slipping over intact lacquer painting transitional region for local touch-up paint, polish a circle width The pinniform limit of degree about 2~3CM is to guarantee touch-up paint quality;
S8, basecoat paint: first spray reverse side and position, corner, finally spraying interarea part, typically sprays twice, and first pass dodges after doing Then spray second time, the thickness general control of priming paint is at 0.06mm halfway;
S9, product inspection: to the finished product after above-mentioned steps remanufactures, to its weld seam, geomery, surface modeling, the goodness of fit, Primer surface smooth texture degree is tested, and checks qualified then packaging warehouse-in or delivery, and disqualified upon inspection returns again to above Operation processes.
2. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that in described step S1 The project checked includes defect situation and deformation extent;
Wherein exist in situations below any one of defect situation all should be judged to without remanufacturing value: aluminum alloy sheet metal component is serious Defect, defect area is more than 9cm2;There is defect in undercut position, edge;Single tearing port length surpasses 200mm or tearing port is many In 5;
Any one during wherein deformation extent exists situations below all should be judged to without remanufacturing value: aluminum alloy sheet metal component is serious Distortion or folded deformation;There is folded deformation in undercut position, edge.
3. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that described step S2 In, when spray area is less than 1/3 after repairing, uses polishing process to remove depainting, use the polishing equipped with 80~No. 100 sand paper Machine grinds off the coating of surrounding, and its polisher rotating speed is less than 2500r/min.
4. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that described step S3 In, before aluminum alloy sheet metal component is carried out soldering, it is necessary to first differentiate the material trade mark of its aluminium alloy, in order to accurately select welding rod, And use the welding manner of MIG automatic feeding to weld.
5. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that described step S4 In, the requirement of weld inspection must not be pore, sand holes, slag inclusion, rift defect.
6. aluminium alloy car sheet metal component as claimed in claim 1 a kind of remanufactures technique, it is characterised in that described step S3 and In step S5, original curved surface and flatness should be recovered in the surface after shaping and soldering, if desired with the file finishing of aluminum panel beating, repaiies Timing filing amount can not prevent, more than the 1/4 of sheet metal thickness, the cracking phenomena that intensity deficiency causes.
7. aluminium alloy car sheet metal component as claimed in claim 1 a kind of remanufactures technique, it is characterised in that described step S3 and In step S5, when aluminum sheet metal component produces and significantly extends phenomenon, the method for thermal contraction is taked to process, after fine shaping Sheet metal component dimensional discrepancy controls within 1mm;Form variations controls in 1mm/100mm arc length.
8. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that described step S6 In, on-the-spot testing and 3D scan comparison, as on-the-spot testing then must be carried out on former car, are installed by the sheet metal component after fine shaping On former car, the project of its comparison includes:
(1) position installing key element is the most accurate;
(3) whether the moulding transition with neighbouring sheet metal component or parts coincide and combines gap whether uniformity;
(4) the most consistent with the model curved surface of former car symmetrical member.
9. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that described step S8 In, by the aluminum alloy sheet metal component aluminum putty packing defect after polishing, aluminum putty and firming agent harmonic proportion are 100:2~100: 3, wait aluminum putty to polish flat smooth surface after drying, aluminum putty packing divides 2~3 road constructions, and the gross thickness after completing should be little In 0.6mm.
10. a kind of aluminium alloy car sheet metal component as claimed in claim 1 remanufactures technique, it is characterised in that described step S3 Middle monolayer is shaped as: left hand soft metal parallels pad taps boss or depressed area at depressed area, right hand shaping hammer Periphery;According to circumstances can heat shaping, draw an individual diameter ratio with periphery at heating position of the temperature-sensitive pen of 120 DEG C before heating and add The circle that thermal region is bigger, is heated uniformly to temperature-sensitive circle variable color with blowtorch or welding torch to this region;
Interlayer is shaped as: when interlayer position distortions, when soft metal parallels even sticks up the reverse side that rod also cannot touch depressed area, uses Aluminum special meson machine is repaired.
CN201610612418.7A 2016-07-31 2016-07-31 A kind of aluminium alloy car sheet metal component remanufactures technique Active CN106181248B (en)

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Cited By (10)

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Publication number Priority date Publication date Assignee Title
CN107774745A (en) * 2017-11-23 2018-03-09 谢剑和 A kind of plates of automobile deformed steel flat prosthetic device
CN108857278A (en) * 2018-07-02 2018-11-23 安徽省佳隆汽车配件有限公司 A kind of automobile cylinder cover aluminium sheet welding procedure
CN109848250A (en) * 2018-11-22 2019-06-07 今创集团股份有限公司 The hot shaping process of aluminium alloy sheet silk filling
CN110877006A (en) * 2018-09-05 2020-03-13 中航贵州飞机有限责任公司 Repair process for surface defects of aircraft skin
CN110900463A (en) * 2018-09-17 2020-03-24 鲍臻 Automatic shot blasting forming device and method for synchronous cambered surface forming hammer
CN112874490A (en) * 2021-01-22 2021-06-01 天津鸿蒙智造科技有限公司 Putty-free restoration method for restoring automobile appearance data
CN113376350A (en) * 2021-08-14 2021-09-10 湖南博之凯创新科技有限公司 Curved surface defect detection tool of engineering machinery covering part
CN113458719A (en) * 2021-06-07 2021-10-01 东风柳州汽车有限公司 Sheet metal structure for body-in-white and manufacturing method thereof
CN113894496A (en) * 2021-09-29 2022-01-07 上海君荬自动化科技有限公司 Method for repairing metal car body sheet metal structure in 3D (three-dimensional) in situ
CN115401351A (en) * 2022-08-16 2022-11-29 浙江鸿昌铝业有限公司 Welding process of aluminum alloy section

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CN101412054A (en) * 2007-10-17 2009-04-22 汽车便利俱乐部株式会社 Method for repairing car body decoration plate or bumper and draw-out tool used by the method
CN102267035A (en) * 2011-07-18 2011-12-07 山西千军铝业有限公司 Method for carrying out weld repair on cast aluminium alloy cylinder covers of automobile engines

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JP2006130559A (en) * 2004-10-06 2006-05-25 Care Service:Kk Method for repairing sheet metal and pulling-out member used for it
CN1605403A (en) * 2004-11-08 2005-04-13 马一爽 Method and apparatus for restoring automobile metal plate work
CN101310887A (en) * 2007-05-23 2008-11-26 中国第一汽车集团公司 Quick repair method without destructing painting surface
CN101412054A (en) * 2007-10-17 2009-04-22 汽车便利俱乐部株式会社 Method for repairing car body decoration plate or bumper and draw-out tool used by the method
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107774745A (en) * 2017-11-23 2018-03-09 谢剑和 A kind of plates of automobile deformed steel flat prosthetic device
CN108857278A (en) * 2018-07-02 2018-11-23 安徽省佳隆汽车配件有限公司 A kind of automobile cylinder cover aluminium sheet welding procedure
CN110877006A (en) * 2018-09-05 2020-03-13 中航贵州飞机有限责任公司 Repair process for surface defects of aircraft skin
CN110900463A (en) * 2018-09-17 2020-03-24 鲍臻 Automatic shot blasting forming device and method for synchronous cambered surface forming hammer
CN109848250A (en) * 2018-11-22 2019-06-07 今创集团股份有限公司 The hot shaping process of aluminium alloy sheet silk filling
CN112874490A (en) * 2021-01-22 2021-06-01 天津鸿蒙智造科技有限公司 Putty-free restoration method for restoring automobile appearance data
CN113458719A (en) * 2021-06-07 2021-10-01 东风柳州汽车有限公司 Sheet metal structure for body-in-white and manufacturing method thereof
CN113458719B (en) * 2021-06-07 2022-10-21 东风柳州汽车有限公司 Sheet metal structure for body-in-white and manufacturing method thereof
CN113376350A (en) * 2021-08-14 2021-09-10 湖南博之凯创新科技有限公司 Curved surface defect detection tool of engineering machinery covering part
CN113894496A (en) * 2021-09-29 2022-01-07 上海君荬自动化科技有限公司 Method for repairing metal car body sheet metal structure in 3D (three-dimensional) in situ
CN115401351A (en) * 2022-08-16 2022-11-29 浙江鸿昌铝业有限公司 Welding process of aluminum alloy section

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Inventor after: Xiao Xinyu

Inventor after: Xiaominmin

Inventor after: Xiao Zhi

Inventor after: Yang Mingzheng

Inventor before: Xiao Xiang

Inventor before: Xiao Zhi

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Denomination of invention: A remanufacturing process of automotive aluminum alloy sheet metal parts

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Denomination of invention: A remanufacturing process of automobile aluminum alloy sheet metal parts

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