CN106180006B - Amorphous alloy iron core automatic detection device and detection method thereof - Google Patents
Amorphous alloy iron core automatic detection device and detection method thereof Download PDFInfo
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- CN106180006B CN106180006B CN201610775970.8A CN201610775970A CN106180006B CN 106180006 B CN106180006 B CN 106180006B CN 201610775970 A CN201610775970 A CN 201610775970A CN 106180006 B CN106180006 B CN 106180006B
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- 238000001514 detection method Methods 0.000 title claims abstract description 103
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 81
- 229910000808 amorphous metal alloy Inorganic materials 0.000 title claims abstract description 77
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
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- 238000012545 processing Methods 0.000 claims description 6
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- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
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- 229910045601 alloy Inorganic materials 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
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Abstract
The invention discloses an amorphous alloy iron core performance automatic detection device, which comprises: the device comprises a roller way system, a repairing automatic stress relief device and an automatic detection mechanism; the roller system comprises a production line roller way and a repair roller way which is arranged in a forking way, wherein a rotary roller way is arranged at the intersection of the production line roller way and the repair roller way; the automatic repairing stress relief devices are arranged in the production line roller way, the repairing roller way and the rotary roller way; the automatic detection mechanism is further arranged in the rotary roller way; the automatic stress relief device for repairing comprises: the device consists of a stress relieving mechanism, a gantry type rack and a screw rod transmission mechanism; the invention also discloses a detection method of the amorphous alloy iron core automatic detection device. The invention replaces the original manual work to detect and classify the amorphous alloy iron core, and can automatically repair the iron core which does not reach the standard, thereby improving the production efficiency and the stress removing quality of the amorphous alloy iron core.
Description
Technical Field
The invention relates to the field of intelligent equipment, in particular to an amorphous alloy iron core performance automatic detection device and method.
Background
On the amorphous alloy iron core production line, the stress relieving effect of the amorphous alloy iron core needs to be automatically detected, a common processing mode is that a plug is manually plugged, whether voltage meets the requirement is manually judged, a qualified iron core is manually sent to the next working procedure, the unqualified iron core is manually hammered again to relieve stress, and the unqualified iron core is manually towed away to be scrapped after the stress is relieved. With the increase of labor cost, the manual mode is not suitable for the current economic development, so an automatic detection device is needed to solve the problem of high labor cost.
Disclosure of Invention
In order to solve the technical problems, the invention provides an amorphous alloy iron core performance automatic detection device. Using a device of a bifurcation roller way to replace the original manual processing mode, detecting that qualified products pass through a rotary roller way and enter the next working procedure; and (5) conveying the unqualified products to a repairing roller way after 90-degree steering on the rotating roller way.
The invention adopts a technical scheme that: an amorphous alloy iron core performance automatic checkout device includes: the device comprises a roller way system, a repairing automatic stress relief device and an automatic detection mechanism;
the roller system comprises a production line roller way and a repair roller way which is arranged in a forking way, wherein a rotary roller way is arranged at the intersection of the production line roller way and the repair roller way;
the automatic repairing stress relief devices are arranged in the production line roller way, the repairing roller way and the rotary roller way;
the automatic detection mechanism is further arranged in the rotary roller way;
the automatic stress relief device for repairing comprises: the device consists of a stress relieving mechanism, a gantry type rack and a screw rod transmission mechanism;
the stress relief mechanism comprises a first cylinder, a stress relief mechanism base, a rubber hammer and a connecting rod, wherein the tail part of the first cylinder is hinged with the stress relief mechanism base, the head part of the first cylinder is hinged with one end of the connecting rod, the other end of the connecting rod is connected with a rubber head bolt, and the middle part of the connecting rod is hinged with the stress relief mechanism base; when the amorphous alloy iron core is moved, the first cylinder stretches and contracts to push the connecting rod to rotate around the middle hinge point, and the rubber hammer performs hammering stress relief treatment on the amorphous alloy iron core. The speed is adjusted in real time by adjusting the flow of the first cylinder, and the impact force is adjusted in real time by adjusting the air pressure of the first cylinder.
The number of the stress relief mechanisms is 8, and the stress relief mechanisms are arranged on the amorphous alloy iron core: each side is arranged at 2 in the front-back direction, each side is arranged at 1 stress relieving mechanism in the left-right direction, and 2 stress relieving mechanisms are arranged on the upper surface of the iron core.
The gantry type machine frame is arranged on the roller way in a crossing manner, the bottom of the gantry type machine frame is connected to the base of the roller way through bolts, and an amorphous alloy iron core is arranged on the roller way.
The screw transmission mechanism comprises: consists of a lead screw, a servo motor and a speed reducer.
The screw rod comprises a positioning screw rod, a working screw rod, an upper surface X-direction screw rod and an upper surface Y-direction screw rod, wherein the positioning screw rod comprises a front positioning screw rod, a rear positioning screw rod, a left positioning screw rod and a right positioning screw rod, and the working screw rod comprises a front working screw rod, a rear working screw rod, a left working screw rod and a right working screw rod; the top of the gantry type frame is connected with the front and rear positioning screw rods and the shells of the left and right positioning screw rods through bolts;
the slide blocks of the front positioning screw rod, the rear positioning screw rod, the left positioning screw rod and the right positioning screw rod are connected with the shells of the front working screw rod, the rear working screw rod and the left working screw rod and the right working screw rod through bolts; the sliding blocks of the front working screw rod, the rear working screw rod and the left working screw rod and the right working screw rod are connected with the bases of 6 stress relief mechanisms (4 front and rear working screw rods and 2 left and right working screw rods) through bolts; the sliding block of the upper surface X-direction screw rod is connected with the shell of the upper surface Y-direction screw rod through bolts, and the sliding block of the upper surface Y-direction screw rod is connected with the bases of the 2 stress relief mechanisms (the upper surfaces are 2) through bolts;
the automatic detection mechanism comprises a second air cylinder, a second air cylinder base, a connector, a detection plug, a detection socket and a detection bracket; the detection bracket is a flanged steel pipe, one end of the detection bracket is connected to the gantry type rack of the automatic repairing destressing device through bolts, and the other end of the detection bracket is fixedly connected with a detection plug through bolts; the expansion bolt of the second cylinder base is fixed on the ground, and the second cylinder is in a completely fixed mode and is connected with the second cylinder base through a bolt; the connector is a cuboid steel block, one end of the connector is connected with the external thread of the second cylinder rod end through internal threads, the other end of the connector is provided with a flange, and the connector is connected with the flange of the detection socket through bolts; and the detection plug or the detection socket is connected with the amorphous alloy iron core through a wire.
The positions of the detection plug and the detection socket can be exchanged.
When in detection, the second cylinder pushes the detection plug to be plugged with the detection socket control coil to be electrified, and whether the amorphous alloy iron core is qualified is confirmed by detecting whether the voltage reaches the standard.
Still further, the gantry frame: four upright posts are arranged on the section bar made of aluminum alloy; the bottom of the gantry type frame is connected with the base of the roller way, the top of the gantry type frame is connected with the shell of the positioning screw rod through bolts, and the bottom of the gantry type frame is directly connected with the base of the roller way, so that the height is saved, and the stability is enhanced.
Furthermore, the screw rod moves in a screw rod nut mode, and the nut and the sliding block are designed into a whole, so that when the screw rod rotates, the sliding block horizontally moves;
furthermore, the screw rod transmission mechanism adopts a staggered structure, so that the space is saved. The whole transmission mechanism is provided with two layers: the front and rear positioning screw rods are arranged on the lower layer, and the front and rear working screw rod shells of the upper layer are driven to move; the left and right positioning screw rods are arranged on the upper layer and drive the left and right working screw rod shells on the lower layer to move; the upper surface Y moves the lead screw to be placed on the upper layer, and the upper surface X of the lower layer is driven to move the lead screw.
Furthermore, the production line roller way is the same as the repairing roller way structure, and the lengths of the roller ways are different: the motor is fixed on the base, the expansion bolt of the motor base is fixed on the ground, the speed reducer is also fixed on the ground, the motor coupler is connected with the speed reducer, the output shaft of the speed reducer is connected with the chain wheel, the chain wheel rotates to drive the chain to rotate, one end of the chain rotates around the output shaft of the speed reducer, and the other end of the chain rotates around the roller and carries a plurality of rollers.
Furthermore, in order to prevent interference, the rotary roller way adopts a circular design, the rotary roller way base is supported by a slewing bearing with an outer gear ring, the motor is also arranged on the rotary roller way base, the motor drives the speed reducer, the speed reducer drives a spur gear fixed on an output shaft of the speed reducer, and the spur gear is meshed with the slewing bearing outer gear ring, so that the motor can drive the rotary roller way to rotate.
Another technical scheme of the invention is as follows:
the detection method of the amorphous alloy iron core automatic detection device comprises the following steps:
1. stopping when the amorphous alloy iron core passes through the roller way of the production line and is conveyed to an automatic detection device in the rotary roller way;
2. the second cylinder of the automatic detection mechanism pushes the detection socket to be plugged and electrified with the detection plug upwards, and a control system of the automatic detection device can automatically judge whether the iron core is qualified or not according to the feedback voltage value:
if the alloy is qualified, the second cylinder drives the detection socket to retract, the rotary roller table starts to rotate, and the amorphous alloy
The iron core passes through the rotary roller way and enters the next working procedure on the roller way of the production line;
if the amorphous alloy iron core is unqualified, the second cylinder drives the detection socket to retract, the repairing and stress relieving device starts to adjust the position of the rubber hammer according to the identified size of the amorphous alloy iron core and steps in the control program, the rubber hammer performs stress relieving hammering and repairing on the amorphous alloy iron core again, after hammering, the air hammer returns to the original position, and the second cylinder pushes the detection socket to be plugged in and electrified with the detection plug again, so that voltage detection is performed: if the amorphous alloy iron core is qualified, processing the qualified product, if the amorphous alloy iron core is still unqualified, detecting the socket to retract, and when the rotary roller rotates the amorphous alloy iron core to the direction of the repairing roller, starting the rotation of the rotary roller and the repairing roller, and conveying the unqualified amorphous alloy iron core into the repairing roller.
And furthermore, a sensor is arranged on the production roller way in the step 1, and the sensor stops conveying commands when recognizing that the amorphous alloy iron core reaches the automatic detection mechanism.
The device has the beneficial effects that the device replaces the original manual work to detect and classify the amorphous alloy iron core, and can automatically repair the iron core which does not reach the standard, so that the device improves the production efficiency of the amorphous alloy iron core, improves the stress removing quality of the amorphous alloy iron core, saves the processing time, saves the labor cost, lightens the working intensity and the working load of labor staff, and improves the degree of automation.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a repair automatic destressing apparatus and an automatic detection mechanism according to the present invention;
FIG. 3 is a schematic view of a repair automatic destressing apparatus according to the present invention;
FIG. 4 is a side view of the rework automatic destressing apparatus of the present invention;
FIG. 5 is a schematic view of a screw drive mechanism of the rework automatic destressing apparatus of the present invention;
fig. 6 is a partial schematic view of a screw drive mechanism of the rework automatic destressing apparatus of the invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 6, an amorphous alloy iron core performance automatic detection device includes: the device comprises a roller way system 100, a repairing automatic stress relief device 200 and an automatic detection mechanism 300;
the roller system 100 comprises a production line roller 101 and a repair roller 102 which is arranged in a forked manner, wherein a rotary roller 103 is arranged at the intersection of the production line roller 101 and the repair roller 102;
the automatic repairing destressing device 200 is arranged in the production line roller way 101, the repairing roller way 102 and the rotary roller way 103;
the automatic detection mechanism 300 is further arranged in the rotary roller way 103;
the automatic repair destressing apparatus 200: it includes a destressing mechanism 10: is used for hammering the workpiece to achieve the effect of eliminating stress;
a gantry 20: supporting a screw rod transmission mechanism;
a screw drive mechanism 30: driving the stress relief mechanism to complete positioning and moving in three directions of rectangular coordinates;
the stress relief mechanism 10 comprises an air cylinder 11, a stress relief mechanism base 12, a rubber hammer 13 and a connecting rod 14, wherein the tail part of the air cylinder 11 is hinged with the stress relief mechanism base 12, the head part of the air cylinder 11 is hinged with one end of the connecting rod 14, the other end of the connecting rod 14 is connected with the rubber head 13 through bolts, and the middle part of the connecting rod 14 is hinged with the stress relief mechanism base 12; when in motion, the cylinder 11 stretches and pushes the connecting rod 14 to rotate around the middle hinge point, and the rubber hammer 13 performs hammering stress relief treatment on the amorphous alloy iron core. The speed is adjusted in real time by adjusting the flow of the air cylinder 11, and the impact force is adjusted in real time by adjusting the air pressure of the air cylinder 11.
The number of the stress relief mechanisms 10 is 8, and the number of the stress relief mechanisms is 8 in the amorphous alloy iron core 40: 2 stress relieving mechanisms 10 are arranged on each side in the front-back direction, 1 stress relieving mechanism 10 is arranged on each side in the left-right direction, and 2 stress relieving mechanisms 10 are arranged on the upper surface.
The gantry type frame 20 is arranged above the roller way 50 in a straddling manner, the bottom of the gantry type frame 20 is connected to the base of the roller way 50 through bolts, and the amorphous alloy iron core 40 is arranged on the roller way 50.
The screw drive mechanism 30: consists of a lead screw, a servo motor and a speed reducer.
The lead screws comprise a positioning lead screw, a working lead screw, an upper surface X-direction lead screw 31 and an upper surface Y-direction lead screw 32, wherein the positioning lead screw comprises a front and rear positioning lead screw 33 and a left and right positioning lead screw 34, and the working lead screw comprises a front and rear working lead screw 35 and a left and right working lead screw 36; the top of the gantry 20 is connected with the shells of the front and rear positioning screw rods 33 and the left and right positioning screw rods 34 through bolts;
the slide blocks of the front and rear positioning screw rods 33 and the left and right positioning screw rods 34 are connected with the shells of the front and rear working screw rods 35 and the left and right working screw rods 36 through bolts; the sliders of the front and rear working screws 35 and the left and right working screws 36 are connected with the bases of 6 stress relieving mechanisms 10 (front and rear 4 and left and right 2) by bolts; the slide block of the upper surface X-direction screw rod 31 is connected with the shell of the upper surface Y-direction screw rod 32 through bolts, and the slide block of the upper surface Y-direction screw rod 32 is connected with the bases of the 2 stress relieving mechanisms 10 (2 upper surfaces) through bolts;
the gantry type frame 20: four upright posts 21 are arranged on the section bar made of aluminum alloy; the bottom of the gantry type frame 20 is connected with the base of the roller way 50, the top of the gantry type frame 20 is connected with the shell of the positioning screw rod through bolts, and the bottom of the gantry type frame 20 is directly connected with the base of the roller way 50, so that the height is saved, and the stability is enhanced.
The screw rod moves in a screw rod nut mode, and the nut and the sliding block are designed into a whole, so that when the screw rod rotates, the sliding block horizontally moves;
the screw transmission mechanism 30 adopts a staggered structure, so that space is saved. The whole transmission mechanism is provided with two layers: the front and rear positioning screw rods 33 are arranged on the lower layer, and drive the front and rear working screw rod 35 on the upper layer to move; the left and right positioning screw rods 34 are arranged on the upper layer and drive the left and right working screw rod 36 on the lower layer to move; the upper surface Y moves the screw 32 to the upper layer, and the upper surface X of the lower layer is driven to move the screw 31.
As shown in fig. 6, the front and rear positioning screws 33 are connected to and drive the front and rear working screws 35 to move, the front and rear working screws 35 are connected to and drive the front and rear 4 stress relieving mechanisms 10 to move, and the distances between the 4 stress relieving mechanisms 10 and the amorphous alloy iron core 40 are changed along with the movement; the left and right positioning screws 34 are connected to and drive the left and right working screws 36 to move, the left and right working screws 36 are connected to and drive the left and right 2 destressing mechanisms 10 to move, and the distances between the 2 destressing mechanisms 10 and the amorphous alloy iron core 40 are changed along with the movement.
The working principle of the repair destressing device 200:
and (3) feeding and positioning: after the sensor on the roller way conveying line recognizes that the workpiece (amorphous alloy iron core) is in place, the workpiece is conveyed to the center position of the gantry type frame to stop, and according to the recognized size of the workpiece, a positioning screw in a screw transmission mechanism arranged on the gantry type frame moves, and a stress removing mechanism arranged on the positioning screw moves to a proper distance from the workpiece and then stops moving.
The working process comprises the following steps: the working screw rod and the upper surface X-direction moving screw rod in the screw rod mechanism start to rotate, and the stress relieving mechanism is driven to move along the outline of the workpiece at fixed distance; simultaneously, the cylinder promotes hammering connecting rod and hammering piece, carries out hammering destressing to the work piece.
And (3) discharging: after the hammering stress relief treatment, the cylinder rod of the stress relief mechanism is contracted, the positioning screw rod and the working screw rod of the screw rod transmission mechanism move to the initial position, and the roller way conveying line conveys away the workpiece.
The automatic detection mechanism 300 comprises a second cylinder 301, a second cylinder base 302, a connector 303, a detection plug 304, a detection socket 305 and a detection bracket 306; the detection bracket 306 is a flanged steel pipe, one end of the detection bracket is connected to the gantry type frame of the repair automatic destressing device 200 through bolts, and the other end of the detection bracket is fixedly connected with the detection plug 304 through bolts; the expansion bolt of the second cylinder base 302 is fixed on the ground, and the second cylinder 301 is connected with the second cylinder base 302 by a bolt in a completely fixed mode; the connector 303 is a cuboid steel block, one end of the connector is connected with the external thread of the rod end of the second cylinder 301 through internal threads, the other end of the connector is provided with a flange, and the connector is connected with the flange of the detection socket 305 through bolts; the detection plug 304 or the detection socket 305 is connected with the amorphous alloy iron core 40 through electric wires.
The positions of the test plug 304 and the test socket 305 may be exchanged.
In detection, the second cylinder 301 pushes the detection plug 304 to be plugged into the detection socket 305 to control the coil to be electrified, and whether the amorphous alloy iron core 40 is qualified is confirmed by detecting whether the voltage reaches the standard.
The production line roller way 101 has the same structure as the repair roller way 102, and the lengths of the roller ways are different. The motor is fixed on the base, the expansion bolt of the motor base is fixed on the ground, the speed reducer is also fixed on the ground, the motor coupler is connected with the speed reducer, the output shaft of the speed reducer is connected with the chain wheel, the chain wheel rotates to drive the chain to rotate, one end of the chain rotates around the output shaft of the speed reducer, and the other end of the chain rotates around the roller and carries a plurality of rollers.
The rotary roller 103 is designed to be round for preventing interference, the base of the rotary roller 103 is supported by a slewing bearing 131 with an outer gear ring, a motor is also arranged on the base of the rotary roller 103, the motor drives a speed reducer 132, the speed reducer 132 drives a spur gear 133 fixed on an output shaft of the speed reducer, and the spur gear 133 is meshed with an outer gear ring of the slewing bearing 131, so that the motor can drive the rotary roller 103 to rotate.
Example 2
As shown in fig. 1-6, a detection method of an amorphous alloy iron core automatic detection device comprises the following steps:
1. the amorphous alloy iron core 40 is conveyed by the roller way 101 of the production line to reach the automation in the rotary roller way 103
Stopping the detection device 300;
2. the second cylinder 301 of the automatic inspection mechanism 300 pushes the inspection socket 305 upward with the inspection plug 304
The control system of the automatic detection device 300 will automatically determine whether the amorphous alloy core 40 is qualified according to the feedback voltage value:
if the detection socket 305 is qualified, the second cylinder 301 drives the detection socket 305 to retract, and the rotary roller table 103 starts to rotate
The amorphous alloy iron core 40 passes through the rotary roller way 103 and enters the next working procedure on the roller way 101 of the production line;
if the amorphous alloy iron core 40 is disqualified, the second cylinder 301 drives the detection socket 305 to retract, the repairing and stress relieving device 200 starts to adjust the position of the rubber hammer 13 according to the identified size of the amorphous alloy iron core 40 and steps in the control program, the rubber hammer 13 performs stress relieving hammering and repairing on the amorphous alloy iron core 40 again, after hammering, the air hammer returns to the original position, the second cylinder 301 pushes the detection socket 305 to be plugged with the detection plug 304 upwards again for power on, and voltage detection is performed: if the amorphous alloy core 40 is qualified, the processing is performed according to the qualified product, if the amorphous alloy core 40 is still unqualified, the detection socket 305 is retracted, and when the rotary roller table 103 rotates the amorphous alloy core 40 to the direction of the repairing roller table 102, the rotary roller table 103 and the repairing roller table 102 start to rotate, and the unqualified amorphous alloy core 40 is sent into the repairing roller table 102.
In step 1, a sensor is disposed on the production roller 101, and the sensor stops delivering the command when recognizing that the amorphous alloy core 40 reaches the automatic detection mechanism 300.
Claims (8)
1. The automatic performance detection method for the amorphous alloy iron core is characterized by utilizing an automatic performance detection device for the amorphous alloy iron core to detect, wherein the automatic performance detection device for the amorphous alloy iron core comprises the following steps of: the device comprises a roller way system, a repairing automatic stress relief device and an automatic detection mechanism;
the roller system comprises a production line roller way and a repair roller way which is arranged in a forking way, wherein a rotary roller way is arranged at the intersection of the production line roller way and the repair roller way;
the automatic repairing stress relief devices are arranged in the production line roller way, the repairing roller way and the rotary roller way;
the automatic detection mechanism is further arranged in the rotary roller way;
the automatic stress relief device for repairing comprises: the device consists of a stress relieving mechanism, a gantry type rack and a screw rod transmission mechanism;
the stress relief mechanism comprises a first cylinder, a stress relief mechanism base, a rubber hammer and a connecting rod, wherein the tail part of the first cylinder is hinged with the stress relief mechanism base, the head part of the first cylinder is hinged with one end of the connecting rod, the other end of the connecting rod is connected with a rubber head bolt, and the middle part of the connecting rod is hinged with the stress relief mechanism base; when the amorphous alloy iron core moves, the first cylinder stretches out and draws back to push the connecting rod to rotate around the middle hinge point, the rubber hammer performs hammering stress relief treatment on the amorphous alloy iron core, the speed is adjusted in real time by adjusting the flow of the first cylinder, and the impact force is adjusted in real time by adjusting the air pressure of the first cylinder;
the number of the stress relief mechanisms is 8, and the stress relief mechanisms are arranged on the amorphous alloy iron core: each side is arranged at 2 in the front-back direction, each side is arranged at 1 stress relieving mechanism in the left-right direction, and 2 stress relieving mechanisms are arranged on the upper surface of the iron core;
the gantry type frame is arranged on the roller way in a crossing way, the bottom of the gantry type frame is connected to the base of the roller way through bolts, and an amorphous alloy iron core is arranged on the roller way;
the screw transmission mechanism comprises: the device consists of a lead screw, a servo motor and a speed reducer which are connected;
the screw rod comprises a positioning screw rod, a working screw rod, an upper surface X-direction screw rod and an upper surface Y-direction screw rod, wherein the positioning screw rod comprises a front positioning screw rod, a rear positioning screw rod, a left positioning screw rod and a right positioning screw rod, and the working screw rod comprises a front working screw rod, a rear working screw rod, a left working screw rod and a right working screw rod; the top of the gantry type frame is connected with the outer shells of the front positioning screw rod, the rear positioning screw rod and the left positioning screw rod and the right positioning screw rod through bolts;
the slide blocks of the front positioning screw rod, the rear positioning screw rod, the left positioning screw rod and the right positioning screw rod are connected with the shells of the front working screw rod, the rear working screw rod and the left working screw rod and the right working screw rod through bolts; the sliding blocks of the front working screw rod, the rear working screw rod, the left working screw rod and the right working screw rod are connected with the bases of the 6 stress relief mechanisms through bolts; the sliding block of the upper surface X-direction screw rod is connected with the shell of the upper surface Y-direction screw rod through bolts, and the sliding block of the upper surface Y-direction screw rod is connected with the bases of the 2 stress relieving mechanisms through bolts;
the automatic detection mechanism comprises a second air cylinder, a second air cylinder base, a connector, a detection plug, a detection socket and a detection bracket; the detection bracket is a flanged steel pipe, one end of the detection bracket is connected to the gantry type rack of the automatic repairing destressing device through bolts, and the other end of the detection bracket is fixedly connected with a detection plug through bolts; the expansion bolt of the second cylinder base is fixed on the ground, and the second cylinder is in a completely fixed mode and is connected with the second cylinder base through a bolt; the connector is a cuboid steel block, one end of the connector is connected with the external thread of the second cylinder rod end through internal threads, the other end of the connector is provided with a flange, and the connector is connected with the flange of the detection socket through bolts; the detection plug or the detection socket is connected with the amorphous alloy iron core through an electric wire;
the detection method comprises the following steps:
1) Stopping when the amorphous alloy iron core passes through the roller way of the production line and is conveyed to an automatic detection device in the rotary roller way;
2) The second cylinder of the automatic detection mechanism pushes the detection socket to be plugged and electrified with the detection plug upwards, and a control system of the automatic detection device can automatically judge whether the iron core is qualified or not according to the feedback voltage value:
if the amorphous alloy iron core passes through the rotary roller way, the second cylinder drives the detection socket to retract, the rotary roller way starts to rotate, and the amorphous alloy iron core passes through the rotary roller way to enter the next working procedure on the roller way of the production line;
if the amorphous alloy iron core is unqualified, the second cylinder drives the detection socket to retract, the repairing and stress relieving device starts to adjust the position of the rubber hammer according to the steps in the control program, the rubber hammer performs stress relieving hammering and repairing on the amorphous alloy iron core again, after hammering, the air hammer returns to the original position, the second cylinder pushes the detection socket to be plugged and electrified with the detection plug again, and voltage detection is performed: if the amorphous alloy iron core is qualified, processing the qualified product, if the amorphous alloy iron core is still unqualified, detecting the socket to retract, and when the rotary roller table rotates the amorphous alloy iron core to the repairing roller table, starting the rotary roller table and the repairing roller table to rotate, and conveying the unqualified amorphous alloy iron core to the repairing roller table.
2. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: the positions of the detection plug and the detection socket can be exchanged.
3. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: the gantry type frame comprises: four upright posts are arranged on the section bar made of aluminum alloy; the bottom of the positioning screw is connected with the base of the roller way, and the top of the positioning screw is connected with the shell of the positioning screw through bolts.
4. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: the screw rod moves in a screw rod nut mode, and the nut and the sliding block are designed into a whole.
5. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: the screw rod transmission mechanism adopts a staggered structure; the whole transmission mechanism is provided with two layers: the front and rear positioning screw rods are arranged on the lower layer, and the front and rear working screw rod shells of the upper layer are driven to move; the left and right positioning screw rods are arranged on the upper layer and drive the left and right working screw rod shells on the lower layer to move; the upper surface Y moves the lead screw to be placed on the upper layer, and the upper surface X of the lower layer is driven to move the lead screw.
6. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: the production line roller way is the same as the repairing roller way in structure, and the lengths of the roller ways are different: the motor is fixed on the base, the expansion bolt of the motor base is fixed on the ground, the speed reducer is also fixed on the ground, the motor coupler is connected with the speed reducer, the output shaft of the speed reducer is connected with the chain wheel, the chain wheel rotates to drive the chain to rotate, one end of the chain rotates around the output shaft of the speed reducer, and the other end of the chain rotates around the roller and carries a plurality of rollers.
7. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: the rotary roller way is of a circular design, the rotary roller way base is supported by a slewing bearing with an outer gear ring, the motor is installed on the rotary roller way base in the same way, the motor drives a speed reducer, the speed reducer drives a spur gear fixed on an output shaft of the speed reducer, and the spur gear is meshed with the slewing bearing outer gear ring.
8. The method for automatically detecting the performance of the amorphous alloy iron core according to claim 1, wherein the method comprises the following steps: and (2) the roller way of the production line in the step (1) is provided with a sensor, and the sensor stops conveying the command when recognizing that the amorphous alloy iron core reaches the automatic detection mechanism.
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| CN107525983B (en) * | 2017-07-10 | 2020-10-27 | 磐安县寅磐机械有限公司 | Amorphous iron core test table |
| CN107723428A (en) * | 2017-11-27 | 2018-02-23 | 上海日港置信非晶体金属有限公司 | A kind of destressing devices and methods therefor |
| CN109633363A (en) * | 2018-12-26 | 2019-04-16 | 珠海厦尔电子有限公司 | A kind of system for testing inductance core automatic tape-wrapping |
| CN109616306A (en) * | 2018-12-26 | 2019-04-12 | 珠海厦尔电子有限公司 | A kind of inductance core automatic tape-wrapping and automatic test and repair system |
| CN110596508B (en) * | 2019-10-23 | 2024-04-23 | 浙江兆晶电气科技有限公司 | Automation device for detecting performance of amorphous iron core |
| CN115193764A (en) * | 2021-04-08 | 2022-10-18 | 江苏新伟动力科技有限公司 | Motor stator comprehensive test system |
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