CN106153720A - Solid engines powder charge II interfacial detachment automatic tester and detection method thereof - Google Patents

Solid engines powder charge II interfacial detachment automatic tester and detection method thereof Download PDF

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Publication number
CN106153720A
CN106153720A CN201510207045.0A CN201510207045A CN106153720A CN 106153720 A CN106153720 A CN 106153720A CN 201510207045 A CN201510207045 A CN 201510207045A CN 106153720 A CN106153720 A CN 106153720A
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China
Prior art keywords
unsticking
solid engines
solid
powder charge
interfacial detachment
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CN201510207045.0A
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何快
赵瑜
杨眉
涂鹏
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Shanghai Xinli Power Equipment Research Institute
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Shanghai Xinli Power Equipment Research Institute
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Abstract

The present invention provides solid engines powder charge II interfacial detachment automatic tester, comprising: multiple vibration signals collecting sensors, is distributed in the outer surface of tested solid engines;Signal sampler, is connected with multiple vibration signals collecting sensor signals;Processor, is connected with signal sampler signal, it is thus achieved that the spectral characteristic of each measuring point of tested solid engines, and judges that database judges the unsticking state at described tested solid engines II interface according to unsticking.The present invention also provides solid engines powder charge II interfacial detachment automatic testing method.The solid engines powder charge II interfacial detachment automatic tester of present invention offer and detection method thereof, can realize that solid engines II interfacial detachment detects automatically quickly and accurately, break away from the dependence for artificial experience for the artificial hammering method, it is simple to large-scale promotion application;Under the support of test data, it is possible to achieve be difficult to the detection of the weak bonding, unsticking gapless or the microgap situation that detect to current method.

Description

Solid engines powder charge II interfacial detachment automatic tester and detection method thereof
Technical field
The present invention relates to rocket solid engine detection field, be specifically related to a kind of solid engines powder charge II interfacial detachment automatic tester and detection method thereof.
Background technology
Solid engines is the core apparatus of guided missile.II interface of solid engines refers to the interface between solid propellant and heat insulation layer, relies on special glue by both bondings in manufacture process.Mass defect in manufacture process or uncertain factor, cause engine solidification cooling, especially engine experience chilling process rear engine II interface unsticking occur, and with the reduction of temperature, unsticking gap continue to increase.After II interfacial detachment appearance, significant impact can be produced to the reliability of solid engines, when serious, may result in the catastrophic collapses such as solid engines blast.
Detection for solid engines II interfacial detachment at present there is no reliable automatic testing method.Although CT detection method can obtain the detection when unsticking gap is bigger, but cannot detect for weak bonding or unsticking gapless situation, more important reason is CT detection excessive cycle, it is impossible to meet the demand of research and production;The artificial detection method that taps needs, by after engine guarantor's low temperature, to make unsticking gap just can detect after reaching certain value.Maximum being limited in that of this method depends critically upon artificial experience, it is impossible to large-scale promotion uses, additionally, this method resolution ratio is relatively low, it is impossible to detect weak bonding, unsticking gapless or microgap situation.
Content of the invention
It is an object of the invention to provide a kind of solid engines powder charge II interfacial detachment automatic testing method, the problem that cannot detect and there is no reliable automatic testing method for weak bonding or unsticking gapless situation with the detection solving current solid engines II interfacial detachment.
In order to solve above-mentioned technical problem, the technical scheme is that a kind of solid engines powder charge II interfacial detachment automatic tester of offer, comprising: multiple vibration signals collecting sensors, be distributed in the outer surface of tested solid engines;Signal sampler, is connected with the plurality of vibration signals collecting sensor signal;Processor, is connected with described signal sampler signal, it is thus achieved that the spectral characteristic of each measuring point of described tested solid engines, and judges that database judges the unsticking state at described tested solid engines II interface according to unsticking.
Further, in solid engines powder charge II interfacial detachment automatic tester, described spectral characteristic is vibration frequency and the amplitude of each measuring point.
Present invention also offers a kind of solid engines powder charge II interfacial detachment automatic testing method, comprising: found out the original solid engine that there is unsticking by artificial hammering method, described original solid engine protects K cryogenic treatment through pre-;Multiple vibration signals collecting sensors are distributed in as required the outer surface of original solid engine;Gather vibration signal by signal sampler;Described vibration signal is carried out spectrum analysis by processor, it is thus achieved that the spectral characteristic of each measuring point of described original solid engine;Described original solid engine is carried out CT scan detection, obtain exact area and the unsticking gap in described original solid engine unsticking region, and combine the spectral characteristic of each measuring point of described original solid engine, set up solid engines II interfacial detachment criterion, by the analysis to surveyed data, set up the criterion of weak bonding, unsticking gapless or microgap further, set up unsticking criteria data storehouse;Utilize the spectral characteristic of each measuring point of the tested solid engines of described solid engines powder charge II interfacial detachment automatic tester measurement, and judge that database judges the unsticking state at described tested solid engines II interface according to unsticking.
Further, in solid engines powder charge II interfacial detachment automatic testing method, described spectral characteristic is vibration frequency and the amplitude of each measuring point.
The solid engines powder charge II interfacial detachment automatic tester that the present invention provides, II interface bond quality detection can be carried out to any one solid engines, judge without again relying on artificial experience, realize that solid engines II interfacial detachment efficient, reliable detects automatically, meet solid engines research institute, the application demand using unit etc..
The solid engines powder charge II interfacial detachment automatic testing method that the present invention provides, can realize that solid engines II interfacial detachment detects automatically quickly and accurately, break away from the dependence for artificial experience for the artificial hammering method, unify the discrimination standard of solid engines II interfacial detachment, eliminate the testing result deviation that human error causes, it is simple to large-scale promotion application;Under the support of test data, it is possible to achieve be difficult to the detection of the weak bonding, unsticking gapless or the microgap situation that detect to current method.
Brief description
Below in conjunction with the accompanying drawings invention is described further:
The structural representation of the solid engines powder charge II interfacial detachment automatic tester that Fig. 1 provides for the embodiment of the present invention;
The steps flow chart schematic diagram of the solid engines powder charge II interfacial detachment automatic testing method that Fig. 2 provides for the embodiment of the present invention.
Detailed description of the invention
A kind of solid engines powder charge II interfacial detachment automatic tester and the detection method thereof that propose the present invention below in conjunction with the drawings and specific embodiments are described in further detail.According to following explanation and claims, advantages and features of the invention will be apparent from.It should be noted that, accompanying drawing all uses the form simplifying very much and all uses non-ratio accurately, only in order to purpose convenient, the aid illustration embodiment of the present invention lucidly.
The core concept of the present invention is, the solid engines powder charge II interfacial detachment automatic tester that the present invention provides, II interface bond quality detection can be carried out to any one solid engines, judge without again relying on artificial experience, realize that solid engines II interfacial detachment efficient, reliable detects automatically, meet solid engines research institute, the application demand using unit etc..The solid engines powder charge II interfacial detachment automatic testing method that the present invention provides, can realize that solid engines II interfacial detachment detects automatically quickly and accurately, break away from the dependence for artificial experience for the artificial hammering method, unify the discrimination standard of solid engines II interfacial detachment, eliminate the testing result deviation that human error causes, it is simple to large-scale promotion application;Under the support of test data, it is possible to achieve be difficult to the detection of the weak bonding, unsticking gapless or the microgap situation that detect to current method.
The structural representation of the solid engines powder charge II interfacial detachment automatic tester that Fig. 1 provides for the embodiment of the present invention.With reference to Fig. 1, solid engines powder charge II interfacial detachment automatic tester includes: multiple vibration signals collecting sensors 11, is distributed in the outer surface of tested solid engines 12;Signal sampler 13, is connected with the plurality of vibration signals collecting sensor 11 signal;Processor 14, is connected with described signal sampler 13 signal, it is thus achieved that the spectral characteristic of each measuring point of described tested solid engines 12, and judges that database judges the unsticking state at described tested solid engines II interface according to unsticking.
In the present embodiment, before utilizing solid engines powder charge II interfacial detachment automatic tester to detect tested solid engines 12, it is necessary first to complete solid engines The foundation of II interfacial detachment criterion, afterwards by the analysis to surveyed data, set up the criterion of weak bonding, unsticking gapless or microgap further, set up unsticking criteria data storehouse, after unsticking criteria data storehouse is set up, the detection of the solid engines powder charge II interfacial detachment automatic tester that the embodiment of the present invention provides is just effective.
nullIn the present embodiment,Set up unsticking criteria data storehouse,Firstly the need of the solid engines selecting after guarantor's low temperature,Found out the original solid engine that there is unsticking by artificial hammering method,Obtained the spectral characteristic of each measuring point of original solid engine afterwards by the solid engines powder charge II interfacial detachment automatic tester that the present invention provides,Again original solid engine is carried out CT scan detection,Obtain exact area and the unsticking gap in original solid engine unsticking region,In the present embodiment,Original solid engine simply provides data supporting for setting up unsticking criteria data storehouse,Known the spectral characteristic of each measuring point by solid engines powder charge II interfacial detachment automatic tester and CT scanner respectively,The vibration frequency of i.e. each measuring point and amplitude,And the exact area in original solid engine unsticking region and unsticking gap,It is exactly based on these data and form unsticking criteria data storehouse.
The steps flow chart schematic diagram of the solid engines powder charge II interfacial detachment automatic testing method that Fig. 2 provides for the embodiment of the present invention.With reference to Fig. 2, solid engines powder charge II interfacial detachment automatic testing method, comprise the following steps:
S21, being found out the original solid engine that there is unsticking by artificial hammering method, described original solid engine protects K cryogenic treatment through pre-;
S22, the outer surface that multiple vibration signals collecting sensors are distributed in as required original solid engine;
S23, the housing utilizing percussion hammer percussion original solid engine, gather vibration signal by signal sampler;
S24, described vibration signal are carried out spectrum analysis by processor, it is thus achieved that the spectral characteristic of each measuring point of described original solid engine;
S25, described original solid engine is carried out CT scan detection, obtain exact area and the unsticking gap in described original solid engine unsticking region, and combine the spectral characteristic of each measuring point of described original solid engine, set up solid engines II interfacial detachment criterion, by the analysis to surveyed data, set up the criterion of weak bonding, unsticking gapless or microgap further, set up unsticking criteria data storehouse;
S26, the spectral characteristic utilizing each measuring point of the tested solid engines of described solid engines powder charge II interfacial detachment automatic tester measurement, and judge that database judges the unsticking state at described tested solid engines II interface according to unsticking.
In the present embodiment, vibration signals collecting sensor is according to application demand unrestricted choice, and the percussion hammer of application in automatic tester, it taps energy and the position of percussion is all controlled.
Obviously, those skilled in the art can carry out various change and deform without departing from the spirit and scope of the present invention to the present invention.So, if these modifications of the present invention and modification belong to the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these changes and modification.

Claims (4)

1. a solid engines powder charge II interfacial detachment automatic tester, it is characterised in that include:
Multiple vibration signals collecting sensors, are distributed in the outer surface of tested solid engines;
Signal sampler, is connected with the plurality of vibration signals collecting sensor signal;
Processor, is connected with described signal sampler signal, it is thus achieved that the spectral characteristic of each measuring point of described tested solid engines, and judges that database judges the unsticking state at described tested solid engines II interface according to unsticking.
2. solid engines powder charge II interfacial detachment automatic tester as claimed in claim 1, it is characterised in that described spectral characteristic is vibration frequency and the amplitude of each measuring point.
3. the detection method utilizing solid engines powder charge II interfacial detachment automatic tester as claimed in claim 1, it is characterised in that include:
Found out the original solid engine that there is unsticking by artificial hammering method, described original solid engine protects K cryogenic treatment through pre-;
Multiple vibration signals collecting sensors are distributed in as required the outer surface of described original solid engine;
Gather vibration signal by signal sampler;
Described vibration signal is carried out spectrum analysis by processor, it is thus achieved that the spectral characteristic of each measuring point of described original solid engine;
Described original solid engine is carried out CT scan detection, obtain exact area and the unsticking gap in described original solid engine unsticking region, and combine the spectral characteristic of each measuring point of described original solid engine, set up solid engines II interfacial detachment criterion, by the analysis to surveyed data, set up the criterion of weak bonding, unsticking gapless or microgap further, set up unsticking criteria data storehouse;
Utilize the spectral characteristic of each measuring point of the tested solid engines of described solid engines powder charge II interfacial detachment automatic tester measurement, and judge that database judges the unsticking state at described tested solid engines II interface according to unsticking.
4. solid engines powder charge II interfacial detachment automatic testing method as claimed in claim 3, it is characterised in that described spectral characteristic is vibration frequency and the amplitude of each measuring point.
CN201510207045.0A 2015-04-28 2015-04-28 Solid engines powder charge II interfacial detachment automatic tester and detection method thereof Pending CN106153720A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN107044914A (en) * 2017-03-16 2017-08-15 中国人民解放军海军航空工程学院 Solid engines bonding interface loaded state supervises detection means
CN107271560A (en) * 2017-05-30 2017-10-20 湘潭大学 Ultrasonic detection method for large-scale composite material
CN110243941A (en) * 2019-07-08 2019-09-17 西安航天化学动力有限公司 A kind of lossless detection method of solid propellant rocket interfacial detachment defect
CN110489776A (en) * 2019-07-01 2019-11-22 中国人民解放军96901部队24分队 A kind of method of solid engines powder charge combustion chamber bonding interface unsticking processing
CN114151237A (en) * 2021-11-26 2022-03-08 武汉大学 Intelligent detection system for debonding of solid rocket engine III interface and application method

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107044914A (en) * 2017-03-16 2017-08-15 中国人民解放军海军航空工程学院 Solid engines bonding interface loaded state supervises detection means
CN107271560A (en) * 2017-05-30 2017-10-20 湘潭大学 Ultrasonic detection method for large-scale composite material
CN107271560B (en) * 2017-05-30 2019-10-25 株洲时代新材料科技股份有限公司 Ultrasonic detection method for large-scale composite material
CN110489776A (en) * 2019-07-01 2019-11-22 中国人民解放军96901部队24分队 A kind of method of solid engines powder charge combustion chamber bonding interface unsticking processing
CN110489776B (en) * 2019-07-01 2023-11-14 中国人民解放军96901部队24分队 Method for debonding bonding interface of charging combustion chamber of solid engine
CN110243941A (en) * 2019-07-08 2019-09-17 西安航天化学动力有限公司 A kind of lossless detection method of solid propellant rocket interfacial detachment defect
CN114151237A (en) * 2021-11-26 2022-03-08 武汉大学 Intelligent detection system for debonding of solid rocket engine III interface and application method
CN114151237B (en) * 2021-11-26 2022-11-18 武汉大学 Intelligent detection system for debonding of solid rocket engine III interface and application method

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Application publication date: 20161123