CN106144466A - Electrophoresis and relevant treatment production line synchronous transport system thereof - Google Patents
Electrophoresis and relevant treatment production line synchronous transport system thereof Download PDFInfo
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- CN106144466A CN106144466A CN201510126961.1A CN201510126961A CN106144466A CN 106144466 A CN106144466 A CN 106144466A CN 201510126961 A CN201510126961 A CN 201510126961A CN 106144466 A CN106144466 A CN 106144466A
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Abstract
The invention discloses a kind of electrophoresis and relevant treatment production line synchronous transport system, described electrophoresis and relevant treatment production line synchronous transport system thereof include synchronization conveying device, it includes fixed support, and is arranged on the delivery track among fixed support；A hanger it is provided with below described delivery track；The lower surface of described delivery track is provided with the first Transmission Part, and the upper surface of a hanger is provided with the second Transmission Part, the first Transmission Part and the second Transmission Part and is engaged with each other；Being provided with at least one synchronous lifting device in described synchronization conveying device, it includes the fluctuating orbit extended in vertical direction；Using electrophoresis and the relevant treatment production line synchronous transport system thereof of technique scheme, it during workpiece carries out electrophoretic process, can keep part and conveying in the synchronization of workpiece, so that the efficiency of the electrophoretic process of high-volume workpiece is significantly improved.
Description
Technical field
The present invention relates to the logistics device in a kind of mechanical processing process, especially a kind of electrophoresis and relevant treatment production line synchronous transport system thereof.
Background technology
The form such as automatic carriage or suspension conveyer chain is typically used currently for the electrophoresis of high-volume workpiece and the mechanization induction system of relevant treatment production line thereof.Automobile cart conveying system is on the one hand many due to dynamic control point, control system is more complicated, running easily breaks down, on the other hand due to difference of each procedure technology time during pre-treatment, electrophoresis process, making each operation production capacity unbalanced, production lot is limited by bottleneck operation.Although suspension conveyer chain induction system ensure that each operation production capacity can reach equilibrium, but device structure is had particular/special requirement, making occupation area of equipment be greatly increased, meanwhile, the equipment investment cost of above two mode of movement is the biggest.
Summary of the invention
The technical problem to be solved in the present invention is to provide the induction system in a kind of electrophoresis production line, and it can realize workpiece while the technological requirement of electrophoresis and relevant treatment thereof so that the workpiece in each operation can carry out synchronizing part and transport.
For solving above-mentioned technical problem, the present invention relates to a kind of electrophoresis and relevant treatment production line synchronous transport system thereof, it includes the multiple technology grooves for workpiece carries out electrophoresis and pre-treatment thereof, and for workpiece being carried out the drying chamber of drying and processing；Described electrophoresis and relevant treatment production line synchronous transport system thereof include synchronization conveying device, and it is arranged at above technology groove；Described synchronization conveying device includes fixed support, and is arranged on the delivery track among fixed support, and the two ends of delivery track are respectively upper part end and lower part end, and multiple technology grooves are sequentially arranged along the bearing of trend of delivery track；Being provided with a hanger below described delivery track, the lower surface of delivery track is provided with the first Transmission Part, and the upper surface of a hanger is provided with the second Transmission Part, the first Transmission Part and the second Transmission Part and is engaged with each other；In described first Transmission Part and the second Transmission Part, the bearing of trend of at least one Transmission Part is identical with the bearing of trend of delivery track；Being provided with at least one synchronous lifting device in described synchronization conveying device, it includes the fluctuating orbit extended in vertical direction；It is connected to each other between described delivery track and fluctuating orbit.
As a modification of the present invention, the lower surface of described delivery track is provided with at least two transmission gear, and it is sequentially distributed along the bearing of trend of delivery track, and the axis direction of each transmission gear is each perpendicular to the bearing of trend of delivery track；The upper surface of a described hanger is provided with transmission tooth bar, and its bearing of trend is identical with the bearing of trend of delivery track, and transmission gear is engaged with each other with transmission tooth bar.Using above-mentioned design, it can be by engaging between transmission gear with transmission tooth bar so that one time hanger moves ahead along delivery track or retreats, thus while making workpiece accurately to be carried, effectively controls weight and the volume of drive apparatus.
As a modification of the present invention, the guide rail that the lower surface of described delivery track is arranged, its bearing of trend is identical with the bearing of trend of delivery track；The upper surface of a described hanger is provided with multiple directive wheel, and described directive wheel is arranged at inside guide rail, and is connected with using between guide rail to roll.Use above-mentioned design, directive wheel and the setting of guide rail, on the one hand it can make a hanger be stabilized to be connected to below delivery track, on the other hand, directive wheel and guide rail can make hanger keep good stability in moving process, and avoid its displacement in the direction of the width, thus improve workpiece transmission precision in course of conveying and stability.
As a modification of the present invention, in a described hanger, its upper surface is provided with at least two group directive wheels, and many group directive wheels are uniformly distributed on the width of a hanger；Often group directive wheel is formed by two directive wheels relative to each other；In described delivery track, the correspondence position often organizing directive wheel is provided with a guide rail, all includes two rails inside every guide rail, and often two directive wheels in group directive wheel connect one to one with a rail respectively.Using above-mentioned design, it can be by the setting of wheel design so that it is further improved with mobile accuracy for a connective stability between hanger and delivery track.
As a modification of the present invention, described synchronous lifting device includes lifting support, lifting support both sides are respectively arranged with a fluctuating orbit, rolling wheels it are provided with on the side end face of fluctuating orbit, using between itself and the side end face of fluctuating orbit to roll and be connected, described delivery track is connected to roll on wheels；Being provided with lifting motor among described fluctuating orbit, each is rolled wheels and is all connected with lifting motor by elevating chain.The other end of described elevating chain connects balancing weight, and it can reduce in delivery track lifting process the power demand to lifting motor.Use above-mentioned design, it can lift displacement by delivery track accurately together with rolling wheels along fluctuating orbit, to guarantee that delivery track, a hanger and workpiece can accurately move to desired location, to carry out related process process inside the most errorless entrance technology groove of workpiece.
As a modification of the present invention, in described electrophoresis and relevant treatment production line synchronous transport system thereof, being provided with more than one piece secondary hanger below a hanger, each secondary hanger is all to having one group of workpiece suspension thereon；Described more than one piece secondary hanger all connects end block by hanger and a hanger is connected to each other, described hanger connects end block and includes the attaching plate elements carrying out extending in horizontal plane, attaching plate elements upper surface is provided with the first connector, and in a described hanger, its lower surface is provided with the second connector；Use between described first connector and the second connector and be fitted and connected, in first connector, its link position with the second connector is arranged at the lower surface of the first connector, and in the second connector, its link position with the first connector is positioned at the upper surface of the second connector.
Use above-mentioned design, it is connected by hanger and is fitted and connected mode between end block and a hanger, hanger is made to connect end block during the decline with a hanger, after hanger connection end block contact stops declining to the upper surface of technology groove, one time hanger still can move down under the control of synchronous lifting device, so that the first supporting surface and the second supporting surface in the first connector and the second connector depart from, so that a hanger can connect end block independent of hanger and carry out backward movement, and then while making workpiece carry out concerned process steps process together with secondary hanger entrance technology groove, synchronization conveying device can realize retrogressing and put in place motion, so that the working (machining) efficiency of workpiece is significantly improved completely.
As a modification of the present invention, in described electrophoresis and relevant treatment production line synchronous transport system thereof, on the upper surface of the side end of each technology groove, it is provided with guide limiting stopper.Use above-mentioned design, it can be by the setting of limited block so that when hanger connection end block is placed on technology groove, it can ensure the positioning precision of secondary hanger, thus while guaranteeing that workpiece can carry out stable PROCESS FOR TREATMENT so that induction system is run the most reliable.
As a modification of the present invention, including synchronization and dry conveyer device in described electrophoresis and relevant treatment production line synchronous transport system thereof, it is arranged at drying chamber correspondence position；The described drying conveyer device that synchronizes includes the first carrier chain being arranged within drying chamber, and the first carrier chain two ends are respectively arranged with Shang Jian mechanism and lower part mechanism；Described synchronization is attached by the second carrier chain between drying conveyer device and synchronization conveying device.Using above-mentioned design, it can make workpiece carry out the follow-up drying and processing of electrophoresis by drying chamber voluntarily by the first carrier chain, and can realize its automatic piece supplying and lower part by Shang Jian mechanism and lower part mechanism；Synchronizing to dry the second carrier chain between conveyer device and synchronization conveying device then can make workpiece in the transmitting procedure that complete electrophoresis and related process thereof process, and keeps automatic continual synchronization to move ahead conveying.
As a modification of the present invention, described first carrier chain and the second carrier chain are parallel to each other by two, and prolong the closed loop rotary chain bar composition that drying chamber bearing of trend carries out extending, and are provided with certain interval between two closed loop rotary chain bars.Use above-mentioned design, it can carry secondary hanger by chain parallel to each other, so that automatization's synchronous transport function of the series of processes such as workpiece can realize pre-processing electrophoresis lower part by the conveying of the first carrier chain and the second carrier chain, electrophoresis dries upper part, electrophoresis drying lower part.
As a modification of the present invention, described Shang Jian mechanism and lower part mechanism all include the hanger fluctuating orbit vertically extended, are provided with lift side body on hanger fluctuating orbit, and it is driven it to lift by the motor being arranged on hanger fluctuating orbit upper surface；Being provided with hanger fixed support in described lift side body, it is arranged at secondary hanger and outer workpiece, and hanger fixed support is internally provided with the fixed derrick for hanging secondary hanger；The upper end of described hanger fluctuating orbit is provided with the hanger moving track extended in the horizontal direction, and the end of hanger moving track extends to the top of the first carrier chain.Use above-mentioned design, it can be by lift side body in Shang Jian mechanism and lower part mechanism along the lifting of workpiece lifting track, so that workpiece realizes rise and fall, when workpiece runs to workpiece level transfer position under the support bracket fastened drive of hanger together with secondary hanger, it is by carrying out horizontal movement along moving track, so that workpiece completes the conveying between diverse location.
The workflow of above-mentioned electrophoresis and relevant treatment production line synchronous transport system thereof particularly as follows:
1) workpiece A is hung under secondary hanger in the upper part end of delivery track by staff, and by the relevant position of the lower surface of attaching plate elements in secondary hanger loading to hanger connection end block, and the attaching plate elements that will be loaded with secondary hanger is hung on the second connector by the first connector, so that hanger connects end block and a hanger is connected to each other；
2), complete the loading of workpiece A in upper part end after, workpiece A, under the drive of synchronous lifting device, rises to setting height together with delivery track；Workpiece A, and remaining is arranged on workpiece among synchronization conveying device and moves forward under transmission gear with the transmission that is engaged with each other of transmission tooth bar a station together with secondary hanger and a hanger, thus realize being fed forward of workpiece A and remaining workpiece；Described transmission gear is driven by motor；
3) shutting down when workpiece A and remaining workpiece move forward a station, now workpiece A is positioned at the top of technology groove a；Motor in synchronous lifting device rolls wheels by chain drive and declines along fluctuating orbit together with delivery track, so that hanger, a hanger connect end block, secondary hanger and workpiece and synchronizes to decline；When the lower surface of attaching plate elements during hanger connects end block contacts with the limited block of the upper surface of the side end of technology groove, attaching plate elements and coupled secondary hanger and workpiece are all stopped, workpiece A is positioned at inside technology groove a this moment, and remaining workpiece in synchronization conveying device is also positioned at inside the technology groove of its correspondence；Meanwhile, one time hanger continues to be displaced downwardly to setting position under the driving of synchronous lifting device, so that the first supporting surface and the second supporting surface in the first connector and the second connector are departed from, so that a hanger can realize giving up the throne；
4) now, workpiece A is positioned at inside technology groove a and carries out electrophoretic process, and a hanger is under the engaged transmission of transmission gear and transmission tooth bar, according to the time beat set independent of secondary hanger slow astern station；Simultaneously, staff carries out upper part process in the upper part end of delivery track, workpiece B is loaded to hanger together with the secondary hanger of its correspondence and connects the lower surface of attaching plate elements in end block, and the attaching plate elements that will be loaded with secondary hanger is hung on the second connector by the first connector, so that hanger connects end block and a hanger is connected to each other；
5) until workpiece A complete in technology groove a process after, delivery track rises to setting height together with rolling wheels along fluctuating orbit under the driving of synchronous lifting device, so that the workpiece A completing related process process is connected end block secondary hanger with remaining workpiece together with hanger, a hanger, and the workpiece B being in part end synchronizes to rise to setting height；Simultaneously, hanger is engaged with each other under driving by transmission gear and transmission tooth bar, drive multiple workpiece and relevant hanger one station of reach, it is achieved thereby that workpiece B, workpiece A reach synchronization with remaining workpiece, now, workpiece A is positioned at above technology groove b, and workpiece B is positioned at above technology groove a, and technology groove b is positioned at the rear of technology groove a；
6) above workpiece A moving process groove b; workpiece B moves and shuts down to time above technology groove a; delivery track declines under the driving of synchronous lifting device; motor in synchronous lifting device rolls wheels by chain drive and declines along fluctuating orbit together with delivery track, so that hanger, a hanger connect end block, secondary hanger and workpiece and synchronizes to decline；When the lower surface of attaching plate elements during hanger connects end block contacts with the limited block of the upper surface of the side end of technology groove, attaching plate elements and coupled secondary hanger and workpiece are all stopped, workpiece A is positioned at inside technology groove b this moment, and workpiece B is positioned at inside technology groove a；Meanwhile, one time hanger continues to be displaced downwardly to setting position under the driving of synchronous lifting device, so that the first supporting surface and the second supporting surface in the first connector and the second connector are departed from, so that a hanger can realize giving up the throne；Workpiece A and workpiece B carries out related process process inside technology groove b and technology groove a；
7) repetition step 4) is to step 6), then the workpiece A in a hanger, workpiece B and remaining workpiece can be made to carry out electrophoresis successively according to the step of PROCESS FOR TREATMENT on the bearing of trend of delivery track and pre-treatment related process processes；Meanwhile, the upper part end of delivery track can carry out synchronizing part so that the time beat identical with upper part holding that move forward of workpiece；
8) when workpiece A reaches the lower part end of delivery track, it falls on the second carrier chain naturally, and under the drive of the second carrier chain, the mode using stepping to move according to the time beat set moves to the position synchronizing to dry the Shang Jian mechanism in conveyer device；When workpiece A moves the correspondence position of supreme part mechanism, lift side body has been displaced downwardly to extreme lower position along hanger fluctuating orbit, make inside the hanger fixed support that workpiece A and corresponding secondary hanger thereof be positioned in lift side body, and being connected to each other by fixed derrick and secondary hanger so that secondary hanger and workpiece A fix with hanger fixed support；Now, lift side body drives workpiece A to rise according to the time beat set so that workpiece A rises to the desired height of horizontal feed therewith；Workpiece A and secondary hanger are under the drive of lift side body immediately, it is moved horizontally to be positioned at the upper part position of the first carrier chain within drying chamber along hanger moving track, now, lift side body drives secondary hanger and workpiece A to decline, until after secondary hanger is supported on the first carrier chain, it continues traveling downwardly certain distance, and lift side body can be made to depart from secondary hanger, and is moved along it path return；Meanwhile, the first carrier chain uses stepping move mode to drive secondary hanger to move forward with workpiece A, so that it carries out drying and processing according to the time beat set；
9) when the correspondence position to lower part mechanism is moved in the A stepping that works, it is automatically performed discharging under the driving of lower part mechanism and processes；
10) step 8) is repeated to 9), then workpiece can be made automatically into carrying out drying and processing in drying chamber.
Use electrophoresis and the relevant treatment production line synchronous transport system thereof of technique scheme, it can be during workpiece carries out electrophoresis and relevant treatment thereof, keep part and conveying in the synchronization of workpiece, so that the high-volume electrophoresis of workpiece and the efficiency of relevant treatment thereof are significantly improved；Simultaneously, the said equipment effectively reduces workpiece dynamic control point in electrophoresis and correlation procedure thereof, and the electric control system of its induction system is simplified, thus reduce the probability broken down in system operation, and then improve system reliability of operation；Additionally, above-mentioned synchronous transport system also can make the floor space of relevant device effectively be reduced, and reduce input cost and the operating cost of equipment.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention；
Fig. 2 is synchronization conveying device schematic diagram in the present invention；
Fig. 3 is to transmit gear and transmission tooth bar schematic diagram in the present invention；
Fig. 4 is synchronous lifting device schematic diagram in the present invention；
Fig. 5 is the first connector and the second connector sectional view in the present invention；
Fig. 6 is the first connector and the second connector side view in the present invention；
Fig. 7 is synchronization drying unit schematic diagram in the present invention；
Fig. 8 is the second carrier chain schematic diagram in the present invention；
Fig. 9 is upper part structural scheme of mechanism in the present invention；
Figure 10 is directive wheel schematic diagram in embodiment 2 in the present invention；
Reference numerals list:
1 technology groove, 2 drying chambers, 3 fixed supports, 4 delivery tracks, 5 hangers, 6 transmission gears, 7 transmission tooth bars, 8 fluctuating orbits, 9 lifting supports, 10 roll wheels, 11 lifting motors, 12 attaching plate elements, 13 dihedral hook plates, 14 fix plate, 15 hook rod members, 16 fixed beams, 17 first carrier chains, 18 Shang Jian mechanisms, 19 lower part mechanisms, 20 second carrier chains, 21 hanger fluctuating orbits, 22 lift side bodies, 23 hanger fixed supports, 24 hanger moving tracks, 25 guide rails, 26 directive wheels, 27 2 hangers, 28 balancing weights.
Detailed description of the invention
Below in conjunction with detailed description of the invention, it is further elucidated with the present invention, it should be understood that following detailed description of the invention is merely to illustrate the present invention rather than limits the scope of the present invention.It should be noted that the word "front", "rear" used in describing below, "left", "right", "up" and "down" refer to the direction in accompanying drawing, word " interior " and " outward " refer respectively to the direction towards or away from particular elements geometric center.
Embodiment 1
A kind of electrophoresis as shown in Figure 1 and relevant treatment production line synchronous transport system thereof, it includes the multiple technology grooves 1 for workpiece carries out electrophoresis and pre-treatment thereof, and for workpiece carries out the drying chamber 2 of drying and processing, described technology groove 1 includes after defat, washing, phosphatization, electrophoresis, electrophoresis multiple cell bodies processed for different process such as washing on the bearing of trend of delivery track 4 successively.Described electrophoresis and relevant treatment production line synchronous transport system thereof include synchronization conveying device, and it is arranged at above technology groove 1；As shown in Figure 2, described synchronization conveying device includes fixed support 3, and it is arranged on the delivery track 4 among fixed support 3, the two ends of delivery track 4 are respectively upper part end and lower part end, multiple technology grooves 1 are according to the PROCESS FOR TREATMENT order of electrophoresis and pre-treatment thereof, and the bearing of trend along delivery track 4 is sequentially distributed；Being provided with a hanger 5 below described delivery track 4, its bearing of trend is identical with the bearing of trend of delivery track 4.
As shown in Figure 2 and Figure 3, the lower surface of described delivery track 4 is provided with at least 2 transmission gears 6, and it is sequentially distributed along the bearing of trend of delivery track 4, and the axis direction of each transmission gear 6 is each perpendicular to the bearing of trend of delivery track 4；The upper surface of a described hanger 5 is provided with transmission tooth bar 7, and its bearing of trend is identical with the bearing of trend of delivery track 4, and transmission gear 6 is engaged with each other with transmission tooth bar 7.Using above-mentioned design, it can be by engaging between transmission gear with transmission tooth bar so that one time hanger moves ahead along delivery track or retreats, thus while making workpiece accurately to be carried, effectively controls weight and the volume of drive apparatus.
As shown in Figure 4, in described synchronization conveying device, including multiple column for supporting among fixed support 3, the correspondence position of each column is provided with a synchronous lifting device, and it includes the fluctuating orbit 8 extended in vertical direction；Described synchronous lifting device includes lifting support 9, and lifting support 9 both sides are respectively arranged with a fluctuating orbit 8；Being provided with rolling wheels 10 on the side end face of fluctuating orbit 8, use rolling to be connected between itself and the side end face of fluctuating orbit 8, described delivery track 4 is connected to roll on wheels 10；Being provided with lifting motor 11 among described fluctuating orbit 8, each is rolled wheels 10 and is all connected with lifting motor 11 by elevating chain.The other end of described elevating chain connects balancing weight 28, and it can reduce in delivery track lifting process the power demand to lifting motor.Use above-mentioned design, it can lift displacement by delivery track accurately together with rolling wheels along fluctuating orbit, to guarantee that delivery track, a hanger and workpiece can accurately move to desired location, to carry out related process process inside the most errorless entrance technology groove of workpiece.
As shown in Figure 4, in described electrophoresis and relevant treatment production line synchronous transport system thereof, being provided with more than one piece secondary hanger 27 below a hanger 5, each secondary hanger 27 is all to having one group of workpiece suspension thereon；Described more than one piece secondary hanger 27 all connects end block by hanger and a hanger 5 is connected to each other, described hanger connects end block and includes the attaching plate elements 12 carrying out extending in horizontal plane, attaching plate elements 12 upper surface is provided with the first connector, in a described hanger 5, its lower surface is provided with the second connector.
As shown in figs. 5 and 6, in described attaching plate elements 12, it is respectively arranged with first connector in both sides, and the first connector includes dihedral hook plate 13 and fixing plate 14, the axis of dihedral hook plate 13 extends in horizontal plane, and its axis direction is perpendicular to the bearing of trend of a hanger 5；The radial section of the side end face of dihedral hook plate 13 uses inverted V-shaped structure, fixing plate 14 to be arranged in dihedral hook plate 13, and it is on the side end face of close side, the side end face of attaching plate elements 12, and it is rigidly connected for being formed between dihedral hook plate 13 and attaching plate elements 12；The both sides of a described hanger 5 are respectively arranged with second connector, itself and the first connector one_to_one corresponding；Described second connector includes hook rod member 15 and fixed beam 16, and the axis of hook rod member 15 is parallel to the axis of dihedral hook plate 13, and it extends to the inside of dihedral hook plate 13, and and the lower surface of dihedral hook plate 13 between there is linear contact lay；Described fixed beam 16 is arranged between hook rod member 15 and a hanger 5, and it can be used for being formed between hook rod member 15 and a hanger 5 being rigidly connected.
Use above-mentioned design, it is connected by hanger and is fitted and connected mode between end block and a hanger, hanger is made to connect end block during the decline with a hanger, after hanger connection end block contact stops declining to the upper surface of technology groove, one time hanger still can move down under the control of synchronous lifting device, so that the first supporting surface and the second supporting surface in the first connector and the second connector depart from, so that a hanger can connect end block independent of hanger and retreat, and then while making workpiece carry out concerned process steps process together with secondary hanger entrance technology groove, synchronization conveying device can realize retrogressing and put in place motion, so that the working (machining) efficiency of workpiece is significantly improved completely.
Use above-mentioned design, it can connect end block, secondary hanger and the action of gravity of workpiece by hanger, make on the hook rod member that the dihedral hook plate in the first connector hangs in the second connector, so that the first connector and the second connector are fitted and connected each other；Simultaneously, after the structure design of above-mentioned connector can make hanger connection end block contact stop to the upper surface of technology groove declining, one time hanger still can move down under the control of synchronous lifting device, so that the dihedral hook plate in the first connector and the second connector departs from hook rod member, so that a hanger can connect end block independent of hanger and carry out process of giving up the throne, and then while making workpiece carry out PROCESS FOR TREATMENT in technology groove, synchronization conveying device can carry out other reciprocating action simultaneously, so that the time of delivery that workpiece is during disposed of in its entirety greatly reduces, reach to improve the purpose of working (machining) efficiency.
As illustrated in figs. 7 and 8, including synchronization and dry conveyer device in described electrophoresis and relevant treatment production line synchronous transport system thereof, it is arranged at the correspondence position of drying chamber 2；The described drying conveyer device that synchronizes includes the first carrier chain 17 being arranged within drying chamber 2, and the first carrier chain 17 two ends are respectively arranged with Shang Jian mechanism 18 and lower part mechanism 19；Described synchronization is attached by the second carrier chain 20 between drying conveyer device and synchronization conveying device.Using above-mentioned design, it can make workpiece carry out the follow-up drying and processing of electrophoresis by drying chamber voluntarily by the first carrier chain, and can realize its automatic piece supplying and lower part by Shang Jian mechanism and lower part mechanism；Synchronizing to dry the second carrier chain between conveyer device and synchronization conveying device then can make workpiece in the transmitting procedure that complete electrophoresis and related process thereof process, and keeps automatic continual synchronization to move ahead conveying.
Described first carrier chain 17 is parallel to each other by two with the second carrier chain 20, and prolong the closed loop rotary chain bar composition that drying chamber 2 bearing of trend carries out extending, article two, it is provided with certain interval between closed loop rotary chain bar, it makes secondary hanger 27 while being supported by chain, and workpiece can be naturally drooped by this gap.Use above-mentioned design, it can carry secondary hanger by chain parallel to each other, so that automatization's synchronous transport function of the series of processes such as workpiece can realize pre-processing electrophoresis lower part by the conveying of the first carrier chain and the second carrier chain, electrophoresis dries upper part, electrophoresis drying lower part.
Described Shang Jian mechanism 18 includes, with lower part machine equal 19, the hanger fluctuating orbit 21 vertically extended, it is as shown in Figure 9, hanger fluctuating orbit 21 is outside is provided with lift side body 22, and it is driven it to lift along hanger fluctuating orbit 21 by the motor being arranged on hanger fluctuating orbit 21 upper surface.
Being provided with hanger fixed support 23 in described lift side body 22, it is arranged at secondary hanger 27 and outer workpiece, and hanger fixed support 23 is internally provided with the fixed derrick for hanging secondary hanger 27；The upper end of described hanger fluctuating orbit 21 is provided with the hanger moving track 24 extended in the horizontal direction, and the end of hanger moving track 24 extends to the top of the first carrier chain 17.Being provided with in described workpiece moving track 24 and control the motor that its entirety carries out translating, it can make lift side body 22, hanger fixed support 23, secondary hanger 27 and workpiece entirety carry out translational motion along hanger moving track 24.
Use above-mentioned design, it can be by lift side body in Shang Jian mechanism and lower part mechanism along the lifting of workpiece lifting track, so that workpiece realizes rise and fall, when workpiece runs to workpiece level transfer position under the support bracket fastened drive of hanger together with secondary hanger, it is by carrying out horizontal movement along moving track, so that workpiece completes the conveying between diverse location.
The workflow of above-mentioned electrophoresis and relevant treatment production line synchronous transport system thereof particularly as follows:
1) workpiece A is hung under secondary hanger in the upper part end of delivery track by staff, and by the relevant position of the lower surface of attaching plate elements in secondary hanger loading to hanger connection end block, and the attaching plate elements that will be loaded with secondary hanger is hung on the second connector by the first connector, so that hanger connects end block and a hanger is connected to each other；
2), complete the loading of workpiece A in upper part end after, workpiece A, under the drive of synchronous lifting device, rises to setting height together with delivery track；Workpiece A, and remaining is arranged on workpiece among synchronization conveying device and moves forward under transmission gear with the transmission that is engaged with each other of transmission tooth bar a station together with secondary hanger and a hanger, thus realize being fed forward of workpiece A and remaining workpiece；Described transmission gear is driven by motor；
3) shutting down when workpiece A and remaining workpiece move forward a station, now workpiece A is positioned at the top of technology groove a；Motor in synchronous lifting device rolls wheels by chain drive and declines along fluctuating orbit together with delivery track, so that hanger, a hanger connect end block, secondary hanger and workpiece and synchronizes to decline；When the lower surface of attaching plate elements during hanger connects end block contacts with the limited block of the upper surface of the side end of technology groove, attaching plate elements and coupled secondary hanger and workpiece are all stopped, workpiece A is positioned at inside technology groove a this moment, and remaining workpiece in synchronization conveying device is also positioned at inside the technology groove of its correspondence；Meanwhile, one time hanger continues to be displaced downwardly to setting position under the driving of synchronous lifting device, so that the first supporting surface and the second supporting surface in the first connector and the second connector are departed from, so that a hanger can realize giving up the throne；
4) now, workpiece A is positioned at inside technology groove a and carries out electrophoretic process, and a hanger is under the engaged transmission of transmission gear and transmission tooth bar, according to the time beat set independent of secondary hanger slow astern station；Simultaneously, staff carries out upper part process in the upper part end of delivery track, workpiece B is loaded to hanger together with the secondary hanger of its correspondence and connects the lower surface of attaching plate elements in end block, and the attaching plate elements that will be loaded with secondary hanger is hung on the second connector by the first connector, so that hanger connects end block and a hanger is connected to each other；
5) until workpiece A complete in technology groove a process after, delivery track rises to setting height together with rolling wheels along fluctuating orbit under the driving of synchronous lifting device, so that the workpiece A completing related process process is connected end block secondary hanger with remaining workpiece together with hanger, a hanger, and the workpiece B being in part end synchronizes to rise to setting height；Simultaneously, hanger is engaged with each other under driving by transmission gear and transmission tooth bar, drive multiple workpiece and relevant hanger one station of reach, it is achieved thereby that workpiece B, workpiece A reach synchronization with remaining workpiece, now, workpiece A is positioned at above technology groove b, and workpiece B is positioned at above technology groove a, and technology groove b is positioned at the rear of technology groove a；
6) above workpiece A moving process groove b; workpiece B moves and shuts down to time above technology groove a; delivery track declines under the driving of synchronous lifting device; motor in synchronous lifting device rolls wheels by chain drive and declines along fluctuating orbit together with delivery track, so that hanger, a hanger connect end block, secondary hanger and workpiece and synchronizes to decline；When the lower surface of attaching plate elements during hanger connects end block contacts with the limited block of the upper surface of the side end of technology groove, attaching plate elements and coupled secondary hanger and workpiece are all stopped, workpiece A is positioned at inside technology groove b this moment, and workpiece B is positioned at inside technology groove a；Meanwhile, one time hanger continues to be displaced downwardly to setting position under the driving of synchronous lifting device, so that the first supporting surface and the second supporting surface in the first connector and the second connector are departed from, so that a hanger can realize giving up the throne；Workpiece A and workpiece B carries out related process process inside technology groove b and technology groove a；
7) repetition step 4) is to step 6), then the workpiece A in a hanger, workpiece B and remaining workpiece can be made to carry out electrophoresis successively according to the step of PROCESS FOR TREATMENT on the bearing of trend of delivery track and pre-treatment related process processes；Meanwhile, the upper part end of delivery track can carry out synchronizing part so that the time beat identical with upper part holding that move forward of workpiece；
8) when workpiece A reaches the lower part end of delivery track, it falls on the second carrier chain naturally, and under the drive of the second carrier chain, the mode using stepping to move according to the time beat set moves to the position synchronizing to dry the Shang Jian mechanism in conveyer device；When workpiece A moves the correspondence position of supreme part mechanism, lift side body has been displaced downwardly to extreme lower position along hanger fluctuating orbit, make inside the hanger fixed support that workpiece A and corresponding secondary hanger thereof be positioned in lift side body, and being connected to each other by fixed derrick and secondary hanger so that secondary hanger and workpiece A fix with hanger fixed support；Now, lift side body drives workpiece A to rise according to the time beat set so that workpiece A rises to the desired height of horizontal feed therewith；Workpiece A and secondary hanger are under the drive of lift side body immediately, it is moved horizontally to be positioned at the upper part position of the first carrier chain within drying chamber along hanger moving track, now, lift side body drives secondary hanger and workpiece A to decline, until after secondary hanger is supported on the first carrier chain, it continues traveling downwardly certain distance, and lift side body can be made to depart from secondary hanger, and is moved along it path return；Meanwhile, the first carrier chain uses stepping move mode to drive secondary hanger to move forward with workpiece A, so that it carries out drying and processing according to the time beat set；
9) when the correspondence position to lower part mechanism is moved in the A stepping that works, it is automatically performed discharging under the driving of lower part mechanism and processes；
10) step 8) is repeated to 9), then workpiece can be made automatically into carrying out drying and processing in drying chamber.
Use electrophoresis and the relevant treatment production line synchronous transport system thereof of technique scheme, it can be during workpiece carries out electrophoresis and relevant treatment thereof, keep part and conveying in the synchronization of workpiece, so that the high-volume electrophoresis of workpiece and the efficiency of relevant treatment thereof are significantly improved；Simultaneously, the said equipment effectively reduces workpiece dynamic control point in electrophoresis and correlation procedure thereof, and the electric control system of its induction system is simplified, thus reduce the probability broken down in system operation, and then improve system reliability of operation；Additionally, above-mentioned synchronous transport system also can make the floor space of relevant device effectively be reduced, and reduce input cost and the operating cost of equipment.
Embodiment 2
As a modification of the present invention, as shown in Figure 10, the guide rail 25 that the lower surface of described delivery track 4 is arranged, its bearing of trend is identical with the bearing of trend of delivery track 4；The upper surface of a described hanger 5 is provided with multiple directive wheel 26, and it is internal that described directive wheel 26 is arranged at guide rail 25, and is connected with using between guide rail 25 to roll.
Use above-mentioned design, on the one hand the arranging of directive wheel and guide rail can make Workpiece fixing plate be stabilized to be connected to below delivery track, on the other hand, directive wheel and guide rail can make Workpiece fixing plate keep good stability in moving process, and avoid its displacement in the direction of the width, thus improve workpiece transmission precision in course of conveying, stability and safety.
As a modification of the present invention, in a described hanger 5, its upper surface is provided with two groups of directive wheels 26, and it is uniformly distributed on the width of a hanger 5；Often group directive wheel is formed by two directive wheels 26 relative to each other；In described delivery track, the correspondence position often organizing directive wheel is provided with a guide rail 25, and every guide rail 25 inside all includes two rails, and often two directive wheels 26 in group directive wheel connect one to one with a rail respectively.Using above-mentioned design, it can be by the setting of wheel design so that it is further improved with mobile accuracy for the connective stability between Workpiece fixing plate and delivery track.
Remaining feature of the present embodiment is the most same as in Example 1 with advantage.
Embodiment 3
As a modification of the present invention, in described electrophoresis production line synchronization conveying device, the limited block being symmetrically distributed it is provided with on the inwall of the side end face of each technology groove 1, it has specifically included, it is respectively arranged at the rectangle limited block on the technology groove 1 two opposite side end face inwalls on delivery track 4 width, and it being respectively arranged at the V-arrangement limited block on the inwall of the technology groove two opposite side end face on delivery track length direction, the opening direction of described V-arrangement limited block is relative to each other.Using above-mentioned design, it can be by the setting of limited block so that when workpiece connection end block is placed on technology groove, it can keep optimal process position, so that it is guaranteed that the positioning precision of secondary hanger, it is ensured that induction system is reliable.
The lower surface of described attaching plate elements 12, and the upper surface of the side end of technology groove 1 is also provided with mutually corresponding guidance quality limited block, it can make attaching plate elements keep stably on technology groove, to avoid attaching plate elements to slip into inside technology groove.
Remaining feature of the present embodiment is the most same as in Example 2 with advantage.
Claims (10)
1. electrophoresis and a relevant treatment production line synchronous transport system thereof, it includes the multiple technology grooves for workpiece carries out electrophoresis and pre-treatment thereof, and is used for carrying out workpiece the drying chamber of drying and processing；It is characterized in that, described electrophoresis and relevant treatment production line synchronous transport system thereof include synchronization conveying device, and it is arranged at above technology groove；Described synchronization conveying device includes fixed support, and is arranged on the delivery track among fixed support, and the two ends of delivery track are respectively upper part end and lower part end, and multiple technology grooves are sequentially arranged along the bearing of trend of delivery track；
Being provided with a hanger below described delivery track, the lower surface of delivery track is provided with the first Transmission Part, and the upper surface of a hanger is provided with the second Transmission Part, the first Transmission Part and the second Transmission Part and is engaged with each other；In described first Transmission Part and the second Transmission Part, the bearing of trend of at least one Transmission Part is identical with the bearing of trend of delivery track；
Being provided with at least one synchronous lifting device in described synchronization conveying device, it includes the fluctuating orbit extended in vertical direction；It is connected to each other between described delivery track and fluctuating orbit.
2. according to the electrophoresis described in claim 1 and relevant treatment production line synchronous transport system thereof, it is characterized in that, the lower surface of described delivery track is provided with at least two transmission gear, it is sequentially distributed along the bearing of trend of delivery track, and the axis direction of each transmission gear is each perpendicular to the bearing of trend of delivery track；The upper surface of a described hanger is provided with transmission tooth bar, and its bearing of trend is identical with the bearing of trend of delivery track, and transmission gear is engaged with each other with transmission tooth bar.
3. according to the electrophoresis described in claim 1 or 2 and relevant treatment production line synchronous transport system thereof, it is characterised in that the guide rail that the lower surface of described delivery track is arranged, its bearing of trend is identical with the bearing of trend of delivery track；The upper surface of a described hanger is provided with multiple directive wheel, and described directive wheel is arranged at inside guide rail, and is connected with using between guide rail to roll.
4., according to the electrophoresis described in claim 3 and relevant treatment production line synchronous transport system thereof, it is characterised in that in a described hanger, its upper surface is provided with at least two group directive wheels, many group directive wheels are uniformly distributed on the width of a hanger；Often group directive wheel is formed by two directive wheels relative to each other；In described delivery track, the correspondence position often organizing directive wheel is provided with a guide rail, all includes two rails inside every guide rail, and often two directive wheels in group directive wheel connect one to one with a rail respectively.
5. according to the electrophoresis described in claim 1 or 2 and relevant treatment production line synchronous transport system thereof, it is characterized in that, described synchronous lifting device includes lifting support, lifting support both sides are respectively arranged with a fluctuating orbit, rolling wheels it are provided with on the side end face of fluctuating orbit, using between itself and the side end face of fluctuating orbit to roll and be connected, described delivery track is connected to roll on wheels；Being provided with lifting motor among described fluctuating orbit, each is rolled wheels and is all connected with lifting motor by elevating chain.
6. according to the electrophoresis described in claim 5 and relevant treatment production line synchronous transport system thereof, it is characterized in that, in described electrophoresis and relevant treatment production line synchronous transport system thereof, being provided with more than one piece secondary hanger below a hanger, each secondary hanger is all to having one group of workpiece suspension thereon；Described more than one piece secondary hanger all connects end block by hanger and a hanger is connected to each other, described hanger connects end block and includes the attaching plate elements carrying out extending in horizontal plane, attaching plate elements upper surface is provided with the first connector, and in a described hanger, its lower surface is provided with the second connector；Use between described first connector and the second connector and be fitted and connected, in first connector, its link position with the second connector is arranged at the lower surface of the first connector, and in the second connector, its link position with the first connector is positioned at the upper surface of the second connector.
7. according to the electrophoresis described in claim 6 and relevant treatment production line synchronous transport system thereof, it is characterised in that in described electrophoresis and relevant treatment production line synchronous transport system thereof, be provided with guide limiting stopper on the upper surface of the side end of each technology groove.
8. according to the electrophoresis described in claim 6 or 7 and relevant treatment production line synchronous transport system thereof, it is characterised in that including synchronization in described electrophoresis and relevant treatment production line synchronous transport system thereof and dry conveyer device, it is arranged at drying chamber correspondence position；The described drying conveyer device that synchronizes includes the first carrier chain being arranged within drying chamber, and the first carrier chain two ends are respectively arranged with Shang Jian mechanism and lower part mechanism；Described synchronization is attached by the second carrier chain between drying conveyer device and synchronization conveying device.
9. according to the electrophoresis described in claim 8 and relevant treatment production line synchronous transport system thereof, it is characterized in that, described first carrier chain and the second carrier chain are parallel to each other by two, and prolong the closed loop rotary chain bar composition that drying chamber bearing of trend carries out extending, it is provided with certain interval between two closed loop rotary chain bars.
10. according to the electrophoresis described in claim 9 and relevant treatment production line synchronous transport system thereof, it is characterized in that, described Shang Jian mechanism and lower part mechanism all include the hanger fluctuating orbit vertically extended, being provided with lift side body on hanger fluctuating orbit, it is driven it to lift by the motor being arranged on hanger fluctuating orbit upper surface；Being provided with hanger fixed support in described lift side body, it is arranged at secondary hanger and outer workpiece, and hanger fixed support is internally provided with the fixed derrick for hanging secondary hanger；The upper end of described hanger fluctuating orbit is provided with the hanger moving track extended in the horizontal direction, and the end of hanger moving track extends to the top of the first carrier chain.
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| CN108584387A (en) * | 2018-03-16 | 2018-09-28 | 泰州鑫宇精工股份有限公司 | Transmission chain suspends the spin-ended device of formwork in midair |
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| CN115029761A (en) * | 2022-07-06 | 2022-09-09 | 浙江道和机械股份有限公司 | Electrophoresis and plastic spraying integrated production line |
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