CN106121973A - 空调压缩机壳体 - Google Patents

空调压缩机壳体 Download PDF

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Publication number
CN106121973A
CN106121973A CN201610719202.0A CN201610719202A CN106121973A CN 106121973 A CN106121973 A CN 106121973A CN 201610719202 A CN201610719202 A CN 201610719202A CN 106121973 A CN106121973 A CN 106121973A
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air conditioner
carbon fiber
compressor housing
layer
conditioner compressor
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王红胜
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Shenzhen Wohaisen Technology Co Ltd
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Shenzhen Wohaisen Technology Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/121—Casings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/067—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/041—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/02—Selection of particular materials
    • F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/40—Casings; Connections of working fluid
    • F04D29/403—Casings; Connections of working fluid especially adapted for elastic fluid pumps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00—Components
    • F04C2240/30—Casings or housings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Compressor (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

本发明涉及空调压缩机技术领域，公开了一种空调压缩机壳体，所述壳体由铝合金壳身、碳纤维抗压层和玻璃纤维外壳组成。所述铝合金壳身外面包裹一层所述碳纤维抗压层；所述碳纤维抗压层外侧再增加一层所述玻璃纤维外壳。本发明空调压缩机壳体采用3层结构组成，能替代现有铸铁壳体，在保证压缩机壳体强度和耐压不变前提下，使压缩机重量大幅减轻，从而节省成本。

Description

空调压缩机壳体
技术领域
本发明涉及空调压缩机技术领域，特别涉及一种空调压缩机壳体。
背景技术
在家居房间和办公环境中使用的空调器，其压缩机壳体都是铸铁制造而成，重量较重，占压缩机重量的50%，致使压缩机整体较重，直接导致空调室外机重量大，从而影响生产、运输和搬运成本的上升。
发明内容
本发明为了解决上述技术问题，提供一种空调压缩机壳体，壳体采用3层结构组成，能替代现有铸铁壳体，在保证压缩机壳体强度和耐压不变前提下，使压缩机重量大幅减轻，从而节省成本。
为了实现上述目的，本发明提供以下技术方案：
一种空调压缩机壳体，包括铝合金壳身、碳纤维抗压层和玻璃纤维外壳，所述铝合金壳身外面包裹一层所述碳纤维抗压层；所述碳纤维抗压层外侧再增加一层所述玻璃纤维外壳。
进一步，所述压缩机包括定频和变频涡旋压缩机、单转子或双转子压缩机。
进一步，所述压缩机还包括交流变频或直流变频压缩机。
进一步，所述铝合金壳身由直筒壳身、过渡部和弧顶部组成，各部通过焊接密封。
进一步，所述碳纤维抗压层为碳纤维强化塑料材质。
进一步，所述玻璃纤维外壳为玻璃纤维强化塑料材质。
本发明的有益效果是：
空调压缩机壳体采用3层结构组成，能替代现有铸铁壳体，在保证压缩机壳体强度和耐压不变前提下，使压缩机重量大幅减轻，从而节省成本。
附图说明
图1为本发明压缩机结构示意图；
图2为本发明壳体结构示意图。
图中：1为壳体、2为压缩室、3为电机、4为铝合金壳身、5为碳纤维抗压层、6为玻璃纤维外壳、7为直筒壳身、8为过渡部、9为弧顶部。
具体实施方式
下面结合附图对本发明空调压缩机壳体的具体实施方式作详细说明。
参见附图1-2，空调压缩机壳体1包括铝合金壳身4、碳纤维抗压层5和玻璃纤维外壳6，铝合金壳身4外面包裹一层碳纤维抗压层5；碳纤维抗压层5外侧再增加一层玻璃纤维外壳6，铝合金壳身4由直筒壳身7、过渡部8和弧顶部9焊接而成。
本发明的工作原理如下：壳体1采用3层结构组成，铝合金壳身4外面包裹一层碳纤维抗压层5的保护层，碳纤维抗压层5外侧再增加一层玻璃纤维外壳6的减震保护层，并且每一层的纤维纹路都根据所处铝合金壳身4位置不同而做了额外的优化，使纤维顺着压力分布的方向，提升保护层的效果。通过多重纤维材料的组合应用以及不同的纤维编制形式，能够有效发挥各种纤维的物理特性，适应不同的壳体区域的受力情况，提高层叠模式的效率，减少约40%的纤维使用量。这样壳体1采用了多种编织纹路的碳纤维材料，不仅重量轻还保证了高强度，能够承受70Mpa的耐压，凭借碳纤维强化塑料层的创新实现轻量化，使压缩机重量大幅减轻，从而节省生产、运输和搬运的成本。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (6)

1.一种空调压缩机壳体，其特征在于，包括铝合金壳身、碳纤维抗压层和玻璃纤维外壳，所述铝合金壳身外面包裹一层所述碳纤维抗压层；所述碳纤维抗压层外侧再增加一层所述玻璃纤维外壳。
2.根据权利要求1所述的空调压缩机壳体，其特征在于：所述压缩机包括定频和变频涡旋压缩机、单转子或双转子压缩机。
3.根据权利要求1所述的空调压缩机壳体，其特征在于：所述压缩机还包括交流变频或直流变频压缩机。
4.根据权利要求1所述的空调压缩机壳体，其特征在于：所述铝合金壳身由直筒壳身、过渡部和弧顶部组成，各部通过焊接密封。
5.根据权利要求1所述的空调压缩机壳体，其特征在于：所述碳纤维抗压层为碳纤维强化塑料材质。
6.根据权利要求1所述的空调压缩机壳体，其特征在于：所述玻璃纤维外壳为玻璃纤维强化塑料材质。
CN201610719202.0A 2016-08-25 2016-08-25 空调压缩机壳体 Pending CN106121973A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110566462A (zh) * 2019-08-22 2019-12-13 松下压缩机(大连)有限公司 一种焊接式铝制全封闭涡旋压缩机壳体

Citations (7)

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Publication number Priority date Publication date Assignee Title
CN1619151A (zh) * 2003-11-21 2005-05-25 株式会社丰田自动织机 马达压缩机
WO2008079140A1 (en) * 2006-12-27 2008-07-03 Carrier Corporation Scroll compressor with aluminum shell
CN102748271A (zh) * 2012-07-25 2012-10-24 黄石东贝电器股份有限公司 一种高效散热型压缩机壳体
CN104178661A (zh) * 2014-08-01 2014-12-03 广东美芝制冷设备有限公司 旋转压缩机
CN104466052A (zh) * 2014-11-13 2015-03-25 深圳鸿源博得新能源技术发展有限公司 电池包外壳
CN105604877A (zh) * 2014-11-21 2016-05-25 夏振宇 一种半封闭式制冷压缩机
CN205991002U (zh) * 2016-08-25 2017-03-01 深圳沃海森科技有限公司 空调压缩机壳体

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1619151A (zh) * 2003-11-21 2005-05-25 株式会社丰田自动织机 马达压缩机
WO2008079140A1 (en) * 2006-12-27 2008-07-03 Carrier Corporation Scroll compressor with aluminum shell
CN102748271A (zh) * 2012-07-25 2012-10-24 黄石东贝电器股份有限公司 一种高效散热型压缩机壳体
CN104178661A (zh) * 2014-08-01 2014-12-03 广东美芝制冷设备有限公司 旋转压缩机
CN104466052A (zh) * 2014-11-13 2015-03-25 深圳鸿源博得新能源技术发展有限公司 电池包外壳
CN105604877A (zh) * 2014-11-21 2016-05-25 夏振宇 一种半封闭式制冷压缩机
CN205991002U (zh) * 2016-08-25 2017-03-01 深圳沃海森科技有限公司 空调压缩机壳体

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110566462A (zh) * 2019-08-22 2019-12-13 松下压缩机(大连)有限公司 一种焊接式铝制全封闭涡旋压缩机壳体
CN110566462B (zh) * 2019-08-22 2021-09-10 松下压缩机(大连)有限公司 一种焊接式铝制全封闭涡旋压缩机壳体

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Application publication date: 20161116