CN106120528B - A kind of self-propelled concrete dabbing machine and its dabbing method - Google Patents

A kind of self-propelled concrete dabbing machine and its dabbing method Download PDF

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Publication number
CN106120528B
CN106120528B CN201610435259.8A CN201610435259A CN106120528B CN 106120528 B CN106120528 B CN 106120528B CN 201610435259 A CN201610435259 A CN 201610435259A CN 106120528 B CN106120528 B CN 106120528B
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dabbing
track
hair
reamer
middle longeron
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CN106120528A (en
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侯利军
刘泓
欧阳峰
孙诗游
俞小彤
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Hohai University HHU
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Hohai University HHU
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/08Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
    • E01C23/085Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

The invention discloses a kind of self-propelled concrete dabbing machine, including walking system, longitudinal teeth groove dabbing system, transverse teeth reamer hair system, sweep desorption system, hair side adjustment system, spray system, track-frame system and track anchor system, the roughness that latticed hair side adds new-to-old concrete interface is formed by longitudinal teeth groove dabbing system and transverse teeth reamer hair system, system is adjusted by hair side and ensure that dabbing quality, dabbing efficiency is improved by self-walking track frame system.The invention provides a kind of dabbing efficiency high, dabbing quality is good, is applicable multi-angle flat concrete dabbing be particularly suitable for use in facade concrete interface dabbing, Automated condtrol can be realized concrete bush hammer and dabbing method.

Description

A kind of self-propelled concrete dabbing machine and its dabbing method
Technical field
The present invention relates to concrete dabbing, more particularly to a kind of self-propelled concrete dabbing machine and its dabbing method, belong to Concrete construction technical field.
Background technology
In field of civil engineering, reinforcing bar and concrete are to use most commonly used construction material in the world at present, largely Building structure is all built up by armored concrete, but erosion due to concrete carbonization and chloride etc., causes reinforcing bar Corrosion.Reinforcing bar volumetric expansion, which produces larger splitting stresses, after corrosion makes concrete cracking, so as to influence the security of structure and resistance to Long property.To solve the above problems, the recovery project measure commonly used in engineering is to remove old concrete and pour new coagulation Soil.
The adhesive property of New-old concrete is the key for being related to concrete repair engineering success or failure.New-to-old concrete interface Bond effect quality is influenced by factors, the species of degree of roughness, interfacial agents, the intensity of New-old concrete and benefit such as interface Force orientation of liquid/solid interface etc., wherein, the adhesive property of new-to-old concrete interface, depend greatly on interface processing and Interface roughness, therefore coarse processing is carried out to new-to-old concrete interface, and be to the rational evaluation of the degree of roughness after processing Important sport technique segment in concrete reinforcement reinforcing engineering.
Dabbing technique is one of main technique of the coarse processing of new-to-old concrete interface, the quality of dabbing effect, direct shadow The bond quality of New-old concrete is rung, so as to influence the service life of structure.Traditional artificial chiseling, bristle and mechanical carving groove work In addition to efficiency is low, subject matter is thoroughly remove laitance skill;Though milling technique can solve the problems, such as laitance, easily cause mixed Coagulate native surface loose damage and form the different groove of a lot of depth and be unfavorable for surface cleaning;Its shot feather plucking of shot-blasting machine technique When impact it is less big, the surface evenness that worked after construction is preferable, but dabbing depth as shallow, concavo-convex pitted skin unobvious, New-old concrete Between cohere not good enough, the shot recovery of feather plucking is difficult in addition, and road surface shot-blasting machine is expensive;Though and plucking efficiency of constructing It is high but a weak floor can be formed in concrete surface.
For disadvantages mentioned above, Chinese invention patent CN201310152724.3 discloses a kind of impact type pavement roughening machine. A kind of impact type pavement roughening machine includes frame and rack-mounted wheel, on the chassis of the frame and along frame width Direction is rotatably connected to roller bearing one and roller bearing two, is provided with the roller bearing one and along its length multiple thin bars one, multiple The thin bar one is laid along the radial direction of roller bearing one, is provided with the roller bearing two and along its length multiple thin bars two, more The individual thin bar two is laid along the radial direction of roller bearing two, and the outer end of the multiple thin bars one and thin bar two is provided with for beating The impact ball on hair road surface, it is provided with the frame for driving drive device that roller bearing one and roller bearing two rotate and for will The power of the drive device output transmits the transmission device to roller bearing one and roller bearing two.Though the patent of invention can improve feather plucking work Make efficiency, road surface feather plucking quality is high, but the device of the invention may be only available for the feather plucking work of pavement structure or structure top surface Make, the feather plucking work of texture edge, inclined-plane, bottom surface can not be applied to;The device of the invention can only realize beating for some direction Hair work, the hair side for ultimately forming teeth groove type are unfavorable for the lateral bond effect of new-to-old concrete interface;The device of the invention is not The degree of roughness of hair side is detected, not coarse enough the local area of feather plucking can not be detected, and leave potential safety hazard.
In order to improve above-mentioned deficiency, Chinese invention patent CN201510813489.9 discloses a kind of machine-carried type dabbing machine, The dabbing for including rail body for setting or being detachably arranged in lift support meanss including lift support meanss, activity Machine track and the dabbing owner's body being fixed on rail body.The device still needs to be connected by support meanss with ground, when Unhairing machine needs Mobile support device to start the feather plucking work of next stage when being moved to track end, needed in addition before feather plucking Wanting the angle of adjusting apparatus makes it parallel with the plane of pre- feather plucking, adds the complexity of personnel's manipulation.
In summary, gratifying full-automatic roughening device is there is no in the prior art.
The content of the invention
Purpose:In order to overcome the deficiencies in the prior art, the present invention provides a kind of self-propelled concrete dabbing machine, work Make that efficiency high, dabbing quality are good, suitable for the concrete dabbing of multi-angle plane, Automated condtrol can be realized.
Technical scheme:In order to solve the above technical problems, the technical solution adopted by the present invention is:
A kind of self-propelled concrete dabbing machine, it is characterised in that:Including dabbing dolly, trolley track system;
The dabbing dolly includes:Walking system, longitudinal teeth groove dabbing system, transverse teeth reamer hair system, sweep suction System, hair side adjustment system and spray system;
Wherein, the walking system includes:Car rack, trolley idler wheels, carriage walking drive device and dividing plate;Institute State car rack up and down both sides be equipped with trolley idler wheels, car rack " inlaying " in the track girder of trolley track system, to prevent Only dabbing dolly departs from track girder, so as to ensure that dabbing dolly is applied to the concrete dabbing of multi-angle plane.The dolly Travel driving unit uses four-wheel drive mode, realizes that dabbing dolly is advanced automatically on trolley track.The dividing plate is mainly used In placing upper strata component, it secondly can also prevent dust from diffusing to upper strata, influence the normal work of upper strata component.
Longitudinal teeth groove dabbing system includes:Longitudinal teeth groove dabbing device, longitudinal teeth groove dabbing device motor, the suspension of dabbing device Bar and dustproof sheet;Longitudinal teeth groove dabbing device can need to change different longitudinal teeth groove dabbing devices according to different;Secondly, Longitudinal teeth groove dabbing device is connected by dabbing device hanger bar with dolly, and direction of rotation and the dolly of longitudinal teeth groove dabbing device advance instead To opposite;In addition, the geared end of longitudinal teeth groove dabbing device is not radially, and with radially at an angle.The dabbing device Hanger bar uses electric expansion bar, real by the decline and rising of the flexible realization longitudinal direction teeth groove dabbing device of dabbing device hanger bar Now make full use of the function of longitudinal teeth groove dabbing device.The dustproof sheet is residual caused by longitudinal teeth groove dabbing device dabbing for stopping Slag, prevent residue from splashing to transverse teeth reamer hair device, influence the usability and security of transverse teeth reamer hair device.
The transverse teeth reamer hair system includes:Transverse teeth reamer hair device, transverse teeth reamer hair device motor, transverse teeth reamer Hair device track, transverse teeth reamer hair device roller, transverse teeth reamer hair device travel driving unit and transverse teeth reamer hair device reversion dress Put;The transverse teeth reamer hair device supports the use with longitudinal teeth groove dabbing device, and its gear feature is consistent with longitudinal teeth groove dabbing device, The transverse teeth reamer hair device uses axially driving mode.
The transverse teeth reamer hair device track can rise or fall the work(that transverse teeth reamer hair device is made full use of with realization Energy;Secondly, the transverse teeth reamer hair device track by transverse teeth reamer hair device roller " parcel " wherein, to prevent transverse teeth groove Dabbing device departs from track, so as to ensure that transverse teeth reamer hair device is applied to the concrete dabbing of multi-angle plane.
The transverse teeth reamer hair device roller uses Gear Contact mode, i.e. roller and rail with transverse teeth reamer hair device track Road uses zigzag, to realize that roller can be along the function of track traveling under any operating mode.
The transverse teeth reamer hair device inversion set is arranged on the both ends of track, when transverse teeth reamer hair device runs to rail When the connecting rod of road both ends and transverse teeth reamer hair device contacts with transverse teeth reamer hair device inversion set, then horizontal teeth groove is triggered Dabbing device inversion set makes transverse teeth reamer hair device reversely walk and rotate backward.
The desorption system of sweeping includes:Sweep sucker, sweep haustorium motor, residue collecting box and residue excretory duct;It is described to sweep sucker By residue caused by dabbing and dust suction residue collecting box, prevent from producing more dust during dabbing, reduce to ring The pollution in border.The residue collecting box is used to deposit residue temporarily, and residue is drained into appointed place by residue excretory duct.
The hair side adjustment system includes:Supporting rail, connecting rod, crossbeam, connecting rod travel driving unit, roughness measure Instrument, uniaxial impact drill bit, uniaxial impact drill bit drive device, connecting rod inversion set and single-chip microcomputer;The supporting rail is provided with For the track and connecting rod travel driving unit of connecting rod walking;Secondly, the supporting rail both ends are provided with connecting rod reversion dress Put, when connecting rod runs to track both ends and connecting rod is contacted with connecting rod inversion set, then trigger connecting rod reversion dress Putting makes connecting rod reversely walk.
The crossbeam and can only rotate clockwise or counterclockwise 180 ° around connecting rod, realize roughometer and list The exchange of axle drill hammer position.
The roughometer can measure the roughness of hair side, and the data of measurement are exported by signal output part Into single-chip microcomputer, single-chip microcomputer judges whether the roughness of the region hair side makes it, the monolithic if predetermined value has been reached Machine outputs control signals to connecting rod travel driving unit, connecting rod is moved to subsequent region;It is single if not up to predetermined value Piece machine, which outputs control signals to crossbeam, makes crossbeam rotate 180 °, roughometer and uniaxial impact drill bit is exchanged position, together When the single-chip microcomputer number that calculates uniaxial impact drill bit by surveying roughness and predetermined roughness and need to impact, and by control signal Uniaxial impact drill bit drive device is output to, controls it to carry out dabbing adjustment to hair side, uniaxial impact drill bit drive device is completed Crossbeam is inverted 180 ° automatically after the number of shocks that single-chip microcomputer calculates, and reaches predetermined value by actual measurement roughness and performs follow-up behaviour Make.
The spray system includes:Spray head, ball pivot, water tank, water-supply-pipe, spray water inlet pipe, water pump.
The ball pivot can be rotated freely, so that water can be sprayed to wider hair by the spray head connected on ball pivot Face, realize the cleaning to the region hair side.
The water tank is used to deposit water temporarily, and continuous with external water source by water-supply-pipe, realizes the water supply to water tank.
The spray water inlet pipe is located in water tank, and its one end connection water pump, the water pump uses metal material.
The trolley track system includes track-frame system and track anchor system;
Wherein, the track-frame system includes:Track girder, vertical support, stull, tie-beam, middle longeron, middle longeron roller bearing, Middle longeron roller, bolt, rail system traveling trigger device, roller built in track;The track girder is in horizontal positioned U-shaped Beam, two track girder opposite faces offer U-type groove, and its U-type groove is used for the car rack for inlaying dabbing dolly, ensures dabbing dolly Suitable for the concrete dabbing of multi-angle plane, U-type groove vertical inner wall side is provided with roller built in track, roller built in the track Connected with car rack using gear, ensure the effectively contact of roller and car rack built in track to realize that dabbing dolly can be Walked under any operating mode.The vertical support uses electric expansion bar, and its top is connected by bolt with stull, and its underpart is also through spiral shell Bolt is connected with track girder.
The stull uses electric expansion bar, and its one end is bolted with vertical support, and the other end rigidly connects with middle longeron Connect.
The middle longeron uses stretching structure, and its top is provided with ladder chute, and chute inwall longeron length direction in is set There is saw tooth belt, middle longeron bottom has middle longeron roller bearing to be rigidly connected with middle longeron.
The middle longeron roller is connected on middle longeron roller bearing, and middle longeron roller uses gear pattern.
The rail system traveling trigger device is located at the middle of the relatively low side of track girder, when dabbing dolly is by triggering During device, start rail system and advance, so as to realize that track is advanced automatically.
The track anchor system includes:Anchor sucker, rubber spacer, press rods, air intake duct, asepwirator pump.
A circle rubber spacer is provided with the outside of the anchor sucker, is made using the pressure of press rods mixed after rubber spacer and dabbing Native hair side is coagulated to be brought into close contact.
The asepwirator pump " inlaying " vacuumizes in track girder to anchor sucker, makes anchor sucker and concrete surface tight Close connection.
Described self-propelled concrete dabbing machine, it is characterised in that:Trolley track system includes two groups in the process of running Rail system, one of which are referred to as working track system, and one group is referred to as traveling rail system, the walking process of traveling rail system Mainly include following steps:
(a)The vertical support elongation of traveling rail system, makes the middle longeron knoll of the traveling rail system to working track At the top of the middle longeron of system;
(b)Start the middle longeron elongation of working track system, middle longeron is extended to the middle longeron of traveling rail system End, and ensure that the middle longeron roller bearing of traveling rail system is just caught in working track system in the ladder chute of longeron;
(c)Start asepwirator pump, inflated into anchor sucker, while start press rods decompression, anchor sucker is departed from concrete table Face;
(d)The stull elongation of traveling rail system, makes the vertical support of traveling rail system be located at the vertical support of working track system Outside;
(e)The middle longeron roller of traveling rail system starts to start, and makes traveling rail system along working track system Longeron is advanced forward, while the middle longeron of working track system gradually bounces back, and is gradually extended to rail system direct of travel, because The middle longeron that the middle longeron of this traveling rail system can continue on working track system is advanced forward until traveling track system The middle longeron of system reaches precalculated position next time;
(f)The stull of traveling rail system is shortened, and makes at the vertical support of traveling rail system and the vertical support of working track system In same plane;
(g)Starting the press rods pressurization of track anchor system makes the rubber spacer of anchor sucker closely be pasted with concrete surface Close, then start asepwirator pump, to carrying out vacuumizing work in anchor sucker, anchor sucker and concrete surface is closely connected;
(h)Start the middle longeron of working track system, middle longeron is retracted to original state;
(i)The vertical support reduction of traveling rail system is short, makes in middle longeron and the working track system of the traveling rail system Longeron is maintained at same plane;So far the automatic traveling process of trolley track system is completed, and realizes traveling rail system and work Make the alternating of rail system;When dabbing dolly advances to rail system traveling trigger device next time, continue complete by this process Into the automatic traveling process of trolley track system.
The present invention also provides the dabbing method of above-mentioned self-propelled concrete dabbing machine, comprises the following steps:
(1)Dabbing dolly is arranged in trolley track system, trolley track system includes two tracks, and for required Dabbing require to change suitable longitudinal teeth groove dabbing device and transverse teeth reamer hair device;
(2)A whole set of dabbing device is fixed on to the initial position for treating dabbing plane, adjust the direction of track girder make its along Predetermined teeth groove direction;
(3)Start dabbing dolly, dabbing dolly starts slowly to advance on track girder, while longitudinal teeth groove dabbing system is opened Beginning work, subsequent transverse teeth reamer hair system starts, now forms latticed teeth groove on concrete surface;
(4)Desorption system start-up operation is swept, caused residue is to facilitate follow-up hair side to adjust during clearing up dabbing, and incites somebody to action Residue is temporarily stored within residue collecting box, is finally drained residue to appointed place using residue excretory duct;
(5)Start hair side adjustment system starts, adjust the degree of roughness of hair side;
(6)Spray system is started working, and spray head water spray carries out cleaning to hair side;
(7)Advanced in the middle part of the track of dabbing carriage walking to the latter trolley track system by rail system and trigger dress When putting, then trigger track system is advanced, and then proceedes to dabbing work.
Beneficial effect:Self-propelled concrete dabbing machine provided by the invention, solves the large area concrete of different angle Surface dabbing problem, can adapt to the dabbing of multi-angle flat concrete, have higher applicability;The dabbing function of the present invention Latticed teeth groove is enough produced, adds the bonding between new-to-old concrete interface;The dabbing machine of the present invention can check adjustment hair side, Improve the quality of dabbing, it is ensured that the degree of roughness of hair side;The dabbing machine of the present invention can realize automatic control, significantly Reduce the operation of personnel, improve dabbing efficiency.Net is formed by longitudinal teeth groove dabbing system and transverse teeth reamer hair system Trellis hair side adds the roughness of new-to-old concrete interface, and adjusting system by hair side ensure that dabbing quality, by voluntarily Formula track-frame system improves dabbing efficiency.Dabbing efficiency high, dabbing quality are good, are applicable multi-angle flat concrete dabbing, Be particularly suitable for use in facade concrete interface dabbing, Automated condtrol can be realized.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the front view of dabbing dolly in the present invention;
Fig. 3 is the partial enlargement structural representation at G1 in Fig. 2;
Fig. 4 is the partial enlargement structural representation at G2 in Fig. 2;
Fig. 5 is the side view of AA sections in Fig. 4;
Fig. 6 is the top view of the dabbing dolly of the present invention;
Fig. 7 is the logic relation picture of part instrument in hair side adjustment system in the present invention;
Fig. 8 is the front view of trolley track system in the present invention;
Fig. 9 is the top view of trolley track system in the present invention;
Figure 10 is the side view of trolley track system in the present invention;
Figure 11 is the detailed three-view diagram of middle orbit anchor system of the present invention;
In figure:101st, car rack, 102, trolley idler wheels, 103, carriage walking drive device, 104, dividing plate, 201, longitudinal direction Teeth groove dabbing device, 202, longitudinal teeth groove dabbing device motor, 203, dabbing device hanger bar, 204, dustproof sheet, 301, transverse teeth reamer Hair device, 302, transverse teeth reamer hair device motor, 303, transverse teeth reamer hair device track, 304, transverse teeth reamer hair device roller, 305th, transverse teeth reamer hair device travel driving unit, 306, transverse teeth reamer hair device inversion set, 401, sweep suction, 402, sweep haustorium Motor, 403, residue collecting box, 404, residue excretory duct, 501, support, 502, connecting rod, 503, crossbeam, 504, connecting rod row Walk drive device, 505, roughometer, 506, uniaxial impact drill bit, 507, uniaxial impact drill bit drive device, 508, even Extension bar inversion set, 509, single-chip microcomputer, 601, spray head, 602, ball pivot, 603, water tank, 604, water-supply-pipe, 605, spray water inlet Pipe, 606, water pump 606,701, track girder, 702, vertical support, 703, stull, 704, tie-beam, 705, middle longeron, 706, middle longeron Roller bearing, 707, middle longeron roller, 708, bolt, 709, rail system traveling trigger device, 7010, roller built in track, 801, Anchor sucker, 802, rubber spacer, 803, press rods, 804, air intake duct, 805, asepwirator pump.
Embodiment
The present invention is further described with reference to specific embodiment.
As shown in Figure 1 to 11, a kind of self-propelled concrete dabbing machine, including dabbing dolly, trolley track system;Its Middle dabbing dolly includes:Walking system, longitudinal teeth groove dabbing system, transverse teeth reamer hair system, sweep desorption system, hair side adjust Whole system, spray system.
The walking system is the core for realizing dabbing, and it includes:Car rack 101, trolley idler wheels 102, dolly Travel driving unit 103 and dividing plate 104.
The car rack is equipped with trolley idler wheels 102 in both sides about 101, and car rack 101 " inlaying " is in trolley track In the track girder 701 of system, to prevent dabbing dolly from departing from track girder 701, so as to ensure that dabbing dolly is applied to multi-angle The concrete dabbing of plane.
The carriage walking drive device 103 uses four-wheel drive mode, realizes that dabbing dolly is automatic on trolley track Advance.
The dividing plate 104 is mainly used in placing upper strata component, secondly can also prevent dust from diffusing to upper strata, influence upper strata The normal work of component.
Longitudinal teeth groove dabbing system includes:Longitudinal teeth groove dabbing device 201, longitudinal teeth groove dabbing device motor 202, dabbing Device hanger bar 203, dustproof sheet 204.
Longitudinal teeth groove dabbing device 201 can need to change different longitudinal teeth groove dabbing devices according to different;Secondly, Longitudinal teeth groove dabbing device 201 is connected by dabbing device hanger bar 203 with dolly, the direction of rotation of longitudinal teeth groove dabbing device 201 with Dolly advances reversely opposite;In addition, the geared end of longitudinal teeth groove dabbing device 201 is not radially, and with being in radially certain angle Degree.
The dabbing device hanger bar 203 uses electric expansion bar, passes through the flexible realization longitudinal direction teeth groove of dabbing device hanger bar The decline and rising of dabbing device 201, realize the function of making full use of longitudinal teeth groove dabbing device 201.
The dustproof sheet 204 be used for stop longitudinal dabbing of teeth groove dabbing device 201 caused by residue, prevent residue from splashing to horizontal stroke To teeth groove dabbing device 301, the usability and security of transverse teeth reamer hair device 301 are influenceed.
The transverse teeth reamer hair system is to realize the core of latticed teeth groove, and it includes:Transverse teeth reamer hair device 301, Transverse teeth reamer hair device motor 302, transverse teeth reamer hair device track 303, transverse teeth reamer hair device roller 304, transverse teeth reamer Hair device travel driving unit 305, transverse teeth reamer hair device inversion set 306.
The transverse teeth reamer hair device 301 supports the use with longitudinal teeth groove dabbing device 201, its gear feature and longitudinal teeth groove Dabbing device 201 is consistent, and the transverse teeth reamer hair device 301 uses axially driving mode.
The transverse teeth reamer hair device track 303 can rise or fall makes full use of transverse teeth reamer hair device to realize 301 function;Secondly, the transverse teeth reamer hair device track 303 by transverse teeth reamer hair device roller 304 " parcel " wherein, To prevent transverse teeth reamer hair device 301 from departing from track, so as to ensure that transverse teeth reamer hair device 301 is applied to multi-angle plane Concrete dabbing, as shown in Figure 4.
As shown in figure 5, the transverse teeth reamer hair device roller 304 is connect with transverse teeth reamer hair device track 303 using gear The mode of touching, i.e. transverse teeth reamer hair device roller 304 use zigzag with transverse teeth reamer hair device track 303, to realize roller The function that can be advanced under any operating mode along track.
The transverse teeth reamer hair device inversion set 306 is arranged on the both ends of transverse teeth reamer hair device track 303, works as horizontal stroke To teeth groove dabbing device 301 run to the connecting rod of the both ends of transverse teeth reamer hair device track 303 and transverse teeth reamer hair device 301 with When transverse teeth reamer hair device inversion set 306 contacts, then triggering transverse teeth reamer hair device inversion set 306 makes transverse teeth reamer hair Device 301 is reversely walked and rotated backward.
The desorption system of sweeping includes:Sweep sucker 401, sweep haustorium motor 402, residue collecting box 403, residue excretory duct 404.
Residue caused by dabbing and dust are sucked residue collecting box 403 by the sucker 401 of sweeping, during preventing dabbing More dust is produced, reduces the pollution to environment.
The residue collecting box 403 is used to deposit residue temporarily, and drains into residue by residue excretory duct 404 and specify ground Point.
The hair side adjustment system is to realize the core of accurate dabbing, and it includes:Supporting rail 501, connecting rod 502, crossbeam 503rd, connecting rod travel driving unit 504, roughometer 505, uniaxial impact drill bit 506, uniaxial impact drill bit driving dress Put 507, connecting rod inversion set 508, single-chip microcomputer 509.
The supporting rail 501 is provided with the track and connecting rod travel driving unit 504 walked for connecting rod 502;Secondly, The both ends of supporting rail 501 are provided with connecting rod inversion set 508, when connecting rod 502 runs to track both ends and connecting rod 502 with connecting rod inversion set 508 when contacting, then triggering connecting rod inversion set 508 makes connecting rod reversely walk.
The crossbeam 503 and can only rotate clockwise or counterclockwise 180 ° around connecting rod, realize roughometer 505 and the exchange of the position of uniaxial impact drill bit 506.
The roughometer 505 can measure the roughness of hair side, and the data of measurement are passed through into signal output part It is output in single-chip microcomputer 509, single-chip microcomputer 509 judges whether the roughness of the region hair side makes it, if having reached pre- Then single-chip microcomputer 509 outputs control signals to connecting rod travel driving unit 504 to definite value, connecting rod 502 is moved to subsequent region; If not up to predetermined value, single-chip microcomputer 509, which outputs control signals to crossbeam 503, makes crossbeam 503 rotate 180 °, determines roughness Instrument 505 and uniaxial impact drill bit 506 exchange position, while single-chip microcomputer calculates single shaft and rushed by surveying roughness and predetermined roughness The number that drill bit 506 needs to impact is hit, and control signal is output to uniaxial impact drill bit drive device 507, controls it to hair Face carry out dabbing adjustment, uniaxial impact drill bit drive device 507 complete single-chip microcomputer 509 calculate number of shocks after automatically by crossbeam 503 180 ° of reversions, and reach predetermined value by actual measurement roughness and perform subsequent operation.
The spray system includes:Spray head 601, ball pivot 602, water tank 603, water-supply-pipe 604, spray water inlet pipe 605, water Pump 606.
The ball pivot 602 can be rotated freely, so that water can be sprayed to by the spray head 601 connected on ball pivot 602 Wider hair side, realize the cleaning to the region hair side.
The water tank 603 is used to deposit water temporarily, and continuous with external water source by water-supply-pipe 604, realizes to water tank 603 Water supply.
The spray water inlet pipe 605 is located in water tank 603, and its one end connection water pump 606, the water pump 606 uses metal Material.
As shown in Fig. 8 to Figure 10, the trolley track system is to realize the core of full-automatic dabbing, and it includes:Track box Frame system, track anchor system.
The track-frame system includes:Track girder 701, vertical support 702, stull 703, tie-beam 704, middle longeron 705, in Longeron roller bearing 706, middle longeron roller 707, bolt 708, rail system traveling trigger device 709, roller 7010 built in track.
The track girder 701 is to offer U-type groove in horizontal positioned U-shaped beam, two track girder opposite faces, its U-type groove For inlaying the car rack 101 of dabbing dolly, ensure that dabbing dolly is applied to the concrete dabbing of multi-angle plane, U-type groove Vertical inner wall side is provided with roller 7010 built in track, and roller built in the track is connected with car rack using gear, ensures rail Roller built in road and car rack are effectively contacted to realize that dabbing dolly can walk under any operating mode.
The vertical support 702 uses electric expansion bar, and its top is connected by bolt 708 with stull 703, its underpart also through Bolt 708 is connected with track girder 701.
The stull 703 uses electric expansion bar, and its one end is connected with vertical support 702 by bolt 708, and the other end is indulged with Beam 705 is rigidly connected.
The middle longeron 705 uses stretching structure, and its top is provided with ladder chute, chute inwall length of longeron 705 in Direction is provided with saw tooth belt, and middle longeron bottom has middle longeron roller bearing 706 to be rigidly connected with middle longeron 705.
The middle longeron roller 707 is connected on middle longeron roller bearing 706, and middle longeron roller 707 uses gear pattern.
The rail system traveling trigger device 709 is located at the middle of 701 relatively low side of track girder, when dabbing dolly passes through When crossing trigger device, start trolley track system and advance, so as to realize that track is advanced automatically.
As shown in figure 11, the track anchor system includes:Anchor sucker 801, rubber spacer 802, press rods 803, air-breathing Pipe 804, asepwirator pump 805.
The outside of anchor sucker 801 is provided with a circle rubber spacer 802, makes rubber spacer 802 using the pressure of press rods 803 It is brought into close contact with the roughening concrete surface after dabbing.
The asepwirator pump 805 " inlaying " vacuumizes in track girder 701 to anchor sucker 801, makes the He of anchor sucker 801 Concrete surface closely connects.
Trolley track system is typically made up of two groups of rail systems in the process of running, and one of which is referred to as working track system System, one group is referred to as traveling rail system, and the walking process of traveling rail system mainly includes following steps:
(a)The vertical support 702 of traveling rail system extends, and makes the knoll of middle longeron 705 of the traveling rail system to work Make the top of middle longeron 705 of rail system;
(b)The middle longeron 705 for starting working track system extends, and middle longeron 705 is extended into traveling rail system The end of longeron 705, and ensure that the middle longeron roller bearing 706 of traveling rail system is just caught in the ladder of longeron in working track system In shape chute;
(c)Start asepwirator pump 805, inflated into anchor sucker 801, while start press rods 803 and depressurize, make anchor sucker 801 Depart from concrete surface;
(d)The stull 703 of traveling rail system extends, and the vertical support 702 of traveling rail system is located at working track system The outside of vertical support 702;
(e)The middle longeron roller 707 of traveling rail system starts to start, and makes traveling rail system along working track system Middle longeron 705 is advanced forward, while the middle longeron 705 of working track system gradually bounces back, and gradually to rail system traveling side The middle longeron 705 that working track system can be continued on to the middle longeron 705 of elongation, therefore traveling rail system is advanced forward Until the middle longeron 705 of traveling rail system reaches precalculated position next time;
(f)The stull 703 of traveling rail system shortens, and makes vertical support 702 and the working track system of traveling rail system Vertical support 702 is in same plane;
(g)Starting the pressurization of press rods 803 of track anchor system makes the rubber spacer 802 and concrete table of anchor sucker 801 Face is brought into close contact, and is then started asepwirator pump 805, to carrying out vacuumizing work in anchor sucker 801, is made anchor sucker 801 and concrete Surface closely connects;
(h)Start the middle longeron 705 of working track system, middle longeron 705 is retracted to original state;
(i)The vertical support 702 of traveling rail system is shortened, and makes middle longeron 705 and the working track system of the traveling rail system The middle longeron 705 of system is maintained at same plane.So far the automatic traveling process of trolley track system is completed, and realizes traveling track The alternating of system and working track system.When dabbing dolly advances to rail system traveling trigger device 709 next time, continue The automatic traveling process of trolley track system is completed by this process.
A kind of self-propelled concrete dabbing machine, comprise the following steps that during dabbing:
(1)Dabbing dolly is arranged in trolley track system, usual trolley track system includes two tracks, and is directed to Required dabbing requires to change suitable longitudinal teeth groove dabbing device 201 and transverse teeth reamer hair device 301;
(2)A whole set of dabbing device is fixed on to the initial position for treating dabbing plane, the direction of adjustment track girder 701 makes its edge Predetermined teeth groove direction;
(3)Start dabbing dolly, dolly starts slowly to advance on track girder 701, while longitudinal teeth groove dabbing system is opened Beginning work, subsequent transverse teeth reamer hair system starts, now forms latticed teeth groove on concrete surface;
(4)Desorption system start-up operation is swept, caused residue is to facilitate follow-up hair side to adjust during clearing up dabbing, and incites somebody to action Residue is temporarily stored within residue collecting box 403, is finally drained residue to appointed place using residue excretory duct 404;
(5)Start hair side adjustment system starts, adjust the degree of roughness of hair side;
(6)Spray system is started working, and spray head 601 is sprayed water carries out cleaning to hair side;
(7)Advanced in the middle part of the track of dabbing carriage walking to the latter trolley track system by rail system and trigger dress When putting 709, then trigger track system is advanced, and then proceedes to dabbing work.
To sum up, a kind of self-propelled concrete dabbing machine solves the problems, such as the large area concrete surface dabbing of different angle, The dabbing of multi-angle flat concrete is can adapt to, there is higher applicability;The dabbing machine of the present invention can produce latticed Teeth groove, add the bonding between new-to-old concrete interface;The dabbing machine of the present invention can check adjustment hair side, improve dabbing Quality, it is ensured that the degree of roughness of hair side;The dabbing machine of the present invention can realize automatic control, greatly reduce personnel's Operation, improves dabbing efficiency.
Described above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (9)

  1. A kind of 1. self-propelled concrete dabbing machine, it is characterised in that:Including dabbing dolly, trolley track system;
    The dabbing dolly includes:Walking system, longitudinal teeth groove dabbing system, transverse teeth reamer hair system, sweep desorption system, Hair side adjusts system and spray system;
    Wherein, the walking system includes:Car rack, trolley idler wheels, carriage walking drive device;Longitudinal teeth groove Dabbing system includes:Longitudinal teeth groove dabbing device, longitudinal teeth groove dabbing device motor, dabbing device hanger bar and dustproof sheet;The transverse direction Teeth groove dabbing system includes:Transverse teeth reamer hair device, transverse teeth reamer hair device motor, transverse teeth reamer hair device track, transverse teeth Reamer hair device roller, transverse teeth reamer hair device travel driving unit and transverse teeth reamer hair device inversion set;The hair side adjustment System includes:Supporting rail, connecting rod, crossbeam, connecting rod travel driving unit, roughometer, uniaxial impact drill bit, single shaft Drill hammer drive device, connecting rod inversion set and single-chip microcomputer;The trolley track system includes track-frame system and rail Road anchor system, wherein track-frame system include:Track girder, vertical support, stull, tie-beam, middle longeron, middle longeron roller bearing, in Longeron roller, rail system traveling trigger device, roller built in track;The track girder is two in horizontal positioned U-shaped beam Track girder opposite face offers U-type groove, and its U-type groove is used for the car rack for inlaying dabbing dolly, ensures that dabbing dolly is applied to The concrete dabbing of multi-angle plane, U-type groove vertical inner wall side are provided with roller built in track, roller and dolly built in the track Frame is connected using gear, ensures the effectively contact of roller built in track and car rack to realize that dabbing dolly can be in any work Walked under condition;
    The vertical support uses electric expansion bar, and its top is connected with stull, and its underpart is also connected with track girder;
    The stull uses electric expansion bar, and its one end connects with vertical support, and the other end is rigidly connected with middle longeron;
    The middle longeron uses stretching structure, and its top is provided with ladder chute, and chute inwall longeron length direction in is provided with saw Cingulum, middle longeron bottom have middle longeron roller bearing to be rigidly connected with middle longeron;
    The middle longeron roller is connected on middle longeron roller bearing, and middle longeron roller uses gear pattern;
    Rail system traveling trigger device is set on track girder, when dabbing dolly passes through trigger device, starts rail system row Enter, so as to realize that track is advanced automatically.
  2. 2. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:Longitudinal teeth groove dabbing device can be more Change different longitudinal teeth groove dabbing devices;Longitudinal teeth groove dabbing device is connected by dabbing device hanger bar with dolly, longitudinal teeth groove dabbing Advance with dabbing dolly reversely opposite in the direction of rotation of device;
    And/or the dabbing device hanger bar uses electric expansion bar, dug by the flexible realization longitudinal direction teeth groove of dabbing device hanger bar The decline and rising of hair device, realize the function of making full use of longitudinal teeth groove dabbing device;
    And/or the dustproof sheet be used for stop longitudinal teeth groove dabbing device dabbing caused by residue, prevent residue from splashing to transverse teeth Reamer hair device, influence the usability and security of transverse teeth reamer hair device.
  3. 3. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:The transverse teeth reamer hair device is with indulging Supported the use to teeth groove dabbing device, its gear is consistent with the gear of longitudinal teeth groove dabbing device, and the transverse teeth reamer hair device uses Axially driving mode;
    And/or the transverse teeth reamer hair device track liftable;The transverse teeth reamer hair device inversion set is arranged on track Both ends, when transverse teeth reamer hair device runs to the connecting rod and transverse teeth reamer hair of track both ends and transverse teeth reamer hair device When device inversion set contacts, then triggering transverse teeth reamer hair device inversion set makes transverse teeth reamer hair device reversely walk and reversely turn It is dynamic;
    And/or the transverse teeth reamer hair device track by transverse teeth reamer hair device roller " parcel " wherein, to prevent transverse direction Teeth groove dabbing device departs from track, described so as to ensure that transverse teeth reamer hair device is applied to the concrete dabbing of multi-angle plane Transverse teeth reamer hair device roller uses Gear Contact mode with transverse teeth reamer hair device track.
  4. 4. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:The hair side adjustment system can be examined Survey, assess and adjust the roughness of having completed hair side, ensure the dabbing quality of dabbing machine;
    The supporting rail is provided with track and connecting rod travel driving unit for connecting rod walking;The supporting rail both ends are set There is connecting rod inversion set, when connecting rod runs to track both ends and connecting rod is contacted with connecting rod inversion set, then touch Hair connecting rod inversion set makes connecting rod reversely walk;
    The crossbeam and can only rotate clockwise or counterclockwise 180 ° around connecting rod, realize roughometer and single shaft punching Hit the exchange of bit location;
    The roughometer is used for the roughness for measuring hair side, and the data of measurement are output into list by signal output part In piece machine, single-chip microcomputer judges whether the roughness of the region hair side makes it, and single-chip microcomputer is defeated if predetermined value has been reached Go out control signal to connecting rod travel driving unit, connecting rod is moved to subsequent region;If not up to predetermined value, single-chip microcomputer Outputing control signals to crossbeam makes crossbeam rotate 180 °, roughometer and uniaxial impact drill bit is exchanged position, while single The number that piece machine calculates uniaxial impact drill bit and need to impact by surveying roughness and predetermined roughness, and control signal is exported To uniaxial impact drill bit drive device, it is controlled to carry out dabbing adjustment to hair side, uniaxial impact drill bit drive device completes monolithic Crossbeam is inverted 180 ° automatically after the number of shocks that machine calculates, and reaches predetermined value by actual measurement roughness and performs subsequent operation.
  5. 5. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:The desorption system of sweeping includes:Sweep suction Disk, sweep haustorium motor, residue collecting box, residue excretory duct;
    Residue caused by dabbing and dust are sucked residue collecting box by the sucker of sweeping, and prevent from producing during dabbing more Dust, reduce the pollution to environment;The residue collecting box is used to deposit residue temporarily, and is arranged residue by residue excretory duct To appointed place.
  6. 6. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:The spray system includes:Spray Head, ball pivot, water tank, water-supply-pipe, spray water inlet pipe, water pump;
    The ball pivot can be rotated freely, so that water can be sprayed to the hair side of each angle by the spray head connected on ball pivot, Realize the cleaning to the region hair side;
    The water tank is used to deposit water temporarily, and continuous with external water source by water-supply-pipe, realizes the water supply to water tank;
    The spray water inlet pipe is located in water tank, and its one end connection water pump, the water pump uses metal material.
  7. 7. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:The track anchor system includes: Anchor sucker, rubber spacer, press rods, air intake duct, asepwirator pump;A circle rubber spacer is provided with the outside of the anchor sucker, utilizes pressure The pressure of bar is brought into close contact the roughening concrete surface after rubber spacer and dabbing;The asepwirator pump " inlaying " is right in track girder Anchor sucker is vacuumized, and anchor sucker and concrete surface is closely connected.
  8. 8. self-propelled concrete dabbing machine according to claim 1, it is characterised in that:Trolley track system is in running Include two groups of rail systems, one of which is referred to as working track system, and one group is referred to as traveling rail system, traveling rail system Walking process mainly include following steps:
    (a)The vertical support elongation of traveling rail system, makes the middle longeron knoll of the traveling rail system to working track system Middle longeron at the top of;
    (b)Start the middle longeron elongation of working track system, middle longeron is extended to the end of the middle longeron of traveling rail system, And ensure that the middle longeron roller bearing of traveling rail system is just caught in working track system in the ladder chute of longeron;
    (c)Start asepwirator pump, inflated into anchor sucker, while start press rods decompression, anchor sucker is departed from concrete surface;
    (d)The stull elongation of traveling rail system, makes the vertical support of traveling rail system be located on the outside of the vertical support of working track system;
    (e)The middle longeron roller of traveling rail system starts to start, and makes middle longeron of the traveling rail system along working track system Advance forward, while the middle longeron of working track system gradually bounces back, and gradually extended to rail system direct of travel, therefore row Enter the middle longeron of rail system and can continue on the middle longeron of working track system to advance forward until traveling rail system Middle longeron reaches precalculated position next time;
    (f)The stull of traveling rail system is shortened, and the vertical support of traveling rail system and the vertical support of working track system is in same One plane;
    (g)Starting the press rods pressurization of track anchor system makes the rubber spacer of anchor sucker be brought into close contact with concrete surface, so After start asepwirator pump, to carrying out vacuumizing work in anchor sucker, anchor sucker and concrete surface is closely connected;
    (h)Start the middle longeron of working track system, middle longeron is retracted to original state;
    (i)The vertical support reduction of traveling rail system is short, makes the middle longeron of middle longeron and the working track system of the traveling rail system It is maintained at same plane;So far the automatic traveling process of trolley track system is completed, and realizes traveling rail system and work rail The alternating of road system;When dabbing dolly advances to rail system traveling trigger device next time, continue small by the completion of this process The automatic traveling process of car rail system.
  9. 9. the dabbing method of the self-propelled concrete dabbing machine according to claim any one of 1-8, comprises the following steps:
    (1)Dabbing dolly is arranged in trolley track system, trolley track system includes two tracks, and is directed to required chisel Hair requires to change suitable longitudinal teeth groove dabbing device and transverse teeth reamer hair device;
    (2)A whole set of dabbing device is fixed on to the initial position for treating dabbing plane, adjusting the direction of track girder makes it along predetermined Teeth groove direction;
    (3)Start dabbing dolly, dabbing dolly starts slowly to advance on track girder, while longitudinal teeth groove dabbing system starts work Make, subsequent transverse teeth reamer hair system starts, latticed teeth groove is now formed on concrete surface;
    (4)Desorption system start-up operation is swept, caused residue is to facilitate follow-up hair side to adjust during clearing up dabbing, and by residue It is temporarily stored within residue collecting box, is finally drained residue to appointed place using residue excretory duct;
    (5)Start hair side adjustment system starts, adjust the degree of roughness of hair side;
    (6)Spray system is started working, and spray head water spray carries out cleaning to hair side;
    (7)Pass through rail system traveling trigger device in the middle part of the track of dabbing carriage walking to the latter trolley track system When, then trigger track system is advanced, and then proceedes to dabbing work.
CN201610435259.8A 2016-06-17 2016-06-17 A kind of self-propelled concrete dabbing machine and its dabbing method Active CN106120528B (en)

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CN107815949A (en) * 2017-10-18 2018-03-20 江西方兴科技有限公司 A kind of automatic dabbing equipment suitable for highway precast beam
CN108343244A (en) * 2018-03-05 2018-07-31 叶雨玲 A kind of portable dabbing machine
CN108643051B (en) * 2018-05-30 2023-11-03 浙江交工集团股份有限公司 Steel structure pedestal for automatic roughening of prefabricated bent cap
CN109798125A (en) * 2018-12-29 2019-05-24 中建三局集团有限公司 A kind of full-automatic dabbing device and method for tunnel duct piece dabbing
CN109972521B (en) * 2019-03-07 2020-10-23 中交二航局第四工程有限公司 Self-walking box girder chiseling integrated machine
CN110172896A (en) * 2019-06-18 2019-08-27 山西省晋中路桥建设集团有限公司 A kind of hand-held single head dabbing machine and its application
CN111778822B (en) * 2020-07-16 2021-08-03 湖南工学院 Wheel-rail type roughening machine and roughening method for cement concrete surface
CN111778823B (en) * 2020-07-16 2021-08-03 湖南工学院 Drag type plane roughening machine and cement concrete bridge floor roughening construction method
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