CN109798125A - A kind of full-automatic dabbing device and method for tunnel duct piece dabbing - Google Patents
A kind of full-automatic dabbing device and method for tunnel duct piece dabbing Download PDFInfo
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- CN109798125A CN109798125A CN201811639404.XA CN201811639404A CN109798125A CN 109798125 A CN109798125 A CN 109798125A CN 201811639404 A CN201811639404 A CN 201811639404A CN 109798125 A CN109798125 A CN 109798125A
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- dabbing
- rotating part
- lifting unit
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- jurisdiction
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Abstract
The invention discloses a kind of full-automatic dabbing devices for tunnel duct piece dabbing, comprising: pedestal；Rotating part is rotatablely installed on the pedestal；Rotary motion mechanism is used to that rotating part to be driven to make rotating motion around its axis；Lifting unit slides axially along rotating part and is installed on the rotating part；Lift drive mechanism is used to that lifting unit to be driven axially to move up and down along rotating part；Pars contractilis is radially slided along lifting unit and is installed on the lifting unit；Telescoping drive mechanism is used to that pars contractilis to be driven radially to do stretching motion along lifting unit；Dabbing head is installed on the outside of the pars contractilis；Controller is used to control the movement of rotary motion mechanism, lift drive mechanism and telescoping drive mechanism.The fully-automatic intelligent dabbing to section of jurisdiction may be implemented in the present invention, and not only construction efficiency is high, and operating environment is good, and security risk is low, and can intelligent control dabbing power, to keep section of jurisdiction dabbing uniform depth beautiful, construction effect is good.
Description
Technical field
The invention belongs to Tunnel Engineering technical fields, and in particular to a kind of full-automatic dabbing dress for tunnel duct piece dabbing
It sets and method.
Background technique
With the continuous development of shield law technology, shield tunnel using more and more extensive, from earliest vcehicular tunnel, iron
Develop to subway tunnel, municipal tunnel, water power tunnel etc. in road tunnel.The diversification application in tunnel to the structural strength in tunnel, makes
It is also had higher requirement with the time limit and waterproof ability etc., conventional once lining section of jurisdiction combines filleting to smear hole and leaking-stopping measure
It is not able to satisfy the use needs to the tunnel with specific use, while the region tunneling relatively narrow in some spaces,
Conventional once lining section of jurisdiction can not meet construction requirement.Therefore secondary lining need to be poured to established tunnel to meet tunnel
Special use requirement.
Secondary lining technology be by once lining section of jurisdiction dabbing, assembling reinforcement, then by trolley to the bar pouring bound
Build concrete.Since once lining section of jurisdiction inner surface is smooth, between enhancing once lining section of jurisdiction and secondary lining concrete
Cohesive force improves whole stress and waterproof performance, needs before Second Lining Construction to carrying out dabbing on the inside of once lining section of jurisdiction
Processing.
Currently used section of jurisdiction dabbing processing is that operating personnel's hand-held roughening machine carries out dabbing processing, this operation to section of jurisdiction
Not only construction efficiency is low for method, but also dabbing bring mechanical oscillation keeps operating environment severe, to operating personnel bring compared with
Big security risk, it is often more important that artificial chiseling operation cannot control dabbing power well, and mechanical oscillation power is passed by sound wave
It passs, easily injury is by dabbing section of jurisdiction to influence the service life of section of jurisdiction.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic dabbing device and method for tunnel duct piece dabbing, it can be with
Automatic dabbing operation is carried out to section of jurisdiction, and dabbing precision can be controlled very well, will not influence section of jurisdiction service life.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of full-automatic dabbing device for tunnel duct piece dabbing is used for the section of jurisdiction inner wall for being spliced into domain arrangement
Automatic dabbing operation is carried out, which is mounted on the center of section of jurisdiction ring, which includes:
Pedestal；
Rotating part is rotatablely installed on the pedestal；
Rotary motion mechanism is used to that rotating part to be driven to make rotating motion around its axis；
Lifting unit slides axially along rotating part and is installed on the rotating part；
Lift drive mechanism is used to that lifting unit to be driven axially to move up and down along rotating part；
Pars contractilis is radially slided along lifting unit and is installed on the lifting unit；
Telescoping drive mechanism is used to that pars contractilis to be driven radially to do stretching motion along lifting unit；
Dabbing head is installed on the outside of the pars contractilis；
Controller is used to control the movement of rotary motion mechanism, lift drive mechanism and telescoping drive mechanism, thus real
Existing automatic continuous dabbing operation of the dabbing head to section of jurisdiction inner wall.
Preferably, the periphery of section of jurisdiction ring passes through concrete or steel structure support.
Preferably, the rotary motion mechanism includes turning motor, and the turning motor is fixedly mounted on the base, defeated
Shaft is fixedly connected with rotating part.
Preferably, the lift drive mechanism includes lifting motor and lead screw, and the lifting motor is fixedly mounted on revolution
In portion, output shaft is fixedly connected with one end of lead screw, and the other end of the lead screw is threadedly coupled with lifting unit.
Preferably, the lifting motor is fixedly mounted on the top of rotating part.
Preferably, the telescoping drive mechanism includes oil cylinder, and the oil cylinder is fixedly mounted on lifting unit, piston rod with
Pars contractilis is fixedly connected.
Preferably, the telescoping drive mechanism includes oil cylinder, and the oil cylinder is fixedly mounted on lifting unit, and piston rod is made
For pars contractilis.
Correspondingly, using above-mentioned dress the present invention also provides a kind of full-automatic dabbing method for tunnel duct piece dabbing
Set realization, comprising the following steps:
S1, before factory by section of jurisdiction be spliced into the domain arrangement, which is mounted on to the center of section of jurisdiction ring, revolves rotating part
The circle of the circle that dabbing mechanism passes by when circling and section of jurisdiction ring is concentric；
S2, measurement the distance between dabbing head and section of jurisdiction inner wall, and determine dabbing depth and dabbing spacing, according to circumferential direction
Dabbing spacing pre-enters the angle that rotating part rotates every time in controller, preparatory in controller according to axial dabbing spacing
The height that input lifting unit is gone up and down every time, determines pars contractilis according to the distance between dabbing head and section of jurisdiction inner wall and dabbing depth
Flexible length every time；
S3, controller are according to preset state modulator rotary motion mechanism, lift drive mechanism and flexible driving machine
Structure independently moving, makes dabbing head carry out automatic continuous dabbing operation to section of jurisdiction inner wall.
The beneficial effect comprise that: the present invention can carry out axial-rotation, axial movement and radial shifting by setting
Dynamic rotating part, lifting unit and pars contractilis, and its respective driving mechanism is made to be controlled by the controller, by pre- in controller
Setting parameter cooperates the section of jurisdiction of annular configuration, automatic continuous operation of the dabbing head to section of jurisdiction can be realized, not only construction efficiency
Height, operating environment is good, and security risk is low, it is often more important that can intelligent control dabbing power, dabbing spacing, depth meet design and want
It asks, to keep section of jurisdiction dabbing uniform depth beautiful, construction effect is good.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the construction schematic diagram of the embodiment of the present invention.
In figure: 1- is used for full-automatic dabbing device, the section of jurisdiction 2-, 11- pedestal, the 12- rotating part, 13- of tunnel duct piece dabbing
Lifting unit, 14- pars contractilis, 15- dabbing head, 16- lifting motor, 17- lead screw, 18- oil cylinder, 19- piston rod.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
As shown in Fig. 2, a kind of full-automatic dabbing device for tunnel duct piece dabbing, it is used for being spliced into domain arrangement
2 inner wall of section of jurisdiction carry out automatic dabbing operation, which is mounted on the center of section of jurisdiction ring, as shown in Figure 1, the device includes:
Pedestal 11；
Rotating part 12 is rotatablely installed on pedestal 11；
Rotary motion mechanism is used to that rotating part to be driven to make rotating motion around its axis；
Lifting unit 13 slides axially along rotating part 12 and is installed on rotating part 12；
Lift drive mechanism is used to that lifting unit to be driven axially to move up and down along rotating part；
Pars contractilis 14 is radially slided along lifting unit 13 and is installed on lifting unit 13；
Telescoping drive mechanism is used to that pars contractilis to be driven radially to do stretching motion along lifting unit；
Dabbing head 15 is installed on the outside of pars contractilis 14；
Controller (is not illustrated, can be PLC controller) in figure, is used to control rotary motion mechanism, lift drive mechanism
With the movement of telescoping drive mechanism, to realize automatic continuous dabbing operation of the dabbing head to section of jurisdiction inner wall.
In a preferred embodiment of the invention, the periphery of section of jurisdiction ring makes it securely by concrete or steel structure support.
In a preferred embodiment of the invention, as shown in Figure 1, rotary motion mechanism includes that turning motor (does not show in figure
Meaning), turning motor is fixedly mounted on the base, and output shaft is fixedly connected with rotating part, and turning motor is controlled by the controller back
The rotary motion of transfer part.
In a preferred embodiment of the invention, as shown in Figure 1, lift drive mechanism includes lifting motor 16 and lead screw 17,
Lifting motor 16 is fixedly mounted on rotating part, is specifically mounted on the top of rotating part, the output shaft and lead screw 17 of lifting motor
One end be fixedly connected, the other end of lead screw 17 is threadedly coupled with lifting unit 13, and lifting motor, which is controlled by the controller, drives lead screw
Rotation, and then drive the axial elevating movement of lifting unit.
In a preferred embodiment of the invention, as shown in Figure 1, telescoping drive mechanism includes oil cylinder 18, the fixed peace of oil cylinder 18
On lifting unit, piston rod 19 is fixedly connected with pars contractilis, and in the present embodiment, piston rod is used as pars contractilis, dabbing
Head is fixedly mounted on the piston rod by flange, and oil cylinder, which is controlled by the controller, drives piston rod movement, and then realizes pars contractilis
Radial expansion movement.
Correspondingly, using above-mentioned dress the present invention also provides a kind of full-automatic dabbing method for tunnel duct piece dabbing
Realization is set, as shown in Figure 2, comprising the following steps:
S1, before factory by section of jurisdiction be spliced into the domain arrangement, which is mounted on to the center of section of jurisdiction ring, and be fixed on ground
On base, the circle of dabbing mechanism passes by when rotating part rotates a circle circle and section of jurisdiction ring is concentric；
S2, measurement the distance between dabbing head and section of jurisdiction inner wall, and determine dabbing depth and dabbing spacing, according to circumferential direction
Dabbing spacing pre-enters the angle that rotating part rotates every time in controller, preparatory in controller according to axial dabbing spacing
The height that input lifting unit is gone up and down every time, determines pars contractilis according to the distance between dabbing head and section of jurisdiction inner wall and dabbing depth
Flexible length every time；
S3, controller are according to preset state modulator rotary motion mechanism, lift drive mechanism and flexible driving machine
Structure independently moving, makes dabbing head carry out automatic continuous dabbing operation to section of jurisdiction inner wall.
It needs for section of jurisdiction to be spliced into domain inspection piece unfitness of butt joint before factory, the present invention digs section of jurisdiction using the opportunity
Hair operation can guarantee that operating environment is good, security risk is low without carrying out operation after at the scene installing section of jurisdiction again in this way.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (8)
1. a kind of full-automatic dabbing device for tunnel duct piece dabbing, be used for be spliced into the section of jurisdiction inner wall of domain arrangement into
The automatic dabbing operation of row, the device are mounted on the center of section of jurisdiction ring, which is characterized in that the device includes:
Pedestal；
Rotating part is rotatablely installed on the pedestal；
Rotary motion mechanism is used to that rotating part to be driven to make rotating motion around its axis；
Lifting unit slides axially along rotating part and is installed on the rotating part；
Lift drive mechanism is used to that lifting unit to be driven axially to move up and down along rotating part；
Pars contractilis is radially slided along lifting unit and is installed on the lifting unit；
Telescoping drive mechanism is used to that pars contractilis to be driven radially to do stretching motion along lifting unit；
Dabbing head is installed on the outside of the pars contractilis；
Controller, is used to control the movement of rotary motion mechanism, lift drive mechanism and telescoping drive mechanism, to realize chisel
Automatic continuous dabbing operation of the hair head to section of jurisdiction inner wall.
2. the full-automatic dabbing device according to claim 1 for tunnel duct piece dabbing, which is characterized in that section of jurisdiction ring
Periphery passes through concrete or steel structure support.
3. the full-automatic dabbing device according to claim 1 for tunnel duct piece dabbing, which is characterized in that the revolution
Driving mechanism includes turning motor, and the turning motor is fixedly mounted on the base, and output shaft is fixedly connected with rotating part.
4. the full-automatic dabbing device according to claim 1 for tunnel duct piece dabbing, which is characterized in that the lifting
Driving mechanism includes lifting motor and lead screw, and the lifting motor is fixedly mounted on rotating part, and the one of output shaft and lead screw
End is fixedly connected, and the other end of the lead screw is threadedly coupled with lifting unit.
5. the full-automatic dabbing device according to claim 4 for tunnel duct piece dabbing, which is characterized in that the lifting
Motor is fixedly mounted on the top of rotating part.
6. the full-automatic dabbing device according to claim 1 for tunnel duct piece dabbing, which is characterized in that described flexible
Driving mechanism includes oil cylinder, and the oil cylinder is fixedly mounted on lifting unit, and piston rod is fixedly connected with pars contractilis.
7. the full-automatic dabbing device according to claim 1 for tunnel duct piece dabbing, which is characterized in that described flexible
Driving mechanism includes oil cylinder, and the oil cylinder is fixedly mounted on lifting unit, and piston rod is as pars contractilis.
8. it is a kind of based on the full-automatic dabbing device of any of claims 1-7 for tunnel duct piece dabbing it is complete from
Dynamic dabbing method, which comprises the following steps:
S1, before factory by section of jurisdiction be spliced into the domain arrangement, which is mounted on to the center of section of jurisdiction ring, make rotating part rotate one
The circle of circle and section of jurisdiction ring that Zhou Shi dabbing mechanism passes by is concentric；
S2, measurement the distance between dabbing head and section of jurisdiction inner wall, and determine dabbing depth and dabbing spacing, according to circumferential dabbing
Spacing pre-enters the angle that rotating part rotates every time in controller, is pre-entered in controller according to axial dabbing spacing
The height that lifting unit is gone up and down every time determines that pars contractilis is each according to the distance between dabbing head and section of jurisdiction inner wall and dabbing depth
Flexible length；
S3, controller are according to preset state modulator rotary motion mechanism, lift drive mechanism and telescoping drive mechanism list
Solely movement makes dabbing head carry out automatic continuous dabbing operation to section of jurisdiction inner wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811639404.XA CN109798125A (en) | 2018-12-29 | 2018-12-29 | A kind of full-automatic dabbing device and method for tunnel duct piece dabbing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811639404.XA CN109798125A (en) | 2018-12-29 | 2018-12-29 | A kind of full-automatic dabbing device and method for tunnel duct piece dabbing |
Publications (1)
| Publication Number | Publication Date |
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| CN109798125A true CN109798125A (en) | 2019-05-24 |
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ID=66558228
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811639404.XA Pending CN109798125A (en) | 2018-12-29 | 2018-12-29 | A kind of full-automatic dabbing device and method for tunnel duct piece dabbing |
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| CN115126240A (en) * | 2022-07-25 | 2022-09-30 | 四川优筑建设工程有限公司 | House construction engineering floor plate pay-off measuring hole plugging device and construction method thereof |
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| CN110685717A (en) * | 2019-10-22 | 2020-01-14 | 中铁十一局集团第五工程有限公司 | Self-propelled tunnel side wall roughening machine and tunnel side wall roughening method |
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| CN115126240A (en) * | 2022-07-25 | 2022-09-30 | 四川优筑建设工程有限公司 | House construction engineering floor plate pay-off measuring hole plugging device and construction method thereof |
| CN115126240B (en) * | 2022-07-25 | 2024-01-16 | 四川优筑建设工程有限公司 | Building engineering floor paying-off measuring hole plugging device and construction method thereof |
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Application publication date: 20190524 |