CN202825037U - Moving type steel cylinder assembly machine - Google Patents

Moving type steel cylinder assembly machine Download PDF

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Publication number
CN202825037U
CN202825037U CN 201220530507 CN201220530507U CN202825037U CN 202825037 U CN202825037 U CN 202825037U CN 201220530507 CN201220530507 CN 201220530507 CN 201220530507 U CN201220530507 U CN 201220530507U CN 202825037 U CN202825037 U CN 202825037U
Authority
CN
China
Prior art keywords
steel cylinder
dish
fixed support
moving
abutting
Prior art date
Application number
CN 201220530507
Other languages
Chinese (zh)
Inventor
朱永龙
Original Assignee
新疆大华龙实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新疆大华龙实业有限公司 filed Critical 新疆大华龙实业有限公司
Priority to CN 201220530507 priority Critical patent/CN202825037U/en
Application granted granted Critical
Publication of CN202825037U publication Critical patent/CN202825037U/en

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Abstract

The utility model provides a moving type steel cylinder assembly machine which comprises a fixed support plate and a moving abutting plate which are oppositely arranged. Bearing inserting openings are capable of being formed in the fixed support plate and the moving abutting plate. A steel cylinder can be placed between the fixed support plate and the moving abutting plate. The moving abutting plate is connected with an abutting mechanism. The abutting mechanism pushes the moving abutting plate to enable the steel cylinder to be inserted into the bearing inserting openings. The abutting mechanism comprises an abutting drive motor and an oil cylinder. A piston rod of the oil cylinder is connected with the back portion of the moving abutting plate to push the moving abutting plate. The moving type steel cylinder assembly machine further comprises a base. The fixed support plate and the moving abutting plate are arranged on the base through rotary shafts. The base is further provided with a rotary drive motor. An output shaft of the rotary drive motor is connected with the fixed support plate. The moving type steel cylinder assembly machine can enable the bearing inserting openings to move automatically to be connected with the steel cylinder in a butt joint mode. The assembled steel cylinder can be welded automatically in a rotary mode on the assembly machine instead of being welded in a rolling mode on the ground and work efficiency is improved, labor intensity of workers is reduced and product quality is guaranteed.

Description

Portable steel cylinder kludge

Technical field

The utility model relates to the Prestressed concrete cylinder pipe production technology, relates in particular to a kind of portable steel cylinder kludge.

Background technology

PCCP (Prestressed concrete cylinder pipe) adopts sheet metal and steel socket joint choma to roll and be welded into cylindrical shell, and then placing concrete becomes tube core in cylindrical shell, twines high-strength prestressed steel wire at the tube core cylindrical, again the multiple tube of sandblast slurry protective layer.PCCP has very high intensity, can bear higher operating pressure, and good watertightness, impermeability, wearability and corrosion resistance are arranged; Particularly adopt steel socket joint choma, strength and stiffness are good, and adopt two rubber seals, and certain flexibility is arranged, and impermeabilisation, leak resistance are all relatively good.This pipe is the high-quality novel tube that has steel pipe and pipe of concrete advantage concurrently, and cost is lower than steel pipe, and double above service life than steel pipe.In use can not produce the body of cast iron pipe and prestressed reinforced concrete pipe and the phenomenon of interface explosion.The most suitable making heavy caliber of PCCP force pipe, can satisfy the circulating water pipeline of city diversion works, water system, large thermal power plant and nuclear power station, the requirement of large-scale draining blowdown pipeline engineering, be applicable to the application of high hydraulic pressure, heavy caliber, Long-distance Pipeline for Water Conveyance engineering.

The production of PCCP mainly comprises following five operations: 1, hold, the socket connector manufacturing procedure: the PCCP joint adopts and holds, the socket connected mode, the bellmouth steel ring is connected that tubing connects, the vitals of sealing with the socket steel ring, through steel plate shearing, volume boxing connect, the operations such as bellmouth steel ring flanging moulding, bellmouth and the swollen circle of socket steel ring, reach hold, the due quality of fit of socket two steel rings.2, steel cylinder production process: steel cylinder is the major part of body antiseepage, and bellmouth, the socket steel ring that processes is contained on the spiral tube-making machine, by designing requirement roll bending is rolled into steel cylinder, the limit flange welding.3, tube core concreting operation: the concrete tube core is to bear the interior hydraulic pressure of tubing and the major part of external load.Hang in after steel cylinder makes in the mould, casting concrete, steel cylinder are embedded among the concrete, smash through powerful shake, form PCCP concrete tube core, and tube core is through maintenance, concrete strength reach design strength 70% the time, can enter and twine wire process.4, compressor wire winding working procedure: tube core winched to twine a machine worktable, steel wire is wrapped on the tube core so that certain tension is spiral, twines a process need and sprays simultaneously cement paste.Twining silk is one critical process, and the quality height of tubing depends on the quality that twines silk to a great extent.5, cement mortar protective course operation: cement mortar protective course shields to steel wire; before the whitewashing at first in accordance with regulations ratio of mud spraying cement only starch, then adopt high speed mortar coater roller jetting cement mortar protective layer, reach designing requirement after testing after; finish whitewashing, carry out maintenance.

The general employing of the assembling of steel cylinder and bell and spigot manually is inserted in first an end bell and spigot in the steel cylinder, with manually the other end being inserted in, if the place of blocking is arranged, also need manually with hammer bell and spigot to be inserted in by force again, operation increases labor strength like this, and efficient is very low.In assembling process, the plane that also needs to guarantee the two ends bell and spigot guarantees parallel as far as possible, could construction and installation process afterwards in, interface is tight, unlikely leaking.Man-made assembly steel cylinder efficient is low, and cost of labor is high.Steel cylinder after the assembling and the welding of bell and spigot need to roll on the ground welding, and be very inconvenient.

The utility model content

The purpose of this utility model provides a kind of portable steel cylinder kludge, to promote assembling speed, reduces labor strength, guarantees the parallel of two ends bell and spigot, thereby guarantees the accuracy of construction and installation.

The utility model is that the technical scheme that its technical problem of solution adopts is,

Portable steel cylinder kludge, include fixed support dish and the mobile dish that holds out against of subtend setting, fixed support dish and mobile holding out against on the dish can be installed bell and spigot, fixed support dish and mobile holding out against between the dish can be placed steel cylinder, the mobile dish that holds out against links to each other with jacking mechanism, jacking mechanism promotes to move and holds out against dish, and steel cylinder is inserted in the bell and spigot.

Jacking mechanism includes and holds out against drive motors and oil cylinder, and the piston rod of oil cylinder is connected in the mobile dish back that holds out against, to promote the mobile dish that holds out against.

Also include pedestal, fixed support dish and the mobile dish that holds out against are located on the pedestal by rotating shaft, also be provided with rotary drive motor on the pedestal, the output shaft of this rotary drive motor links to each other with the fixed support dish, drive fixed support dish, steel cylinder and movement and hold out against disc spins, bell and spigot and steel cylinder can be welded in rotation.

The bell and spigot utilization driving of first needs being assembled is inserted on the fixed support dish, and then the bell and spigot of the other end is enclosed within mobile holding out against on the dish, with parallel the slinging of steel cylinder of driving a vehicle and to assemble, winch in the bell and spigot parallel position, with manually gently steel cylinder being inserted on the bell and spigot, the other end is also aimed at bell and spigot, restarts jacking mechanism, allow the mobile dish that holds out against slowly move, until steel cylinder is inserted in bell and spigot fully.Check the assembling situation of steel cylinder and bell and spigot, after the steel cylinder assembling meets designing requirement, just can weld.Regulate welding machine, start the rotary drive motor of adjusted good rotating speed, make the steel cylinder rotation, can in the situation that welding machine need not move, finish the welding to steel cylinder and bell and spigot.

The utility model has the advantage of that this kludge can make the bell and spigot automated movement dock assembling with steel cylinder, the steel cylinder that assembles can be on kludge automatic rotary welding, avoid the welding of rolling on the ground, can increase work efficiency, reduce labor strength, guarantee the quality of product.

Description of drawings

Fig. 1 is the structural representation of the kludge that the utility model proposes.

The specific embodiment

For technological means, creation characteristic that the utility model is realized, reach purpose with effect is easy to understand, below in conjunction with illustrating and specific embodiment, further set forth the utility model.

As shown in Figure 1, the portable steel cylinder kludge that the utility model proposes includes fixed support dish 1 and the mobile dish 2 that holds out against of subtend setting, fixed support dish 1 and mobile holding out against on the dish 2 can be installed bell and spigot, fixed support dish 1 and mobile holding out against between the dish 2 can be placed steel cylinder, the mobile dish 2 of holding out against links to each other with jacking mechanism 3, jacking mechanism 3 promotes the mobile dish 2 that holds out against, and steel cylinder is inserted in the bell and spigot.

Jacking mechanism 3 includes and holds out against drive motors 31 and oil cylinder 32, and the piston rod of oil cylinder 32 is connected in the mobile back that holds out against dish 2, to promote the mobile dish 2 that holds out against.

Also include pedestal 4, fixed support dish 1 and the mobile dish 2 of holding out against are located on the pedestal 4 by rotating shaft, also be provided with rotary drive motor 5 on the pedestal 4, the output shaft of rotary drive motor 5 links to each other with fixed support dish 1, drive fixed support dish 1, steel cylinder and the mobile dish 2 that holds out against and rotate, bell and spigot and steel cylinder can be welded in rotation.

The steel cylinder bell and spigot that at first will need to assemble is installed on the fixed support dish 1, steel cylinder bell and spigot with the other end is installed on mobile holding out against on the dish 2 again, with driving or handling facility steel cylinder is sling, when steel cylinder and bell and spigot level, with an artificial end of steel cylinder and the bell and spigot on the fixed support dish 1 are put gently, restart and hold out against drive motors 31, utilizing oil cylinder 32 to drive the mobile dish that holds out against moves, make the mobile bell and spigot that holds out against on the dish slowly be inserted in the steel cylinder, finish the assembling of steel cylinder and bell and spigot, make fully qualified being inserted in the steel cylinder of two ends bell and spigot.After assembling is finished, just can carry out the steel cylinder welding job.Regulate welding current, start rotary drive motor 5, steel cylinder begins rotation, aims at weld seam and begins welding, finishes the welding to steel cylinder one circle.Just can be with the steel cylinder assembly handling that assembles to the subsequent processing place after welding is finished.

More than show and described basic principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; the utility model also has various changes and modifications under the prerequisite that does not break away from the utility model spirit and scope, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (3)

1. portable steel cylinder kludge, it is characterized in that, include fixed support dish and the mobile dish that holds out against of subtend setting, fixed support dish and mobile holding out against on the dish can be installed bell and spigot, fixed support dish and mobile holding out against between the dish can be placed steel cylinder, the mobile dish that holds out against links to each other with jacking mechanism, and jacking mechanism promotes to move and holds out against dish, and steel cylinder is inserted in the bell and spigot.
2. portable steel cylinder kludge according to claim 1 is characterized in that, jacking mechanism includes and holds out against drive motors and oil cylinder, and the piston rod of oil cylinder is connected in the mobile dish back that holds out against, to promote the mobile dish that holds out against.
3. portable steel cylinder kludge according to claim 1, it is characterized in that, also include pedestal, fixed support dish and the mobile dish that holds out against are located on the pedestal by rotating shaft, also be provided with rotary drive motor on the pedestal, the output shaft of this rotary drive motor links to each other with the fixed support dish, drives fixed support dish, steel cylinder and move to hold out against disc spins, and bell and spigot and steel cylinder can be welded in rotation.
CN 201220530507 2012-09-29 2012-09-29 Moving type steel cylinder assembly machine CN202825037U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220530507 CN202825037U (en) 2012-09-29 2012-09-29 Moving type steel cylinder assembly machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220530507 CN202825037U (en) 2012-09-29 2012-09-29 Moving type steel cylinder assembly machine

Publications (1)

Publication Number Publication Date
CN202825037U true CN202825037U (en) 2013-03-27

Family

ID=47936829

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220530507 CN202825037U (en) 2012-09-29 2012-09-29 Moving type steel cylinder assembly machine

Country Status (1)

Country Link
CN (1) CN202825037U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551764A (en) * 2013-10-11 2014-02-05 胡汝杰 Automatic workpiece lifting girth welding machine
CN103753086A (en) * 2013-12-23 2014-04-30 宁海开泰管业科技有限公司 Gas steel pipe welding device
CN104607860A (en) * 2015-01-30 2015-05-13 无锡昊瑜节能环保设备有限公司 Clamp of pipe hoop-weld welding platform
CN106271356A (en) * 2016-08-31 2017-01-04 洛阳鹏起实业有限公司 Revolving body positioning fixture for welding

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551764A (en) * 2013-10-11 2014-02-05 胡汝杰 Automatic workpiece lifting girth welding machine
CN103753086A (en) * 2013-12-23 2014-04-30 宁海开泰管业科技有限公司 Gas steel pipe welding device
CN104607860A (en) * 2015-01-30 2015-05-13 无锡昊瑜节能环保设备有限公司 Clamp of pipe hoop-weld welding platform
CN106271356A (en) * 2016-08-31 2017-01-04 洛阳鹏起实业有限公司 Revolving body positioning fixture for welding

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Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20140929

EXPY Termination of patent right or utility model