CN106120081B - The more raw material flexible puncture-proof fabrics of multilayer and its method for weaving - Google Patents
The more raw material flexible puncture-proof fabrics of multilayer and its method for weaving Download PDFInfo
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- CN106120081B CN106120081B CN201610502860.4A CN201610502860A CN106120081B CN 106120081 B CN106120081 B CN 106120081B CN 201610502860 A CN201610502860 A CN 201610502860A CN 106120081 B CN106120081 B CN 106120081B
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- layer
- weaving
- raw material
- loom
- fabric
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
- D10B2321/0211—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
- D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of more raw material flexible puncture-proof fabrics of multilayer, and fabric shares four layers, wherein every layer of fabric selects plain weave, it is connected with each other between each layer, it disclosure satisfy that anti-stab requirement, and light soft is efficient, solve the problems, such as that existing anti-perforation fabric comfort is insufficient.The invention also discloses the method for weaving of the more raw material flexible puncture-proof fabrics of above-mentioned multilayer, it is weaved using more warp beam rapier looms, step 1, warping, it will be for weaving the raw material ultra-high molecular weight polyethylene winding filament of first layer in a beam of a loom, it, will be for weaving the 4th layer of raw material aramid fiber wound on third beam of a loom by for weaving the raw material high-strength terylene filament of the second layer and third layer wound on second beam of a loom；Step 2, it is gaited using straight arrangement；Step 3, it weaves, weaving selection rapier loom sampler carries out, and in weaving, the relative humidity of the humid control requirement environment of warp thread is 70%~75%, 80~100 twists/m of being protected property of the warp thread twist.
Description
Technical field
The invention belongs to Textile Science and Engineering textile process method and technology fields, are related to a kind of more raw material flexibilities of multilayer and prevent
Perforation fabric, the invention further relates to the method for weaving of the fabric.
Background technology
In recent years, violence terrorist incident frequently occurs, since every country is to the strict supervision of firearms and ammunition, bayonet, an ancient type of spoon
The sharp weapon such as head become the chief threat to the people.Hard stab-resistant material is too heavy for people, and exploitation performance is excellent
Different and lightweight stab-resistant material is paid high attention to by more and more researchers.The stab-resistant material of lightweight is widely used, including anti-
Pierce clothes, Anti-thorn gloves, Puncture-proof shoes etc..One of them most important application is stab-resistance body armor.In the threat for coping with bayonet, stab-resistance body armor
It needs under the premise of wearer is not injured, absorption, the energy for disperseing bayonet, and stab-resistance body armor have to comfortable, light and handy.Law enforcement
Personnel need flexible and comfortable stab-resistance body armor to resist the injury of bayonet, dagger, because of attack the attacking than firearms of sharp property sharp weapon
It hits easily.
In the anti-perforation fabric developed, more has selected the metal materials such as stainless steel, titanium, aluminium, zinc as backplate
Or using top finish etc., it is well known that the density of metal material is larger, so quality is larger, as the material for taking fabric
Material increases the burden of human body, the larger activity flexibility for limiting people；Also there is the side for selecting film that laminated fabric is made
Formula, but the gas permeability and penetrability due to film are all very poor, can cause sweat that can not distribute when people wear, body surface temperature
Degree raising, wearer can generate apparent discomfort.Therefore, for having developed variety of problems present in stab-resistance body armor, and root
According to stab-resistance body armor wearer for the actual requirement of stab-resistance body armor, study and produce a kind of lightweight, comfortable soft stab-resistant clothes have
Important realistic meaning.Requirement of the people for stab-resistance body armor is not limited only to its barrier propterty, while has to comfort and concealment
Certain requirement, this exploitation for taking the flexible puncture-proof based on fabric are widely noticed.
Invention content
The object of the present invention is to provide a kind of more raw material flexible puncture-proof fabrics of multilayer, disclosure satisfy that anti-stab requirement, and light
Matter is soft efficiently, solves the problems, such as that existing anti-perforation fabric comfort is insufficient.
The technical solution adopted in the present invention is that a kind of more raw material flexible puncture-proof fabrics of multilayer, fabric shares four layers, wherein
Every layer of fabric selects plain weave, is connected with each other between each layer.
The features of the present invention also characterized in that
It is 1 that the arrangement through weft yarn of anti-perforation fabric, which is compared,:1:1:1.
Connection mode between each layer is joint binding.
The stitch weave is plain weave.
Lower tying method is connect in first layer and the second layer selection of the anti-perforation fabric, third layer and the 4th layer choosing are selected down
Connect tying method.
The integral fabric tissue of the anti-perforation fabric, complete organization warp thread cycle Rj=8, weft yarn cycle Rw=8.
It is a further object of the present invention to provide the preparation methods of the more raw material flexible puncture-proof fabrics of the multilayer.
Another technical solution of the present invention is a kind of method for weaving of the more raw material flexible puncture-proof fabrics of multilayer, using passing through more
Axis rapier loom is weaved, and specific step is：
Step 1, warping, by for weaving the raw material ultra-high molecular weight polyethylene winding filament of first layer in a beam of a loom,
By for weaving the raw material high-strength terylene filament of the second layer and third layer wound on second beam of a loom, the 4th layer of weaving will be used for
Raw material aramid fiber on third beam of a loom；
Step 2, it gaits, is gaited using straight arrangement；
Step 3, it weaves, weaving selection rapier loom sampler carries out, in weaving, the phase of the humid control requirement environment of warp thread
To humidity 70%~75%, 80~100 twists/m of being protected property of the warp thread twist need to be sprayed when weaving at rear shed open
Spill antistatic agent.
It is of the invention to be further characterized in that,
The loom of selection is SGA598 type Full automatic rapier loom samplers.
Picking per minute should be at 38-50 times during weaving.
The tension of first beam of a loom be 200N~250N, second and third beam of a loom tension be 80~110N.
The beneficial effects of the invention are as follows it is fine that the present invention reasonably selects and be combined with superhigh molecular weight polyethylene fibers, aramid fiber
The multiple fibers raw material such as dimension, terylene improves the anti-stab performance of fabric.It is set again due to having carried out gradient to fabric tissue and raw material
Meter, the one-pass molding of stab-resistant material is realized using Multi-level Organization Structure, and fabric is made to have reached best anti-stab performance and identical
The stab-resistant material of the number of plies is compared, and anti-stab effect can improve 30%, while cost reduction.This stab-resistant material is not only anti-stab but also soft
It is lightweight, comfortable and easy to wear.It is not only to be confined to military with the anti-stab product developed of the present invention, can be more promoted to commercial market, such as
Save the security clothes of personnel, the safety protective clothing of taxi driver, work clothes of some hazardous environment operations etc. from damage.Due to protection
The comfortable and easy to wear of clothes is made in the lightweight of material and wearing comfort, and action is convenient, flexible, and the life security for people provides
It ensures, stimulates new piece market demand, the diversified development of fabrics for industrial use can be promoted, preferable economic effect can be obtained
Benefit and social benefit.
Description of the drawings
Fig. 1 is the fabric tissue warp-wise sectional view of the more raw material flexible puncture-proof fabrics of multilayer of the present invention；
Fig. 2 is the fabric organization chart of the more raw material flexible puncture-proof fabrics of multilayer of the present invention.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawings and detailed description.
A kind of more raw material flexible puncture-proof fabrics of multilayer, share four layers, wherein every layer of fabric selects plain weave, through weft yarn
Arrangement to compare be 1:1:1:1, the connection mode selection joint binding between each layer, and stitch weave is plain weave, it is specific
It says, connects lower tying method in first layer and second layer selection, third layer and the 4th layer choosing select down and connect tying method, such as Fig. 1 institutes
Show, in figure, A1And A2Represent first layer warp thread, B1And B2Represent second layer warp thread, C1And C2Represent third layer warp thread, D1And D2Table
Show the 4th layer of warp thread；a1And a2Represent first layer weft yarn, b1And b2Represent second layer weft yarn, c1And c2Represent third layer weft yarn, d1
And d2Represent the 4th layer of weft yarn.
The more raw material flexible puncture-proof fabrics of multilayer of the present invention, as shown in Fig. 2, for integral fabric tissue, complete organization
Warp thread recycles Rj=8, weft yarn cycle Rw=8.
And in one completely recycles through weft yarn,
A1a2、B1b2、C1c2、D1d2、A2a1、B2b1、C2c1、D2d1It represents through interlacing point；
A1c1、A1d1、A1b2、A1c2、A1d2、B1d1、B1c2、B1d2、C1d1、C1d2、A2b1、A2c1、A2d1、A2c2、A2d2、B2c1、
B2d1、B2d2、C2d1、C2d2It is also through interlacing point, when representing that lower floor's weft yarn is woven into, top line is promoted；
A1a1、B1a1、B1b1、B1a2、C1a1、C1b1、C1c1、C1a2、D1a1、D1b1、D1c1、D1d1、D1a2、D1b2、A2a2、B2a1、
B2a2、B2b2、C2a1、C2a2、C2b2、C2c2、D2a1、D2b1、D2a2、D2b2、D2c2、D2d2Represent latitude interlacing point；
A1b1、B1c1、A2b2、B2c2It is latitude interlacing point, represents that this root top line is not promoted when lower floor's weft yarn is woven into, under making
Layer weft yarn, which floats on, forms binding on top line；
C1b2、D1c2、C2b1、D2c1It is through interlacing point, represents that lower layer warp yarns are promoted when upper layer weft yarns are woven into, and make lower layer warp yarns
Float on and binding is formed on upper layer weft yarns.By connect down on this and under connect joint binding method, make to be linked to be between layers
One entirety.
Specifically, A1b1、A2b2Represent the warp thread A of first layer1And A2The latitude interlacing point that binding is formed to the second layer；B1c1、
B2c2Represent the warp thread B of the second layer1And B2The latitude interlacing point that binding is formed to third layer；C1b2、C2b1Represent the warp thread C of third layer1
And C2Binding is formed to the second layer through interlacing point；D1c2、D2c1Represent the 4th layer of warp thread D1And D2Binding is formed to third layer and is passed through
Interlacing point.
The more raw material flexible puncture-proof fabrics of multilayer of the present invention, raw material are：
The warp thread and weft yarn of first layer use superhigh molecular weight polyethylene fibers, thread density 444dtex, and intensity is
27CN/dtex,
The Density of first layer is 300/10cm of warp-wise, 250/10cm of broadwise.
The warp thread and weft yarn of the second layer and third layer are using with higher-strength and the high-tenacity low-elongation compared with low elongation
Polyester industrial yarn, thread density 280dtex, intensity 7.8CN/dtex,
The second layer and the Density of third layer are 300/10cm of warp-wise, 250/10cm of broadwise.
4th layer of warp thread and weft yarn are using aramid fiber, thread density 222dtex, intensity 20.4CN/dtex,
Quadruple cloth density is 300/10cm of warp-wise, 250/10cm of broadwise.
A kind of method for weaving of the more raw material flexible puncture-proof fabrics of multilayer, is weaved, specifically using more warp beam rapier looms
The step of be：
Step 1, warping, by for weaving the raw material ultra-high molecular weight polyethylene winding filament of first layer in a beam of a loom,
By for weaving the raw material high-strength terylene filament of the second layer and third layer wound on second beam of a loom, the 4th layer of weaving will be used for
Raw material aramid fiber on third beam of a loom；
Step 2, it gaits, is gaited using straight arrangement；
Step 3, it weaves, weaving selection rapier loom sampler carries out, such as can be enterprising in SGA598 type Full automatic rapier loom samplers
Row.In weaving, for warp thread is avoided to fluff adhesion, increase the binding force between endless tow monofilament, should ensure that higher wet of warp thread
Degree, the relative humidity of the humid control requirement environment of warp thread 70%~75%, being protected property of the warp thread twist 80~100 twists with the fingers/
Rice or the being protected property twist (80-100 twists/m), but the twist should not be too big, the twist too conference reduction yarn and fabric
Performance；It is to prevent the excessive generation of electrostatic in weaving process, antistatic agent is sprayed also constantly at rear shed open.
During weaving, the tension of the first beam of a loom is 200N~250N, second and the tension of third beam of a loom be 80~110N or so
It is controlled with machine speed, is conducive to be open clear and urgent weft yarn in this way and reduces various tension fluctuations to woven influence.During weaving,
Picking per minute should be conducive to woven be smoothed out in this way at 38-50 times.
The present invention fabric carry out it is woven during because every layer it is raw materials used differ, for multilayer fabric longitude and latitude
Density is high and the characteristics of the strength of high-strength polyester is high, elongation is small, and the easily snag in weaving process often has single wire fracture, floats
The monofilament gone out is mutually entangled with into ball top, causes to be open unclear.Therefore take some corresponding measures：Raising warp tension, first
The tension of a axis is increased to 250N from original 150N, and the tension of other two axis is increased to 100N from original 50N, (here
Optional tension value please provide a range rather than point value, be not necessarily most preferably, as long as the parameter area that can be realized
Row.) tension of first axis is increased to 200N-250N from original 100N-150N, the tension of other two axis is from original
10N-50N is increased to 100N or so, is conducive to be open clear and urgent weft yarn in this way and reduces various tension fluctuations to woven
It influences.Be not easy simultaneously in weaving process speed it is too fast, picking per minute should at 38-50 times, be conducive in this way it is woven smoothly into
Row.
The fabric maximum puncture force woven can reach 650N or so, and anti-stab effect is preferable.In multilayer fabric system,
The maximum, force of pricker is happened at during the rubbing action resistance pricker conical section piercing of fabric, and the organization design of the fabric makes
Obtain intermediate two layers relatively closely, the rubbing action increase between yarn, the maximum puncture force of fabric also increases, and improves anti prick function.
Claims (4)
1. a kind of method for weaving of the more raw material flexible puncture-proof fabrics of multilayer, which is characterized in that the more raw material flexibilities of the multilayer are prevented
Perforation fabric shares four layers, wherein every layer of fabric selects plain weave, is connected with each other between each layer；Using more warp beam rapier looms
It is weaved, the anti-perforation fabric is 1 through weft yarn arrangement ratio:1:1:1；Connection mode between each layer is joint binding；
The stitch weave is plain weave, connects lower tying method in first layer and second layer selection, third layer and the 4th layer choosing are selected
Under connect tying method, the integral fabric tissue of the anti-perforation fabric, complete organization warp thread cycle Rj=8, weft yarn cycle
Rw=8；
It is weaved using more warp beam rapier looms, specific step is：
Step 1, warping by for weaving the raw material ultra-high molecular weight polyethylene winding filament of first layer in a beam of a loom, will be used
It, will be for weaving the 4th layer of original in the weaving second layer and the raw material high-strength terylene filament of third layer on second beam of a loom
Expect aramid fiber on third beam of a loom；
Step 2, it gaits, is gaited using straight arrangement；
Step 3, weaving, weaving selection rapier loom sampler carries out, and in weaving, the humid control of warp thread requires the relatively wet of environment
Degree is 70%~75%, 80~100 twists/m of being protected property of the warp thread twist, need to spray and prevent at rear shed open when weaving
Electrostatic agent.
2. the method for weaving of the more raw material flexible puncture-proof fabrics of multilayer according to claim 1, which is characterized in that selection is knitted
Machine is SGA598 type Full automatic rapier loom samplers.
3. the method for weaving of the more raw material flexible puncture-proof fabrics of multilayer according to claim 1, which is characterized in that every during weaving
Minute picking should be at 38-50 times.
4. the method for weaving of the more raw material flexible puncture-proof fabrics of multilayer according to claim 1, which is characterized in that the first beam of a loom
Tension for 200N~250N, second and the tension of third beam of a loom be 80~110N.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610502860.4A CN106120081B (en) | 2016-06-29 | 2016-06-29 | The more raw material flexible puncture-proof fabrics of multilayer and its method for weaving |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610502860.4A CN106120081B (en) | 2016-06-29 | 2016-06-29 | The more raw material flexible puncture-proof fabrics of multilayer and its method for weaving |
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| Publication Number | Publication Date |
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| CN106120081A CN106120081A (en) | 2016-11-16 |
| CN106120081B true CN106120081B (en) | 2018-07-10 |
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| CN201610502860.4A Expired - Fee Related CN106120081B (en) | 2016-06-29 | 2016-06-29 | The more raw material flexible puncture-proof fabrics of multilayer and its method for weaving |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111719320A (en) * | 2020-06-16 | 2020-09-29 | 陕西元丰纺织技术研究有限公司 | Preparation method of matrix skeleton of flexible stab-resistant material |
| CN112323219A (en) * | 2020-11-26 | 2021-02-05 | 海宁优韵家居有限公司 | Anti-puncture high-wear-resistance woven curtain and preparation method thereof |
| CN113388949A (en) * | 2021-06-02 | 2021-09-14 | 深圳市汉唐世家服饰有限公司 | Penetration inhibiting type anti-prick cloth for preventing prick scratching and its technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101838879A (en) * | 2010-05-12 | 2010-09-22 | 徐耀林 | Method for preparing flexible puncture-proof bulletproof high-strength polyethylene functional fabric |
| CN203923548U (en) * | 2014-04-11 | 2014-11-05 | 盐城睦瑞纺织有限责任公司 | The shellproof composite fabric of a kind of flexible puncture-proof |
| CN105231565B (en) * | 2015-10-20 | 2018-01-16 | 杭州华水布艺有限公司 | A kind of anti-stab protective fabric containing ice-cold material |
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