KR100845923B1 - A bulletproof textile and the bulletproof pad thereof - Google Patents
A bulletproof textile and the bulletproof pad thereof Download PDFInfo
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- KR100845923B1 KR100845923B1 KR1020070000250A KR20070000250A KR100845923B1 KR 100845923 B1 KR100845923 B1 KR 100845923B1 KR 1020070000250 A KR1020070000250 A KR 1020070000250A KR 20070000250 A KR20070000250 A KR 20070000250A KR 100845923 B1 KR100845923 B1 KR 100845923B1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/047—Blended or other yarns or threads containing components made from different materials including aramid fibres
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/12—Threads containing metallic filaments or strips
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0035—Protective fabrics
- D03D1/0052—Antiballistic fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/25—Metal
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/275—Carbon fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/02—Armoured or projectile- or missile-resistant garments; Composite protection fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2507/00—Sport; Military
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Woven Fabrics (AREA)
- Laminated Bodies (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
Abstract
본 발명은 방탄용 직물원단 및 그 직물원단을 이용한 방탄용 패드에 관한 것으로서, 좀더 상세하게는 경사로 파라아라미드사(Para-aramid Filament Yarn), 위사로 카본사, 금속사 및 파라아라미드사를 차례로 반복 공급하여 경사와 위사를상하로 지그재그 직조한 직물원단(2)과, 상기 직물원단(2)의 표면에 아크릴 및 황토 혼합물을 코팅하고 TPU(Temperature Polyurethane)시트(5)를 표면 마감한 패드(10)를 얇은 두께로 제공하면서, 다양한 용도로 사용하게 됨은 물론 방탄 물품 제조시 편리성, 활동성 등을 우수하게 제공하고 인장강도, 경도 및 내열, 내화성이 우수하여 방탄 효율을 극대화하는데 그 특징이 있다.The present invention relates to a ballistic fabric fabric and a ballistic pad using the fabric fabric, and more specifically, inclined para-aramid filament yarn, weft carbon fiber, metal yarn and para-aramid yarn in sequence The fabric fabric (2) zigzag weaving the warp and weft up and down and the surface of the fabric fabric (2) coated with a mixture of acrylic and ocher, and the surface of the TPU (Temperature Polyurethane) sheet (5) ) Provides a thin thickness, as well as being used for a variety of applications, provides excellent convenience, activity, etc. in the production of bulletproof articles, and has the characteristics of maximizing bulletproof efficiency by excellent tensile strength, hardness, heat resistance, and fire resistance.
방탄, 직물원단, 패드, 위사와 경사, 파라아라미드사, 금속사, 카본사, TPU시트 Bulletproof, fabric fabric, pad, weft and warp yarn, para-aramid yarn, metal yarn, carbon yarn, TPU sheet
Description
도 1은 본 발명의 직물원단 제조과정을 보여주는 순서도.1 is a flow chart showing a fabric manufacturing process of the present invention.
도 2는 본 발명의 패드 제조과정을 보여주는 순서도.2 is a flow chart showing a pad manufacturing process of the present invention.
**도면의 주요 부분에 대한 부호의 설명**** Description of the symbols for the main parts of the drawings **
2: 원단2: fabric
5: TPU시트5: TPU sheet
10: 패드10: pad
본 발명은 카본사, 금속사, 파라아라미드사(Para-aramid Filament Yarn)를 위사와 경사로 직조하는 방탄용 직물원단 및 그 직물원단을 이용한 방탄용 패드에 관한 것이다.The present invention relates to a ballistic fabric fabric for weaving carbon yarn, metal yarn, para-aramid yarn (Para-aramid Filament Yarn) in a warp yarn and warp yarn, and a ballistic pad using the fabric fabric.
일반적으로 방탄 직물은 방탄조끼나 방탄플레이트 등을 제조하도록 사용되는데, 이는 탄환이나 폭발물의 파편 또는 칼 등으로부터 보호하는 안전성을 제공하 기 위해 사용되는 것이다. Bulletproof fabrics are generally used to make bulletproof vests or bulletproof plates, which are used to provide safety to protect against fragments or knives of bullets or explosives.
이러한 방탄 직물은 주로 고분자의 원료를 실(Fiber)의 형태로 형성하여 이를 이용하여 직조 형성한 후, 상기 직조된 원단의 상,하면에 박형의 폴리에스터 필름을 부착시켜 원단부재를 형성하고, Such a bulletproof fabric is mainly formed of a raw material of the polymer in the form of a fiber (Fiber) and then formed using a woven fabric, and then attaching a thin polyester film on the upper and lower surfaces of the woven fabric to form a fabric member,
상기 원단부재를 다겹으로 겹층하여 방탄직물을 제조하였다.By layering the fabric member in multiple layers to produce a bulletproof fabric.
이러한 원단을 제조하기 위한 재료료서, 아라미드 섬유, 유리섬유, 나일론 등이 대표적으로 사용되는데, 강도 및 내열, 내화성을 이루기 위해 상기 재료를 적어도 30층 이상을 겹층하여 제조하게 되기 때문에 두께가 두꺼워져 원단을 이용한 제품을 제조시에 문제점이 있었다.Material materials for manufacturing such fabrics, aramid fibers, glass fibers, nylon, etc. are typically used, and because the material is manufactured by layering at least 30 or more layers of the material to achieve strength, heat resistance, and fire resistance, the thickness becomes thicker. There was a problem in manufacturing the product using.
또한, 제품의 두꺼가 두꺼워져 다양한 용도로의 사용이 제한되었다.In addition, the thickening of the product has limited its use for various purposes.
본 발명은 상기한 종래 기술이 갖는 제반 문제점을 해결하고자 창출된 것으로서, 카본사, 금속사, 파라아라미드사를 위사와 경사로 직조하여 얇은 두께로 다양한 용도로 사용함은 물론 인장강도, 경도 및 내열, 내화성이 우수하여 방탄 효율을 극대화하는 방탄용 직물원단을 제공하는데 그 목적이 있다.The present invention was created in order to solve all the problems of the prior art as described above, weaving carbon yarns, metal yarns, para-aramid yarns with a weft and warp yarns in a thin thickness as well as various uses, as well as tensile strength, hardness and heat resistance, fire resistance Its purpose is to provide a bulletproof fabric fabric that maximizes bulletproof efficiency.
본 발명은 상기 방탄직물의 표면으로 TPC(Temperature Polyurethane)시트를 마감 제작하므로 얇은 두께로 다양한 용도로 사용함은 물론 인장강도, 경도 및 내열, 내화성이 우수하여 방탄 효율을 극대화하는 방탄용 패드를 제공하는데 그 목적이 있다.The present invention provides a ballistic pad for maximizing the bulletproof efficiency by using the TPC (Temperature Polyurethane) sheet to the surface of the bulletproof fabric to produce a thin thickness, as well as excellent tensile strength, hardness and heat resistance, fire resistance The purpose is.
이러한 본 발명의 목적은,The purpose of this invention,
경사로 파라아라미드사, 위사로 카본사, 금속사 및 파라아라미드사를 차례로 반복 공급하여 상호 직조하여 방탄용 원단을 이루고,Repeatedly supplying ramped para-aramid yarn, weft-weave carbon yarn, metal yarn and para-aramid yarn to weave each other to form a bulletproof fabric,
상기 원단의 표면에 아크릴 및 황토 혼합물을 코팅하고 TPU(Temperature Polyurethane)시트를 표면 마감하여 방탄용 패드를 이룸에 의해 달성된다.It is achieved by coating acrylic and ocher mixture on the surface of the fabric and surface finishing the TPU (Temperature Polyurethane) sheet.
이하, 상기한 본 발명의 바람직한 실시 예를 첨부도면을 참조하여 구체적으로 살펴보기로 한다.Hereinafter, with reference to the accompanying drawings, a preferred embodiment of the present invention will be described in detail.
본 발명의 방탄용 직물원단은 도 1에 도시된 바와 같이, 경사로 파라아라미드사(Para-aramid Filament Yarn), 위사로 카본사, 금속사 및 파라아라미드사를 차례로 반복 공급하여 경사와 위사를 상하로 지그재그 직조한 직물원단(2)을 제공하도록 이루어진다.The anti-ballistic fabric of the present invention, as shown in Fig. 1, by repeatedly supplying the inclined para-aramid yarn (Para-aramid Filament Yarn), weft to the carbon yarn, metal yarn and para-aramid yarn in order to tilt and weft A zigzag
이때, 상기 직물원단(2)은 위사로는 인성이 우수한 파라아라미드사 만을 사용하고, 상기 경사로는 내열 및 내화성이 우수한 카본사와 금속사, 그리고 파라아라미드사를 차례로 반복 공급하여 사용하므로 내열, 내화 및 인장강도, 경도가 우수한 원단을 직조하게 되는 것이다.At this time, the fabric fabric (2) is used as the weft yarn only the para-aramid yarn excellent in toughness, the ramp is used by repeatedly supplying carbon and metal yarn, and para-aramid yarn excellent in heat resistance and fire resistance, so that heat, fire and It is to weave a fabric having excellent tensile strength and hardness.
상기 금속사는 철과 니켈 및 망간의 합금사나, 서스(SUS, 스텐레스 스틸)사 둘중의 하나 또는 둘 이상을 혼합한 혼합사로 사용할 수 있게 된다.The metal yarn can be used as an alloy yarn of iron, nickel, and manganese, or a mixed yarn of one or two of sus (SUS, stainless steel) yarns.
그리고, 상기 카본사와 금속사는 적어도 3K(3,000가닥)이상을 각각 꼬아서 0.3mm을 이루도록 하여 사용하고, 상기 파라아라미드사는 적어도 1K(1,000가닥)이 상을 꼬아서 0.4mm을 이루도록 하여 사용한다.The carbon yarn and the metal yarn are twisted to form 0.3 mm by twisting at least 3K (3,000 strands) or more, and the para-aramid yarn is used so that at least 1K (1,000 strands) twists an image to form 0.4 mm.
이는 상기 카본사와 금속사의 내열, 내화 및 경도를 우수하게 제공하기 위함이다.This is to provide excellent heat, fire and hardness of the carbon and metal yarns.
이러한 본 발명의 방탄용 직조원단(2)은 원단을 직조하는 경사로 파라아라미드사, 위사로 카본사, 금속사 및 파라아라미드사를 차례로 반복 공급하여 직조하는 조합에 의해 내열, 내화 및 인장강도, 경도가 우수하게 제공되기 때문에 방탄 효율을 극대화할 수 있는 것이다.The
또한, 원단 직물의 두께를 얇게 형성하면서도 방탄 효율이 우수하게 제공되기 때문에 상기한 원단 직물을 이용하여 다양한 용도의 방탄용 제품을 제작 가능하게 된다,In addition, it is possible to produce a bulletproof product for a variety of uses using the above-described fabric fabric because it provides excellent anti-ballistic efficiency while forming a thin thickness of the fabric fabric,
특히 상기한 원단 직물을 이용하여 방탄복, 방탄조끼를 제작시에 편의성 및 활동성이 더욱 우수하게 제공되는 것이다.In particular, using the above-described fabric fabric is to provide more convenience and activity when making a body armor, bulletproof vest.
또한, 본 발명의 상기한 방탄직물(2)을 이용한 방탄용 패드(10)는 도 2에 도시된 바와 같이 경사로 파라아라미드사(Para-aramid Filament Yarn), 위사로 카본사, 금속사 및 파라아라미드사를 차례로 반복 공급하여 직조한 직물원단(2)의 표면에 아크릴 및 황토 혼합물을 코팅하고 TPU(Temperature Polyurethane)시트(5)를 표면 마감하여 이루어진다.In addition, the
이때, 상기 원단(2)에 아크릴 및 황토 혼합물을 코팅처리하는 것은 아크릴에 의해 원단의 경도를 향상시키고, 황토에 의해 인체에 유익한 원적외선을 발하도록 하는 것이다.At this time, coating the acrylic and ocher mixture on the
또한, 상기 TPU시트(5)에 의해 내열, 내화성을 추가 제공하게 되는 것이다.In addition, the
이러한 본 발명의 방탄용 패드(10)는 원단(2)을 직조하는 경사로 파라아라미드사, 위사로 카본사, 금속사 및 파라아라미드사 차례로 반복 공급하여 직조하는 조합에 의해 내열, 내화 및 인장강도, 경도가 우수하게 제공된다.The
그리고, 상기 아크릴 및 황토 혼합물 코팅과 TPU시트(5) 표면 마감으로 경도와 내열, 내화성을 추가 제공하여 더욱 우수하게 사용할 수 있게 되는 것이다.In addition, the acrylic and ocher mixture coating and TPU sheet (5) surface finish is to provide more excellent hardness and heat resistance, fire resistance can be used more.
이러한 본 발명의 방탄용 패드는 별도의 방탄복, 방탄조끼, 방탄플레이트 등의 방탄제품에 내장하거나 별도 주머니에 삽입하는 형태로 간편하고 착용자나 사용자의 활동성을 우수하게 제공하도록 사용하게 된다.The anti-ballistic pad of the present invention is to be embedded in a bulletproof product, bulletproof vest, bulletproof plate, or other bulletproof products, or inserted into a separate pocket, and used to provide excellent wearer or user's activity.
특히, 실제 사용에 있어서 상기 패드는 2겹으로 사용하되, 안밖의 패드가 위사와 경사가 직교되게 위치하도록 설치하므로서 상기 경사 파라아라미드사와 위사 카본사, 금속사 및 파라아라미드사가 각각 직교되게 교차되어 위치되기 때문에 내열, 내화 및 인장강도, 경도를 더욱 우수하게 제공하게 되는 것이다.In particular, in actual use, the pads are used in two layers, but the inner and outer pads are installed so that the weft yarns and the warp yarns are orthogonal to each other so that the warp para aramid yarns and the weft carbon yarns, the metal yarns and the para-aramid yarns cross each other at right angles Therefore, to provide more excellent heat resistance, fire resistance and tensile strength, hardness.
이상에서 살펴본 바와 같이 본 발명은, 경사로 파라아라미드사 위사로 카본사, 금속사, 파라아라미드사를 차례로 반복 공급하여 직조된 직물원단과, 상기 직물원단의 표면으로 아크릴 및 황토 혼합물 코팅 및 TPU시트 표면 마감한 패드를 얇은 두께로 제공하면서 다양한 용도로 사용하게 됨은 물론 방탄 물품 제조시 편리성, 활동성 등을 우수하게 제공하고 인장강도, 경도 및 내열, 내화성이 우수하여 방탄 효율을 극대화하는 효과를 갖는 것이다.As described above, the present invention is a fabric fabric woven by repeatedly supplying carbon yarn, metal yarn, and paraaramid yarn in a ramped para-aramid yarn weft, and an acrylic and ocher mixture coating and TPU sheet surface on the surface of the fabric fabric. While providing the finished pad in a thin thickness, it can be used for various purposes as well as providing excellent convenience, activity, etc. when manufacturing bulletproof articles, and having excellent tensile strength, hardness, heat resistance, and fire resistance, thereby maximizing bulletproof efficiency. .
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Cited By (3)
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CN106868689A (en) * | 2017-02-16 | 2017-06-20 | 中国科学院苏州纳米技术与纳米仿生研究所 | Shellproof composite cellulosic membrane of CNT and preparation method and application |
KR20190125619A (en) | 2018-04-30 | 2019-11-07 | 주식회사 새날테크-텍스 | Bulletproof-stabproof fabic based on thermoplastic polymer, manufacturing method therefo and bulletproof-stabproof fabic manufactured by the method |
KR20200137218A (en) | 2019-05-29 | 2020-12-09 | 주식회사 새날테크-텍스 | Bulletproof-stabproof fabic based on thermoplastic polymer, manufacturing method therefo and bulletproof-stabproof fabic manufactured by the method |
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US6162538A (en) | 1992-11-24 | 2000-12-19 | Clemson University Research Foundation | Filled cut-resistant fibers |
US6475936B1 (en) | 2000-06-13 | 2002-11-05 | E. I. Du Pont De Nemours And Company | Knife-stab-resistant ballistic article |
US6737368B2 (en) | 2001-12-19 | 2004-05-18 | E. I. Du Pont De Nemours And Company | Multiple threat penetration resistant articles |
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US6162538A (en) | 1992-11-24 | 2000-12-19 | Clemson University Research Foundation | Filled cut-resistant fibers |
US6475936B1 (en) | 2000-06-13 | 2002-11-05 | E. I. Du Pont De Nemours And Company | Knife-stab-resistant ballistic article |
US6737368B2 (en) | 2001-12-19 | 2004-05-18 | E. I. Du Pont De Nemours And Company | Multiple threat penetration resistant articles |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106868689A (en) * | 2017-02-16 | 2017-06-20 | 中国科学院苏州纳米技术与纳米仿生研究所 | Shellproof composite cellulosic membrane of CNT and preparation method and application |
KR20190125619A (en) | 2018-04-30 | 2019-11-07 | 주식회사 새날테크-텍스 | Bulletproof-stabproof fabic based on thermoplastic polymer, manufacturing method therefo and bulletproof-stabproof fabic manufactured by the method |
KR20200137218A (en) | 2019-05-29 | 2020-12-09 | 주식회사 새날테크-텍스 | Bulletproof-stabproof fabic based on thermoplastic polymer, manufacturing method therefo and bulletproof-stabproof fabic manufactured by the method |
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