CN106115197A - Shuttle alignment system and control method - Google Patents

Shuttle alignment system and control method Download PDF

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Publication number
CN106115197A
CN106115197A CN201610513321.0A CN201610513321A CN106115197A CN 106115197 A CN106115197 A CN 106115197A CN 201610513321 A CN201610513321 A CN 201610513321A CN 106115197 A CN106115197 A CN 106115197A
Authority
CN
China
Prior art keywords
shuttle
data carrier
track
destination
location
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610513321.0A
Other languages
Chinese (zh)
Inventor
杨斌
张玲
陈国赞
屈辉现
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chaint Corp
Original Assignee
Changsha Chaint Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changsha Chaint Machinery Co Ltd filed Critical Changsha Chaint Machinery Co Ltd
Priority to CN201610513321.0A priority Critical patent/CN106115197A/en
Publication of CN106115197A publication Critical patent/CN106115197A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0283Position of the load carrier

Abstract

Shuttle alignment system and control method thereof, radio frequency code reader, groove type photoelectric switch are arranged on the bottom of shuttle, data carrier, recognize location sheet and be arranged near track, a data carrier is arranged from upper load bed with unloading platform 3~4m on track, arrange data carrier and recognize location sheet at upper load bed and unloading platform, recognizing sheet position, location corresponding with grooved optoelectronic position, track is spaced 3~4m one data carrier of layout, each data carrier arranges different numbering.Shuttle is arranged on operation track.Programmable Logic Controller is by radio communication device and ground industrial control computer communication.Industrial control computer is communicated with the Programmable Logic Controller being arranged on shuttle by radio communication device, and Programmable Logic Controller is by being connected with radio frequency code reader, groove type photoelectric switch from port.The present invention uses radio frequency and grooved photoelectric combination to realize being accurately positioned, and alignment system is reliable and stable, precision is high, cheap, wide accommodation.

Description

Shuttle alignment system and control method
Technical field
The invention belongs to logistics equipment automation field, be specifically related in logistics conveyer system shuttle alignment system and Control method.
Background technology
At present, the following several ways of the general employing in shuttle location:
Laser ranging positions.Measured the absolute position of shuttle and ground return plate by laser ranging system, thus learn Little truck position, the method positioning precision is high.
Bar code positioning.Paste barcode strip along shuttle vehicle track, shuttle is installed bar code reading device, bar code reading Device reads bar code information and can confirm that current absolute location.
Encoder positions.Installing encoder on shuttle driven pulley, encoder meter during pure rolling made by driven pulley and track Number, by calculating the relative position that i.e. can get shuttle.
In three of the above mode, modeAccurate positioning is reliable, and precision is high, but inapplicable for circular orbit;Mode Accurate positioning is reliable, and precision is high, it is adaptable to straight rail and circular orbit, but cost is the highest;ModeSimple in construction, cost is relatively Low, but when shuttle high-speed cruising, there are vibrations and skid, affect encoder to count, cause position error.
Summary of the invention
Present invention aim at providing a kind of shuttle alignment system and control method, alignment system good stability, location Precision height, low cost of manufacture, installation and debugging are conveniently, it is possible to be applicable to rectilinear orbit and circular orbit, it is adaptable to all types of wears Shuttle car alignment system.
The object of the present invention is achieved like this:
Shuttle alignment system, including radio frequency code reader, data carrier, groove type photoelectric switch, recognizes location sheet, Programmable Logic Controller, nothing Line communicator, industrial control computer, shuttle.
Described radio frequency code reader, groove type photoelectric switch are arranged on the bottom at shuttle, described data carrier, recognize location sheet and install Near track, track is arranged from upper load bed and unloading platform 3~4m a data carrier, at upper load bed and unloading platform, arranges load code Body and recognize location sheet, recognizes sheet position, location corresponding with grooved optoelectronic position, track is spaced 3~4m and arranges data carriers, each Data carrier arranges different numbering.Described shuttle is arranged on operation track.Described Programmable Logic Controller is filled by radio communication Put and ground industrial control computer communication.
Described industrial control computer is carried out with the Programmable Logic Controller being arranged on shuttle by radio communication device Communication, described Programmable Logic Controller is by being connected with radio frequency code reader, groove type photoelectric switch from port.
The control method of shuttle alignment system, comprises the following steps:
(1) industrial control computer sends assignment instructions, it is intended that shuttle runs to N picking platform picking, and this instruction is passed through Radio communication device is sent to the Programmable Logic Controller on shuttle.
(2), after order received by shuttle, compare with storage location address information of recognizing in the programmable controller, thus Obtain before destination the general of the numbering of data carrier, the numbering of destination's data carrier and current location and destination at 3~4m Distance, controls shuttle and runs to destination.Just arrange a data carrier every 3~4m on track, shuttle can be known at any time Approximate location in orbit.
(3) running to during from destination 3~4m when shuttle, radio frequency code reader can read data carrier letter herein herein Breath, herein after shuttle reduce speed now operation.
(4) when shuttle runs near destination, reading destination's data carrier information, now shuttle is with more at a slow speed Running, when groove type photoelectric switch senses and recognizes location sheet, shuttle is out of service, completes location.
This programme has the advantages that arranges a data carrier by orbit 3~4m, it is possible to knows and shuttles back and forth Car approximate location in orbit, controls one 3~4m interval only one shuttle of operation, prevents two shuttles from mutually touching Hit;Before destination, arrange a data carrier at 3~4m, allow shuttle run and run slowly to time herein, make shuttle start and stop More steady;It is located in layout data carrier in purpose and recognizes location sheet, owing to radio frequency code reader can sense than load interior in a big way Code body, uses data carrier to realize coarse positioning, represents that now shuttle is the most close from destination, and now shuttle is transported with lower speed OK, when groove type photoelectric switch senses and recognizes location sheet, shuttle is out of service, reaches to be accurately positioned;Video code reader and grooved light Electric switch low cost, installation and debugging are conveniently.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is control system figure of the present invention.
In figure: 1-groove type photoelectric switch, 2-radio communication device, 3-recognizes location sheet, 4-radio frequency code reader, 5-data carrier.
Detailed description of the invention
The present invention is further illustrated for embodiment below in conjunction with the accompanying drawings.
As it is shown in figure 1, shuttle alignment system, including radio frequency code reader 4, data carrier 5, groove type photoelectric switch 1, recognize location sheet 3, radio communication device 2, industrial control computer, Programmable Logic Controller, shuttle.Radio frequency code reader 4, groove type photoelectric switch 1 Be arranged on the bottom at shuttle, data carrier 5, recognize location sheet 3 and be arranged near track, on track from upper load bed and unloading platform 3~ Arrange a data carrier 5 at 4m, arrange data carrier 5 and recognize location sheet 3 at upper load bed and unloading platform, recognize location sheet 3 position and grooved light Electric switch 1 position is corresponding, and track is spaced 3~4m one data carrier 5 of layout, and each data carrier 5 arranges different numbering.Shuttle back and forth Car is arranged on operation track.Described Programmable Logic Controller is led to ground industrial control computer by radio communication device News.Industrial control computer is communicated with the Programmable Logic Controller being arranged on shuttle by radio communication device.Described Programmable Logic Controller is by being connected with radio frequency code reader, groove type photoelectric switch from port.
As known to Fig. 2, the control method of shuttle, comprise the following steps:
(1) industrial control computer sends assignment instructions, it is intended that shuttle runs to N picking platform picking, and this instruction is passed through Radio communication device is sent to the Programmable Logic Controller on shuttle.
(2), after order received by shuttle, compare with storage location address information of recognizing in the programmable controller, thus Obtain before destination the general of the numbering of data carrier, the numbering of destination's data carrier and current location and destination at 3~4m Distance, controls shuttle and runs to destination.Just arrange a data carrier every 3~4m on track, shuttle can be known at any time Approximate location in orbit.
(3) running to during from destination 3~4m when shuttle, radio frequency code reader can read data carrier letter herein herein Breath, herein after shuttle reduce speed now operation.
(4) when shuttle runs near destination, reading destination's data carrier information, now shuttle is with more at a slow speed Running, when groove type photoelectric switch senses and recognizes location sheet, shuttle is out of service, completes location.

Claims (2)

1. shuttle alignment system, it is characterised in that: include radio frequency code reader, data carrier, groove type photoelectric switch, recognize location sheet, can Programmable controller, radio communication device, industrial control computer, shuttle, state radio frequency code reader, groove type photoelectric switch is arranged on In the bottom of shuttle, code body, recognize location sheet and be arranged in the middle of track, track arranges one from upper load bed with unloading platform 3~4m Data carrier, arranges data carrier and recognizes location sheet at upper load bed and unloading platform, recognize sheet position, location corresponding with grooved optoelectronic position, track A data carrier is arranged at upper interval 3~4m, and each data carrier arranges different numbering;Shuttle is arranged on operation track;Can compile Range controller is by radio communication device and ground industrial control computer communication;Industrial control computer passes through channel radio T unit communicates with the Programmable Logic Controller being arranged on shuttle;Programmable Logic Controller is by reading with radio frequency from port Code device, groove type photoelectric switch are connected.
2. the control method of shuttle, it is characterised in that comprise the following steps:
(1) industrial control computer sends assignment instructions, it is intended that shuttle runs to N picking platform picking, and this instruction is passed through Radio communication device is sent to the Programmable Logic Controller on shuttle;
(2), after order received by shuttle, compare with storage location address information of recognizing in the programmable controller, thus obtain The numbering of data carrier, the numbering of destination's data carrier and current location and the distance of destination at 3~4m before destination, control Shuttle runs to destination;Just arrange a data carrier every 3~4m on track, can know that shuttle is in orbit at any time Position;
(3) running to during from destination 3~4m when shuttle, radio frequency code reader can read data carrier information herein herein, this Behind place, shuttle reduces speed now operation;
(4) when shuttle runs near destination, reading destination's data carrier information, now shuttle is to transport more at a slow speed OK, when groove type photoelectric switch senses and recognizes location sheet, shuttle is out of service, completes location.
CN201610513321.0A 2016-07-04 2016-07-04 Shuttle alignment system and control method Pending CN106115197A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610513321.0A CN106115197A (en) 2016-07-04 2016-07-04 Shuttle alignment system and control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610513321.0A CN106115197A (en) 2016-07-04 2016-07-04 Shuttle alignment system and control method

Publications (1)

Publication Number Publication Date
CN106115197A true CN106115197A (en) 2016-11-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610513321.0A Pending CN106115197A (en) 2016-07-04 2016-07-04 Shuttle alignment system and control method

Country Status (1)

Country Link
CN (1) CN106115197A (en)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241241A (en) * 2016-09-23 2016-12-21 苏州沃伦韦尔高新技术股份有限公司 A kind of medical Rail logistics system and using method thereof
CN106527447A (en) * 2016-12-15 2017-03-22 合肥捷曼信息科技有限公司 Rail guide vehicle control method based on laser sensor
CN106628791A (en) * 2017-03-08 2017-05-10 江苏华章物流科技股份有限公司 Traveling positioning method for rail guided vehicle
CN106697695A (en) * 2016-12-15 2017-05-24 合肥捷曼信息科技有限公司 Shuttle vehicle speed control system
CN106743040A (en) * 2016-12-15 2017-05-31 合肥捷曼信息科技有限公司 A kind of scheduling system based on handling and conveying equipment
CN106994987A (en) * 2017-04-21 2017-08-01 北京首钢国际工程技术有限公司 A kind of long range method for detecting position for rail mounted heavy-load transport vehicle
CN107416400A (en) * 2017-07-04 2017-12-01 山东大学 Model and its optimization method based on the intensive automatic storage system of cross-layer shuttle
CN107966991A (en) * 2017-12-27 2018-04-27 广州番禺职业技术学院 A kind of addressable device and method of loading and unloading robot
WO2018126967A1 (en) * 2017-01-03 2018-07-12 北京京东尚科信息技术有限公司 Method and device for planning and controlling velocity of shuttle, and shuttle
CN108750566A (en) * 2018-06-27 2018-11-06 广东溢达纺织有限公司 Beam of a loom collecting mechanism
CN109775382A (en) * 2019-03-17 2019-05-21 长沙长泰智能装备有限公司 Unpiler positioning system and control method
CN110255188A (en) * 2019-06-17 2019-09-20 常州海登赛思涂装设备有限公司 It is intellectual turn over leaching conveying device and vehicle body pre-processing electrophoresis turn over soaking system and test
CN110294276A (en) * 2019-08-01 2019-10-01 湘潭远大住宅工业有限公司 Multi-transportation vehicle automatic positioning equipment and localization method
CN110568813A (en) * 2019-09-10 2019-12-13 江苏兴达钢帘线股份有限公司 Automatic fixed-point parking railcar equipment based on MODBUS communication
CN111332712A (en) * 2020-02-28 2020-06-26 湖州锐格物流科技有限公司 Control system and method for annular shuttle
CN111792249A (en) * 2019-09-17 2020-10-20 北京京东乾石科技有限公司 Warehouse management method, device, system and computer readable storage medium
CN112429481A (en) * 2020-11-26 2021-03-02 江西雾上春茶业有限公司 Tea conveying line
CN112777196A (en) * 2020-12-18 2021-05-11 世仓智能仓储设备(上海)股份有限公司 Logistics shuttle positioning method and logistics shuttle
CN113682751A (en) * 2021-08-11 2021-11-23 弥费实业(上海)有限公司 Air carrying device and carrying system

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CN102390651A (en) * 2011-07-04 2012-03-28 上海精星物流设备工程有限公司 Orbital distribution trolley used for positioning automatic warehouse bar code
CN102807083A (en) * 2012-07-18 2012-12-05 红云红河烟草(集团)有限责任公司 Accurate positioning device for shuttle vehicle
CN102902990A (en) * 2011-07-29 2013-01-30 宝山钢铁股份有限公司 Driving positioning device and driving positioning method based on radio frequency identification technology
CN204124719U (en) * 2014-09-25 2015-01-28 广运机电(苏州)有限公司 The position fixing system of Shuttling trolley
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CN205802295U (en) * 2016-07-04 2016-12-14 长沙长泰智能装备有限公司 Shuttle alignment system

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CN2542620Y (en) * 2002-02-06 2003-04-02 云南昆船第一机械有限公司 Single-track endless shuttle conveyer
JP2006160388A (en) * 2004-12-02 2006-06-22 Murata Mach Ltd Picking system
CN201971376U (en) * 2010-12-16 2011-09-14 贵阳铝镁设计研究院有限公司 Automatic positioner for working position of carbon block stacking crane
CN102390651A (en) * 2011-07-04 2012-03-28 上海精星物流设备工程有限公司 Orbital distribution trolley used for positioning automatic warehouse bar code
CN102902990A (en) * 2011-07-29 2013-01-30 宝山钢铁股份有限公司 Driving positioning device and driving positioning method based on radio frequency identification technology
CN102807083A (en) * 2012-07-18 2012-12-05 红云红河烟草(集团)有限责任公司 Accurate positioning device for shuttle vehicle
CN204124719U (en) * 2014-09-25 2015-01-28 广运机电(苏州)有限公司 The position fixing system of Shuttling trolley
CN105608401A (en) * 2015-11-09 2016-05-25 长沙开元仪器股份有限公司 Track determination method and device
CN205802295U (en) * 2016-07-04 2016-12-14 长沙长泰智能装备有限公司 Shuttle alignment system

Cited By (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241241A (en) * 2016-09-23 2016-12-21 苏州沃伦韦尔高新技术股份有限公司 A kind of medical Rail logistics system and using method thereof
CN106743040B (en) * 2016-12-15 2019-01-15 合肥捷曼信息科技有限公司 A kind of scheduling system based on logistics delivery equipment
CN106697695A (en) * 2016-12-15 2017-05-24 合肥捷曼信息科技有限公司 Shuttle vehicle speed control system
CN106743040A (en) * 2016-12-15 2017-05-31 合肥捷曼信息科技有限公司 A kind of scheduling system based on handling and conveying equipment
CN106527447A (en) * 2016-12-15 2017-03-22 合肥捷曼信息科技有限公司 Rail guide vehicle control method based on laser sensor
WO2018126967A1 (en) * 2017-01-03 2018-07-12 北京京东尚科信息技术有限公司 Method and device for planning and controlling velocity of shuttle, and shuttle
US11226631B2 (en) 2017-01-03 2022-01-18 Beijing Jingdong Qianshi Technology Co., Ltd. Shuttle vehicle speed control method and apparatus, and shuttle vehicle
CN106628791A (en) * 2017-03-08 2017-05-10 江苏华章物流科技股份有限公司 Traveling positioning method for rail guided vehicle
CN106628791B (en) * 2017-03-08 2018-11-20 江苏华章物流科技股份有限公司 A kind of shuttle walking positioning method
CN106994987A (en) * 2017-04-21 2017-08-01 北京首钢国际工程技术有限公司 A kind of long range method for detecting position for rail mounted heavy-load transport vehicle
CN107416400B (en) * 2017-07-04 2018-03-23 山东大学 Model and its optimization method based on the intensive automatic storage system of cross-layer shuttle
CN107416400A (en) * 2017-07-04 2017-12-01 山东大学 Model and its optimization method based on the intensive automatic storage system of cross-layer shuttle
CN107966991A (en) * 2017-12-27 2018-04-27 广州番禺职业技术学院 A kind of addressable device and method of loading and unloading robot
CN107966991B (en) * 2017-12-27 2024-02-27 广州番禺职业技术学院 Addressable device and method for feeding and discharging robot
CN108750566A (en) * 2018-06-27 2018-11-06 广东溢达纺织有限公司 Beam of a loom collecting mechanism
CN108750566B (en) * 2018-06-27 2024-03-19 广东溢达纺织有限公司 Loom beam collecting mechanism
CN109775382A (en) * 2019-03-17 2019-05-21 长沙长泰智能装备有限公司 Unpiler positioning system and control method
CN109775382B (en) * 2019-03-17 2024-01-30 中轻长泰(长沙)智能科技股份有限公司 Unpiler positioning system and control method
CN110255188A (en) * 2019-06-17 2019-09-20 常州海登赛思涂装设备有限公司 It is intellectual turn over leaching conveying device and vehicle body pre-processing electrophoresis turn over soaking system and test
CN110294276A (en) * 2019-08-01 2019-10-01 湘潭远大住宅工业有限公司 Multi-transportation vehicle automatic positioning equipment and localization method
CN110294276B (en) * 2019-08-01 2024-04-09 湘潭远大住宅工业有限公司 Automatic positioning device and positioning method for comprehensive transport vehicle
CN110568813A (en) * 2019-09-10 2019-12-13 江苏兴达钢帘线股份有限公司 Automatic fixed-point parking railcar equipment based on MODBUS communication
CN111792249A (en) * 2019-09-17 2020-10-20 北京京东乾石科技有限公司 Warehouse management method, device, system and computer readable storage medium
CN111332712B (en) * 2020-02-28 2021-11-19 湖州锐格物流科技有限公司 Control system and method for annular shuttle
CN111332712A (en) * 2020-02-28 2020-06-26 湖州锐格物流科技有限公司 Control system and method for annular shuttle
CN112429481A (en) * 2020-11-26 2021-03-02 江西雾上春茶业有限公司 Tea conveying line
CN112777196A (en) * 2020-12-18 2021-05-11 世仓智能仓储设备(上海)股份有限公司 Logistics shuttle positioning method and logistics shuttle
CN113682751A (en) * 2021-08-11 2021-11-23 弥费实业(上海)有限公司 Air carrying device and carrying system
CN113682751B (en) * 2021-08-11 2023-12-15 弥费实业(上海)有限公司 Overhead conveying device and conveying system

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