CN106112294A - A kind of Semiautomatic welding device - Google Patents

A kind of Semiautomatic welding device Download PDF

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Publication number
CN106112294A
CN106112294A CN201610580293.4A CN201610580293A CN106112294A CN 106112294 A CN106112294 A CN 106112294A CN 201610580293 A CN201610580293 A CN 201610580293A CN 106112294 A CN106112294 A CN 106112294A
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CN
China
Prior art keywords
welding
soldering turret
slide rail
cross bar
montant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610580293.4A
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Chinese (zh)
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CN106112294B (en
Inventor
于海江
袁浩
桑大群
陈小泉
胡炜
陈新举
陈明鑫
黄星丽
汪小霞
王宾
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Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
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Priority to CN201610580293.4A priority Critical patent/CN106112294B/en
Publication of CN106112294A publication Critical patent/CN106112294A/en
Application granted granted Critical
Publication of CN106112294B publication Critical patent/CN106112294B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The invention provides a kind of Semiautomatic welding device, it includes soldering turret and the handle being arranged on described soldering turret, it also includes bindiny mechanism and sliding track mechanism, described sliding track mechanism includes the slide block that welding controls switch, slide rail is slidably matched and the mounting seat being arranged on described slide rail two ends with described slide rail, and described mounting seat is for being connected with fixture;Being provided with multiple installing hole on described slide rail, each described installing hole is distributed on the bearing of trend of described slide rail;Each described installing hole is provided with described welding and controls switch;Described soldering turret is connected with described slide block by described bindiny mechanism, described bindiny mechanism is provided with for controlling, with described welding, the triggering device that switch abuts against, and described triggering device has sliding position and trigger position.The Semiautomatic welding device of the present invention, it can be greatly reduced operator's operation easier when welding, additionally it is possible to is effectively improved welding quality.

Description

A kind of Semiautomatic welding device
Technical field
The present invention relates to body of a motor car manufacturing technology field, be specifically related to a kind of Semiautomatic welding device.
Background technology
During the welding manufacture of body of a motor car, welding quality is the leading indicator of welding and assembling technics level, high-quality Welding body in white is possible not only to improve the precision of body in white, moreover it is possible to promote the presentation quality of car load.Various along with customer demand Changing, mobile applications increases the most therewith, such as the appearance of all kinds of blank window commercialization vehicles, has had higher prescription to spot-welded. Blank window vehicle is entirely to be replaced by monolithic metal by the glass of original window so that monolithic metal is the most exposed outside, and metal Iron plate is the most all to connect by the way of spot welding, and the gap of solder joint, the flatness of solder side all directly influence vehicle body Presentation quality, produces direct visual impact to user.How while both can guarantee that the weld strength that plate connects requires, Can guarantee that again Solder Joint Appearance meets the difficult problem that client perception is blank window electric welding technology.
As it is shown in figure 1, existing welder includes soldering turret 11, handle 12, manual switch 13 and suspension ring 14.Install Time, first plate being fixed on fixture, soldering turret 11 is hung over by suspension ring 14 and is welded on the steel construction in workshop, and is positioned at the upper of plate Side.When welding, operator one only hold handle 12, the hand steered firmly soldering turret 11 of another, pull soldering turret 11 to weld to plate The relevant position of some labelling, the finger down manual switch now holding handle 12 realizes welding with 13, and then operator move Dynamic soldering turret 11 welds next time.Owing in the process, needing the two hands coordination of operator to operate welding, from And make operation easier bigger;Simultaneously because operator need the attitude relying on self strength butt welding tongs 11 to be controlled, and Soldering turret 11 is heavier so that the perpendicularity between electrode cap and the plate of soldering turret 11 hardly results in guarantee, thus causes welding to complete After the plane out-of-flatness of solder joint, and then make welding quality poor;The soldering turret of the more difficult control of operator simultaneously 11 move away from From, thus cause the spacing between each solder joint more uneven, and then make welding quality poor.
Summary of the invention
It is an object of the invention to provide a kind of Semiautomatic welding device, to solve the operation of welder in prior art Difficulty is relatively big, the problem that welding quality is poor.
For achieving the above object, the technical scheme is that
A kind of Semiautomatic welding device, it includes soldering turret and the handle being arranged on described soldering turret, and it also includes connection machine Structure and sliding track mechanism, described sliding track mechanism includes that welding controls switch, the slide block that is slidably matched with described slide rail of slide rail and sets Putting the mounting seat at described slide rail two ends, described mounting seat is for being connected with fixture;Multiple installing hole it is provided with on described slide rail, Each described installing hole is distributed on the bearing of trend of described slide rail;Each described installing hole is provided with described welding control open Close;Described soldering turret is connected with described slide block by described bindiny mechanism, described bindiny mechanism is provided with for welding with described Controlling the triggering device that switch abuts against, described triggering device has sliding position and trigger position.
Preferably, described bindiny mechanism includes cross bar, montant, installing plate and fastening bolt, the side of described installing plate Being connected with described slide block, the opposite side of described installing plate is connected with described montant;Described triggering device is arranged on described installing plate On away from the side of described montant;Being provided with vertical chute on described montant, the first end of described cross bar is connected with described soldering turret, Second end of described cross bar is slidably matched with described vertical chute;Be provided with on described second end for described fastening bolt phase The fixing hole coordinated, described montant is provided with the via that the head for described fastening bolt passes.
Preferably, described via is elongate holes, the bearing of trend of described elongate holes and the extension of described vertical chute Direction is identical.
Preferably, described cross bar being provided with horizontal concrete chute, described soldering turret is sliding with described horizontal concrete chute by fixing bolt Dynamic cooperation.
Preferably, the number of described cross bar is two, and cross bar described in two is separately positioned on the both sides of described soldering turret;Described peace Being relatively set with two described montants on dress plate, cross bar one_to_one corresponding described in montant described in two and two is connected.
Preferably, the number of described slide block is two, and the two ends with described installing plate respectively of slide block described in two are connected.
Preferably, described triggering device includes spring and for controlling, with described welding, the steel ball that switch abuts against, described On installing plate, the side away from described montant arranges mounting blocks, and described mounting blocks is provided with steel ball receiving hole;Described spring One end is connected to the bottom of described steel ball receiving hole, and the other end of described spring is connected on the outer surface of described steel ball.
Preferably, described cross bar is T-type structure.
The beneficial effects of the present invention is:
The Semiautomatic welding device of the present invention, it is when welding, and only needs operator to pass through hand propelled soldering turret edge Slide rail slide, to trigger device with in installing hole on slide rail welding control switch abut against time, soldering turret can be triggered and weld Connect work, thus preferably achieve the semi-automation of welding, greatly reduce operation easier;Simultaneously because this semiautomatic welding Connection device is fixed on fixture by mounting seat, without its attitude of operator's Non-follow control, so that the electrode of soldering turret Perpendicularity between cap and plate is easier to ensure, and then makes the plane having welded rear solder joint more smooth, greatly improves Welding quality;And this Semiautomatic welding device is by multiple installing holes uniform on slide rail, it is possible to preferably control each solder joint Between spacing so that the spacing of each solder joint is more uniform, thus is effectively improved welding quality.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present application or technical scheme of the prior art, below will be to institute in embodiment Need the accompanying drawing used to be briefly described, and by combining accompanying drawing, the specific embodiment of the present invention is made the most specifically Bright, wherein
Fig. 1 is the schematic diagram of existing welder;
The schematic diagram of the Semiautomatic welding device that Fig. 2 provides for the embodiment of the present invention;
The explosive view of the Semiautomatic welding device that Fig. 3 provides for the embodiment of the present invention;
The schematic diagram triggering device that Fig. 4 provides for the embodiment of the present invention;
The Semiautomatic welding device that Fig. 5 provides for the embodiment of the present invention schematic diagram when the state of use.
Labelling in accompanying drawing:
11, soldering turret 12, handle 13, manual switch 14, suspension ring 21, soldering turret
22, handle 31, slide rail 32, installing hole 33, slide block 34, mounting seat
35, welding controls switch 41, montant 42, cross bar 43, installing plate
44, vertical chute 45, fastening bolt 46, horizontal concrete chute 47, fixing bolt
51, spring 52, steel ball 53, mounting blocks 54, steel ball receiving hole 61, fixture
Detailed description of the invention
In order to make those skilled in the art be more fully understood that technical scheme, below in conjunction with specific embodiment pair This programme is discussed in detail further.
As shown in Figures 2 to 5, embodiments providing a kind of Semiautomatic welding device, it includes soldering turret 21, sets Putting handle 22, bindiny mechanism and sliding track mechanism on soldering turret 21, wherein sliding track mechanism includes that welding controls switch 35, slide rail 31 slide blocks 33 being slidably matched with slide rail 31 and be arranged on the mounting seat 34 at slide rail 31 two ends, mounting seat 34 for and fixture 61 are connected;Being provided with multiple installing hole 32 on slide rail 31, each installing hole 32 is distributed on the bearing of trend of slide rail 31;Each installing hole It is provided with welding in 32 and controls switch 35;Soldering turret 21 is connected with slide block 33 by bindiny mechanism, and bindiny mechanism is provided with use In controlling, with welding, the triggering device that switch 35 abuts against, trigger device and there is sliding position and trigger position.May be appreciated It is can be provided with chute on slide rail 31, slide block 33 can be provided with the fixture block matched with chute, preferably to realize two Being slidably matched between person, the side of bindiny mechanism's soldering turret 21 close with on slide block 33 is connected;Slide rail 21 can be with mounting seat 34 Fixing connection, mounting seat 34 can be provided with the connecting hole for being connected with fixture 61;Operator only need to promote handle 22 drive soldering turret 21 to slide along slide rail 31 just can carry out welding job, thus significantly reduces the labor intensity of operator, Also improve work efficiency.It should be noted that the sliding position triggering device slides along slide rail 31, not with cunning for triggering device Welding in installing hole 32 on rail 31 controls to trigger device location when switch 35 abuts against;Trigger the trigger bit of device It is set to trigger device abut against with the control switch 35 that welds in installing hole on slide rail 31, triggers soldering turret 21 and start welding job Time, trigger device location.
The Semiautomatic welding device that the embodiment of the present invention provides, it is when welding, and only needs operator to pass through handle 22 promote soldering turrets 21 slide along slide rail 31, to trigger device with in installing hole on slide rail welding control switch 35 abut against time, Soldering turret 21 can be triggered and carry out welding job, thus preferably achieve the semi-automation of welding, greatly reduce operation difficulty Degree;Simultaneously because this Semiautomatic welding device is fixed on fixture 61, without operator's Non-follow control by mounting seat 34 Its attitude, so that the perpendicularity between the electrode cap of soldering turret 21 and plate is easier to ensure, and then after making welding complete The plane of solder joint is more smooth, greatly increases welding quality;And this Semiautomatic welding device is by uniform many on slide rail 31 Individual installing hole 32, it is possible to preferably control the spacing between each solder joint so that the spacing of each solder joint is more uniform, thus effectively Improve welding quality.
The present invention provide another embodiment in, bindiny mechanism can include cross bar 42, montant 41, installing plate 43 and Fastening bolt 45, the side of installing plate 43 is connected with slide block 33, and the opposite side of installing plate 43 is connected with montant 41;Triggering device sets Put the side away from montant 41 on installing plate 43;Vertical chute 44, the first end of cross bar 42 and soldering turret it is provided with on montant 41 21 are connected, and the second end of cross bar 42 is slidably matched with vertical chute 44;It is provided with on second end for matching with fastening bolt 45 The fixing hole closed, montant 41 is provided with the via that the head for fastening bolt 45 passes.This makes it possible to by cross bar 42 Being slidably matched between vertical chute 44 on second end and montant 41, the height of butt welding tongs 21 in the vertical direction is adjusted, So that the use of this Semiautomatic welding device is more convenient, make this Semiautomatic welding device disclosure satisfy that different plate simultaneously The welding demand of part, and this bindiny mechanism can conveniently realize the connection between soldering turret 21 and slide block 33, its structure is the most more Simply.It is understood that the bearing of trend of vertical chute 44 is identical with the bearing of trend of montant 41;The head of fastening bolt 45 Through the fixing hole on via and the second end match merging tighten fastening bolt 45 time, it is possible to cross bar 42 is fixed on montant 41 At certain position;Having multiple via on montant 41, each via is distributed on the bearing of trend of montant 41, so that cross bar 42 is sliding All can be securely held when moving the diverse location of montant 41.
As shown in Figures 2 and 3, via can be elongate holes, and the bearing of trend of elongate holes prolongs with vertical chute 44 Stretch direction identical.So only need to unscrew fastening bolt 45 just can make fastening bolt 45 sliding on montant 41 together with cross bar 42 Dynamic, unload without by fastening bolt 45, thus greatly facilitated operation;And now only need to process a mistake on montant 41 Hole, without processing multiple vias, significantly simplify the course of processing of montant 41.It is understood that vertical chute This via all can be set on the two side of 44 such that it is able to the installation making fastening bolt 45 is more convenient.
Another embodiment provided as the present invention, cross bar 42 can be provided with horizontal concrete chute 46, and soldering turret 21 is by solid Determine bolt 47 to be slidably matched with horizontal concrete chute 46 such that it is able to realize butt welding tongs 21 adjustment in the horizontal direction, and then make The operation of butt welding tongs 21 is more convenient, also is able to preferably meet the welding demand of different plate simultaneously.It is understood that water The bearing of trend of smooth groove 46 is identical with the bearing of trend of cross bar 42;Soldering turret 21 can be fixed on horizontal stroke when tightening by fixing bolt 47 At the certain position of bar 42, when fixing bolt 47 is unscrewed, it can slide together with soldering turret 21 in horizontal concrete chute 46;Fixing spiral shell The number of bolt 47 can be two, so that the connection between soldering turret 21 and cross bar 42 is the most solid and reliable.
Further, the number of cross bar 42 can be two, and two cross bars 42 are separately positioned on the both sides of soldering turret 21;Installing plate Being relatively set with two montants 41 on 43, two montants 41 are connected with two cross bar 42 one_to_one corresponding.Thus make the two of soldering turret 21 Side all can be supported, thus is effectively improved the bonding strength between soldering turret 21 and bindiny mechanism, greatly increases The reliability of this Semiautomatic welding device.
In order to make the connection between bindiny mechanism and slide rail 31 more firm, the number of slide block 33 can be two, Two slide blocks 33 two ends with installing plate 43 respectively are connected.Can it is understood that can use between slide block 33 and installing plate 43 Dismounting connects, such as bolt connection, screw connection etc. such that it is able to make bindiny mechanism and the replacing of slide block 33 and maintenance the most square Just.
In the another embodiment that the present invention provides, trigger device and can include spring 51 and for controlling switch with welding The steel ball 52 that 35 abut against, on installing plate 43, the side away from montant 41 arranges mounting blocks 53, and mounting blocks 53 is provided with steel ball Receiving hole 54;One end of spring 51 is connected to the bottom of steel ball receiving hole 54, and the other end of spring 51 is connected to outside steel ball 52 On surface, as shown in Figure 5.So can be realized as the semi-automatic of plate welding by simple in construction lower-cost triggering device Changing, replacing and the maintenance of this triggering device are the most more convenient fast simultaneously.It is understood that in order to make the steel ball 52 can be more Successfully skid off from installing hole 32, less than or equal to two/steel ball 52 of a part just can be with when falling in installing hole 32 Welding controls switch 35 and abuts against;Steel ball 52 the active force of spring 51 fall in installing hole 32 with weld control switch 35 phases Abutting, when triggering soldering turret 21 is energized and carries out welding job, steel ball 52 location is the trigger position of this triggering device;When Steel ball 52 detaches installing hole 32 on slide rail 33 when a Slideslip of soldering turret 21, and steel ball 52 location is this triggering The sliding position of device.
As it is shown on figure 3, in order to make the connection between cross bar 42 and montant 41 more firm, cross bar 42 can be T-type structure. Now the second end of cross bar 42 can be relatively set with two for the fixing hole matched with fastening bolt 45 such that it is able to more Add the connection being effectively prevented between cross bar 42 and montant 41 to occur loosening, preferably avoid after cross bar 42 is fixed and occur along perpendicular The phenomenon of straight runner 44 slide downward.
As it is shown in figure 5, the process that generally uses of the Semiautomatic welding device of embodiment of the present invention offer is: plate is fixed On fixture 61, slide rail 31 is made to be also secured on fixture 61 by mounting seat 34;Make the cross bar 42 vertical chute along montant 41 44 slide, and the height of butt welding tongs 21 is adjusted, then makes the soldering turret 21 horizontal concrete chute 46 along cross bar 42 slide, butt welding tongs 21 Horizontal level is adjusted, until soldering turret 21 is adjusted to suitable welding position, uses fastening bolt 45 with solid the most respectively Determine bolt 47, the connection between cross bar 42 and montant 41 and soldering turret 21 and cross bar 42 is fastened;Operator promote handle Hands 22, drives soldering turret 21, bindiny mechanism to slide along slide rail together with triggering device, when the steel ball 52 triggered in device is at spring 51 Effect when falling in the installing hole 32 on slide rail 31, steel ball 52 will with installing hole 32 is arranged weld control switch 35 Abut against, thus trigger soldering turret 21 energising and carry out welding job;After completing the welding at this, again promote handle 22, make steel ball 52 detach installing hole 32 and continue to slide along slide rail 31, just can carry out welding at next;When the whole welding jobs on plate After all completing, unscrew the fixing bolt 47 in horizontal concrete chute 46, make soldering turret 21 exit welding position and depart from plate, with convenient The taking-up of this Semiautomatic welding device, then the lower mounting seat 34 of dismounting from fixture 61, the most i.e. realizes the tipping of this semiautomatic welding Put and the disengaging of fixture 61.
The above is only the preferred embodiment of the present invention, it should be pointed out that these embodiments are merely to illustrate this Invention rather than restriction the scope of the present invention, and, after having read present disclosure, relevant technical staff in the field The present invention can make various change or amendment, and these equivalent form of values fall into the application appended claims equally and are limited Scope.

Claims (8)

1. a Semiautomatic welding device, it includes soldering turret and the handle being arranged on described soldering turret, it is characterised in that it also wraps Including bindiny mechanism and sliding track mechanism, described sliding track mechanism includes the cunning that welding controls switch, slide rail is slidably matched with described slide rail Block and be arranged on the mounting seat at described slide rail two ends, described mounting seat is for being connected with fixture;It is provided with many on described slide rail Individual installing hole, each described installing hole is distributed on the bearing of trend of described slide rail;Each described installing hole is provided with described weldering Connect control switch;Described soldering turret is connected with described slide block by described bindiny mechanism, described bindiny mechanism is provided with for Described welding controls the triggering device that switch abuts against, and described triggering device has sliding position and trigger position.
Semiautomatic welding device the most according to claim 1, it is characterised in that described bindiny mechanism include cross bar, montant, Installing plate and fastening bolt, the side of described installing plate is connected with described slide block, and the opposite side of described installing plate is perpendicular with described Bar is connected;Described triggering device is arranged on the side on described installing plate away from described montant;It is provided with on described montant vertically Chute, the first end of described cross bar is connected with described soldering turret, and the second end of described cross bar is slidably matched with described vertical chute;Institute State and on the second end, be provided with the fixing hole for matching with described fastening bolt, described montant is provided with for described fastening spiral shell The via that the head of bolt passes.
Semiautomatic welding device the most according to claim 2, it is characterised in that described via is elongate holes, described length The bearing of trend of bar hole is identical with the bearing of trend of described vertical chute.
Semiautomatic welding device the most according to claim 2, it is characterised in that be provided with horizontal concrete chute on described cross bar, Described soldering turret is slidably matched with described horizontal concrete chute by fixing bolt.
Semiautomatic welding device the most according to claim 2, it is characterised in that the number of described cross bar is two, two institutes State cross bar and be separately positioned on the both sides of described soldering turret;Two described montants, montant described in two it is relatively set with on described installing plate It is connected with cross bar one_to_one corresponding described in two.
Semiautomatic welding device the most according to claim 5, it is characterised in that the number of described slide block is two, two institutes State the slide block two ends respectively with described installing plate to be connected.
Semiautomatic welding device the most according to claim 2, it is characterised in that described triggering device include spring and for Controlling, with described welding, the steel ball that switch abuts against, on described installing plate, the side away from described montant arranges mounting blocks, described Steel ball receiving hole it is provided with on mounting blocks;One end of described spring is connected to the bottom of described steel ball receiving hole, described spring The other end is connected on the outer surface of described steel ball.
8. according to the Semiautomatic welding device described in any one of claim 2 to 7, it is characterised in that described cross bar is T junction Structure.
CN201610580293.4A 2016-07-21 2016-07-21 A kind of Semiautomatic welding device Active CN106112294B (en)

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CN201610580293.4A CN106112294B (en) 2016-07-21 2016-07-21 A kind of Semiautomatic welding device

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CN106112294B CN106112294B (en) 2018-04-13

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202005004113U1 (en) * 2005-03-11 2006-07-27 Pcm Gmbh Electrode holder for welding tongs with adjustable arms, each with retaining block with cooling ducts connected to cooling ducts in sheet that holds electrode with work face at one end
CN201950364U (en) * 2011-01-27 2011-08-31 长城汽车股份有限公司 Welding tongs capable of automatically adjusting welding parameters
CN102513676A (en) * 2011-12-27 2012-06-27 柳州五菱汽车有限责任公司 Automatic spot welding device
CN202291933U (en) * 2011-10-13 2012-07-04 浙江吉润汽车有限公司 Automatic welding tong walking mechanism
CN202344150U (en) * 2011-07-26 2012-07-25 长城汽车股份有限公司 Multi-spot automatic welding equipment
CN204470842U (en) * 2014-12-30 2015-07-15 上汽通用五菱汽车股份有限公司 A kind of multiaxis automatic soldering device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202005004113U1 (en) * 2005-03-11 2006-07-27 Pcm Gmbh Electrode holder for welding tongs with adjustable arms, each with retaining block with cooling ducts connected to cooling ducts in sheet that holds electrode with work face at one end
CN201950364U (en) * 2011-01-27 2011-08-31 长城汽车股份有限公司 Welding tongs capable of automatically adjusting welding parameters
CN202344150U (en) * 2011-07-26 2012-07-25 长城汽车股份有限公司 Multi-spot automatic welding equipment
CN202291933U (en) * 2011-10-13 2012-07-04 浙江吉润汽车有限公司 Automatic welding tong walking mechanism
CN102513676A (en) * 2011-12-27 2012-06-27 柳州五菱汽车有限责任公司 Automatic spot welding device
CN204470842U (en) * 2014-12-30 2015-07-15 上汽通用五菱汽车股份有限公司 A kind of multiaxis automatic soldering device

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