CN106098157A - 双层金属包芯阻燃电线电缆 - Google Patents
双层金属包芯阻燃电线电缆 Download PDFInfo
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01B7/00—Insulated conductors or cables characterised by their form
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0208—Cables with several layers of insulating material
- H01B7/0216—Two layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0208—Cables with several layers of insulating material
- H01B7/0225—Three or more layers
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1895—Internal space filling-up means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/285—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
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- H—ELECTRICITY
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- Insulated Conductors (AREA)
Abstract
本发明公开了一种双层金属包芯阻燃电线电缆，它包括导电芯线，所述导电芯线由双层不同的金属材料包覆组成，所述导电芯线外包覆有第一绝缘层，所述导电芯线为四根且螺旋设置，四根所述导电芯线的中心位置设有光缆，四根所述导电芯线外包覆有第二绝缘层，四根螺旋设置的所述导电芯线、所述光缆与所述第二绝缘层之间的间隙处设有填料，所述第二绝缘层外包覆有阻燃护套；采用上述结构，发生意外处于燃烧环境时发烟量少，安全可靠，具有较好的阻燃性，无有害气体及腐蚀性气体，可有效降低意外损失。
Description
技术领域
本发明涉及一种双层金属包芯阻燃电线电缆。
背景技术
目前我国企业生产的电线电缆，由导电芯线与绝缘材料包覆而成，其中的导电芯线多采用铝或铜材，外层的绝缘材料主要是聚氯乙烯和聚乙烯材料，由于绝缘材料中聚氯乙烯、聚乙烯电线电缆在电气系统意外短路时易发生火灾，产生有害气体，燃烧时会释放出高浓度的有毒烟雾，妨碍视线，影响逃生及灭火，甚至直接致人死亡。
发明内容
本发明解决的技术问题是提供一种结构简单，具有较好的柔韧性、耐高温和防火性能的双层金属包芯阻燃电线电缆。
本发明的技术方案是一种双层金属包芯阻燃电线电缆，它包括导电芯线1，所述导电芯线1由双层不同的金属材料包覆组成，所述导电芯线1外包覆有第一绝缘层2，其特征在于：所述导电芯线1为四根且螺旋设置，四根所述导电芯线1的中心位置设有光缆5，四根所述导电芯线1外包覆有第二绝缘层7，四根螺旋设置的所述导电芯线1、所述光缆5与所述第二绝缘层7之间的间隙处设有填料4，所述第二绝缘层7外包覆有阻燃护套3，所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶15-25、聚苯乙烯10-15、聚氯乙稀8-12、氯化聚乙烯8-10、三氧化二锑2-3、红磷1-2、磷酸铵0.5-1、氢氧化镁乳状悬浊液30-35、水合硼酸锌10-15、硬脂酸0.5-0.8、硫代硫酸钠2.5-3.5、十溴联苯酸1-2、云母颗粒18-20。
本发明的技术方案还可以是所述所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶16、聚苯乙烯14、聚氯乙稀11、氯化聚乙烯10、三氧化二锑3、红磷2、磷酸铵1、氢氧化镁乳状悬浊液34、水合硼酸锌11、硬脂酸0.7、硫代硫酸钠3.2、十溴联苯酸2、云母颗粒20、改性氢氧化铝18。
本发明的技术方案还可以是所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶20、聚苯乙烯11、聚氯乙稀10、氯化聚乙烯9、三氧化二锑2.2、红磷1.2、磷酸铵0.6、氢氧化镁乳状悬浊液30、水合硼酸锌14、硬脂酸0.5、硫代硫酸钠2.7、十溴联苯酸1、云母颗粒18、改性氢氧化铝20。
本发明的技术方案还可以是所述填料4为若干直径在1-2mm的玻纤编织管6和填充在所述玻纤编织管6内部和外壁四周的以有机硅树脂为基料，添加石英粉、白炭黑、石膏粉、黏土、云母粉的混料。
本发明的有益效果是通过在所述导电芯线1外包覆有第一绝缘层2，所述导电芯线1为四根且螺旋设置，四根所述导电芯线1的中心位置设有光缆5，四根所述导电芯线1外包覆有第二绝缘层7，四根螺旋设置的所述导电芯线1、所述光缆5与所述第二绝缘层7之间的间隙处设有填料4，所述第二绝缘层7外包覆有阻燃护套3，所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶15-25、聚苯乙烯10-15、聚氯乙稀8-12、氯化聚乙烯8-10、三氧化二锑2-3、红磷1-2、磷酸铵0.5-1、氢氧化镁乳状悬浊液30-35、水合硼酸锌10-15、硬脂酸0.5-0.8、硫代硫酸钠2.5-3.5、十溴联苯酸1-2、云母颗粒18-20；由于在四根所述导电芯线1外包覆有第二绝缘层7，第二绝缘层7外包覆有阻燃护套3，发生意外处于燃烧环境时发烟量少，安全可靠，具有较好的阻燃性，无有害气体及腐蚀性气体，可有效降低意外损失。
附图说明
图1为本发明的结构示意图
图1中1、导电芯线，2、第一绝缘层，3、阻燃护套，4、填料，5、光缆，6、玻纤编织管，7、第二绝缘层。
具体实施方式
根据图1所示，本发明涉及一种双层金属包芯阻燃电线电缆，它包括导电芯线1，所述导电芯线1由双层不同的金属材料包覆组成，所述导电芯线1外包覆有第一绝缘层2，所述导电芯线1为四根且螺旋设置，四根所述导电芯线1的中心位置设有光缆5，四根所述导电芯线1外包覆有第二绝缘层7，四根螺旋设置的所述导电芯线1、所述光缆5与所述第二绝缘层7之间的间隙处设有填料4，所述第二绝缘层7外包覆有阻燃护套3，所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶15-25、聚苯乙烯10-15、聚氯乙稀8-12、氯化聚乙烯8-10、三氧化二锑2-3、红磷1-2、磷酸铵0.5-1、氢氧化镁乳状悬浊液30-35、水合硼酸锌10-15、硬脂酸0.5-0.8、硫代硫酸钠2.5-3.5、十溴联苯酸1-2、云母颗粒18-20。
本发明的技术方案还优选为在所述所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶16、聚苯乙烯14、聚氯乙稀11、氯化聚乙烯10、三氧化二锑3、红磷2、磷酸铵1、氢氧化镁乳状悬浊液34、水合硼酸锌11、硬脂酸0.7、硫代硫酸钠3.2、十溴联苯酸2、云母颗粒20、改性氢氧化铝18。
本发明的技术方案还优选为所述第二绝缘层7和所述阻燃护套3由以下重量份的原料制成：甲基乙烯基硅橡胶20、聚苯乙烯11、聚氯乙稀10、氯化聚乙烯9、三氧化二锑2.2、红磷1.2、磷酸铵0.6、氢氧化镁乳状悬浊液30、水合硼酸锌14、硬脂酸0.5、硫代硫酸钠2.7、十溴联苯酸1、云母颗粒18、改性氢氧化铝20。
本发明的技术方案还优选为所述填料4为若干直径在1-2mm的玻纤编织管6和填充在所述玻纤编织管6内部和外壁四周的以有机硅树脂为基料，添加石英粉、白炭黑、石膏粉、黏土、云母粉的混料。
本发明具有如下特点：
1、电线电缆材料在燃烧测试时，阻燃护套和第二绝缘层高温下形成致密烧结体，与外界隔离粘合在填料4上不会产生滴垂现象，不产生有害气体及腐蚀性气体；
2、燃烧时发烟量少，具有较好的阻燃性；
3、由于在四根螺旋设置的所述导电芯线1、所述光缆5与所述第二绝缘层7之间的间隙处设有填料4 ，可以进一步提高电线电缆的阻燃性能，同时提高了绝缘性能、硬度和防水性能。
Claims (4)
1.一种双层金属包芯阻燃电线电缆，它包括导电芯线（1），所述导电芯线（1）由双层不同的金属材料包覆组成，所述导电芯线（1）外包覆有第一绝缘层（2），其特征在于：所述导电芯线（1）为四根且螺旋设置，四根所述导电芯线（1）的中心位置设有光缆（5），四根所述导电芯线（1）外包覆有第二绝缘层（7），四根螺旋设置的所述导电芯线（1）、所述光缆（5）与所述第二绝缘层（7）之间的间隙处设有填料（4），所述第二绝缘层（7）外包覆有阻燃护套（3），所述第二绝缘层（7）和所述阻燃护套（3）由以下重量份的原料制成：甲基乙烯基硅橡胶15-25、聚苯乙烯10-15、聚氯乙稀8-12、氯化聚乙烯8-10、三氧化二锑2-3、红磷1-2、磷酸铵0.5-1、氢氧化镁乳状悬浊液30-35、水合硼酸锌10-15、硬脂酸0.5-0.8、硫代硫酸钠2.5-3.5、十溴联苯酸1-2、云母颗粒18-20。
2.根据权利要求1所述的双层金属包芯阻燃电线电缆，其特征在于：所述所述第二绝缘层（7）和所述阻燃护套（3）由以下重量份的原料制成：甲基乙烯基硅橡胶16、聚苯乙烯14、聚氯乙稀11、氯化聚乙烯10、三氧化二锑3、红磷2、磷酸铵1、氢氧化镁乳状悬浊液34、水合硼酸锌11、硬脂酸0.7、硫代硫酸钠3.2、十溴联苯酸2、云母颗粒20、改性氢氧化铝18。
3.根据权利要求1所述的双层金属包芯阻燃电线电缆，其特征在于：所述第二绝缘层（7）和所述阻燃护套（3）由以下重量份的原料制成：甲基乙烯基硅橡胶20、聚苯乙烯11、聚氯乙稀10、氯化聚乙烯9、三氧化二锑2.2、红磷1.2、磷酸铵0.6、氢氧化镁乳状悬浊液30、水合硼酸锌14、硬脂酸0.5、硫代硫酸钠2.7、十溴联苯酸1、云母颗粒18、改性氢氧化铝20。
4.根据权利要求1所述的双层金属包芯阻燃电线电缆，其特征在于：所述填料（4）为若干直径在1-2mm的玻纤编织管（6）和填充在所述玻纤编织管（6）内部和外壁四周的以有机硅树脂为基料，添加石英粉、白炭黑、石膏粉、黏土、云母粉的混料。
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