CN106092690B - A method of automatic classification collection tests waste oil under negative pressure of vacuum - Google Patents
A method of automatic classification collection tests waste oil under negative pressure of vacuum Download PDFInfo
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- CN106092690B CN106092690B CN201610503555.7A CN201610503555A CN106092690B CN 106092690 B CN106092690 B CN 106092690B CN 201610503555 A CN201610503555 A CN 201610503555A CN 106092690 B CN106092690 B CN 106092690B
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- 238000012360 testing method Methods 0.000 title claims abstract description 51
- 239000002699 waste material Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 57
- 239000000446 fuel Substances 0.000 claims abstract description 48
- 239000003086 colorant Substances 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 238000000605 extraction Methods 0.000 claims abstract description 14
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 239000002828 fuel tank Substances 0.000 claims description 17
- 238000005086 pumping Methods 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000001934 delay Effects 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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Abstract
Test waste oil through oil trap is flowed into oil colours detection device and carries out detection and distinguishes fresh oil or old oil by the method for the present invention relates to a kind of under negative pressure of vacuum automatic classification collection test waste oil;If fresh oil, then fresh oil tight storage case is flowed into through oil distributing pipe and stored;Otherwise old oil seal fuel reserve tank is flowed into through oil distributing pipe to be stored;Simultaneously the vacuum degree in fresh oil tight storage case and old oil seal fuel reserve tank is monitored by pressure transmitter in real time, if the vacuum degree in fresh oil or old oil seal fuel reserve tank is lower than -0.05Mpa, starts vacuum pump and vacuumized;Fresh oil and old oil seal fuel reserve tank are respectively communicated with a fresh oil and old oily floating ball lever meter, for monitoring the oil mass of fresh oil and old oil seal fuel reserve tank, if the oil mass in current fresh oil or old oil seal fuel reserve tank reaches specific threshold, carry out oil extraction by an oil drain pump;The beneficial effects of the present invention are: it realizes that automatic classification collection tests waste oil, delays the speed of waste oil oxygenolysis, reduce the generation of volatilization oil vapour.
Description
Technical field
The present invention relates to oil for electric power test specimen processing units, more particularly to one kind under negative pressure of vacuum receive automatically by classification
The method of collection test waste oil.
Background technique
In oil for electric power experiment work, it is often necessary to relevant pretreatment operation is carried out to insulation oil samples, such as to oil
The part of detecting of test apparatus, carries out accurately adjusting etc. to the volume of insulation oil samples at the oily cleaning of test vessel progress.Due to
Pilot project is more, in addition test apparatus distribution is more dispersed, testing crew is frequently necessary to the mobile glass equipped with insulation oil samples
Glass container carries out the test of oil sample on different test apparatuses.In frequent mobile insulating oil sample, easily because of test
There is phenomena such as insulation oil samples are surprisingly lost, sample is contaminated, sample container and tester are broken in personnel's misoperation, sternly
Ghost image rings the development of oil test work.
In addition, can also generate a large amount of test waste oil during insulating oil test, conventional way is to test these
Waste oil is poured directly into open interim wasted oil bucket and collects, then by the direct waste treatment of oil.Since interim wasted oil bucket does not have
Complete seal approach, so that the exposure storage in air for a long time of test waste oil, it is continuous under the action of various extraneous factors
Oxygenolysis generates the volatilization oil vapour being largely harmful to the human body, seriously polluted the environment of laboratory.And many tests are given up
Oil itself or fresh oil, it is mixed with old oil after being introduced into interim wasted oil bucket, due to can not categorised collection, lose recycling
Value, can only make together waste treatment with old oil, a large amount of meaningless losses of insulating oil not only be caused, also easily because dealing with improperly
Leakage occurs and pollutes environment.
Summary of the invention
In place of against the above deficiency, provides one kind automatic classification collection under negative pressure of vacuum and test
The method of waste oil is realized that automatic classification collection tests waste oil, and is stored.
The solution adopted by the present invention to solve the technical problem is that: one kind automatic classification collection under negative pressure of vacuum tests waste oil
Method, comprising the following steps:
Step S1: start collect test waste oil before, to be respectively used to storage fresh oil and old oil fresh oil tight storage case with
Old oil seal fuel reserve tank carries out extraction vacuum by a vacuum pump, while monitoring new oil seal storage respectively by a pressure transmitter
Vacuum degree in fuel tank and old oil seal fuel reserve tank;
Step S2: start to collect test waste oil;
Step S3: test waste oil detect through one oil colours detection device of oil trap inflow and distinguishes fresh oil or old
Oil;If the testing result that oil colours detection device obtains is fresh oil, flowed by the oil distributing pipe being connected with oil colours detection device
It is stored to fresh oil tight storage case;Otherwise old oil seal fuel reserve tank is flowed into through oil distributing pipe to be stored;
Step S4: while being monitored in real time by pressure transmitter true in fresh oil tight storage case and old oil seal fuel reserve tank
Reciprocal of duty cycle starts vacuum pump progress if the vacuum degree in fresh oil tight storage case or old oil seal fuel reserve tank is lower than -0.05Mpa
It vacuumizes;
Step S5: fresh oil tight storage case and old oil seal fuel reserve tank are respectively communicated with a fresh oil floating ball lever meter and old oil float
Ball liquidometer, for monitoring the oil mass of fresh oil tight storage case and old oil seal fuel reserve tank, if current fresh oil tight storage case or
Oil mass in old oil seal fuel reserve tank reaches specific threshold, then close to reply fresh oil tight storage case or old oil by an oil drain pump
It seals fuel reserve tank and carries out oil extraction;
Step S6: going to step S3, continues to carry out classification storage to test waste oil.
Further, the oil colours detection device includes an oil colours detection pipe, is set to the infrared of oil colours detection pipe outer wall
Photosensitive detector, oil colours detection pipe both ends are connected with oil trap and oil distributing pipe respectively.
Further, the oil colours detection pipe is that both ends have connection screw thread and are rectangular colourless transparent resin glass
Pipe;The infrared photosensitive detector is made of a pair of of infrared light emission pipe and photosensitive sensor, a pair of of infrared light emission pipe difference
The rectangular outer wall two sides of oil colours detection pipe are symmetrically disposed on through a fixed frame, the photosensitive sensor is electrically connected with a controller.
Further, the oil distributing pipe is in inverted T shaped, and one check valve of upper end of the oil distributing pipe and the oil colours are examined
Test tube is connected, and the outlet of other two lower end is close through a fresh oil branch solenoid valve and old oil way solenoid valve and the fresh oil respectively
Seal fuel reserve tank and old oil seal fuel reserve tank connection, the check valve, fresh oil branch solenoid valve and old oil way solenoid valve with
The controller is electrically connected.
Further, the fresh oil tight storage case and old oil seal fuel reserve tank through a T-shaped vacuum-pumping tube with it is described
Vacuum pump is connected;The pressure transmitter is set on the vacuum-pumping tube, and a vacuum is additionally provided on the vacuum-pumping tube
Shut-off valve, the vacuum pump, vaccum stop valve and pressure transmitter are electrically connected with the controller.
Further, the entrance of the oil drain pump is in charge of and fresh oil tight storage case and old oil seal fuel reserve tank through an oil extraction
Be connected, the oil extraction be in charge of equipped with new fuel tank oil drain solenoid valve and old fuel tank oil drain solenoid valve respectively with fresh oil tight storage
Case is connected with the bottom of old oil seal fuel reserve tank, and the outlet of the oil drain pump is connected with an oil drain hose;The oil drain pump,
New fuel tank oil drain solenoid valve and old fuel tank oil drain solenoid valve are electrically connected with the controller.
Further, the controller is also electrically connected a charging module, the charging module through a telescopic attaching plug with
External power supply is electrically connected.
Compared with prior art, the invention has the following beneficial effects: by the automatic classification collection oil storage in negative pressure of vacuum,
The waste oil generated in test can be carried out to categorised collection and vacuum sealing storage automatically, effectively delay waste oil oxygenolysis, subtract
Pollution of the volatilization oil vapour to the working environment of laboratory less, also farthest improves the recycling and reusing of test waste oil
Rate.
Detailed description of the invention
The invention patent is further illustrated with reference to the accompanying drawing.
Fig. 1 is the operational block diagram of the automatic classification oil storage method of the embodiment of the present invention.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
The embodiment of the present invention provides a kind of method of the test of the automatic classification collection under negative pressure of vacuum waste oil, including following step
It is rapid:
Step S1: start collect test waste oil before, to be respectively used to storage fresh oil and old oil fresh oil tight storage case with
Old oil seal fuel reserve tank carries out extraction vacuum by a vacuum pump, while monitoring new oil seal storage respectively by a pressure transmitter
Vacuum degree in fuel tank and old oil seal fuel reserve tank;
Step S2: start to collect test waste oil;
Step S3: test waste oil detect through one oil colours detection device of oil trap inflow and distinguishes fresh oil or old
Oil;If the testing result that oil colours detection device obtains is fresh oil, flowed by the oil distributing pipe being connected with oil colours detection device
It is stored to fresh oil tight storage case;Otherwise old oil seal fuel reserve tank is flowed into through oil distributing pipe to be stored;
Step S4: while being monitored in real time by pressure transmitter true in fresh oil tight storage case and old oil seal fuel reserve tank
Reciprocal of duty cycle starts vacuum pump progress if the vacuum degree in fresh oil tight storage case or old oil seal fuel reserve tank is lower than -0.05Mpa
It vacuumizes;
Step S5: fresh oil tight storage case and old oil seal fuel reserve tank are respectively communicated with a fresh oil floating ball lever meter and old oil float
Ball liquidometer, for monitoring the oil mass of fresh oil tight storage case and old oil seal fuel reserve tank, if current fresh oil tight storage case or
Oil mass in old oil seal fuel reserve tank reaches specific threshold, then close to reply fresh oil tight storage case or old oil by an oil drain pump
It seals fuel reserve tank and carries out oil extraction;
Step S6: going to step S3, continues to carry out classification storage to test waste oil.
From the foregoing, the beneficial effects of the present invention are: test waste oil is detected through oil colours detection pipe through oil trap
Differentiation is fresh oil or old oil, if fresh oil, opens fresh oil branch solenoid valve and is stored in fresh oil tight storage case, otherwise beaten
The old oil seal fuel reserve tank of old oil way solenoid valve inflow is opened to be stored.During collecting storage, when fresh oil tight storage case
Or the vacuum degree in old oil seal fuel reserve tank is when declining and being lower than -0.05Mpa, controller is by the vaccum stop valve on vacuum-pumping tube
Vacuum pump is opened and starts, to fresh oil tight storage case or old oil seal fuel reserve tank is close vacuumizes;When vacuum degree be more than-
Vacuum pump and vacuum cut-off electromagnetic valve are closed automatically after 0.05Mpa, the test waste oil collected can be made by repeating above procedure
Always it is stored in the environment of constant vacuum negative pressure, to delay the speed of waste oil oxygenolysis, reduces the production of volatilization oil vapour
It is raw.
Further, the oil colours detection device includes an oil colours detection pipe, is set to the infrared of oil colours detection pipe outer wall
Photosensitive detector, oil colours detection pipe both ends are connected with oil trap and oil distributing pipe respectively.
Further, the oil colours detection pipe is that both ends have connection screw thread and are rectangular colourless transparent resin glass
Pipe;The infrared photosensitive detector is made of a pair of of infrared light emission pipe and photosensitive sensor, a pair of of infrared light emission pipe difference
The rectangular outer wall two sides of oil colours detection pipe are symmetrically disposed on through a fixed frame, the photosensitive sensor is electrically connected with a controller.Work
Internal oil is passed through by the infrared beam that the infrared light emission pipe of oil colours detection pipe side issues when making, is mapped in the photosensitive of opposite direction
On sensor receiving plane.When oil-free in oil colours detection pipe, infrared beam is stablized, and is not triggered.When there is oil accumulation due to stream
Enter the fresh oil of oil colours detection pipe and the oil colours of old oil there are color difference, the infrared beam being radiated on photosensitive sensor receiving plane is strong and weak
Also different, so that corresponding change occurs for the resistance value of photo resistance, to change output voltage.When output voltage reaches the number of setting
When value, the control signal generated can control corresponding fresh oil branch solenoid valve or old oil way solenoid valve is opened, realization pair
Test the automatic classification of waste oil.
Further, the oil distributing pipe is in inverted T shaped, and one check valve of upper end of the oil distributing pipe and the oil colours are examined
Test tube is connected, and the outlet of other two lower end is close through a fresh oil branch solenoid valve and old oil way solenoid valve and the fresh oil respectively
Seal fuel reserve tank and old oil seal fuel reserve tank connection, the check valve, fresh oil branch solenoid valve and old oil way solenoid valve with
The controller is electrically connected.
Further, the fresh oil tight storage case and old oil seal fuel reserve tank through a T-shaped vacuum-pumping tube with it is described
Vacuum pump is connected;The pressure transmitter is set on the vacuum-pumping tube, and a vacuum is additionally provided on the vacuum-pumping tube
Shut-off valve, the vacuum pump, vaccum stop valve and pressure transmitter are electrically connected with the controller.
Further, the entrance of the oil drain pump is in charge of and fresh oil tight storage case and old oil seal fuel reserve tank through an oil extraction
Be connected, the oil extraction be in charge of equipped with new fuel tank oil drain solenoid valve and old fuel tank oil drain solenoid valve respectively with fresh oil tight storage
Case is connected with the bottom of old oil seal fuel reserve tank, and the outlet of the oil drain pump is connected with an oil drain hose;The oil drain pump,
New fuel tank oil drain solenoid valve and old fuel tank oil drain solenoid valve are electrically connected with the controller.New fuel tank floating ball lever meter and old fuel tank are floating
Ball liquidometer detects the oil mass in fresh oil tight storage case and old oil seal fuel reserve tank respectively, if exceeding max-thresholds, passes through row
Oil pump carries out oil extraction respectively.
Further, the controller is also electrically connected a charging module, the charging module through a telescopic attaching plug with
External power supply is electrically connected.The telescopic power connection is by a long 3m, diameter 2.5mm2Three core power supply lines and three hole power supplys connect
Head composition, is stored by drum, is mainly used for charging module charging and the external work electricity when charging module electricity exhausts
Source.
In conclusion a kind of method of the test of the automatic classification collection under negative pressure of vacuum waste oil provided by the invention, it can
Realize that automatic classification collection, vacuum sealing storage and fast transfer, the using flexible of test waste oil are easy to operate.
Above-listed preferred embodiment, has been further described the object, technical solutions and advantages of the present invention, is answered
Understand, the foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (3)
1. a kind of method of the test of the automatic classification collection under negative pressure of vacuum waste oil, which comprises the following steps:
Step S1: start before collecting test waste oil, to the fresh oil tight storage case and old oil for being respectively used to storage fresh oil and old oil
Tight storage case carries out extraction vacuum by a vacuum pump, while monitoring fresh oil tight storage case respectively by a pressure transmitter
With the vacuum degree in old oil seal fuel reserve tank;
Step S2: start to collect test waste oil;
Step S3: test waste oil is subjected to detection through one oil colours detection device of oil trap inflow and distinguishes fresh oil or old oil;If
The testing result that oil colours detection device obtains is fresh oil, then flows into fresh oil by the oil distributing pipe being connected with oil colours detection device
Tight storage case is stored;Otherwise old oil seal fuel reserve tank is flowed into through oil distributing pipe to be stored;
Step S4: while the vacuum in fresh oil tight storage case and old oil seal fuel reserve tank is monitored by pressure transmitter in real time
Degree starts vacuum pump and is taken out if the vacuum degree in fresh oil tight storage case or old oil seal fuel reserve tank is lower than -0.05Mpa
Vacuum;
Step S5: fresh oil tight storage case and old oil seal fuel reserve tank are respectively communicated with a fresh oil floating ball lever meter and old oil float ball liquid
Position meter, for monitoring the oil mass of fresh oil tight storage case and old oil seal fuel reserve tank, if current fresh oil tight storage case or old oil
Oil mass in tight storage case reaches specific threshold, then is stored up by an oil drain pump to reply fresh oil tight storage case or old oil seal
Fuel tank carries out oil extraction;
Step S6: going to step S3, continues to carry out classification storage to test waste oil;
The oil colours detection device includes an oil colours detection pipe, the infrared photosensitive detector for being set to oil colours detection pipe outer wall, institute
Oil colours detection pipe both ends are stated to be connected with oil trap and oil distributing pipe respectively;
The oil colours detection pipe is that both ends have connection screw thread and are rectangular colourless transparent resin glass pipe;It is described infrared photosensitive
Detector is made of a pair of of infrared light emission pipe and photosensitive sensor, and a pair of of infrared light emission pipe is symmetrically set through a fixed frame respectively
The rectangular outer wall two sides of oil colours detection pipe are placed in, the photosensitive sensor is electrically connected with a controller;
The oil distributing pipe is in inverted T shaped, and one check valve of upper end of the oil distributing pipe is connected with the oil colours detection pipe, separately
Outer two lower ends outlet is respectively through a fresh oil branch solenoid valve and old oil way solenoid valve and the fresh oil tight storage case and one
Old oil seal fuel reserve tank connection, the check valve, fresh oil branch solenoid valve and old oil way solenoid valve are electric with the controller
Even;
The fresh oil tight storage case and old oil seal fuel reserve tank are connected through a T-shaped vacuum-pumping tube with the vacuum pump;Institute
It states pressure transmitter to be set on the vacuum-pumping tube, and is additionally provided with a vaccum stop valve on the vacuum-pumping tube, it is described true
Sky pump, vaccum stop valve and pressure transmitter are electrically connected with the controller.
2. a kind of method of the test of the automatic classification collection under negative pressure of vacuum waste oil according to claim 1, feature exist
In: the entrance of the oil drain pump is in charge of through an oil extraction and is connected with fresh oil tight storage case and old oil seal fuel reserve tank, the row
Oil pipe be equipped with new fuel tank oil drain solenoid valve and old fuel tank oil drain solenoid valve respectively with fresh oil tight storage case and old oil seal
The bottom of fuel reserve tank is connected, and the outlet of the oil drain pump is connected with an oil drain hose;The oil drain pump, new fuel tank oil extraction electricity
Magnet valve and old fuel tank oil drain solenoid valve are electrically connected with the controller.
3. a kind of method of the test of the automatic classification collection under negative pressure of vacuum waste oil according to claim 1, feature exist
It is also electrically connected a charging module in: the controller, the charging module is electrically connected through a telescopic attaching plug with external power supply.
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