CN106087845A - A kind of cleaning direction self regulation type track intelligence cleaning equipment - Google Patents
A kind of cleaning direction self regulation type track intelligence cleaning equipment Download PDFInfo
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- CN106087845A CN106087845A CN201610491103.1A CN201610491103A CN106087845A CN 106087845 A CN106087845 A CN 106087845A CN 201610491103 A CN201610491103 A CN 201610491103A CN 106087845 A CN106087845 A CN 106087845A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 140
- 230000033228 biological regulation Effects 0.000 title claims abstract description 118
- 230000013632 homeostatic process Effects 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 50
- 238000005498 polishing Methods 0.000 abstract description 34
- 229910052742 iron Inorganic materials 0.000 abstract description 24
- 239000000428 dust Substances 0.000 abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
- 238000005406 washing Methods 0.000 abstract description 10
- 230000001105 regulatory effect Effects 0.000 abstract description 8
- 230000006641 stabilisation Effects 0.000 abstract description 3
- 238000011105 stabilization Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000008901 benefit Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 238000005452 bending Methods 0.000 description 8
- 238000003466 welding Methods 0.000 description 5
- 241001061264 Astragalus Species 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H8/00—Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails
- E01H8/02—Methods or apparatus for removing ice or snow from railway tracks, e.g. using snow-ploughs ; Devices for dislodging snow or ice which are carried or propelled by tramway vehicles ; Moving or removing ballast
- E01H8/08—Methods or apparatus for removing ice or snow from railway tracks, e.g. using snow-ploughs ; Devices for dislodging snow or ice which are carried or propelled by tramway vehicles ; Moving or removing ballast by application of heat, e.g. by means of heated clearing instruments, melting in situ; Clearing devices which melt the dislodged snow; Clearing exclusively by means of rays or streams or gas or stream, or by suction
Abstract
The present invention relates to a kind of cleaning direction self regulation type track intelligence cleaning equipment, including from steady mobile device, direction can be cleaned according to the self regulation that rail curved shape is stable from steady mobile device, the described variable high pressure that is provided with from steady mobile device lower surface cleans device, high-pressure wash direction is regulated the most operable after rail polishing, the residual polishing iron filings utilizing attachment on high-pressure water jet operation principle Rapid Cleaning rail and the dust do not removed, high-pressure wash is effective.Described include from steady support plate and Self homeostasis adjustment block from steady mobile device, described before and after the lower surface of steady support plate lateral symmetry be welded be provided with two from steady hanger, be positioned at and on steady hanger inwall, by motor cabinet, mobile motor be installed from steady front edge of board.The present invention can realize the automatic washing function after rail polishing, it is not necessary to manual operation, and automaticity is high, eliminates the shake situation in equipment work process, and stabilization of equipment performance can be good, and equipment fixed performance is good.
Description
Technical field
The present invention relates to rail processing technique field, specifically one cleans direction self regulation type track intelligence clearly
Wash equipment.
Background technology
Along with the development of high ferro technology, more and more higher to the prescription of rail, due to high ferro, motor-car, subway
Speed far above common train, therefore the highest to the smoothness requirements of rail, affect mainly having of rail smoothness following
Several aspects: one, the main body at rail produces molding rear surface and has a lot of burr, and the smoothness of rail is poor；Two, will
Need to carry out secondary welding between the superlong steel rail of 100 meters, but the pad stayed after having welded is the most uneven
Whole, affect the smoothness of rail；Three, the rail in using is also possible to produce rust staining by corrosion for a long time, reduces rail
Smoothness；Four, rail is owing to being exposed to outside for a long time, and rail surface adheres to a lot of dust, thus reduces the smooth of rail
Degree.
The smoothness of rail directly affects high ferro, motor-car, train, the travel speed of subway and security performance, therefore at ferrum
Rail completion of processing or use after a period of time and need to polish, then operator to be manually operated cleaning equipment faster
Speed is attached to the iron filings of rail surface after rinsing polishing, the mode that this human assistance operation rail cleans exists following lacking
Point: 1, needing human assistance to operate, automaticity is low, cleaning speed is slow, and work efficiency is low；2, the rail owing to having is curved
Bent arc track, be not necessarily all craspedodrome rail, and existing cleaning equipment is different regulations in time when bending circular arc rail and cleaning
Clean direction, clean direction self-adaptability poor, need human assistance regulation to clean direction, but manual adjustment cleans direction
Time there is regulation error unavoidably, and poor cleaning stability during direction manually regulates, thus greatly reduce rail
Smoothness, cleaning performance is poor；3, existing rail often remains this some polishing iron filings after polishing above rail, due to
Existing rail cleaning equipment is not high-pressure wash, still has some polishing iron filings to remain in above, clean effect after cleaning
The poorest, cause the smoothness reducing rail surface.
Summary of the invention
In order to solve the problems referred to above, the invention provides a kind of cleaning direction self regulation type track intelligence cleaning equipment,
Can solve existing rail cleaning equipment by human assistance mode of operation exist need manual operation, automaticity low,
Cleaning speed is slow, cleaning performance is poor, it is poor to clean direction self-adaptability, residual polishing iron filings cleaning performance is poor and work efficiency
A low inferior difficult problem, it is possible to achieve the automatic washing function after rail polishing, it is not necessary to manual operation, automaticity is high, and tool
Have that cleaning speed is fast, it is good to clean direction Self homeostasis adjustment performance, residual polishing iron filings high-pressure wash is effective and work efficiency is high
Advantage.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of cleaning direction self regulation type
Track intelligence cleaning equipment, including from steady mobile device, can be according to the stable oneself of rail curved shape from steady mobile device
Direction is cleaned in regulation so that the present invention is applicable to the cleaning of different tracks shape rail, and the scope of application is big, described from steady mobile dress
Putting lower surface and be provided with variable high pressure cleaning device, variable high pressure cleans device can regulate high-pressure wash direction, and rail is polished
After regulate high-pressure wash direction the most operable, utilize on high-pressure water jet operation principle Rapid Cleaning rail adhere to
Residual polishing iron filings and the dust do not removed, high-pressure wash is effective.Described include from steady support plate with from steady from steady mobile device
Regulating block, described before and after the lower surface of steady support plate lateral symmetry be welded be provided with two from steady hanger, be positioned at from steady support plate
Front end on steady hanger inwall, by motor cabinet, mobile motor is installed, the output shaft of mobile motor pass through shaft coupling and movement
Leading screw is connected, the rear end of mobile leading screw by bearing be mounted on from steady support plate rear end on steady hanger, movement leading screw
By thread fiting mode, movable block is installed on Zhong Bu, drives mobile screw turns, mobile leading screw to drive by mobile motor
Movable block moves, and the two ends of movable block are symmetrically arranged with two limited blocks, and the lower surface of two limited blocks is by the side of being slidably matched
Formula is separately mounted in two fixing concave blocks, and two fixing concave block upper ends are respectively welded at the both sides from steady support plate, by two
The both sides spaced motion of limited block and two fixing concave blocks makes movable block permissible carrying out on mobile leading screw move back and forth；Institute
The left and right sides stating movable block is symmetrically welded with two L-types connection support plates；On the upper surface of described Self homeostasis adjustment block, left and right end face
Being separately installed with three Self homeostasis adjustment mechanisms, the Liang Ge Self homeostasis adjustment mechanism top being positioned in the both ends of the surface of Self homeostasis adjustment block left and right is divided
Not being arranged on two L-types to connect on support plate inwall, the Self homeostasis adjustment mechanism top being positioned on Self homeostasis adjustment block upper surface is pacified respectively
Being contained in the lower surface of movable block, Self homeostasis adjustment mechanism has a good Self homeostasis adjustment performance, three Self homeostasis adjustment mechanisms from upper end,
Left end, right-hand member carry out Self homeostasis adjustment to Self homeostasis adjustment block on three directions, and when running into curved shape rail and cleaning, three from steady
Governor motion can quickly carry out stable self regulation and clean direction according to rail bending direction so that the present invention is applicable to not
With the cleaning of trajectory shape rail, the scope of application is big, and the lower surface of Self homeostasis adjustment block is welded with from steady fulcrum, under steady fulcrum
End face weld is connected to, from steady round platform, play the fixing effect supported from steady round platform from steady fulcrum；Described Self homeostasis adjustment mechanism includes
From steady platform and lower from steady platform, on be arranged on L-type from the upper surface of steady platform and connect on support plate or movable block, upper from steady platform with lower from surely
Between platform along on from steady platform axis direction be uniformly provided with four from steady side chain, under be arranged on Self homeostasis adjustment from the lower surface of steady platform
On the corresponding end face of block；Described include No. two ear mount that upper end is welded on steady platform lower surface, No. two ear mount from steady side chain
Between by bearing pin, No. three hydraulic cylinders are installed, the top of No. three hydraulic cylinders is arranged in No. three ear mount by bearing pin, No. three ears
Seat is welded on down on the upper surface of steady platform, and in the present invention, No. three hydraulic cylinder bottoms form revolute pair R, No. three liquid No. two ear mount
Cylinder pressure operationally forms moving sets P, No. three hydraulic cylinder tops form revolute pair P in No. three ear mount, and on from steady platform, four
PRP type from steady side chain, define 4-RPR parallel institution from steady platform down, 4-RPR parallel institution has that dynamic response is good, rigidity
High, bearing capacity big, good stability and kinematic accuracy advantages of higher, the present invention makes this by the advantage of 4-RPR parallel institution
Invention runs into and can quickly carry out stable self regulation cleaning direction when curved shape rail cleans so that the present invention is applicable to
The cleaning of different tracks shape rail, the scope of application is big.During work, if run into the cleaning of curved shape rail, three from steady
Governor motion quickly carries out stable self regulation cleaning side by the advantage of 4-RPR parallel institution according to rail bending direction
To so that the present invention is applicable to the cleaning of different tracks shape rail, and the scope of application is big, when the rail section at this position is cleaned
After, now mobile motor goes into operation work, and mobile motor drives mobile screw turns, mobile leading screw to drive movable block motion,
Movable block is made to drive the present invention to enter into next cleaning under the both sides spaced motion of two limited blocks and two fixing concave blocks
Position.
Described variable high pressure cleans device and includes that upper surface is welded on the cleaning support plate from steady round platform lower end, cleans support plate
Lower surface lateral symmetry is provided with two and cleans regulation side chains and two high-pressure wash side chains, two clean regulation side chain respectively with
Two high-pressure wash side chains are connected, and two are cleaned regulation side chain and can accurately regulate the high-pressure wash angle of two high-pressure wash side chains
Degree, complete latter two of rail polishing cleans regulation side chain two high-pressure wash side chains of regulation and down moves, utilize high-pressure water jet
The residual polishing iron filings adhered on operation principle Rapid Cleaning rail and the dust do not removed, high-pressure wash is effective；Described clearly
Wash regulation side chain and include that two are welded on the cleaning hangers cleaning support plate lower surface, clean and regulation axle is installed between hanger,
The middle part of regulation axle is provided with regulation gear by key, and the rear end of regulation axle is provided with regulation motor, regulation electricity by shaft coupling
Machine is arranged on the lower surface cleaning support plate by motor cabinet, is rotated by regulation driven by motor regulation axle, and regulation axle drives regulation
Pinion rotation, angle is cleaned in regulation gear driven correspondence high-pressure wash side chain regulation；Described high-pressure wash side chain includes balanced welding
It is connected on two the cleaning risers cleaning support plate rear and front end, by bearing, cleaning is installed between two lower ends cleaning riser and turns
Axle, the middle part cleaning rotating shaft is welded with Y type adjusting tap, and the top of Y type adjusting tap is provided with arc gear ring, arc gear ring and regulation
Gear is meshed, and regulation gear is 3:1 with the gear ratio of arc gear ring, regulates gear driven arc ring gear against rotation, low by 3:1
Gear ratio drive reduce arc gear ring velocity of rotation, improve the stationary performance of transmission, arc-shaped gear astragal moves Y type adjusting tap
Rotating in rotating shaft cleaning, the two ends of arc gear ring are provided with two and block block, and two block block and define that arc gear ring is being adjusted
Positive and negative slewing area on joint gear, two block two extreme rotational positions that block position is exactly arc gear ring both forward and reverse directions
Putting, the positive and negative slewing area of arc gear ring is exactly Y type adjusting tap slewing area in cleaning rotating shaft, simultaneously on two arc gear rings
Two block block Y type adjusting tap upper end effectively limited, the lower end fixed installation limited location of described Y type adjusting tap
Axle, the two ends of limit shaft are separately mounted on two arc-shaped limit rings by sliding matching mode, and on each arc-shaped limit ring
Holding and be all welded with three connection posts between corresponding cleaning riser lower end, three connection posts play connection and fixing support arc limit
The effect of position ring, the scope of arc-shaped limit ring is just for the positive and negative slewing area of limit shaft, the positive and negative slewing area of limit shaft and arc
The shaped ring gear positive and negative slewing area on regulation gear is corresponding, and limit shaft spaced motion on arc-shaped limit ring is to Y simultaneously
Type adjusting tap lower end effectively limits so that Y type adjusting tap upper end, lower end uniformly limit, so that the present invention is accurate
The slewing area determining Y type adjusting tap, determine the high-pressure wash angle of regulation range of the present invention the most accurately, described
The central axis cleaning rotating shaft, limit shaft, arc-shaped limit ring and arc gear ring be combined with each other, and utilizes coaxial line principle to make
The present invention regulates gear drive arc shaped ring gear at the slewing area of Y type adjusting tap, Y type adjusting tap in the rotation cleaned in rotating shaft
The slewing area three on arc-shaped limit ring is equal for scope, limit shaft, so that the present invention can up-down adjustment accurately
High-pressure wash angle；The lower end of described Y type adjusting tap is welded with regulation support plate, and the lower end uniform welding of regulation support plate has three tune
Joint pillar, the end of three regulation pillars is welded with cleaning fixed plate, and three regulation pillars play even support and clean fixed plate
Effect, clean fixed plate lower end and be evenly arranged with three and clean fixed blocks, three are cleaned on fixed blocks and are respectively fixed with three
Giant, three giants after regulating cleaning utilize and adhere on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
Residual polishing iron filings and the dust do not removed, high-pressure wash is effective.During work, need after rail of the present invention is polished
The residual polishing iron filings adhered on high-pressure wash rail in time and the dust do not removed, first regulate this according to rail position
Bright high-pressure wash angle, two two regulation motors cleaned on regulation side chain start simultaneously at work, regulation driven by motor regulation
Axle rotates, and regulation axle drives regulation pinion rotation, regulates gear driven arc ring gear against rotation, and arc-shaped gear astragal moves Y type adjusting tap
Upper end rotates in cleaning rotating shaft and rotates on arc-shaped limit ring, due in the present invention with the limit shaft on Y type adjusting tap lower end
Y type adjusting tap upper end, lower end are all carried out effective restriction so that by stopping when the present invention arrives appointment high-pressure wash position
Regulation motor can immediately stop present invention work, thus have adjusted accurately and clean the height of three giants below fixed plate
Pressure cleans angle, and three giants after regulating cleaning utilize on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail attached
The residual polishing iron filings and the dust do not removed, high-pressure wash is effective.
During use, first the present invention is arranged in existing mobile device, by existing mobile device, the present invention is moved
To required cleaning rail section, after position determines, if the present invention runs into the cleaning of curved shape rail, move from steady
Dynamic device is started working, and three Self homeostasis adjustment mechanisms quickly enter according to rail bending direction by the advantage of 4-RPR parallel institution
The self regulation of line stabilization cleans direction so that the present invention is applicable to the cleaning of different tracks shape rail, and the scope of application is big；When
The residual polishing iron filings needing attachment on timely high-pressure wash rail after rail of the present invention polishing and the dust do not removed, this
Time variable high pressure clean device and start working, first regulate high-pressure wash angle of the present invention, two cleanings according to rail position
Two regulation motors on regulation side chain start simultaneously at work, and regulation driven by motor regulation axle rotates, and regulation axle drives regulation tooth
Wheel rotates, and regulates gear driven arc ring gear against rotation, and arc-shaped gear astragal moves Y type adjusting tap upper end and cleaning rotation and Y in rotating shaft
Limit shaft on type adjusting tap lower end rotates on arc-shaped limit ring, owing to all entering Y type adjusting tap upper end, lower end in the present invention
Go effective restriction so that when the present invention arrives appointment high-pressure wash position, can immediately stop this by stopping regulation motor
Bright work, thus have adjusted accurately and clean the high-pressure wash angle of three giants below fixed plate, regulate cleaning
After three giants utilize on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail the residual polishing iron filings of attachment and the most clear
The dust removed, high-pressure wash is effective；After the rail section at this position is cleaned, now mobile motor goes into operation works, shifting
Dynamic driven by motor moves screw turns, and mobile leading screw drives movable block motion, at two limited blocks and the two of two fixing concave blocks
Movable block is made to drive the present invention to enter into next cleaning position under the spaced motion of side, in the manner described above can be with Rapid Cleaning
Rail, it is achieved that the present invention is to the automatic washing function after rail polishing, it is not necessary to manual operation, automaticity is high, cleans
Speed is fast, and work efficiency is high.
The invention has the beneficial effects as follows:
1, in the present invention from steady platform, four PRP types from steady side chain, define 4-RPR parallel institution from steady platform down, when
Run into curved shape rail when cleaning, three Self homeostasis adjustment mechanisms by the advantage of 4-RPR parallel institution according to rail bending side
Direction is cleaned so that the present invention to Self homeostasis adjustment block being carried out stable self regulation on upper end, left end, three directions of right-hand member
Being applicable to the cleaning of different tracks shape rail, the scope of application is big；
2, the present invention blocks block to Y type adjusting tap upper end with by limit shaft two ends by two on two arc gear rings
At arc-shaped limit ring spaced motion, Y type adjusting tap lower end is all carried out effective restriction so that it is clear that the present invention arrives appointment high pressure
When washing position by stop regulation motor can immediately quit work, thus accurately have adjusted cleaning fixed plate below three high
The high-pressure wash angle of setting-out rifle, three giants after regulating cleaning utilize Cleaning by High Pressure Water Jet principle the most clear
The residual polishing iron filings adhered on washed metal rail and the dust do not removed, high-pressure wash is effective；
3, the present invention solve existing rail cleaning equipment by human assistance mode of operation exist need manual operation,
Automaticity is low, cleaning speed is slow, cleaning performance is poor, it is poor to clean direction self-adaptability, residual polishing iron filings clean effect
The poorest and the inferior difficult problem of inefficiency, it is achieved that the present invention rail is polished after automatic washing function, it is not necessary to manually grasp
Making, automaticity is high, and has that cleaning speed is fast, it is good to clean direction Self homeostasis adjustment performance, residual polishing iron filings high-pressure wash
Effective and work efficiency advantages of higher.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the present invention structural representation from steady mobile device；
Fig. 3 is the present invention full sectional view from steady mobile device；
Fig. 4 is that the A-A of Fig. 3 of the present invention is to sectional view；
Fig. 5 is the structural representation that variable high pressure of the present invention cleans device；
Fig. 6 is the full sectional view that variable high pressure of the present invention cleans device；
Fig. 7 is that the B-B of Fig. 6 of the present invention is to sectional view；
Fig. 8 is that the present invention cleans rotating shaft, Y type adjusting tap, structural representation between arc gear ring and limit shaft.
Specific embodiment
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below knot
Conjunction is specifically illustrating, and the present invention is expanded on further.
As shown in Figures 1 to 8, a kind of cleaning direction self regulation type track intelligence cleaning equipment, including from steady mobile dress
Put 7, direction can be cleaned according to the self regulation that rail curved shape is stable from steady mobile device 7 so that the present invention is applicable to
The cleaning of different tracks shape rail, the scope of application is big, and the described variable high pressure that is provided with from steady mobile device 7 lower surface cleans dress
Putting 8, variable high pressure cleans device 8 can regulate high-pressure wash direction, regulates high-pressure wash direction and just may be used after rail polishing
It is operated, the residual polishing iron filings utilizing attachment on high-pressure water jet operation principle Rapid Cleaning rail and the ash do not removed
Dirt, high-pressure wash is effective.Described include from steady support plate 71 and Self homeostasis adjustment block 70 from steady mobile device 7, described from steady support plate
Before and after the lower surface of 71 lateral symmetry be welded be provided with two from steady hanger 71a, be positioned at from steady support plate 71 front end from surely hanging
Being provided with mobile motor 72 by motor cabinet on ear 71a inwall, the output shaft of mobile motor 72 is by shaft coupling and mobile leading screw
73 are connected, the rear end of mobile leading screw 73 by bearing be mounted on from steady support plate 71 rear end on steady hanger 71a, movable wire
By thread fiting mode, movable block 74 is installed on the middle part of thick stick 73, drives mobile leading screw 73 to rotate by mobile motor 72,
Mobile leading screw 73 drives movable block 74 to move, and the two ends of movable block 74 are symmetrically arranged with two limited block 74a, two limited blocks
The lower surface of 74a is separately mounted in two fixing concave blocks 75 by sliding matching mode, and two fixing concave block 75 upper ends are respectively
It is welded on the both sides from steady support plate 71, makes to move by the both sides spaced motion of the fixing concave block 75 of two limited block 74a and two
Permissible carrying out on mobile leading screw 73 moves back and forth motion block 74；The left and right sides of described movable block 74 is symmetrically welded with two L
Type connects support plate 76；Three Self homeostasis adjustment mechanisms 77 it are separately installed with on the upper surface of described Self homeostasis adjustment block 70, left and right end face,
Liang Ge Self homeostasis adjustment mechanism 77 top being positioned in Self homeostasis adjustment block about 70 both ends of the surface is separately mounted to two L-types and connects support plate
On 76 inwalls, Self homeostasis adjustment mechanism 77 top being positioned on Self homeostasis adjustment block 70 upper surface is separately mounted to the lower end of movable block 74
Face, Self homeostasis adjustment mechanism 77 has a good Self homeostasis adjustment performance, three Self homeostasis adjustment mechanisms 77 from upper end, left end, right-hand member three
On individual direction, Self homeostasis adjustment block 70 is carried out Self homeostasis adjustment, when running into curved shape rail and cleaning, three Self homeostasis adjustment mechanisms
77 can quickly carry out stable self regulation according to rail bending direction cleans direction so that the present invention is applicable to different tracks
The cleaning of shape rail, the scope of application is big, and the lower surface of Self homeostasis adjustment block 70 is welded with from steady fulcrum 78, from steady fulcrum 78 times
End face weld is connected to, from steady round platform 79, play the fixing effect supported from steady round platform 79 from steady fulcrum 78；Described Self homeostasis adjustment mechanism
77 include from steady platform 771 and lower from steady platform 773, on be arranged on L-type from the upper surface of steady platform 771 and connect support plate 76 or movable block
On 74, on from steady platform 771 and down between steady platform 773 along on from steady platform axis direction be uniformly provided with four from steady side chain 772,
Lower surface from steady platform 773 is arranged on the corresponding end face of Self homeostasis adjustment block 70 down；Described include that upper end is welded from steady side chain 772
In upper No. two ear mount 7721 on steady platform 771 lower surface, between No. two ear mount 7721, by bearing pin, No. three hydraulic cylinders are installed
7722, the top of No. three hydraulic cylinders 7722 is arranged in No. three ear mount 7723 by bearing pin, and No. three ear mount 7723 are welded on down certainly
On the upper surface of steady platform 773, in the present invention, No. three hydraulic cylinder 7722 bottoms form revolute pair R, No. three liquid No. two ear mount 7721
Cylinder pressure 7722 operationally forms moving sets P, No. three hydraulic cylinder 7722 tops form revolute pair P in No. three ear mount 7723, and
On from steady 771, four PRP types of platform from steady side chain 772, define 4-RPR parallel institution, 4-RPR parallel machine from steady platform 773 down
Structure has that dynamic response is good, rigidity is high, bearing capacity is big, good stability and kinematic accuracy advantages of higher, and the present invention is by 4-RPR
The advantage of parallel institution makes the present invention run into when curved shape rail cleans can quickly carry out stable self regulation cleaning
Direction so that the present invention is applicable to the cleaning of different tracks shape rail, the scope of application is big.During work, if running into Curved
When shape rail cleans, three Self homeostasis adjustment mechanisms 77 quickly enter according to rail bending direction by the advantage of 4-RPR parallel institution
The self regulation of line stabilization cleans direction so that the present invention is applicable to the cleaning of different tracks shape rail, and the scope of application is big, when
After the rail section at this position is cleaned, now mobile motor 72 goes into operation works, and mobile motor 72 drives movement leading screw 73 turns
Dynamic, mobile leading screw 73 drives movable block 74 to move, under the both sides spaced motion of the fixing concave block 75 of two limited block 74a and two
Movable block 74 is made to drive the present invention to enter into next cleaning position.
Described variable high pressure cleans device 8 and includes that upper surface is welded on the cleaning support plate 81 from steady round platform 79 lower end, cleans
The lower surface lateral symmetry of support plate 81 is provided with two and cleans regulation side chain 82 and two high-pressure wash side chains 83, and two are cleaned tune
Joint side chain 82 is connected with two high-pressure wash side chains 83 respectively, and two are cleaned and regulate side chain 82 can accurately to regulate two high pressure clear
Washing the high-pressure wash angle of side chain 83, complete latter two of rail polishing cleans regulation side chain 82 and regulates two high-pressure wash side chains 83
Down move, the residual polishing iron filings utilizing attachment on high-pressure water jet operation principle Rapid Cleaning rail and the ash do not removed
Dirt, high-pressure wash is effective；The described regulation side chain 82 that cleans includes that two are welded on the cleaning hanger cleaning support plate 81 lower surface
821, to clean being provided with between hanger 821 and regulate axle 822, the middle part of regulation axle 822 is provided with regulation gear 823 by key,
The rear end of regulation axle 822 is provided with regulation motor 824 by shaft coupling, and regulation motor 824 is arranged on cleaning by motor cabinet
The lower surface of plate 81, drives regulation axle 822 to rotate by regulation motor 824, and regulation axle 822 drives regulation gear 823 to rotate, and adjusts
Joint gear 823 drives corresponding high-pressure wash side chain 83 regulation to clean angle；Described high-pressure wash side chain 83 includes being symmetrically welded at
Clean two cleaning risers 831 of support plate 81 rear and front end, be provided with clearly by bearing between two lower ends cleaning riser 831
Washing rotating shaft 832, the middle part cleaning rotating shaft 832 is welded with Y type adjusting tap 833, and the top of Y type adjusting tap 833 is provided with arc-shaped gear
Circle 834, arc gear ring 834 is meshed with regulation gear 823, and regulation gear 823 is 3:1 with the gear ratio of arc gear ring 834, adjusts
Joint gear 823 drives arc gear ring 834 to rotate, and is driven the velocity of rotation reducing arc gear ring 834 by gear ratio low for 3:1,
Improve the stationary performance of transmission, arc gear ring 834 drives Y type adjusting tap 833 cleaning rotation, arc gear ring in rotating shaft 832
The two ends of 834 are provided with two and block block 834a, and two block block 834a and define that arc gear ring 834 is on regulation gear 823
Positive and negative slewing area, two block two extreme rotational positions that block 834a position is exactly arc gear ring 834 both forward and reverse directions
Putting, the positive and negative slewing area of arc gear ring 834 is exactly Y type adjusting tap 833 in the slewing area cleaned in rotating shaft 832, and simultaneously two
On arc gear ring 834 two are blocked block 834a and are effectively limited Y type adjusting tap 833 upper end, described Y type adjusting tap
The lower end of 833 is installed with limit shaft 835, and the two ends of limit shaft 835 are separately mounted to two arcs by sliding matching mode
On shape spacing ring 836, and all it is welded with three companies between each arc-shaped limit ring 836 upper end with corresponding cleaning riser 831 lower end
Meet post 836a, three connection post 836a to play and connect and the fixing effect supporting arc spacing ring 836, arc-shaped limit ring 836
Scope is just regulating tooth for the positive and negative slewing area of limit shaft 835, the positive and negative slewing area of limit shaft 835 and arc gear ring 834
Positive and negative slewing area on wheel 823 is corresponding, and Y type is regulated by the limit shaft 835 spaced motion on arc-shaped limit ring 836 simultaneously
Handle 833 lower end effectively limits so that Y type adjusting tap 833 upper end, lower end uniformly limit, so that the present invention is accurate
The slewing area determining Y type adjusting tap 833, determine the high-pressure wash angle of regulation range of the present invention the most accurately,
The central axis of described cleaning rotating shaft 832, limit shaft 835, arc-shaped limit ring 836 and arc gear ring 834 4 be combined with each other, profit
Make the present invention to regulate gear 823 drive arc shaped ring gear 834 at the slewing area of Y type adjusting tap 833, Y by coaxial line principle
Type adjusting tap 833 is the slewing area cleaned in rotating shaft 832, the limit shaft 835 slewing area three on arc-shaped limit ring 836
It is equal, so that the present invention can up-down adjustment high-pressure wash angle accurately；The lower end welding of described Y type adjusting tap 833
Regulation support plate 837, the lower end uniform welding of regulation support plate 837 is had to have three regulation pillar 837a, three regulation pillar 837a's
End is welded with cleaning fixed plate 88, and three regulation pillar 837a play even support and clean the effect of fixed plate 838, clean solid
Determine plate 838 lower end to be evenly arranged with three and clean fixed block 838a, three clean be respectively fixed with on fixed block 838a three high
Setting-out rifle 839, three giants 839 after regulating cleaning utilize on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
The residual polishing iron filings adhered to and the dust do not removed, high-pressure wash is effective.During work, after rail of the present invention is polished
The residual polishing iron filings needing attachment on timely high-pressure wash rail and the dust do not removed, first regulate according to rail position
High-pressure wash angle of the present invention, two two regulation motors 824 cleaned on regulation side chain 82 start simultaneously at work, regulate motor
824 drive regulation axle 822 to rotate, and regulation axle 822 drives regulation gear 823 to rotate, and regulation gear 823 drives arc gear ring 834
Rotating, arc gear ring 834 drives Y type adjusting tap 833 upper end to rotate and on Y type adjusting tap 833 lower end in cleaning rotating shaft 832
Limit shaft 835 rotates on arc-shaped limit ring 836, owing to all being had Y type adjusting tap 833 upper end, lower end in the present invention
Effect limits so that can immediately stop the present invention by stopping regulation motor 824 when the present invention arrives appointment high-pressure wash position
Work, thus have adjusted accurately and clean the high-pressure wash angle of three giants 839 below fixed plate 838, regulate clear
Three giants 839 after washing utilize the residual polishing iron filings of attachment on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
The dust do not removed, high-pressure wash is effective.
During use, first the present invention is arranged in existing mobile device, by existing mobile device, the present invention is moved
To required cleaning rail section, after position determines, if the present invention runs into the cleaning of curved shape rail, move from steady
Dynamic device 7 is started working, and three Self homeostasis adjustment mechanisms 77 are quick according to rail bending direction by the advantage of 4-RPR parallel institution
Carry out stable self regulation and clean direction so that the present invention is applicable to the cleaning of different tracks shape rail, and the scope of application is big；
The residual polishing iron filings needing attachment on timely high-pressure wash rail after rail of the present invention is polished and the dust do not removed,
Now variable high pressure cleaning device 8 is started working, and first regulates high-pressure wash angle of the present invention according to rail position, and two clear
Washing two regulation motors 824 on regulation side chain 82 and start simultaneously at work, regulation motor 824 drives regulation axle 822 to rotate, regulation
Axle 822 drives regulation gear 823 to rotate, and regulation gear 823 drives arc gear ring 834 to rotate, and arc gear ring 834 drives Y type to adjust
Joint handle 833 upper end rotates with the limit shaft 835 on Y type adjusting tap 833 lower end at arc-shaped limit ring 836 in cleaning rotating shaft 832
Upper rotation, owing to all having carried out effective restriction to Y type adjusting tap 833 upper end, lower end in the present invention so that the present invention arrives appointment
Can immediately stop the present invention by stopping regulation motor 824 during high-pressure wash position to work, thus have adjusted cleaning accurately
The high-pressure wash angle of three giants 839 below fixed plate 838, regulates three giant 839 profits after cleaning
With the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail and the dust do not removed, high-pressure wash is imitated
The best；After the rail section at this position is cleaned, now mobile motor 72 goes into operation work, and mobile motor 72 drives movable wire
Thick stick 73 rotates, and mobile leading screw 73 drives movable block 74 to move, spacing in the both sides of the fixing concave block 75 of two limited block 74a and two
Movable block 74 is made to drive the present invention to enter into next cleaning position under motion, in the manner described above can be with Rapid Cleaning ferrum
Rail, it is achieved that the present invention is to the automatic washing function after rail polishing, it is not necessary to manual operation, automaticity is high, cleans speed
Degree is fast, and work efficiency is high, solve existing rail cleaning equipment by human assistance mode of operation exist need manual operation,
Automaticity is low, cleaning speed is slow, cleaning performance is poor, it is poor to clean direction self-adaptability, residual polishing iron filings clean effect
The poorest and the inferior difficult problem of inefficiency, has reached purpose.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.The technical staff of the industry should
Understanding, the present invention is not restricted to the described embodiments, the simply explanation present invention's of the description in above-described embodiment and description
Principle, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these change and change
Enter to both fall within scope of the claimed invention.Claimed scope is by appending claims and equivalent thereof
Define.
Claims (4)
1. one kind is cleaned direction self regulation type track intelligence cleaning equipment, it is characterised in that: include from steady mobile device (7),
The described variable high pressure that is provided with from steady mobile device (7) lower surface cleans device (8)；Described from steady mobile device (7) include from
Steady support plate (71) and Self homeostasis adjustment block (70), described before and after the lower surface of steady support plate (71) lateral symmetry be welded with and be provided with two
Individual from steady hanger (71a), it is positioned at and on steady hanger (71a) inwall, by motor cabinet, movement is installed from steady support plate (71) front end
Motor (72), the output shaft of mobile motor (72) is connected with mobile leading screw (73) by shaft coupling, the rear end of mobile leading screw (73)
By bearing be mounted on from steady support plate (71) rear end on steady hanger (71a), the middle part of mobile leading screw (73) is passed through
Thread fiting mode is provided with movable block (74), and the two ends of movable block (74) are symmetrically arranged with two limited blocks (74a), two limits
The lower surface of position block (74a) is separately mounted on two fixing concave blocks (75) by sliding matching mode, two fixing concave blocks
(75) upper end is respectively welded at the both sides from steady support plate (71)；The left and right sides of described movable block (74) is symmetrically welded with two L
Type connects support plate (76)；It is separately installed with three Self homeostasis adjustment machines on the upper surface of described Self homeostasis adjustment block (70), left and right end face
Structure (77), Liang Ge Self homeostasis adjustment mechanism (77) top being positioned in the both ends of the surface of Self homeostasis adjustment block (70) left and right is separately mounted to two
L-type connects on support plate (76) inwall, and Self homeostasis adjustment mechanism (77) top being positioned on Self homeostasis adjustment block (70) upper surface is pacified respectively
Being contained in the lower surface of movable block (74), the lower surface of Self homeostasis adjustment block (70) is welded with from steady fulcrum (78), from steady fulcrum (78)
Lower surface be welded with from steady round platform (79)；Described Self homeostasis adjustment mechanism (77) includes from steady platform (771) and lower from steady platform
(773), on from the upper surface of steady platform (771) be arranged on L-type connect support plate (76) or movable block (74) on, on from steady platform (771)
And lower between steady platform (773) along on from steady platform axis direction be uniformly provided with four from steady side chain (772), under from steady platform
(773) lower surface is arranged on the corresponding end face of Self homeostasis adjustment block (70)；
Described variable high pressure cleans device (8) and includes that upper surface is welded on the cleaning support plate (81) from steady round platform (79) lower end, clearly
Wash the lower surface lateral symmetry of support plate (81) to be provided with two and clean regulation side chain (82) and two high-pressure wash side chains (83), two
Individual cleaning regulation side chain (82) is connected with two high-pressure wash side chains (83) respectively；Described cleaning regulation side chain (82) includes two
It is welded on the cleaning hanger (821) cleaning support plate (81) lower surface, cleans being provided with between hanger (821) and regulate axle (822),
The middle part of regulation axle (822) is provided with regulation gear (823) by key, and the rear end of regulation axle (822) is provided with by shaft coupling
Regulation motor (824), regulation motor (824) is arranged on the lower surface cleaning support plate (81) by motor cabinet；Described high-pressure wash
Side chain (83) includes being symmetrically welded at two cleanings riser (831) cleaning support plate (81) rear and front end, and two are cleaned riser
(831) being provided with cleaning rotating shaft (832) by bearing between lower end, the middle part cleaning rotating shaft (832) is welded with Y type adjusting tap
(833), the top of Y type adjusting tap (833) is provided with arc gear ring (834), arc gear ring (834) and regulation gear (823) phase
Engagement, the two ends of arc gear ring (834) are provided with two and block block (834a), the fixing peace in the lower end of described Y type adjusting tap (833)
Equipped with limit shaft (835), the two ends of limit shaft (835) are separately mounted to two arc-shaped limit rings by sliding matching mode
(836) on, and three connections all it are welded with between each arc-shaped limit ring (836) upper end with corresponding cleaning riser (831) lower end
Post (836a), the lower end of described Y type adjusting tap (833) is welded with regulation support plate (837), and the lower end of regulation support plate (837) is uniform
Being welded with three regulation pillars (837a), the end of three regulation pillars (837a) is welded with cleaning fixed plate (88), cleans solid
Determine plate (838) lower end and be evenly arranged with three cleanings fixed block (838a), three cleanings fixed block (838a) are respectively fixed with
Three giants (839).
A kind of cleaning direction the most according to claim 1 self regulation type track intelligence cleaning equipment, it is characterised in that: institute
State and include No. two ear mount (7721) that upper end is welded on steady platform (771) lower surface, No. two ear mount from steady side chain (772)
(7721) being provided with No. three hydraulic cylinders (7722) by bearing pin between, the top of No. three hydraulic cylinders (7722) is arranged on by bearing pin
On No. three ear mount (7723), No. three ear mount (7723) are welded on down on the upper surface of steady platform (773).
A kind of cleaning direction the most according to claim 1 self regulation type track intelligence cleaning equipment, it is characterised in that: institute
The gear ratio stating regulation gear (823) and arc gear ring (834) is 3:1.
A kind of cleaning direction the most according to claim 1 self regulation type track intelligence cleaning equipment, it is characterised in that: institute
The central axis stating cleaning rotating shaft (832), limit shaft (835), arc-shaped limit ring (836) and arc gear ring (834) four is mutual
In conjunction with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491103.1A CN106087845B (en) | 2016-06-28 | 2016-06-28 | A kind of cleaning direction self-control type track intelligence cleaning equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491103.1A CN106087845B (en) | 2016-06-28 | 2016-06-28 | A kind of cleaning direction self-control type track intelligence cleaning equipment |
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| CN106087845A true CN106087845A (en) | 2016-11-09 |
| CN106087845B CN106087845B (en) | 2018-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610491103.1A Active CN106087845B (en) | 2016-06-28 | 2016-06-28 | A kind of cleaning direction self-control type track intelligence cleaning equipment |
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|---|---|---|---|---|
| JPH0994547A (en) * | 1995-10-03 | 1997-04-08 | Sugino Mach Ltd | Automatic rotating cleaning device |
| CN201419177Y (en) * | 2009-04-03 | 2010-03-10 | 薛春玉 | Mobile platform |
| CN203816961U (en) * | 2014-04-21 | 2014-09-10 | 温州捷高科技有限公司 | Lifting-type annular cleaning device |
| CN204125897U (en) * | 2014-09-05 | 2015-01-28 | 江苏今创车辆有限公司 | Track cleaning Vehicle high pressure nozzle universal adjusting device |
| CN204875654U (en) * | 2015-07-22 | 2015-12-16 | 湖北时瑞达重型工程机械有限公司 | Tramway washs car |
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2016
- 2016-06-28 CN CN201610491103.1A patent/CN106087845B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0994547A (en) * | 1995-10-03 | 1997-04-08 | Sugino Mach Ltd | Automatic rotating cleaning device |
| CN201419177Y (en) * | 2009-04-03 | 2010-03-10 | 薛春玉 | Mobile platform |
| CN203816961U (en) * | 2014-04-21 | 2014-09-10 | 温州捷高科技有限公司 | Lifting-type annular cleaning device |
| CN204125897U (en) * | 2014-09-05 | 2015-01-28 | 江苏今创车辆有限公司 | Track cleaning Vehicle high pressure nozzle universal adjusting device |
| CN204875654U (en) * | 2015-07-22 | 2015-12-16 | 湖北时瑞达重型工程机械有限公司 | Tramway washs car |
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| Publication number | Publication date |
|---|---|
| CN106087845B (en) | 2018-06-15 |
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Effective date of registration: 20171020 Address after: 318050, No. 163 West Road, Xinqiao Town, Luqiao District, Zhejiang, Taizhou Applicant after: Bao Jufang Address before: 246001 Anhui Province, Anqing City Yingjiang District Changfeng Township No. 12 Lianxing village two groups Applicant before: Xu Xiangting |
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