CN106087845B - A kind of cleaning direction self-control type track intelligence cleaning equipment - Google Patents
A kind of cleaning direction self-control type track intelligence cleaning equipment Download PDFInfo
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- CN106087845B CN106087845B CN201610491103.1A CN201610491103A CN106087845B CN 106087845 B CN106087845 B CN 106087845B CN 201610491103 A CN201610491103 A CN 201610491103A CN 106087845 B CN106087845 B CN 106087845B
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- rail
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- 238000004140 cleaning Methods 0.000 title claims abstract description 203
- 230000013632 homeostatic process Effects 0.000 claims abstract description 48
- 238000005406 washing Methods 0.000 claims abstract description 8
- 230000033228 biological regulation Effects 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 52
- 238000005498 polishing Methods 0.000 abstract description 33
- 229910052742 iron Inorganic materials 0.000 abstract description 26
- 230000000694 effects Effects 0.000 abstract description 20
- 239000000428 dust Substances 0.000 abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 12
- 238000005452 bending Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H8/00—Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails
- E01H8/02—Methods or apparatus for removing ice or snow from railway tracks, e.g. using snow-ploughs ; Devices for dislodging snow or ice which are carried or propelled by tramway vehicles ; Moving or removing ballast
- E01H8/08—Methods or apparatus for removing ice or snow from railway tracks, e.g. using snow-ploughs ; Devices for dislodging snow or ice which are carried or propelled by tramway vehicles ; Moving or removing ballast by application of heat, e.g. by means of heated clearing instruments, melting in situ; Clearing devices which melt the dislodged snow; Clearing exclusively by means of rays or streams or gas or stream, or by suction
Abstract
The present invention relates to a kind of cleaning direction self-control type track intelligence cleaning equipments, including from steady mobile device, can direction be cleaned according to the self-control that rail curved shape is stablized from steady mobile device, it is described that variable high pressure cleaning device is installed from steady mobile device lower face, rail adjusts high-pressure wash direction with regard to operable after polishing, it is good using the residual polishing iron filings and the dust do not removed, high-pressure wash effect that adhere on high-pressure water jet operation principle Rapid Cleaning rail.Described to include from steady mobile device from steady support plate and Self homeostasis adjustment block, described be symmetrically welded with from the lower face front and rear sides of steady support plate is set there are two from steady lifting lug, and mobile motor is equipped with by motor cabinet from steady lifting lug inner wall positioned at from steady branch front edge of board.The present invention can realize the automatic washing function after rail polishing, and without human intervention, high degree of automation eliminates the shake situation in the equipment course of work, and stabilization of equipment performance can be good, and equipment fixed performance is good.
Description
Technical field
The present invention relates to rail processing technique field, specifically a kind of cleaning direction self-control type track is intelligently clear
Wash equipment.
Background technology
It is also higher and higher to the quality requirement of rail with the continuous development of high ferro technology, due to high ferro, motor-car, subway
Speed far above common train, it is therefore very high to the smoothness requirements of rail, it is following to influence mainly having for rail smoothness
Several aspects：First, it produces molding rear surface in the main body of rail and has many burrs, the smoothness of rail is poor；2nd, will
It needs to carry out secondary welding between 100 meters of superlong steel rail, but the pad that welding leaves after the completion is extremely uneven in orbit
It is whole, influence the smoothness of rail；3rd, the rail in use is also possible to generate rust staining for a long time by corrosion, reduces rail
Smoothness；4th, rail due to being exposed to outside for a long time, and rail surface adheres to many dust, so as to reduce the smooth of rail
Degree.
The smoothness of rail directly affect high ferro, motor-car, train, subway travel speed and security performance, therefore in iron
Rail completion of processing is polished later using a period of time, and then operator is fast by the way that cleaning equipment is manually operated again
Speed is attached to the iron filings of rail surface after rinsing polishing, the mode of this human assistance operation rail cleaning is lacked there are following
Point：1st, human assistance is needed to operate, the degree of automation is low, and cleaning speed is slow, and working efficiency is low；2nd, since the rail having is curved
Bent arc track, be not necessarily all straight trip rail, and existing cleaning equipment is different when being bent arc-shaped rail cleaning to be adjusted in time
Direction is cleaned, cleaning direction self-adaptability is poor, human assistance is needed to adjust cleaning direction, but manual adjustment cleans direction
When inevitably exist adjust error, and cleaning direction manually adjust during stability it is poor, thus greatly reduce rail
Smoothness, cleaning performance are poor；3rd, existing rail often remains this some polishing iron filings after the polishing above rail, due to
Existing rail cleaning equipment is not high-pressure wash, still has some polishing iron filings to remain in above after cleaning, cleaning effect
Fruit is poor, causes to reduce the smoothness of rail surface.
Invention content
To solve the above-mentioned problems, direction self-control type track intelligence cleaning equipment is cleaned the present invention provides a kind of,
Can solve existing rail cleaning equipment by needed existing for human assistance mode of operation manual operation, the degree of automation it is low,
Cleaning speed is slow, cleaning performance is poor, cleaning direction self-adaptability is poor, residual polishing iron filings cleaning performance is poor and working efficiency
The problems such as low can realize the automatic washing function after rail polishing, without human intervention, high degree of automation, and have
Have that cleaning speed is fast, cleaning direction Self homeostasis adjustment performance is good, residual polishing iron filings high-pressure wash effect is good and working efficiency height etc.
Advantage.
To achieve these goals, the present invention is realized using following technical scheme：A kind of cleaning direction self-control type
Track intelligence cleaning equipment, including from steady mobile device, can be stablized according to rail curved shape from steady mobile device self
Adjust cleaning direction so that the cleaning of the invention for being suitable for different tracks shape rail, the scope of application is big, described from steady mobile dress
It puts lower face and variable high pressure cleaning device is installed, variable high pressure cleaning device can adjust high-pressure wash direction, rail polishing
After adjust high-pressure wash direction with regard to operable, utilize what is adhered on high-pressure water jet operation principle Rapid Cleaning rail
Residual polishing iron filings and the dust do not removed, high-pressure wash effect are good.It is described to include from steady mobile device from steady support plate and from surely
Adjusting block, it is described to be symmetrically welded with setting there are two from steady lifting lug from the lower face front and rear sides of steady support plate, positioned at from steady support plate
Front end is equipped with mobile motor from steady lifting lug inner wall by motor cabinet, and the output shaft of mobile motor passes through shaft coupling and movement
Leading screw is connected, and the rear end of mobile leading screw is mounted on by bearing from steady support plate rear end from steady lifting lug, mobile leading screw
Movable block is equipped with by thread fiting mode on middle part, mobile leading screw is driven to rotate by mobile motor, mobile leading screw drives
Movable block moves, and the both ends of movable block are symmetrical arranged that there are two limited blocks, and the lower face of two limited blocks passes through the side of being slidably matched
Formula is separately mounted in two fixed concave blocks, and two fixed concave block upper ends are respectively welded at from the both sides of steady support plate, pass through two
Limited block and the both sides spaced motion of two fixed concave blocks cause movable block on mobile leading screw can with carry out move back and forth；Institute
It states L-type there are two being symmetrically welded at left and right sides of movable block and connects support plate；On the upper surface of the Self homeostasis adjustment block, left and right end face
Three Self homeostasis adjustment mechanisms are separately installed with, the Liang Ge Self homeostasis adjustments mechanism top on the face of Self homeostasis adjustment block left and right ends point
An Zhuan not be on two L-types connection support plate inner walls, the Self homeostasis adjustment mechanism top on Self homeostasis adjustment block upper surface is pacified respectively
Mounted in the lower face of movable block, Self homeostasis adjustment mechanism have good Self homeostasis adjustment performance, three Self homeostasis adjustment mechanisms from upper end,
Self homeostasis adjustment is carried out to Self homeostasis adjustment block on three left end, right end directions, when encountering the cleaning of curved shape rail, three from surely
Regulating mechanism can quickly carry out stable self-control cleaning direction according to rail bending direction so that the present invention is suitable for not
With the cleaning of trajectory shape rail, the scope of application is big, and the lower face of Self homeostasis adjustment block is welded with from steady fulcrum, under steady fulcrum
End face is welded with from steady round platform, plays the role of fixed support from steady round platform from steady fulcrum；The Self homeostasis adjustment mechanism includes upper
From steady platform and lower from steady platform, on be mounted on L-type connection support plate or movable block from the upper surface of steady platform, it is upper from steady platform with lower from surely
Between platform on from steady platform axis direction uniformly installation there are four from steady branch, under from the lower face of steady platform be mounted on Self homeostasis adjustment
In the corresponding end surface of block；It is described to be welded on from steady branch including upper end from No. two ear mounts on steady platform lower face, No. two ear mounts
Between No. three hydraulic cylinders are equipped with by axis pin, the top of No. three hydraulic cylinders is mounted on by axis pin in No. three ear mounts, No. three ears
Seat is welded on down from the upper surface of steady platform, and No. three hydraulic cylinder bottom ends form revolute pair R, No. three liquid in No. two ear mounts in the present invention
Cylinder pressure forms prismatic pair P, No. three hydraulic cylinder tops and forms revolute pair P in No. three ear mounts at work, and on from steady platform, four
PRP types form 4-RPR parallel institutions from steady branch, down from steady platform, and 4-RPR parallel institutions have that dynamic response is good, rigidity
Height, large carrying capacity, stability are good and the advantages that kinematic accuracy is high, and the present invention causes this by the advantages of 4-RPR parallel institutions
Invention, which encounters, can quickly carry out stable self-control cleaning direction during the cleaning of curved shape rail so that the present invention is suitable for
The cleaning of different tracks shape rail, the scope of application are big.During work, if encounter the cleaning of curved shape rail, three from surely
Regulating mechanism according to rail bending direction by quickly carrying out stable self-control cleaning side the advantages of 4-RPR parallel institutions
To so that the present invention is suitable for the cleaning of different tracks shape rail, and the scope of application is big, when the rail section at this position is cleaned
After, mobile motor goes into operation work at this time, and mobile motor drives mobile leading screw rotation, and mobile leading screw drives movable block movement,
So that movable block drives the present invention to enter next cleaning under two limited blocks and the both sides spaced motion of two fixed concave blocks
Position.
The variable high pressure cleaning device is welded on the cleaning support plate from steady round platform lower end including upper surface, cleans support plate
Lower face both sides are symmetrically installed adjusts branch and two high-pressure wash branches there are two cleaning, two cleanings adjust branches respectively with
Two high-pressure wash branches are connected, and two cleanings, which adjust branch, can accurately adjust the high-pressure wash angle of two high-pressure wash branches
Degree, rail polishing finish latter two cleaning adjusting branch two high-pressure wash branch of adjusting and move down, utilize high-pressure water jet
The residual polishing iron filings and the dust do not removed, high-pressure wash effect adhered on operation principle Rapid Cleaning rail are good；It is described clear
It washes and adjusts the cleaning lifting lugs that branch is welded on cleaning support plate lower face including two, adjustment axis is installed between cleaning lifting lug,
The middle part of adjustment axis is equipped with adjustment gear by key, and the rear end of adjustment axis is equipped with regulation motor by shaft coupling, adjusts electricity
Machine is mounted on the lower face of cleaning support plate by motor cabinet, adjustment axis is driven to rotate by regulation motor, and adjustment axis, which drives, to be adjusted
Gear rotates, and adjustment gear drives corresponding high-pressure wash branch to adjust cleaning angle；The high-pressure wash branch includes balanced welding
Two cleaning risers of cleaning support plate rear and front end are connected on, being equipped with cleaning by bearing between the lower end of two cleaning risers turns
Axis cleans in the middle part of shaft and is welded with Y type release handles, arc gear ring is provided at the top of Y type release handles, arc gear ring is with adjusting
Gear is meshed, and the gearratio of adjustment gear and arc gear ring is 3:1, adjustment gear drives arc gear ring rotation, passes through 3:1 is low
Gearratio drive the velocity of rotation for reducing arc gear ring, improve the stationary performance of transmission, arc gear ring drives Y type release handles
It is rotated in cleaning shaft, arc gear ring is provided at both ends with two and blocks block, and two block block and define that arc gear ring is being adjusted
The positive and negative slewing area on gear is saved, two block two extreme rotational positions that block position is exactly arc gear ring both forward and reverse directions
It puts, the positive and negative slewing area of arc gear ring is exactly slewing area of the Y types release handle in cleaning shaft, while in two arc gear rings
Two block block Y type release handles upper end effectively limited, the lower end of the Y types release handle is installed with limiting
Axis, the both ends of limit shaft are separately mounted to by sliding matching mode on two arc-shaped limit rings, and on each arc-shaped limit ring
Three connecting poles are welded between end and corresponding cleaning riser lower end, three connecting poles play connection and fixed support arc limit
The effect of position ring, the range of arc-shaped limit ring is just the positive and negative rotation range of limit shaft, the positive and negative rotation range and arc of limit shaft
Positive and negative slewing area of the shaped ring gear in adjustment gear is corresponding, while spaced motion of the limit shaft on arc-shaped limit ring is to Y
Type release handle lower end is effectively limited so that Y type release handles upper end, lower end uniformly limit, so that the present invention is accurate
The slewing area that Y type release handles are determined, finally accurately determine the present invention high-pressure wash angle of regulation range, it is described
The central axis for cleaning shaft, limit shaft, arc-shaped limit ring and arc gear ring be combined with each other, and is caused using coaxial line principle
Rotation of the adjustment gear driving arc gear ring in the slewing areas of Y type release handles, Y types release handle in cleaning shaft in the present invention
The slewing area three of range, limit shaft on arc-shaped limit ring is equal, so that the present invention can accurate up and down adjustment
High-pressure wash angle；The lower end of the Y types release handle is welded with adjusting support plate, and adjusting the lower end uniform welding of support plate has three tune
Pillar is saved, the end of three adjusting pillars is welded with cleaning fixed plate, and three adjusting pillars play even support cleaning fixed plate
Effect, cleaning fixed plate lower end is uniformly arranged there are three cleaning fixed block, and three are respectively fixed on three cleaning fixed blocks
Giant regulates three giants after cleaning and utilizes and adheres on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
Residual polishing iron filings and the dust do not removed, high-pressure wash effect it is good.During work, needed after rail of the present invention is polished
The residual polishing iron filings adhered on timely high-pressure wash rail and the dust do not removed, first adjust this hair according to rail position
Bright high-pressure wash angle, two regulation motors that two cleanings are adjusted on branch start simultaneously at work, and regulation motor, which drives, to be adjusted
Shaft rotation is moved, and adjustment axis drives adjustment gear rotation, and adjustment gear drives arc gear ring rotation, and arc gear ring drives Y type release handles
Limit shaft of the upper end in cleaning shaft in rotation and Y type release handles lower end rotates on arc-shaped limit ring, due in the present invention
Effective restriction is carried out to Y type release handles upper end, lower end so that the present invention passes through stopping when reaching specified high-pressure wash position
Regulation motor can immediately stop present invention work, so as to accurately have adjusted the height of three giants below cleaning fixed plate
Pressure cleaning angle regulates three giants after cleaning using attached on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
The residual polishing iron filings and the dust do not removed, high-pressure wash effect are good.
In use, the present invention is mounted in existing mobile equipment first, it is by existing mobile equipment that the present invention is mobile
To required cleaning rail section, after location determination is good, if the present invention encounters the cleaning of curved shape rail, moved from steady
Dynamic device is started to work, three Self homeostasis adjustment mechanisms by the advantages of 4-RPR parallel institutions according to rail bending direction quickly into
The stable self-control cleaning direction of row so that the present invention is suitable for the cleaning of different tracks shape rail, and the scope of application is big；When
The residual polishing iron filings adhered on timely high-pressure wash rail and the dust do not removed are needed after rail polishing of the present invention, this
When variable high pressure cleaning device start to work, high-pressure wash angle of the present invention is first adjusted according to rail position, two are cleaned
It adjusts two regulation motors on branch and starts simultaneously at work, regulation motor drives adjustment axis rotation, and adjustment axis, which drives, adjusts tooth
Wheel rotation, adjustment gear drive arc gear ring rotation, and arc gear ring drives Y type release handle upper ends rotation and Y in cleaning shaft
Limit shaft on type release handle lower end rotates on arc-shaped limit ring, due in the present invention to Y type release handles upper end, lower end into
Effective restriction is gone so that immediately can stop this hair by stopping regulation motor when the present invention reaches specified high-pressure wash position
Bright work so as to accurately have adjusted the high-pressure wash angle of three giants below cleaning fixed plate, regulates cleaning
Three giants afterwards are using the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail and not clearly
The dust removed, high-pressure wash effect are good；After being cleaned when the rail section at this position, mobile motor goes into operation works at this time, shifting
Dynamic motor drives mobile leading screw rotation, and mobile leading screw drives movable block movement, the two of two limited blocks and two fixed concave blocks
It, in the manner described above can be with Rapid Cleaning so that movable block drives the present invention to enter next cleaning parts under the spaced motion of side
Rail realizes the automatic washing function after the present invention polishes to rail, without human intervention, high degree of automation, cleaning
Speed is fast, and working efficiency is high.
The beneficial effects of the invention are as follows：
1st, in the present invention on from steady platform, four PRP types from steady branch, down form 4-RPR parallel institutions from steady platform, when
Encounter curved shape rail cleaning when, three Self homeostasis adjustment mechanisms by the advantages of 4-RPR parallel institutions according to rail bending side
Direction is cleaned to stable self-control is carried out to Self homeostasis adjustment block from three upper end, left end, right end directions so that the present invention
Suitable for the cleaning of different tracks shape rail, the scope of application is big；
2nd, block is blocked to Y type release handle upper ends and by limit shaft both ends by two in two arc gear rings in the present invention
Effective restriction is carried out to Y type release handles lower end in arc-shaped limit ring spaced motion so that it is clear that the present invention reaches specified high pressure
It can be immediately stopped when washing position by stopping regulation motor, so as to accurately have adjusted three height below cleaning fixed plate
The high-pressure wash angle of hydraulic giant is pressed, three giants regulated after cleaning are quickly clear using Cleaning by High Pressure Water Jet principle
The residual polishing iron filings and the dust do not removed, high-pressure wash effect adhered on washed metal rail are good；
3rd, the present invention solve existing rail cleaning equipment by needed existing for human assistance mode of operation manual operation,
The degree of automation is low, cleaning speed is slow, cleaning performance is poor, cleaning direction self-adaptability is poor, residual polishing iron filings cleaning effect
The problems such as fruit difference and working efficiency are low realize the automatic washing function after the present invention polishes to rail, without manually grasping
Make, high degree of automation, and with cleaning speed is fast, cleaning direction Self homeostasis adjustment performance is good, residual polishing iron filings high-pressure wash
Effect is good and the advantages that working efficiency is high.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is structure diagram of the present invention from steady mobile device；
Fig. 3 is full sectional view of the present invention from steady mobile device；
Fig. 4 is the sectional view along A-A of Fig. 3 of the present invention；
Fig. 5 is the structure diagram of variable high pressure cleaning device of the present invention；
Fig. 6 is the full sectional view of variable high pressure cleaning device of the present invention；
Fig. 7 is the B-B direction sectional view of Fig. 6 of the present invention；
Fig. 8 is the structure diagram between present invention cleaning shaft, Y types release handle, arc gear ring and limit shaft.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 8, a kind of cleaning direction self-control type track intelligence cleaning equipment, including being filled from steady movement
7 are put, can direction be cleaned according to the self-control that rail curved shape is stablized from steady mobile device 7 so that the present invention is suitable for
The cleaning of different tracks shape rail, the scope of application is big, described to be equipped with variable high pressure cleaning dress from steady 7 lower face of mobile device
8 are put, variable high pressure cleaning device 8 can adjust high-pressure wash direction, and rail adjusts high-pressure wash direction after polishing can
It works, utilizes the residual polishing iron filings adhered on high-pressure water jet operation principle Rapid Cleaning rail and the ash do not removed
Dirt, high-pressure wash effect are good.It is described to include from steady mobile device 7 from steady support plate 71 and Self homeostasis adjustment block 70, it is described from steady support plate
71 lower face front and rear sides are symmetrically welded with setting there are two from steady lifting lug 71a, positioned at from steady 71 front end of support plate from surely hanging
Mobile motor 72 is equipped with by motor cabinet on ear 71a inner walls, the output shaft of mobile motor 72 passes through shaft coupling and mobile leading screw
73 are connected, and the rear end of mobile leading screw 73 is mounted on by bearing from steady 71 rear end of support plate from steady lifting lug 71a, movable wire
Movable block 74 is equipped with by thread fiting mode on the middle part of thick stick 73, mobile leading screw 73 is driven to rotate by mobile motor 72,
Mobile leading screw 73 drives movable block 74 to move, and the both ends of movable block 74 are symmetrical arranged that there are two limited block 74a, two limited blocks
The lower face of 74a is separately mounted to by sliding matching mode in two fixed concave blocks 75, two fixed 75 upper end of concave block difference
It is welded on from the both sides of steady support plate 71, is moved by the both sides spaced motion of two limited block 74a and two fixed concave blocks 75
Motion block 74 on mobile leading screw 73 can with carry out move back and forth；The left and right sides of the movable block 74 is symmetrically welded there are two L
Type connects support plate 76；Three Self homeostasis adjustment mechanisms 77 are separately installed on the upper surface of the Self homeostasis adjustment block 70, left and right end face,
77 top of Liang Ge Self homeostasis adjustments mechanism on 70 left and right ends face of Self homeostasis adjustment block is separately mounted to two L-type connection support plates
On 76 inner walls, 77 top of Self homeostasis adjustment mechanism on 70 upper surface of Self homeostasis adjustment block is separately mounted to the lower end of movable block 74
Face, Self homeostasis adjustment mechanism 77 have good Self homeostasis adjustment performance, and three Self homeostasis adjustment mechanisms 77 are from upper end, left end, right end three
Self homeostasis adjustment is carried out to Self homeostasis adjustment block 70 on a direction, when encountering the cleaning of curved shape rail, three Self homeostasis adjustment mechanisms
77 can quickly carry out stable self-control cleaning direction according to rail bending direction so that the present invention is suitable for different tracks
The cleaning of shape rail, the scope of application is big, and the lower face of Self homeostasis adjustment block 70 is welded with from steady fulcrum 78, under steady fulcrum 78
End face is welded with from steady round platform 79, plays the role of fixed support from steady round platform 79 from steady fulcrum 78；The Self homeostasis adjustment mechanism
77 are included from steady platform 771 and lower from steady platform 773, upper to be mounted on L-type from the upper surface of steady platform 771 and connect support plate 76 or movable block
On 74, on from steady platform 771 and down between steady platform 773 on from steady platform axis direction uniformly installation there are four from steady branch 772,
It is mounted in the corresponding end surface of Self homeostasis adjustment block 70 from the lower face of steady platform 773 down；It is described to be welded from steady branch 772 including upper end
No. three hydraulic cylinders are equipped with by axis pin between upper No. two ear mounts 7721 from steady 771 lower face of platform, No. two ear mounts 7721
7722, the top of No. three hydraulic cylinders 7722 is mounted on by axis pin in No. three ear mounts 7723, and No. three ear mounts 7723 are welded on down certainly
On the upper surface of steady platform 773, No. three 7722 bottom ends of hydraulic cylinder form revolute pair R, No. three liquid in No. two ear mounts 7721 in the present invention
Cylinder pressure 7722 forms prismatic pair P at work, No. three 7722 tops of hydraulic cylinder form revolute pair P in No. three ear mounts 7723, and
On from steady 771, four PRP types of platform from steady branch 772, down form 4-RPR parallel institutions, 4-RPR parallel machines from steady platform 773
Structure has many advantages, such as that dynamic response is good, rigidity is high, large carrying capacity, stability are good and kinematic accuracy is high, and the present invention is by 4-RPR
The advantages of parallel institution, allows the present invention quickly to carry out stable self-control cleaning when encountering the cleaning of curved shape rail
Direction so that the present invention is suitable for the cleaning of different tracks shape rail, and the scope of application is big.During work, if encountering Curved
Shape rail clean when, three Self homeostasis adjustment mechanisms 77 by the advantages of 4-RPR parallel institutions according to rail bending direction quickly into
The stable self-control cleaning direction of row so that the present invention is suitable for the cleaning of different tracks shape rail, and the scope of application is big, when
After the rail section cleaning at this position, mobile motor 72 goes into operation works at this time, and mobile motor 72, which drives, moves 73 turns of leading screw
Dynamic, mobile leading screw 73 drives movable block 74 to move, under two limited block 74a and the both sides spaced motion of two fixed concave blocks 75
So that movable block 74 drives the present invention to enter next cleaning parts.
The variable high pressure cleaning device 8 is welded on the cleaning support plate 81 from steady 79 lower end of round platform, cleaning including upper surface
The lower face both sides of support plate 81 are symmetrically installed there are two cleaning adjusting branch 82 and two high-pressure wash branches 83, and two cleanings are adjusted
Section branch 82 is connected respectively with two high-pressure wash branches 83, and it is clear that two cleaning adjusting branches 82 can accurately adjust two high pressures
The high-pressure wash angle of branch 83 is washed, rail polishing finishes latter two cleaning and adjusts the two high-pressure wash branches 83 of adjusting of branch 82
It moves down, utilizes the residual polishing iron filings adhered on high-pressure water jet operation principle Rapid Cleaning rail and the ash do not removed
Dirt, high-pressure wash effect are good；The cleaning adjusts branch 82 and includes two cleaning lifting lugs for being welded on 81 lower face of cleaning support plate
821, clean lifting lug 821 between adjustment axis 822 is installed, the middle part of adjustment axis 822 is equipped with adjustment gear 823 by key,
The rear end of adjustment axis 822 is equipped with regulation motor 824 by shaft coupling, and regulation motor 824 is mounted on cleaning branch by motor cabinet
The lower face of plate 81 drives adjustment axis 822 to rotate by regulation motor 824, and adjustment axis 822 drives adjustment gear 823 to rotate, and adjusts
Saving gear 823 drives corresponding high-pressure wash branch 83 to adjust cleaning angle；The high-pressure wash branch 83 includes being symmetrically welded at
Two cleaning risers 831 of 81 rear and front end of support plate are cleaned, are equipped with clearly by bearing between the lower end of two cleaning risers 831
Shaft 832 is washed, the middle part of cleaning shaft 832 is welded with Y types release handle 833, and the top of Y types release handle 833 is provided with arc-shaped gear
Circle 834, arc gear ring 834 is meshed with adjustment gear 823, and the gearratio of adjustment gear 823 and arc gear ring 834 is 3:1, it adjusts
Section gear 823 drives arc gear ring 834 to rotate, and passes through 3:1 low gearratio drives the velocity of rotation for reducing arc gear ring 834,
The stationary performance of transmission is improved, arc gear ring 834 drives Y types release handle 833 to be rotated in cleaning shaft 832, arc gear ring
834 are provided at both ends with two and block block 834a, and two block block 834a and define arc gear ring 834 in adjustment gear 823
Positive and negative slewing area, two block two extreme rotational positions that block 834a positions are exactly 834 both forward and reverse directions of arc gear ring
It puts, the positive and negative slewing area of arc gear ring 834 is exactly slewing area of the Y types release handle 833 in cleaning shaft 832, while two
Two in arc gear ring 834 block block 834a and 833 upper end of Y types release handle are effectively limited, the Y types release handle
833 lower end is installed with limit shaft 835, and the both ends of limit shaft 835 are separately mounted to two arcs by sliding matching mode
On shape spacing ring 836, and three companies are welded between each 836 upper end of arc-shaped limit ring and 831 lower end of corresponding cleaning riser
It meets column 836a, three connecting pole 836a and plays the role of connection and fixed support arc spacing ring 836, arc-shaped limit ring 836
Range is just the positive and negative rotation range of limit shaft 835, and positive and negative rotation range and the arc gear ring 834 of limit shaft 835 are adjusting tooth
Positive and negative slewing area on wheel 823 is corresponding, while spaced motion of the limit shaft 835 on arc-shaped limit ring 836 adjusts Y types
833 lower end of handle is effectively limited so that 833 upper end of Y types release handle, lower end uniformly limit, so that the present invention is accurate
The slewing area that Y types release handle 833 is determined, finally accurately determine the present invention high-pressure wash angle of regulation range,
The central axis for cleaning shaft 832, limit shaft 835, arc-shaped limit ring 836 and arc gear ring 834 4 be combined with each other, profit
Cause the slewing area, Y that adjustment gear 823 drives arc gear ring 834 in Y types release handle 833 in the present invention with coaxial line principle
Slewing area three of slewing area, limit shaft 835 of the type release handle 833 in cleaning shaft 832 on arc-shaped limit ring 836
It is equal, so that the present invention can accurate up and down adjustment high-pressure wash angle；The lower end welding of the Y types release handle 833
Have and adjust support plate 837, adjusting the lower end uniform welding of support plate 837 there are three adjusting pillar 837a, three adjusting pillar 837a's
End is welded with cleaning fixed plate 88, and three adjusting pillar 837a play the role of even support cleaning fixed plate 838, and cleaning is solid
838 lower end of fixed board is uniformly arranged there are three cleaning fixed block 838a, and three height are respectively fixed on three cleaning fixed block 838a
Hydraulic giant 839 is pressed, regulates three giants 839 after cleaning using on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
The residual polishing iron filings and the dust do not removed, high-pressure wash effect of attachment are good.During work, after rail of the present invention is polished
The residual polishing iron filings adhered on timely high-pressure wash rail and the dust do not removed are needed, is first adjusted according to rail position
High-pressure wash angle of the present invention, two regulation motors 824 that two cleanings are adjusted on branch 82 start simultaneously at work, regulation motor
824 drive adjustment axis 822 rotate, and adjustment axis 822 drives adjustment gear 823 to rotate, and adjustment gear 823 drives arc gear ring 834
Rotation, arc gear ring 834 drive 833 upper end of Y types release handle in cleaning shaft 832 in rotation and 833 lower end of Y types release handle
Limit shaft 835 rotates on arc-shaped limit ring 836, due to being had to 833 upper end of Y types release handle, lower end in the present invention
Effect limits so that can immediately stop the present invention by stopping regulation motor 824 when the present invention reaches specified high-pressure wash position
Work so as to accurately have adjusted the high-pressure wash angle of 838 three giants 839 in lower section of cleaning fixed plate, regulates clear
Three giants 839 after washing utilize the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail
The dust do not removed, high-pressure wash effect are good.
In use, the present invention is mounted in existing mobile equipment first, it is by existing mobile equipment that the present invention is mobile
To required cleaning rail section, after location determination is good, if the present invention encounters the cleaning of curved shape rail, moved from steady
Dynamic device 7 is started to work, and three Self homeostasis adjustment mechanisms 77 are by quick according to rail bending direction the advantages of 4-RPR parallel institutions
Carry out stable self-control cleaning direction so that the present invention is suitable for the cleaning of different tracks shape rail, and the scope of application is big；
The residual polishing iron filings adhered on timely high-pressure wash rail and the dust do not removed are needed after rail of the present invention is polished,
Variable high pressure cleaning device 8 is started to work at this time, first adjusts high-pressure wash angle of the present invention according to rail position, and two clear
It washes two regulation motors 824 adjusted on branch 82 and starts simultaneously at work, regulation motor 824 drives adjustment axis 822 to rotate, and adjusts
Axis 822 drives adjustment gear 823 to rotate, and adjustment gear 823 drives arc gear ring 834 to rotate, and arc gear ring 834 drives Y type tune
Limit shaft 835 of 833 upper end of handle in cleaning shaft 832 in rotation and 833 lower end of Y types release handle is saved in arc-shaped limit ring 836
Upper rotation, due to having carried out effective restriction to 833 upper end of Y types release handle, lower end in the present invention so that the present invention reaches specified
Present invention work can immediately be stopped by stopping regulation motor 824 during high-pressure wash position, so as to accurately have adjusted cleaning
The high-pressure wash angle of 838 three giants 839 in lower section of fixed plate regulates three giants, 839 profit after cleaning
With the residual polishing iron filings adhered on Cleaning by High Pressure Water Jet principle Rapid Cleaning rail and the dust do not removed, high-pressure wash effect
Fruit is good；After being cleaned when the rail section at this position, mobile motor 72 goes into operation works at this time, the drive movable wire of mobile motor 72
Thick stick 73 rotates, and mobile leading screw 73 drives movable block 74 to move, in the both sides limiting of two limited block 74a and two fixed concave blocks 75
Movement is lower to cause movable block 74 that the present invention is driven to enter next cleaning parts, in the manner described above can be with Rapid Cleaning iron
Rail realizes the automatic washing function after the present invention polishes to rail, without human intervention, high degree of automation, cleaning speed
Degree is fast, and working efficiency is high, solve existing rail cleaning equipment by needed existing for human assistance mode of operation manual operation,
The degree of automation is low, cleaning speed is slow, cleaning performance is poor, cleaning direction self-adaptability is poor, residual polishing iron filings cleaning effect
The problems such as fruit difference and working efficiency are low, have reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description only illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (3)
1. a kind of cleaning direction self-control type track intelligence cleaning equipment, it is characterised in that：Including from steady mobile device (7),
It is described that variable high pressure cleaning device (8) is installed from steady mobile device (7) lower face；It is described to include oneself from steady mobile device (7)
Steady support plate (71) and Self homeostasis adjustment block (70), the lower face front and rear sides from steady support plate (71), which are symmetrically welded with, is provided with two
It is a from steady lifting lug (71a), movement is equipped with by motor cabinet from steady lifting lug (71a) inner wall positioned at from steady support plate (71) front end
Motor (72), the output shaft of mobile motor (72) are connected by shaft coupling with mobile leading screw (73), the rear end of mobile leading screw (73)
It is mounted on from steady support plate (71) rear end from steady lifting lug (71a) by bearing, passed through on the middle part of mobile leading screw (73)
Thread fiting mode is equipped with movable block (74), and the both ends of movable block (74) are symmetrical arranged there are two limited block (74a), and two limit
The lower face of position block (74a) is separately mounted to by sliding matching mode on two fixed concave blocks (75), two fixed concave blocks
(75) upper end is respectively welded at from the both sides of steady support plate (71)；L there are two being symmetrically welded at left and right sides of the movable block (74)
Type connection support plate (76)；Three Self homeostasis adjustment machines are separately installed on the upper surface of the Self homeostasis adjustment block (70), left and right end face
Structure (77), Liang Ge Self homeostasis adjustments mechanism (77) top on Self homeostasis adjustment block (70) left and right ends face are separately mounted to two
On L-type connection support plate (76) inner wall, Self homeostasis adjustment mechanism (77) top on Self homeostasis adjustment block (70) upper surface is pacified respectively
Mounted in the lower face of movable block (74), the lower face of Self homeostasis adjustment block (70) is welded with from steady fulcrum (78), from steady fulcrum (78)
Lower face be welded with from steady round platform (79)；The Self homeostasis adjustment mechanism (77) is including on from steady platform (771) and lower from steady platform
(773), be mounted on L-type connection support plate (76) or movable block (74) from the upper surface of steady platform (771) on, on from steady platform (771)
Between lower (773) from steady platform on from steady platform axis direction uniformly installation there are four from steady branch (772), under from steady platform
(773) lower face is mounted in the corresponding end surface of Self homeostasis adjustment block (70)；
The variable high pressure cleaning device (8) is welded on the cleaning support plate (81) from steady round platform (79) lower end including upper surface, clearly
The lower face both sides for washing support plate (81) are symmetrically installed and adjust branch (82) and two high-pressure wash branches (83) there are two cleaning, and two
A cleaning adjusts branch (82) and is connected respectively with two high-pressure wash branches (83)；The cleaning adjusts branch (82) and includes two
The cleaning lifting lug (821) of cleaning support plate (81) lower face is welded on, adjustment axis (822) is installed between cleaning lifting lug (821),
The middle part of adjustment axis (822) is equipped with adjustment gear (823) by key, and the rear end of adjustment axis (822) is equipped with by shaft coupling
Regulation motor (824), regulation motor (824) are mounted on the lower face of cleaning support plate (81) by motor cabinet；The high-pressure wash
Two cleaning risers (831) of the branch (83) including being symmetrically welded at cleaning support plate (81) rear and front end, two cleaning risers
(831) cleaning shaft (832) is equipped with by bearing between lower end, Y type release handles are welded in the middle part of cleaning shaft (832)
(833), arc gear ring (834), arc gear ring (834) and adjustment gear (823) phase are provided at the top of Y types release handle (833)
Engagement, arc gear ring (834) are provided at both ends with two and block block (834a), and peace is fixed in the lower end of the Y types release handle (833)
Equipped with limit shaft (835), the both ends of limit shaft (835) are separately mounted to two arc-shaped limit rings by sliding matching mode
(836) on, and three connections are welded between each arc-shaped limit ring (836) upper end and corresponding cleaning riser (831) lower end
Column (836a), the lower end of the Y types release handle (833), which is welded with, adjusts support plate (837), and the lower end for adjusting support plate (837) is uniform
Three adjusting pillars (837a) are welded with, the end of three adjusting pillars (837a) is welded with cleaning fixed plate (88), and cleaning is solid
Fixed board (838) lower end is uniformly arranged there are three fixed block (838a) is cleaned, and is respectively fixed on three cleaning fixed blocks (838a)
Three giants (839).
2. a kind of cleaning direction self-control type track intelligence cleaning equipment according to claim 1, it is characterised in that：Institute
It states from steady branch (772) and is welded on including upper end from No. two ear mounts (7721) on steady platform (771) lower face, No. two ear mounts
(7721) No. three hydraulic cylinders (7722) are equipped with by axis pin between, the top of No. three hydraulic cylinders (7722) is mounted on by axis pin
On No. three ear mounts (7723), No. three ear mounts (7723) are welded on down from the upper surface of steady platform (773).
3. a kind of cleaning direction self-control type track intelligence cleaning equipment according to claim 1, it is characterised in that：Institute
The gearratio for stating adjustment gear (823) and arc gear ring (834) is 3:1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491103.1A CN106087845B (en) | 2016-06-28 | 2016-06-28 | A kind of cleaning direction self-control type track intelligence cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491103.1A CN106087845B (en) | 2016-06-28 | 2016-06-28 | A kind of cleaning direction self-control type track intelligence cleaning equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106087845A CN106087845A (en) | 2016-11-09 |
| CN106087845B true CN106087845B (en) | 2018-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610491103.1A Active CN106087845B (en) | 2016-06-28 | 2016-06-28 | A kind of cleaning direction self-control type track intelligence cleaning equipment |
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|---|---|---|---|---|
| JPH0994547A (en) * | 1995-10-03 | 1997-04-08 | Sugino Mach Ltd | Automatic rotating cleaning device |
| CN201419177Y (en) * | 2009-04-03 | 2010-03-10 | 薛春玉 | Mobile platform |
| CN203816961U (en) * | 2014-04-21 | 2014-09-10 | 温州捷高科技有限公司 | Lifting-type annular cleaning device |
| CN204125897U (en) * | 2014-09-05 | 2015-01-28 | 江苏今创车辆有限公司 | Track cleaning Vehicle high pressure nozzle universal adjusting device |
| CN204875654U (en) * | 2015-07-22 | 2015-12-16 | 湖北时瑞达重型工程机械有限公司 | Tramway washs car |
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2016
- 2016-06-28 CN CN201610491103.1A patent/CN106087845B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0994547A (en) * | 1995-10-03 | 1997-04-08 | Sugino Mach Ltd | Automatic rotating cleaning device |
| CN201419177Y (en) * | 2009-04-03 | 2010-03-10 | 薛春玉 | Mobile platform |
| CN203816961U (en) * | 2014-04-21 | 2014-09-10 | 温州捷高科技有限公司 | Lifting-type annular cleaning device |
| CN204125897U (en) * | 2014-09-05 | 2015-01-28 | 江苏今创车辆有限公司 | Track cleaning Vehicle high pressure nozzle universal adjusting device |
| CN204875654U (en) * | 2015-07-22 | 2015-12-16 | 湖北时瑞达重型工程机械有限公司 | Tramway washs car |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106087845A (en) | 2016-11-09 |
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Effective date of registration: 20171020 Address after: 318050, No. 163 West Road, Xinqiao Town, Luqiao District, Zhejiang, Taizhou Applicant after: Bao Jufang Address before: 246001 Anhui Province, Anqing City Yingjiang District Changfeng Township No. 12 Lianxing village two groups Applicant before: Xu Xiangting |
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