CN106086298A - A kind of smelting process of low-phosphorous low titanium low-sulfur steel - Google Patents

A kind of smelting process of low-phosphorous low titanium low-sulfur steel Download PDF

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CN106086298A
CN106086298A CN201610480900.XA CN201610480900A CN106086298A CN 106086298 A CN106086298 A CN 106086298A CN 201610480900 A CN201610480900 A CN 201610480900A CN 106086298 A CN106086298 A CN 106086298A
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steel
slag
low
smelting
electric furnace
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CN106086298B (en
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勾新勇
孙永喜
于辉
王永强
王宝
陶洪伟
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Shandong Iron and Steel Group Co Ltd SISG
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52Manufacture of steel in electric furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52Manufacture of steel in electric furnaces
    • C21C5/54Processes yielding slags of special composition
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0006Adding metallic additives
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/10Handling in a vacuum
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The invention discloses the smelting process of a kind of low-phosphorous low titanium low-sulfur steel, described smelting process comprises the steps: 1) electric furnace smelting;2) LF refine;3) VD application of vacuum;4) P≤0.008%, Ti≤0.002%, S≤0.002% in gained molten steel is smelted.The present invention can obtain low-phosphorous low titanium low-sulfur molten steel, improves the smelting rhythm of electric furnace simultaneously, reduces the smelting cost such as electric furnace Calx, power consumption, avoid refine be desulfurization use change slag operation, ensure that the stable smooth operation of production, improve the cleanliness factor of molten steel, improve product quality.

Description

A kind of smelting process of low-phosphorous-low titanium-low-sulfur steel
Technical field
The present invention relates to technical field of ferrous metallurgy, specifically the present invention relates to the smelting of a kind of low-phosphorous-low titanium-low-sulfur steel Method.
Background technology
Along with structural adjustment and the product up-gradation of steel industry, steel enterprise is faced with the competitive pressure that is on the rise, wants existence, Must make an effort in kind and quality, make great efforts to produce high added value, the product of high-tech content, low titanium bearing steel, wind-powered electricity generation are used The high-quality such as steel, high added value steel have become one of staple product of iron and steel enterprise's research and development in the present age, and these steel grades are used Continuous cast round billets specification big, higher to the purity requirements of steel, particularly phosphorus, titanium, sulfur requirement relatively low.Electric arc furnace refining at present Steel, the raw material of use is mainly steel scrap and molten iron, and molten iron is without pretreatment dephosphorizing, desulfurization, particularly Low-phosphorus Steel, by ferrum The restriction of water, material source and other conditions.Traditional electric furnace smelting low-phosphorous-low titanium-low-sulfur steel, goes titanium, desulfurization for reaching dephosphorization Purpose, adds the slag materials such as substantial amounts of Calx, and smelting cost is high, electric furnace smelting time length (>=50min), and dephosphorization goes titanium difficulty, Even sentencing useless because of molten steel phosphorus height, Ti content is unsatisfactory for requirement, has a strong impact on the fatigue life of product, and refine is that desulfurization goes out sometimes Now changing slag operation, it is unstable that whole system generates rhythm, and constant product quality is poor.
Summary of the invention
The deficiency existed for tradition smelting process, it is an object of the invention to, it is provided that a kind of low-phosphorous-low titanium-low-sulfur steel Smelting process, it is thus achieved that molten steel has extremely low phosphorus, titanium, sulfur content, and electric furnace puts that steel phosphorus can reach less than 0.004%, titanium reaches Less than 0.0006%, P≤0.008%, Ti≤0.002%, S≤0.002% in finished product molten steel, this smelting process improves simultaneously The smelting rhythm of electric furnace, reduce the smelting cost such as electric furnace Calx, power consumption, it is to avoid refine be desulfurization use change slag behaviour Make, it is ensured that the stable smooth operation of production, improve the cleanliness factor of molten steel, improve product quality.
For achieving the above object, the present invention provides following technical scheme:
The smelting process of a kind of low-phosphorous-low titanium-low-sulfur steel, described smelting process comprises the steps:
1) electric furnace smelting: reasonably combined burden structure, controls tank side ferrum, the pig iron (remelted pig iron), ironcasting etc. phosphorous high Fructus Anisi Stellati addition is not more than the 8% of total charge weight, blending process is accomplished lower densification, upper loose, middle high, surrounding is low, fire door Mouth is without Fructus Anisi Stellati;Loading system uses (60-70) % molten iron+(30-40) % high-quality steel scrap;Electric furnace uses steel operation more than recrement, remaining Steel, the quantity of slag control (15-25) % in tap;Calx 10-12/t steel, dolomite 6-7 is added at EAF bottom before smelting / t steel, adds Calx 10-12/t steel during power transmission 3-5 minute, add Calx angle for+3 degree, it is ensured that add Calx in smelting process Shi Zhengchang oxygen blast and minimizing splash loss;Do not release slag too early, the slag of particularly fritting state, reach at molten steel temperature When 1530 DEG C-1550 DEG C, increase foamed slag height and automatically flow slag operation, and in good time to the dynamic body of heater of inclination of slagging tap, after stream slag Suitably add Calx 4-5/t steel;Molten steel temperature reaches 1560 DEG C-1580 DEG C, carries out changing slag operation, releases initial stage slag, then divides Batch adds Calx, and every batch addition is 4-6/t steel, makes high alkalinity slag, and basicity of slag controls to 2.0-3.0;Terminal Temperature is with no more than 1650 DEG C as principle;Using eccentric furnace bottom slag free tapping technology, time >=140 second of tapping, in tapping process Slag once occurs, it is necessary to remove oxidizing slag in time, again make refining slag, then carry out refine;Electric furnace uses low titanium alloy to carry out Alloying;Active lime 6-8kg/t steel, accelerator 2.0-3kg/t steel, steel-core-aluminium is added with steel stream when electric furnace steel tapping 1/3 2.0-3kg/t steel, dolomite 1.0-2.0kg/t steel;Electric furnace accesses BOTTOM ARGON BLOWING during putting steel, tapping early stage argon is (500- 800)NL×2/min;
2) LF refine: be transported to LF refining furnace after tapping, molten steel enters LF power transmission slag making, uses arc-covering slag operation, soft Argon controls, and adding slag charge is 4-7kg/t steel, and including Calx, slag adjusting agent etc., slag charge overall control target is 13-17kg/t steel; LF uses high alkalinity slag, and Composition Control is: CaO=45%-55%, Si02=8%-10%, A1203=25%-35%, MgO =5%-10%;LF stove deoxidation mode uses early stage single to concentrate Quick-acting aluminium metallurgy deoxidation, add low silicon titanium-carbide and carbon dust in batches Diffusive deoxidation combines, white slag retention time >=15min, and low silicon titanium-carbide feed postition is for repeatedly to add, and one time addition is 3-5, does not allow whole bag to add;LF uses low titanium alloy to carry out alloying;Calcification processing is carried out during LF refine tapping;
3) VD application of vacuum: LF refining furnace decides whether to carry out taking off slag operation, ladle according to ladle space after smelting <800mm carries out taking off slag operation headroom, takes off the 1/5-1/3 that the quantity of slag is total quantity of slag, and molten steel is directly transported to VD by headroom>=800mm Stove is smelted;Vacuum processing time is 25-30min, and argon flow amount controls at 10-70NL/min, takes finished product sample and analyze also after broken sky Adding a certain amount of coverture in molten steel face, adjust argon and carry out soft blow argon after broken sky, during soft blow argon, argon flow amount controls at steel Water liquid level fine motion, soft argon blowing time controls at 15-40min;
4) P≤0.008%, Ti≤0.002%, S≤0.002% in gained molten steel is smelted.
Main advantages of the present invention are:
1) the method electric furnace completes dephosphorization and goes the titanium time can shorten 10-15min, and lime consumption reduces 10-20kg/t steel, smelting Refining power consumption reduces amplitude >=35kwh/t steel, and electric furnace puts that steel phosphorus can reach less than 0.004%, titanium reaches less than 0.0006%.
2) obtain in molten steel there is extremely low phosphorus, titanium, sulfur content, finished product molten steel P≤0.008%, Ti≤0.002%, S≤ 0.002%.
3) avoid refine be desulfurization use change slag operation.Ensure that the stable smooth operation of production, improve molten steel Cleanliness factor, improves product quality.
Detailed description of the invention
Below in conjunction with detailed description of the invention, it is further elucidated with the present invention.
Embodiment 1
Use this method to smelt wind power flange S355NL, said method comprising the steps of:
1) electric furnace smelting: total charge weight 125 tons, molten iron 80 tons, steel scrap 45 tons (tank side ferrum, the pig iron (remelted pig iron), ironcasting Etc. phosphorous high Fructus Anisi Stellati addition 8 tons, roll useless 33 tons, crop 4 tons), blending process is accomplished lower densification, upper loose, middle high, Surrounding is low, stove gate is without Fructus Anisi Stellati;Electric furnace uses steel operation more than recrement, and Yu Gang, the quantity of slag control at about 25 tons;At electric furnace before smelting Furnace bottom adds 1.2 tons of Calx, dolomite 0.8 ton, adds 1.2 tons of Calx, add Calx angle in smelting process during power transmission 3-5 minute For+3 degree, it is ensured that add normal oxygen blast and minimizing splash loss during Calx;Do not release slag too early, the stove of particularly fritting state Slag, about power transmission 8min, power failure oxygen blast increases (FeO) in slag, when molten steel temperature reaches 1530 DEG C-1550 DEG C, increases bubble Foam slag height flows slag operation automatically, and in good time to the dynamic body of heater of inclination of slagging tap, suitably adds Calx 500kg after stream slag;Molten steel Temperature reaches 1560 DEG C-1580 DEG C, carries out changing slag operation, releases initial stage slag, then adds Calx in batches, and every batch addition is 500kg, makes high alkalinity slag, and basicity of slag controls to 2.0-3.0;Outlet temperature is with no more than 1650 DEG C as principle;Use partially Heart furnace bottom slag free tapping technology, time >=140 second of tapping, tapping process once occurs slag, it is necessary to remove oxidizing slag in time, Again make refining slag, then carry out refine;Electric furnace uses low titanium alloy to carry out alloying;Add with steel stream when electric furnace steel tapping 1/3 Active lime 800kg, accelerator 300kg, steel-core-aluminium 300kg, dolomite 125kg;Electric furnace accesses BOTTOM ARGON BLOWING during putting steel, goes out Steel early stage argon is 500NL × 2/min;
2) LF refine: be transported to LF refining furnace after tapping, molten steel enters LF power transmission slag making, uses arc-covering slag operation, soft Argon controls, and adds Calx 300, slag adjusting agent 200;LF uses high alkalinity slag, and Composition Control is: CaO=45%- 55%, Si02=8%-10%, A1203=25%-35%, MgO=5%-10%;LF stove deoxidation mode uses early stage single collection Middle Quick-acting aluminium metallurgy deoxidation, add low silicon titanium-carbide and carbon dust diffusive deoxidation combines, white slag retention time >=15min in batches, low Silicon titanium-carbide feed postition is for repeatedly to add, and an addition is 3-5, does not allow whole bag to add;LF uses low titanium alloy to enter Row alloying;Calcification processing is carried out during LF refine tapping;
3) VD application of vacuum: LF refining furnace decides whether to carry out taking off slag operation, ladle according to ladle space after smelting <800mm carries out taking off slag operation headroom, takes off the 1/5-1/3 that the quantity of slag is total quantity of slag, and molten steel is directly transported to VD by headroom>=800mm Stove is smelted;Vacuum processing time is 25-30min, and argon flow amount controls at 10-70NL/min, stirs 20 seconds thermometrics, application of vacuum 27min, takes finished product sample and analyzes and add in molten steel face a certain amount of coverture, adjust argon and carry out soft blow after broken sky after broken sky Argon, during soft blow argon, argon flow amount controls in liquid steel level fine motion, and soft argon blowing time controls at 15-40min;
4) smelting P≤0.008%, Ti≤0.002%, S≤0.002% in gained molten steel, product quality meets middle and high end User's request.
Traditional handicraft contrasts with the application leading indicator:
Leading indicator Traditional handicraft Use the method
Electric furnace smelting average period 55min 45min
Electric furnace lime consumption 55kg/t steel 40kg/t steel
Electric furnace smelting power consumption 115kwh/t steel 80kwh/t steel
Embodiment 2
Use this method to smelt wind power flange S355NL, said method comprising the steps of:
1) electric furnace smelting: total charge weight 125 tons, molten iron 87 tons, steel scrap 38 tons (tank side ferrum, the pig iron (remelted pig iron), ironcasting Etc. phosphorous high Fructus Anisi Stellati addition 9 tons, roll useless 24 tons, crop 5 tons), blending process is accomplished lower densification, upper loose, middle high, Surrounding is low, stove gate is without Fructus Anisi Stellati;Electric furnace uses steel operation more than recrement, and Yu Gang, the quantity of slag control at about 31 tons;At electric furnace before smelting Furnace bottom adds 1.5 tons of Calx, dolomite 0.875 ton, adds 1.5 tons of Calx, add Calx angle in smelting process during power transmission 3-5 minute Degree is+3 degree, it is ensured that add normal oxygen blast and minimizing splash loss during Calx;Do not release slag too early, particularly fritting state Slag, about power transmission 8min, power failure oxygen blast increases (FeO) in slag, when molten steel temperature reaches 1530 DEG C-1550 DEG C, increases Foamed slag height flows slag operation automatically, and in good time to the dynamic body of heater of inclination of slagging tap, suitably adds Calx 625kg after stream slag;Steel Liquid temp reaches 1560 DEG C-1580 DEG C, carries out changing slag operation, releases initial stage slag, then adds Calx in batches, every batch addition For 750kg, making high alkalinity slag, basicity of slag controls to 2.0-3.0;Outlet temperature is with no more than 1650 DEG C as principle;Use Eccentric furnace bottom slag free tapping technology, time >=140 second of tapping, tapping process once occurs slag, it is necessary to remove oxidation in time Slag, again makes refining slag, then carries out refine;Electric furnace uses low titanium alloy to carry out alloying;Add with steel stream when electric furnace steel tapping 1/3 Enter active lime 1000kg, accelerator 375kg, steel-core-aluminium 375kg, dolomite 250kg;Electric furnace accesses bottom blowing during putting steel Argon, tapping early stage argon is 800NL × 2/min;
2) LF refine: be transported to LF refining furnace after tapping, molten steel enters LF power transmission slag making, uses arc-covering slag operation, soft Argon controls, and adds Calx 475, slag adjusting agent 400;LF uses high alkalinity slag, and Composition Control is: CaO=45%- 55%, Si02=8%-10%, A1203=25%-35%, MgO=5%-10%;LF stove deoxidation mode uses early stage single collection Middle Quick-acting aluminium metallurgy deoxidation, add low silicon titanium-carbide and carbon dust diffusive deoxidation combines, white slag retention time >=15min in batches, low Silicon titanium-carbide feed postition is for repeatedly to add, and an addition is 3-5, does not allow whole bag to add;LF uses low titanium alloy to enter Row alloying;Calcification processing is carried out during LF refine tapping;
3) VD application of vacuum: LF refining furnace decides whether to carry out taking off slag operation, ladle according to ladle space after smelting <800mm carries out taking off slag operation headroom, takes off the 1/5-1/3 that the quantity of slag is total quantity of slag, and molten steel is directly transported to VD by headroom>=800mm Stove is smelted;Vacuum processing time is 25-30min, and argon flow amount controls at 10-70NL/min, stirs 20 seconds thermometrics, application of vacuum 27min, takes finished product sample and analyzes and add in molten steel face a certain amount of coverture, adjust argon and carry out soft blow after broken sky after broken sky Argon, during soft blow argon, argon flow amount controls in liquid steel level fine motion, and soft argon blowing time controls at 15-40min;
4) smelting P≤0.008%, Ti≤0.002%, S≤0.002% in gained molten steel, product quality meets middle and high end User's request.
Traditional handicraft contrasts with the application leading indicator:
Leading indicator Traditional handicraft Use the method
Electric furnace smelting average period 55min 44min
Electric furnace lime consumption 55kg/t steel 43kg/t steel
Electric furnace smelting power consumption 115kwh/t steel 82kwh/t steel
Certainly, the present invention can also have various embodiments, in the case of without departing substantially from present invention spirit and essence thereof, is familiar with Those skilled in the art can make various corresponding change and modification according to disclosure of the invention, but these change accordingly and Deformation all should belong to the protection domain of appended claims of the invention.

Claims (3)

1. a smelting process for low-phosphorous-low titanium-low-sulfur steel, described smelting process comprises the steps:
1) electric furnace smelting: load system and use 60-70% molten iron+30-40% steel scrap, control phosphorous high Fructus Anisi Stellati addition little In total charge weight 8%;Electric furnace uses steel operation more than recrement, and Yu Gang, the quantity of slag control the 15-25% in tap;Smelt before EAF bottom adds Calx 10-12/t steel, dolomite 6-7/t steel;Calx 10-12/t steel is added during power transmission 3-5 minute, Smelting process adds Calx angle for+3 degree;When molten steel temperature reaches 1530 DEG C-1550 DEG C, increase foamed slag height and carry out certainly Dynamic stream slag operation, and to the dynamic body of heater of inclination of slagging tap, after stream slag, add Calx 4-5/t steel;Molten steel temperature reaches 1560 DEG C-1580 DEG C, carrying out changing slag operation, release initial stage slag, then add Calx in batches, addition is 4-6/t steel, makes high alkalinity slag, stove Basicity of slag controls to 2.0-3.0;Outlet temperature≤1650 DEG C;Use eccentric furnace bottom slag free tapping technology, time >=140 of tapping Second;Electric furnace uses low titanium alloy to carry out alloying;Active lime 6-8kg/t steel, promotion is added with steel stream when electric furnace steel tapping 1/3 Agent 2.0-3kg/t steel, steel-core-aluminium 2.0-3kg/t steel, dolomite 1.0-2.0kg/t steel;Electric furnace accesses BOTTOM ARGON BLOWING during putting steel, Tapping early stage argon is 500-800NL × 2/min;
2) LF refine: be transported to LF refining furnace after tapping, molten steel enters LF power transmission slag making, uses arc-covering slag operation, soft blow argon Controlling, adding slag charge is 4-7kg/t steel, and slag charge overall control target is 13-17kg/t steel;LF uses high alkalinity slag, composition Control is: CaO=45%-55%, Si02=8%-10%, A1203=25%-35%, MgO=5%-10%;LF stove deoxidation side Formula uses early stage single to concentrate Quick-acting aluminium metallurgy deoxidation, add low silicon titanium-carbide and carbon dust diffusive deoxidation combines in batches, and white slag is protected Holding the time >=15min, low silicon titanium-carbide feed postition is for repeatedly to add, and an addition is 3-5;LF uses low titanium alloy to enter Row alloying;Calcification processing is carried out during LF refine tapping;
3) VD application of vacuum: LF refining furnace decides whether to carry out taking off slag operation according to ladle space after smelting, Steel ladle clearance < 800mm carries out taking off slag operation, takes off the 1/5-1/3 that the quantity of slag is total quantity of slag, and molten steel is directly transported to VD stove smelting by headroom >=800mm Refining;Vacuum processing time is 25-30min, and argon flow amount controls at 10-70NL/min, takes finished product sample and analyze and at steel after broken sky Liquid level adds coverture, adjusts argon and carry out soft blow argon after broken sky, and during soft blow argon, argon flow amount controls in liquid steel level fine motion Can, soft argon blowing time controls at 15-40min;
4) P≤0.008%, Ti≤0.002%, S≤0.002% in gained molten steel is smelted.
The smelting process of a kind of low-phosphorous-low titanium-low-sulfur steel the most as claimed in claim 1, it is characterised in that: phosphorous high Fructus Anisi Stellati Including tank side ferrum, the pig iron or remelted pig iron, ironcasting.
The smelting process of a kind of low-phosphorous-low titanium-low-sulfur steel the most as claimed in claim 1, it is characterised in that: step 2) in, institute State slag charge and include Calx, slag adjusting agent.
CN201610480900.XA 2016-06-24 2016-06-24 A kind of smelting process of low-phosphorous-low titanium-low-sulfur steel Active CN106086298B (en)

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CN108977678A (en) * 2018-08-09 2018-12-11 徐州宏阳新材料科技有限公司 A kind of low-Ti high-C ferrochronium and its smelting process
CN109252438A (en) * 2018-10-10 2019-01-22 中建八局第三建设有限公司 A kind of technique using refining furnace white slag stabilization processes cement stabilization layer
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