CN106082843A - The foam concrete compound external wall panel that stress performance is superior - Google Patents

The foam concrete compound external wall panel that stress performance is superior Download PDF

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Publication number
CN106082843A
CN106082843A CN201610407308.7A CN201610407308A CN106082843A CN 106082843 A CN106082843 A CN 106082843A CN 201610407308 A CN201610407308 A CN 201610407308A CN 106082843 A CN106082843 A CN 106082843A
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layer
composite bed
concrete
powder
superior
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CN106082843B (en
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王亚波
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Jilin Jianzhu University
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Jilin Jianzhu University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses the foam concrete compound external wall panel that a kind of stress performance is superior, it includes ground floor composite bed, second layer composite bed and the third layer composite bed set gradually from the inner to the outer, the 4th layer of composite bed and layer 5 composite bed;Described ground floor composite bed specifically includes the first fiber concrete layer, reinforcement net and framework of steel reinforcement;Described second layer composite bed specifically includes defoamer carrier;Described defoamer carrier is netted;Described third layer composite bed specifically includes bubble concrete layer;Described 4th layer of composite bed is identical with described second layer lamination layer structure;Described layer 5 composite bed specifically includes the second fiber concrete layer.The invention discloses the foam concrete compound external wall panel that a kind of stress performance is superior, it has all many technical advantages such as stress performance brilliance, excellent in durability, shock resistance is strong, fire line is more preferable, the suitability is strong, anti-seismic performance is superior, structural reliability and Stability Analysis of Structures are strong.

Description

The foam concrete compound external wall panel that stress performance is superior
Technical field
The present invention relates to construction engineering technical field, particularly relate to the superior foam concrete of a kind of stress performance compound outside Wallboard.
Background technology
It is known that foam concrete is to apply a kind of novel build in recent years in China's architectural engineering Building energy-saving material, it has the multiple advantages such as lightweight, insulation, sound insulation, damping.
Its many employings of conventional foam concrete slab Side fascia are using the organic material sheet material such as styrofoam, extruded sheet as exterior wall Moderate soak interlayer, the form of outer layer monolithic reinforced concrete structure;
It is obvious that the Side fascia used in current engineering still also exists some technological deficiencies: existing foam mixes Solidifying soil Side fascia, its stress performance is relative with bearing capacity the most poor, and anti-seismic performance is bad, easy to crack after floor piece.
In sum, how to overcome that conventional foam concrete external wall panel stress performance of the prior art is poor, structural strength The technological deficiency poor with structural stability, is those skilled in the art's technical problems urgently to be resolved hurrily.
Summary of the invention
It is an object of the invention to provide the foam concrete compound external wall panel that a kind of stress performance is superior, above-mentioned to solve Problem.
In order to achieve the above object, the technical scheme is that and be achieved in that:
The invention provides the foam concrete compound external wall panel that a kind of stress performance is superior, including depending on from the inner to the outer The ground floor composite bed of secondary setting, second layer composite bed and third layer composite bed, the 4th layer of composite bed and layer 5 composite bed;
Described ground floor composite bed specifically includes the first fiber concrete layer, reinforcement net and framework of steel reinforcement, described reinforcing bar Skeleton includes organizing the transversely arranged composition of framework of steel reinforcement assembly more;Often group framework of steel reinforcement assembly specifically includes and is arranged on concrete rib Four Reinforcements and Duo Gen stirrup and be arranged on the bar-mat reinforcement within concrete slab;
Described second layer composite bed specifically includes defoamer carrier;Described defoamer carrier is netted;
Described third layer composite bed specifically includes bubble concrete layer;
Described 4th layer of composite bed is identical with described second layer lamination layer structure;The most described 4th layer of composite bed specifically includes Defoamer carrier, and described defoamer carrier is netted;
Described layer 5 composite bed specifically includes the second fiber concrete layer;
The first concrete formula of fiber concrete layer of described ground floor composite bed is as follows:
Described first fiber concrete layer is in terms of mass fraction: described first fiber concrete layer includes urban inorganic garbage Powder 26-28 part, colliery powder 25-30 part, Emathlite 28-30 part, Gypsum Fibrosum powder 10-15 part, cement 3-5 part, quartz sand powder 3-5 Part, chopped alkali-resistant glass fibre 1-2 part, nano-mineral modified mixed powder 2-4 part, expanded perlite 0.01-0.09 part, waterproofing agent 0.7-1.9 part, anti-cracking agent 0.02-0.08 part, concrete intensifier 0.7-0.9 part;
Described concrete intensifier it be made up of organic high molecular polymer and compounding ingredient, described organic high molecular polymer For polyacrylamide copolymer aqueous solution;Described compounding ingredient is by silica sol, triisopropanolamine, sodium tripolyphosphate and three second Hydramine forms;Described reinforcing agent outward appearance is pink liquid, and solid content is 25wt%, pH value 8.9;
The each material of described concrete intensifier is specific as follows: polyacrylamide copolymer aqueous solution 50g, silica sol 2.5g, triisopropanolamine 1.5g, sodium tripolyphosphate 2.0g, triethanolamine 1.5g;Above-mentioned concrete intensifier is by with lower section Method is configured to, and first compounding ingredient raw material is configured to compounding ingredient solution, the most under agitation at polyacrylamide with water in proportion Aqueous copolymers solution adds compounding ingredient solution, after adding, continues stirring more than 10 minutes;
Described nano-mineral modified mixed powder is by 1-2 weight portion peridotite, 2-4 weight portion phosphorus ore slag, 5-8 weight portion fluorite Slag powders, 1-2 weight portion sepiolite powder mixing after, scaling loss 4-5 hour at 700-800 DEG C, after grind to form nanometer powder, admix Be equivalent to the dibutyl maleate of powder body weight 1-2%, 1-2% chlorinated paraffin agitating uniform, dry, be ground into powder i.e. ?;
The concrete formula of bubble concrete layer of described third layer composite bed is as follows:
Described bubble concrete layer is formed by Binder Materials, water and water reducer, foaming agent mixing and stirring;Described gelling Material is made up of portland cement and fine coal ashes;The most each component ratio scope is as follows: portland cement 300-500kg/ m3;Fine coal ashes 100-150kg/m3;Water 150-210kg/m3;Water reducer 2-4kg/m3;Described water reducer is polycarboxylic-acid solid High efficiency water reducing agent;Described foaming agent specially concentration is the hydrogen peroxide solution of 35-45%;Described fine coal ashes is F class I level fine coal Ash.
The second concrete formula of fiber concrete layer of described layer 5 composite bed is as follows:
Described second fiber concrete layer is in terms of mass fraction: described second fiber concrete layer includes industrial aluminum sulphate 7- 12 parts, high-strength imitative steel wire fibre 5-9 part, sandstone 60-80 part, siderite 3-8 part, cement 90-150 part, diatom ooze 5-9 part, carbon Acid calcium 7-10 part, blast-furnace cinder 8-15 part, soda 3-6 part, sodium hexametaphosphate 0.5-2 part, aluminium hydroxide 2-4 part, coal ash 2-6 Part, dicalcium silicate 6-10 part, lithium slag 9-14 part, brand-new compound diminishing formula 4 parts;Described brand-new compound diminishing formula is: choosing the moon Ionic surface active agent dodecyl sodium sulfate or cationic surfactant brocide are that organic water reducer is former Material, selecting waterglass or sodium carbonate is inorganic water reducer raw material;By above-mentioned raw materials weight ratio respectively according to organic water reducer: inorganic Water reducer be 1~3: 1~3 proportioning carry out configuring and pass through ball milling mix homogeneously, prepare brand-new compound diminishing formula.
Preferably, can embodiment as one;The concrete edge rib that described concrete rib is perpendicular is additionally provided with steel Skeleton;Described steel skeleton is made up of multiple truss sheets, and multiple truss sheets are sequentially fixing connects and composes described steel skeleton.
Preferably, can embodiment as one;The surface of described steel skeleton is coated with being provided with corrosion-inhibiting coating.
Preferably, can embodiment as one;The surface of described Reinforcement is coated with being provided with corrosion-inhibiting coating.
Compared with prior art, this have the advantage that:
The superior foam concrete compound external wall panel of a kind of stress performance that the present invention provides, analyzing above-mentioned main contents can Know:
The ground floor that the superior foam concrete compound external wall panel of this stress performance sets gradually the most from the inner to the outer Composite bed, second layer composite bed and third layer composite bed, the 4th layer of composite bed and layer 5 lamination layer structure part composition;
Described ground floor composite bed specifically includes the first fiber concrete layer, reinforcement net and framework of steel reinforcement, described reinforcing bar Skeleton includes organizing the transversely arranged composition of framework of steel reinforcement assembly more;Often group framework of steel reinforcement assembly specifically includes and is arranged on concrete rib Four Reinforcements and Duo Gen stirrup and be arranged on the bar-mat reinforcement within concrete slab;Described second layer composite bed has Body includes defoamer carrier;Described third layer composite bed specifically includes bubble concrete layer;Described 4th layer of composite bed is with described Second layer lamination layer structure is identical;The most described 4th layer of composite bed specifically includes defoamer carrier;Described layer 5 composite bed has Body includes the second fiber concrete layer;
Generally speaking, the superior foam concrete compound external wall panel of a kind of stress performance that the present invention provides, it has and is subject to All many skills such as power performance brilliance, excellent in durability, shock resistance is strong, fire line is more preferable, the suitability is strong, anti-seismic performance is superior Art advantage.
Accompanying drawing explanation
In order to be illustrated more clearly that the specific embodiment of the invention or technical scheme of the prior art, below will be to specifically In embodiment or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that, in describing below Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not paying creative work Put, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 be the embodiment of the present invention provide stress performance superior the foam concrete compound external wall panel principle of stratification signal Figure;
Fig. 2 is that the ground floor in the superior foam concrete compound external wall panel of stress performance that the embodiment of the present invention provides is multiple Close the perspective view of layer;
Fig. 3 is the base plate skeleton in the superior foam concrete compound external wall panel of stress performance that the embodiment of the present invention provides Main TV structure schematic diagram;
Fig. 4 is that the second layer in the superior foam concrete compound external wall panel of stress performance that the embodiment of the present invention provides is multiple Close the main TV structure schematic diagram of layer;
Description of reference numerals:
Ground floor composite bed 1;First fiber concrete layer 12;Framework of steel reinforcement 13;Bar-mat reinforcement 14;Truss sheet 15;
Second layer composite bed 2;Defoamer carrier 21;
Third layer composite bed 3;
4th layer of composite bed 4;
Layer 5 composite bed 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is clearly and completely described, it is clear that described enforcement Example is a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill The every other embodiment that personnel are obtained under not making creative work premise, broadly falls into the scope of protection of the invention.
In describing the invention, it should be noted that term " " center ", " on ", D score, "left", "right", " vertically ", Orientation or the position relationship of the instruction such as " level ", " interior ", " outward " they are based on orientation shown in the drawings or position relationship, merely to Be easy to describe the present invention and simplifying describe rather than instruction or the hint device of indication or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.Additionally, term " first ", " second ", " the 3rd " is only used for describing purpose, and it is not intended that indicate or hint relative importance.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " is installed ", " phase Even ", " connection " should be interpreted broadly, for example, it may be fixing connection, it is also possible to be to removably connect, or be integrally connected;Can To be mechanical connection, it is also possible to be electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi The connection of two element internals.For the ordinary skill in the art, can understand that above-mentioned term is at this with concrete condition Concrete meaning in invention.
Below by specific embodiment and combine accompanying drawing the present invention is described in further detail.
See Fig. 1, the foam concrete compound external wall panel that a kind of stress performance that the embodiment of the present invention provides is superior, including Ground floor composite bed 1, second layer composite bed 2 and the third layer composite bed 3 set gradually from the inner to the outer, the 4th layer of composite bed 4 and layer 5 composite bed 5;
Described ground floor composite bed 1 specifically includes the first fiber concrete layer 12, framework of steel reinforcement 13 and reinforcement net 14, institute State framework of steel reinforcement to include organizing the transversely arranged composition of framework of steel reinforcement assembly more;Often group framework of steel reinforcement assembly specifically includes and is arranged on coagulation Soil four Reinforcements and the Duo Gen stirrup of rib and be arranged on the bar-mat reinforcement within concrete slab;(need explanation It is, along many stirrups of four described Reinforcement sockets)
Described second layer composite bed 2 specifically includes defoamer carrier 21;Described defoamer carrier 21 is netted;
Described third layer composite bed 3 specifically includes bubble concrete layer;
Described 4th layer of composite bed 4 is identical with described second layer lamination layer structure;The most described 4th layer of composite bed specifically wraps Include defoamer carrier, and described defoamer carrier is netted;
Described layer 5 composite bed 5 specifically includes the second fiber concrete layer;
The first concrete formula of fiber concrete layer of described ground floor composite bed is as follows:
Described first fiber concrete layer is in terms of mass fraction: described first fiber concrete layer includes urban inorganic garbage Powder 26-28 part, colliery powder 25-30 part, Emathlite 28-30 part, Gypsum Fibrosum powder 10-15 part, cement 3-5 part, quartz sand powder 3-5 Part, chopped alkali-resistant glass fibre 1-2 part, nano-mineral modified mixed powder 2-4 part, expanded perlite 0.01-0.09 part, waterproofing agent 0.7-1.9 part, anti-cracking agent 0.02-0.08 part, concrete intensifier 0.7-0.9 part;
Described concrete intensifier it be made up of organic high molecular polymer and compounding ingredient, described organic high molecular polymer For polyacrylamide copolymer aqueous solution;Described compounding ingredient is by silica sol, triisopropanolamine, sodium tripolyphosphate and three second Hydramine forms;Described reinforcing agent outward appearance is pink liquid, and solid content is 25wt%, pH value 8.9;
The each material of described concrete intensifier is specific as follows: polyacrylamide copolymer aqueous solution 50g, silica sol 2.5g, triisopropanolamine 1.5g, sodium tripolyphosphate 2.0g, triethanolamine 1.5g;Above-mentioned concrete intensifier is by with lower section Method is configured to, and first compounding ingredient raw material is configured to compounding ingredient solution, the most under agitation at polyacrylamide with water in proportion Aqueous copolymers solution adds compounding ingredient solution, after adding, continues stirring more than 10 minutes;
Described nano-mineral modified mixed powder is by 1-2 weight portion peridotite, 2-4 weight portion phosphorus ore slag, 5-8 weight portion fluorite Slag powders, 1-2 weight portion sepiolite powder mixing after, scaling loss 4-5 hour at 700-800 DEG C, after grind to form nanometer powder, admix Be equivalent to the dibutyl maleate of powder body weight 1-2%, 1-2% chlorinated paraffin agitating uniform, dry, be ground into powder i.e. ?;
It should be noted that concrete the first fiber concrete layer of above-mentioned ground floor composite bed is except setting containing innovation ratio The cement of meter, expanded perlite, waterproofing agent, anti-cracking agent, outside concrete intensifier preparation;It is the most special devises brand-new coagulation Soil reinforcing agent, this concrete intensifier is made up of polyacrylamide copolymer aqueous solution and compounding ingredient, and described polyacrylamide is altogether It is 80~95% that polymers aqueous solution accounts for the mass ratio of described reinforcing agent, described compounding ingredient account for the mass ratio of described reinforcing agent be 5~ 20%;Described compounding ingredient is made up of silica sol, triisopropanolamine, sodium tripolyphosphate and triethanolamine, wherein accounts for described The weight ratio of reinforcing agent is 1~5%, and it is 0.5~3% that triisopropanolamine accounts for the weight ratio of described reinforcing agent, and sodium tripolyphosphate accounts for The weight ratio of described reinforcing agent is 0.1~5%, and it is 0.1~3% that triethanolamine accounts for the weight ratio of described reinforcing agent;And coagulation Soil reinforcing agent is configured to by the following method, first with water, compounding ingredient raw material is configured to compounding ingredient solution in proportion, then In polyacrylamide copolymer aqueous solution, under agitation add the solution of compounding ingredient, after adding, continue stirring more than 10 minutes.
Have following technical effect that 1. add the most special concrete in concrete about the first fiber concrete layer After reinforcing agent, the strength grade of concrete can be improved;The most above-mentioned concrete intensifier and all kinds of cement all well adapting to property, Reinforcing bar non-corroding is endangered, can be used for various prefabricated and cast-in-place concrete;Outside other are commonly used by the most above-mentioned concrete intensifier The adaptability adding agent is good;The most above-mentioned concrete intensifier is aqueous, has polymolecularity, mobility pumpability in concrete Splendid, and to anti-permeability performance, endurance quality serves positive effect;The most above-mentioned concrete intensifier is many by organic and inorganic grade The preparation of kind of material, various compositions are made the most of the advantage complementation, after adding concrete, significantly improve the intensity of concrete.
Described nano-mineral modified mixed powder is by 1-2 weight portion peridotite, 2-4 weight portion phosphorus ore slag, 5-8 weight portion fluorite Slag powders, 1-2 weight portion sepiolite powder mixing after, scaling loss 4-5 hour at 700-800 DEG C, after grind to form nanometer powder, admix Be equivalent to the dibutyl maleate of powder body weight 1-2%, 1-2% chlorinated paraffin agitating uniform, dry, be ground into powder i.e. ?;
It should be noted that above-mentioned first its formula of fiber concrete layer has the design of innovation formula, except have employed coal Spoil powder, Emathlite, Gypsum Fibrosum powder, cement, quartz sand powder, the formula such as chopped alkali-resistant glass fibre (notes the alkaline-resisting glass of this chopped Glass fiber can also be by steel fibre or carbon fiber or chrysotile asbestos fibre, blue asbestos fiber, amosite fiber, alkali resistant glass fibers The carbon fibers etc. such as dimension and alkali resistant mineral wool are replaced), it clearly enhances construction material to additionally use urban inorganic garbage powder Environmental-protection function;It also added nano-mineral modified mixed powder such brand-new design formula simultaneously, and this is nano-mineral modified mixed Conjunction powder significantly the first fiber concrete layer can be carried out intensity and the performance such as anti-impact force, stress performance improves;Above-mentioned First fiber concrete layer shock resistance is good, and has sound insulation, insulation, the advantage such as waterproof;Meanwhile, aluminium hydroxide plays necessarily The fire retardation of degree.
Need especially it is emphasized that urban inorganic garbage refers to the garbage of inorganic constituents in domestic waste.This gives up Gurry, essentially from bottle, jar and other wrapping old metal and cullet, also includes some lightweight slag, slags etc..City City's inorganic refuse powder is then the floury structure material being manufactured into by the inorganic rubbish in city.Emathlite is also known as natural bleaching soil, i.e. The hargil inherently with bleachability of natural output, is with montmorillonite, albite, the quartz white as key component, white Gray clay, is bentonitic one.Emathlite is mainly the product after nature of glass volcanic rock decomposes, the most swollen after its water suction Swollen, find to have the technique effect being obviously improved water resistance as the structural formulation of fiber concrete layer through research.
The concrete formula of bubble concrete layer of described third layer composite bed is as follows:
Described bubble concrete layer is formed by Binder Materials, water and water reducer, foaming agent mixing and stirring;Described gelling Material is made up of portland cement and fine coal ashes;The most each component ratio scope is as follows: portland cement 300-500kg/ m3;Fine coal ashes 100-150kg/m3;Water 150-210kg/m3;Water reducer 2-4kg/m3;Described water reducer is polycarboxylic-acid solid High efficiency water reducing agent;Described foaming agent specially concentration is the hydrogen peroxide solution of 35-45%;Described fine coal ashes is F class I level fine coal Ash;
It should be noted that described second layer composite bed (i.e. with the 4th layer of composite bed) specifically includes defoamer carrier 21; Described defoamer carrier 21 is netted (seeing Fig. 4);
It should be noted that defoamer good dispersion, froth breaking in cement mortar system is rapid;It can effectively control water In cement mortar system, foam produces, and (i.e. defoamer can change foam surface tension force and make to make the finer and close light of concrete layer Bubbles burst, thus reach the purpose of froth breaking).Shaping mold cavity is poured into a mould in the forming process after concrete grout, and soaked The bubble overwhelming majority that the defoamer carrier of defoamer directly contacts is eliminated, and defoamer carrier left and right sides concrete grout is close Degree is relatively big, has been here formed as the fine and close hard thin layer with some strength, i.e. surface compact layer.Due near defoamer carrier A part of bubble be also eliminated, therefore the density of concrete grout improves the most relatively.
Because being provided with defoamer carrier in concrete layer, and defoamer carrier is that netted (i.e. its essence is exactly a piece of Network structure), its effect is to adhere to defoamer;Defoamer carrier immersed with defoamer is fixed in shaping mold cavity, froth breaking Agent can change foam surface tension force and make bubbles burst, thus reaches the purpose of froth breaking.Then when concrete layer molding Surface compact layer that the both sides bubble overwhelming majority of defoamer carrier is eliminated and forms thin layer, that intensity is higher.
When making, the defoamer carrier immersed with defoamer is fixed in shaping mold cavity, after cast concrete grout In forming process, the bubble overwhelming majority directly contacted with the defoamer carrier soaking defoamer is eliminated, therefore froth breaking The both sides of agent carrier are formed for the fine and close hard thin layer with some strength, i.e. surface compact layer.(so at foam concrete plate During moulding by casting, it is eliminated with the bubble overwhelming majority of the forming panel face layer contacts smearing defoamer, the gas near surface layer A bubble part is eliminated, and the most just the near surface at foam concrete defines compacted zone.) therefore defoamer combine defoamer The effect of froth breaking will be significantly played in the design of carrier, promotes the compactness of concrete layer significantly, promotes concrete layer strong Degree index and quick-drying index.
The second concrete formula of fiber concrete layer of described layer 5 composite bed is as follows:
Described second fiber concrete layer is in terms of mass fraction: described second fiber concrete layer includes industrial aluminum sulphate 7- 12 parts, high-strength imitative steel wire fibre 5-9 part, sandstone 60-80 part, siderite 3-8 part, cement 90-150 part, diatom ooze 5-9 part, carbon Acid calcium 7-10 part, blast-furnace cinder 8-15 part, soda 3-6 part, sodium hexametaphosphate 0.5-2 part, aluminium hydroxide 2-4 part, coal ash 2-6 Part, dicalcium silicate 6-10 part, lithium slag 9-14 part, brand-new compound diminishing formula 4 parts;Described brand-new compound diminishing formula is: choosing the moon Ionic surface active agent dodecyl sodium sulfate or cationic surfactant brocide are that organic water reducer is former Material, selecting waterglass or sodium carbonate is inorganic water reducer raw material;By above-mentioned raw materials weight ratio respectively according to organic water reducer: inorganic Water reducer be 1~3: 1~3 proportioning carry out configuring and pass through ball milling mix homogeneously, prepare brand-new compound diminishing formula.
It should be noted that the second fiber concrete layer of above-mentioned layer 5 composite bed have employed brand-new formula design, This second fiber concrete layer has obvious structure stress specific aim;Second fiber concrete layer of this layer 5 composite bed, There is good anticracking ability, simultaneously few with water, reduce the wasting of resources, and good fluidity, deform little.The work of above-mentioned blast-furnace cinder Weight capacity with the second fiber concrete layer that can further enhance layer 5 composite bed;So-called blast-furnace cinder, the most all During the blast furnace process pig iron, be able to silicate and aluminosilicate are the fused mass of main component, after quenching granulating, are granulation Blast-furnace cinder (hereinafter referred to as slag);It is fine that second fiber concrete layer of above-mentioned layer 5 composite bed is also mixed with high-strength imitative steel wire Dimension, siderite, the formula such as diatom ooze;The most high-strength imitative steel wire fibre and siderite can strengthen layer 5 composite bed further The structural strength of the second fiber concrete layer;Wherein, diatom ooze can promote the cracking resistance degeneration energy of the second fiber concrete layer. The main raw material(s) of diatom ooze be go through 1 years formed diatom mineral kieselguhr, diatom be one way of life in ocean, Algae in lake.Diatom ooze takes aquatic the natural of class biology diatom deposition that swim before living in millions of year Material, is mainly composed of opal, and rich in multiple beneficial mineral, quality is light and soft, and ultramicroscope shows that its particle surface has Having countless small hole, porosity reaches more than 90%, and specific surface area is up to 65/g.The most this prominent molecular sieve knot Structure, the function determining its uniqueness has extremely strong physical absorption performance and ion-exchange performance, sprays water in metope large area, energy Absorb a large amount of water, illustrate that adsorptivity is extremely strong, and slowly sustained release negative oxygen ion, can effectively decomposing formaldehyde, benzene, radon gas etc. be harmful to Carcinogen.
It is known that water reducer mainly can improve the intensity of mortar, its definition is not affect concrete construction with easy Under conditions of property, the additive with diminishing and potentiation is referred to as water reducer.The kind of traditional water reducer has sulfomethylated lignin Hydrochlorate, naphthalene water reducer, melamine based water reducer, polycarboxylate dehydragent, casein water reducer, sulfamate water reducer, third Olefin(e) acid based water reducer etc..But the solidifying weak effect of its solution of conventional water reducing agents, the solidifying scope of solution are little.But the layer 5 in the present invention is combined The brand-new compound diminishing formula that second fiber concrete layer of layer is used, have solution solidifying effective, solve solidifying wide ranges, energy-conservation increasing Effect and the advantage such as easy to use.Second fiber concrete layer of above-mentioned layer 5 composite bed can make cement granules disperse, improve and Yi Xing, reduces water consumption, thus improves compactness and the hardness of cement-based material.
To sum up, the foam concrete compound external wall panel that stress performance of the present invention is superior, its relate to ground floor composite bed, Two layers of composite bed and third layer composite bed, the 4th layer of composite bed and layer 5 composite bed etc. complex composite design, the most each The most concrete many innovative designs such as single fiber concrete layer, bubble concrete layer and defoamer carrier, to this Invention repeats the most one by one.
It should be noted that the foam concrete compound external wall panel that above-mentioned stress performance is superior, intensity is high, anti-seismic performance Good so that body of wall has excellent insulation, sound insulation, fireproof excellent results.The superior foam of stress performance of the present invention mixes Solidifying soil compound external wall panel, its outer layer intensity is high, and water resistance is superior, and inside has the most elastic and do not absorbs water.The present invention The foam concrete compound external wall panel that stress performance is superior, also has otherwise many technical advantages: 1, durability, having can The quality assurance leaned on, integrated with building structure.2, fire line, can reach A level fire protection requirement, absolutely not fires.3, shock resistance is strong, It is fully achieved exterior wall shock resistance requirement.4, range of applicability is extensive, can be used for public building, residential housing, industrial building and His various buildings.5, economy, wall cost is less than existing body of wall way 10-30%, has great cost advantage, is conducive to Spread.6, shock resistance, wall body structure intensity superelevation, can improve antidetonation earthquake intensity.
Preferably, can embodiment as one;The concrete edge rib that described concrete rib is perpendicular is additionally provided with steel Skeleton;Described steel skeleton is made up of multiple truss sheets, and multiple truss sheets are sequentially fixing connects and composes described steel skeleton.
It should be noted that above-mentioned truss chip architecture can the intensity of Concrete Structure layer and toughness further.
Preferably, can embodiment as one;The surface of described steel skeleton is coated with being provided with corrosion-inhibiting coating.In order to enter The antidetonation of one step the first fiber concrete layer and crack resistence performance, the above-mentioned Reinforcement being arranged on concrete rib and setting Put at the bar-mat reinforcement within concrete slab, can act as preferably acting on, can preferably increase by the first fiber concrete layer Intensity, toughness, shock resistance and crack resistence.
Preferably, can embodiment as one;The surface of described steel skeleton is coated with being provided with corrosion-inhibiting coating.
Preferably, can embodiment as one;The surface of described Reinforcement is coated with being provided with corrosion-inhibiting coating.
It should be noted that said structure relates to the structure of reinforcing bar or steel skeleton, may indicate that coating anticorrosion is coated with Layer, and then avoid being corroded and affect structural strength;Simultaneously, it might even be possible to select to add corrosion inhibitor;It should be noted that above-mentioned resistance Concrete strength is had no adverse effect by rust agent (i.e. reinforcing steel bar corrosion inhibitor), to the mobility of concrete mix without ill effect, very To some plasticizing effect may be gone back, use with other type additive simultaneously and there is good intermiscibility.This corrosion inhibitor can drop The corrosion current of reinforcing bar and corrosion rate in low concrete.
The present invention implements the superior foam concrete compound external wall panel of stress performance provided, and compares more traditional foam and mixes Solidifying soil Side fascia, operates convenient, simplifies technological operation step, improves production efficiency, and saves more Labour cost and labour force.Simultaneously the most most importantly, the present invention implements the foam concrete that the stress performance that provides is superior Compound external wall panel, it has stress performance brilliance, excellent in durability, shock resistance is strong, fire line is more preferable, the suitability is strong, shock resistance Can all many technical advantages such as superior, structural reliability and Stability Analysis of Structures be strong.
In sum, the foam concrete compound external wall panel that stress performance of the present invention is superior, concrete all many technology Advantage, therefore it will bring good market prospect and economic benefit.
Last it is noted that various embodiments above is only in order to illustrate technical scheme, it is not intended to limit;To the greatest extent The present invention has been described in detail by pipe with reference to foregoing embodiments, it will be understood by those within the art that: it depends on So the technical scheme described in foregoing embodiments can be modified, or the most some or all of technical characteristic is entered Row equivalent;And these amendments or replacement, do not make the essence of appropriate technical solution depart from various embodiments of the present invention technology The scope of scheme.

Claims (4)

1. the foam concrete compound external wall panel that a stress performance is superior, it is characterised in that include the most successively Ground floor composite bed, second layer composite bed and third layer composite bed, the 4th layer of composite bed and the layer 5 composite bed arranged;
Described ground floor composite bed specifically includes the first fiber concrete layer, reinforcement net and framework of steel reinforcement, described framework of steel reinforcement Including organizing the transversely arranged composition of framework of steel reinforcement assembly more;Often group framework of steel reinforcement assembly specifically includes and is arranged on four of concrete rib Reinforcement and Duo Gen stirrup and be arranged on the bar-mat reinforcement within concrete slab;
Described second layer composite bed specifically includes defoamer carrier;Described defoamer carrier is netted;
Described third layer composite bed specifically includes bubble concrete layer;
Described 4th layer of composite bed is identical with described second layer lamination layer structure;The most described 4th layer of composite bed specifically includes froth breaking Agent carrier, and described defoamer carrier is netted;
Described layer 5 composite bed specifically includes the second fiber concrete layer;
The first concrete formula of fiber concrete layer of described ground floor composite bed is as follows:
Described first fiber concrete layer is in terms of mass fraction: described first fiber concrete layer includes urban inorganic garbage powder 26-28 part, colliery powder 25-30 part, Emathlite 28-30 part, Gypsum Fibrosum powder 10-15 part, cement 3-5 part, quartz sand powder 3-5 Part, chopped alkali-resistant glass fibre 1-2 part, nano-mineral modified mixed powder 2-4 part, expanded perlite 0.01-0.09 part, waterproofing agent 0.7-1.9 part, anti-cracking agent 0.02-0.08 part, concrete intensifier 0.7-0.9 part;
Described concrete intensifier it be made up of organic high molecular polymer and compounding ingredient, described organic high molecular polymer is poly- Acrylamide copolymer aqueous solution;Described compounding ingredient is by silica sol, triisopropanolamine, sodium tripolyphosphate and triethanolamine Composition;Described reinforcing agent outward appearance is pink liquid, and solid content is 25wt%, pH value 8.9;
The each material of described concrete intensifier is specific as follows: polyacrylamide copolymer aqueous solution 50g, silica sol 2.5g, triisopropanolamine 1.5g, sodium tripolyphosphate 2.0g, triethanolamine 1.5g;Above-mentioned concrete intensifier is by with lower section Method is configured to, and first compounding ingredient raw material is configured to compounding ingredient solution, the most under agitation at polyacrylamide with water in proportion Aqueous copolymers solution adds compounding ingredient solution, after adding, continues stirring more than 10 minutes;
Described nano-mineral modified mixed powder is by 1-2 weight portion peridotite, 2-4 weight portion phosphorus ore slag, 5-8 weight portion Fluorite slag After the mixing of powder, 1-2 weight portion sepiolite powder, scaling loss 4-5 hour at 700-800 DEG C, after grind to form nanometer powder, admix quite Uniform in the chlorinated paraffin agitating of the dibutyl maleate of powder body weight 1-2%, 1-2%, dry, be ground into powder and get final product;
The concrete formula of bubble concrete layer of described third layer composite bed is as follows:
Described bubble concrete layer is formed by Binder Materials, water and water reducer, foaming agent mixing and stirring;Described Binder Materials It is made up of portland cement and fine coal ashes;The most each component ratio scope is as follows: portland cement 300-500kg/m3;Powder Coal ash powder 100-150kg/m3;Water 150-210kg/m3;Water reducer 2-4kg/m3;Described water reducer is polycarboxylic-acid solid high-efficiency Water reducer;Described foaming agent specially concentration is the hydrogen peroxide solution of 35-45%;Described fine coal ashes is F class I level flyash;
The second concrete formula of fiber concrete layer of described layer 5 composite bed is as follows:
Described second fiber concrete layer is in terms of mass fraction: described second fiber concrete layer includes industrial aluminum sulphate 7-12 Part, high-strength imitative steel wire fibre 5-9 part, sandstone 60-80 part, siderite 3-8 part, cement 90-150 part, diatom ooze 5-9 part, carbonic acid Calcium 7-10 part, blast-furnace cinder 8-15 part, soda 3-6 part, sodium hexametaphosphate 0.5-2 part, aluminium hydroxide 2-4 part, coal ash 2-6 part, Dicalcium silicate 6-10 part, lithium slag 9-14 part, brand-new compound diminishing formula 4 parts;Described brand-new compound diminishing formula is: select anion Surfactant sodium dodecyl base sodium sulfonate or cationic surfactant brocide are organic water reducer raw material, choosing It is inorganic water reducer raw material with waterglass or sodium carbonate;By above-mentioned raw materials weight ratio respectively according to organic water reducer: inorganic diminishing Agent be 1~3: 1~3 proportioning carry out configuring and pass through ball milling mix homogeneously, prepare brand-new compound diminishing formula.
2. the foam concrete compound external wall panel that stress performance as claimed in claim 1 is superior, it is characterised in that
The concrete edge rib that described concrete rib is perpendicular is additionally provided with steel skeleton;Described steel skeleton is by multiple truss sheet groups Becoming, multiple truss sheets are sequentially fixing connects and composes described steel skeleton.
3. the foam concrete compound external wall panel that stress performance as claimed in claim 2 is superior, it is characterised in that
The surface of described steel skeleton is coated with being provided with corrosion-inhibiting coating.
4. the foam concrete compound external wall panel that stress performance as claimed in claim 3 is superior, it is characterised in that
The surface of described Reinforcement is coated with being provided with corrosion-inhibiting coating.
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CN106517918A (en) * 2016-11-24 2017-03-22 安徽扬帆机械股份有限公司 Building plate with compact and stable structure
CN107417181A (en) * 2017-07-13 2017-12-01 山西恒久安建筑科技有限公司 Self-combusted gangue concrete interlayer floor
CN108373340A (en) * 2018-05-03 2018-08-07 合肥宸翊商贸有限公司 A kind of preparation method of the compound precast concrete wall of sound-insulating
CN113818602A (en) * 2021-09-08 2021-12-21 浙江重誉防水保温工程有限公司 Construction process of cast-in-place foam concrete self-insulation wall

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CN113818602A (en) * 2021-09-08 2021-12-21 浙江重誉防水保温工程有限公司 Construction process of cast-in-place foam concrete self-insulation wall

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