CN107244859A - A kind of civil engineering heat insulating type concrete and preparation method thereof - Google Patents

A kind of civil engineering heat insulating type concrete and preparation method thereof Download PDF

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Publication number
CN107244859A
CN107244859A CN201710479851.2A CN201710479851A CN107244859A CN 107244859 A CN107244859 A CN 107244859A CN 201710479851 A CN201710479851 A CN 201710479851A CN 107244859 A CN107244859 A CN 107244859A
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parts
agent
civil engineering
heat
concrete
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伍文慧
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Hefei Li Xing Power Engineering Co Ltd
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Hefei Li Xing Power Engineering Co Ltd
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Priority to CN201710479851.2A priority Critical patent/CN107244859A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a kind of civil engineering heat insulating type concrete, belong to technical field of concrete, include the raw material of following parts by weight:90 100 parts of cement, 20 25 parts of flyash, 40 50 parts of fine sand, 10 20 parts of haydite, 58 parts of glass-cermic powder, 69 parts of zeolite powder, 60 70 parts of water, 12 parts of fiber, 0.5 1 parts of waterproofing agent, 13 parts of foaming agent, 0.2 0.8 parts of suspending agent, 0.1 0.2 parts of activator;The invention also discloses a kind of preparation method of civil engineering heat insulating type concrete.The present invention is prepared simply, with preferably waterproof, fire resisting, insulating power.

Description

Heat-preservation concrete for civil engineering and preparation method thereof
Technical Field
The invention relates to the technical field of concrete, in particular to heat-preservation concrete for civil engineering and a preparation method thereof.
Background
The heat insulating concrete is also called aerated concrete, foam concrete and foamed concrete, belongs to the field of heat insulating material, and is special concrete with certain physical and mechanical properties, which is covered on the surface of thermal equipment and pipelines, can prevent or reduce heat exchange with the outside and reduce heat dissipation.
The heat-insulating concrete is light concrete containing a large number of closed air holes, which is prepared by mechanically making foaming agent into foam, mixing the foam into a mixture consisting of siliceous materials, calcareous materials and various admixtures and water, uniformly stirring and pouring the mixture into various required specifications, and curing the mixture. The foam concrete has a large number of closed fine pores, has good heat preservation and heat insulation performance, and can be used as a wall heat preservation and insulation material. The foam concrete can use a large amount of industrial waste materials such as fly ash, slag, alumina red mud and the like as filling materials. Research and development of the material are beneficial to environmental protection and increasingly reduced land resources, and the material accords with national industrial policies, has great significance and broad prospect. At present, the foam concrete with the functions of light weight, heat preservation, heat insulation, sound insulation, fire resistance and water resistance has wide popularization and application prospects in the fields of buildings, traffic, water conservancy, mines and municipal engineering.
However, due to the characteristics of the foam concrete, the foam concrete products sold in the market at present generally have the defects of large shrinkage, water absorption, easy cracking and the like. The shrinkage rate of the common cement concrete is minimum, the shrinkage rate of the cement paste is large, the shrinkage rate of the foam concrete is maximum, the tensile strength of the foam concrete is minimum, and once the shrinkage of the foam concrete is limited, the foam concrete is easy to crack, so that the normal use of the foam concrete is influenced.
In the patent document with publication number CN101497533, a foam concrete and a preparation method thereof are disclosed, the foam concrete comprises a gelled material, a lightweight aggregate, water, an admixture and a foaming agent, and the steps are as follows: (1) pretreatment of raw materials: to prevent hard lumps and hard particles therein from depositing in the foam slurry; (2) weighing the components according to the proportion; (3) preparing and adding a foaming liquid; (4) feeding and stirring: adding water into a stirrer, starting the stirrer, and sequentially adding cement, fly ash, perlite, a waterproof agent, an antifreezing agent, a water reducing agent and fibers; (5) foaming: foaming while stirring the slurry, and firstly sealing a valve and pressurizing by an air compressor; (6) adding foam: after the gelled slurry is prepared, foam is added under the stirring state without stopping the machine; (7) and (3) casting molding: when no floating foam is visible at the pulp surface, the foam pulp preparation is complete. The foam concrete has the functions of light weight, water resistance, fire resistance, heat preservation, frost resistance, crack resistance, earthquake resistance and the like, and is particularly suitable for a heat preservation layer of a cold region engineering and a water plugging and earthquake resistant layer of an underground engineering; the performance of the invention can still be further enhanced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides heat-preservation concrete for civil engineering and a preparation method thereof, wherein the concrete is simple to prepare and has better waterproof, fireproof and heat-preservation capabilities.
The invention provides a heat-preservation concrete for civil engineering, which comprises the following raw materials in parts by weight:
90-100 parts of cement, 20-25 parts of fly ash, 40-50 parts of fine sand, 10-20 parts of ceramsite, 5-8 parts of cast stone powder, 6-9 parts of zeolite powder, 60-70 parts of water, 1-2 parts of fiber, 0.5-1 part of waterproof agent, 1-3 parts of foaming agent, 0.2-0.8 part of suspending agent and 0.1-0.2 part of activating agent.
Preferably, the cement is ordinary portland cement, the particle size of the fine sand is 0.2-0.3mm, the particle size of the ceramsite is 0.3-0.5mm, and the mesh number of the cast stone powder and the zeolite powder is 100-200 meshes.
Preferably, the fibers are polypropylene fibers and glass fibers in a weight ratio of 3: 1.
Preferably, the water-proofing agent is one or a mixture of more than two of ferric chloride, zirconium dioxide, paraffin and rubber.
Preferably, the foaming agent is a mixture of calcium carbonate, water glass, sodium dodecyl benzene sulfonate, tea saponin and triterpenoid saponin.
Preferably, the suspending agent is corn oil and rapeseed oil, and the activating agent is one or a mixture of more than two of ethylene diamine phosphate, propylene diamine phosphate, xylene, sodium fluosilicate, ammonium sulfate, ammonium chloride, ferrous sulfate and ammonium hydroxide.
The invention also provides a preparation method of the heat-preservation concrete for civil engineering, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fly ash, fine sand, ceramsite, cast stone powder, zeolite powder and fiber into a stirrer, stirring, then adding water, and stirring uniformly to obtain a mixture;
(3) adding a foaming agent into a foaming machine, foaming the mixture obtained in the step (2) by using the foaming machine, adding a waterproof agent, a suspending agent and an activating agent, and uniformly stirring to obtain slurry;
(4) and casting and molding.
Wherein,
the speed of the stirrer in the step (2) is 100-200 r/min.
The heat-preservation concrete for civil engineering and the preparation method thereof have the advantages of simple preparation, better waterproof, fireproof and heat-preservation capabilities, and specific beneficial effects as follows:
(1) the ceramsite has the advantages of small density, low thermal conductivity, high strength and better fire resistance; the cast stone powder has better wear resistance and corrosion resistance; the zeolite powder contains a certain amount of active silicon dioxide and silicon sesquioxide, and can react with a hydration product calcium hydroxide of cement to generate a gelled substance; the raw materials can effectively enhance the waterproof, fireproof, corrosion-resistant and wear-resistant properties of the concrete;
(2) the fiber is polypropylene fiber and glass fiber, the polypropylene fiber can effectively control microcracks caused by factors such as plastic shrinkage, drying shrinkage and temperature change of concrete/mortar, prevent and inhibit the formation and development of concrete primary cracks, greatly improve the anti-cracking and anti-permeability performance and the anti-abrasion performance of the concrete, and increase the toughness of the concrete, thereby prolonging the service life of the concrete, the glass fiber has strong heat resistance, good corrosion resistance and high mechanical strength, and the fiber can greatly enhance the performance of the concrete;
(3) the performance of the concrete can be greatly improved by adding the waterproof agent, the suspending agent, the activating agent and the foaming agent;
(4) in the preparation method, various raw materials are added in sequence, and the heat-insulating concrete with better quality can be prepared stably.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
Example 1
The heat-preservation concrete for civil engineering of the embodiment comprises the following raw materials in parts by weight:
90 parts of cement, 20 parts of fly ash, 40 parts of fine sand, 10 parts of ceramsite, 5 parts of cast stone powder, 6 parts of zeolite powder, 60 parts of water, 1 part of fiber, 0.5 part of waterproof agent, 1 part of foaming agent, 0.2 part of suspending agent and 0.1 part of activating agent.
Preferably, the cement is ordinary portland cement, the particle size of the fine sand is 0.2mm, the particle size of the ceramsite is 0.3mm, and the mesh number of the cast stone powder and the zeolite powder is 100 meshes.
Preferably, the fibers are polypropylene fibers and glass fibers in a weight ratio of 3: 1.
Preferably, the water repellent is a mixture of ferric chloride, zirconium dioxide, paraffin, and rubber.
Preferably, the foaming agent is a mixture of calcium carbonate, water glass, sodium dodecyl benzene sulfonate, tea saponin and triterpenoid saponin.
Preferably, the suspending agent is corn oil and rapeseed oil, and the activating agent is a mixture of ethylene diamine phosphate, propylene diamine phosphate, xylene, sodium fluosilicate, ammonium sulfate, ammonium chloride, ferrous sulfate and ammonium hydroxide.
The invention also provides a preparation method of the heat-preservation concrete for civil engineering, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fly ash, fine sand, ceramsite, cast stone powder, zeolite powder and fiber into a stirrer, stirring, then adding water, and stirring uniformly to obtain a mixture;
(3) adding a foaming agent into a foaming machine, foaming the mixture obtained in the step (2) by using the foaming machine, adding a waterproof agent, a suspending agent and an activating agent, and uniformly stirring to obtain slurry;
(4) and casting and molding.
Wherein,
the speed of the stirrer in the step (2) is 100 r/min.
Example 2
The heat-preservation concrete for civil engineering comprises the following raw materials in parts by weight:
95 parts of cement, 23 parts of fly ash, 45 parts of fine sand, 15 parts of ceramsite, 6 parts of cast stone powder, 8 parts of zeolite powder, 65 parts of water, 1.5 parts of fiber, 0.8 part of waterproof agent, 2 parts of foaming agent, 0.6 part of suspending agent and 0.15 part of activating agent.
Preferably, the cement is ordinary portland cement, the particle size of the fine sand is 0.25mm, the particle size of the ceramsite is 0.4mm, and the mesh number of the cast stone powder and the zeolite powder is 200 meshes.
Preferably, the fibers are polypropylene fibers and glass fibers in a weight ratio of 3: 1.
Preferably, the water repellent is a mixture of ferric chloride, zirconium dioxide, paraffin, and rubber.
Preferably, the foaming agent is a mixture of calcium carbonate, water glass, sodium dodecyl benzene sulfonate, tea saponin and triterpenoid saponin.
Preferably, the suspending agent is corn oil and rapeseed oil, and the activating agent is a mixture of ethylene diamine phosphate, propylene diamine phosphate, xylene, sodium fluosilicate, ammonium sulfate, ammonium chloride, ferrous sulfate and ammonium hydroxide.
The invention also provides a preparation method of the heat-preservation concrete for civil engineering, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fly ash, fine sand, ceramsite, cast stone powder, zeolite powder and fiber into a stirrer, stirring, then adding water, and stirring uniformly to obtain a mixture;
(3) adding a foaming agent into a foaming machine, foaming the mixture obtained in the step (2) by using the foaming machine, adding a waterproof agent, a suspending agent and an activating agent, and uniformly stirring to obtain slurry;
(4) and casting and molding.
Wherein,
the speed of the stirrer in the step (2) is 150 r/min.
Example 3
The heat-preservation concrete for civil engineering comprises the following raw materials in parts by weight:
100 parts of cement, 25 parts of fly ash, 50 parts of fine sand, 20 parts of ceramsite, 8 parts of cast stone powder, 9 parts of zeolite powder, 70 parts of water, 2 parts of fiber, 1 part of waterproof agent, 3 parts of foaming agent, 0.8 part of suspending agent and 0.2 part of activating agent.
Preferably, the cement is ordinary portland cement, the particle size of the fine sand is 0.3mm, the particle size of the ceramsite is 0.5mm, and the mesh number of the cast stone powder and the zeolite powder is 200 meshes.
Preferably, the fibers are polypropylene fibers and glass fibers in a weight ratio of 3: 1.
Preferably, the water repellent is a mixture of ferric chloride, zirconium dioxide, paraffin, and rubber.
Preferably, the foaming agent is a mixture of calcium carbonate, water glass, sodium dodecyl benzene sulfonate, tea saponin and triterpenoid saponin.
Preferably, the suspending agent is corn oil and rapeseed oil, and the activating agent is a mixture of ethylene diamine phosphate, propylene diamine phosphate, xylene, sodium fluosilicate, ammonium sulfate, ammonium chloride, ferrous sulfate and ammonium hydroxide.
The invention also provides a preparation method of the heat-preservation concrete for civil engineering, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fly ash, fine sand, ceramsite, cast stone powder, zeolite powder and fiber into a stirrer, stirring, then adding water, and stirring uniformly to obtain a mixture;
(3) adding a foaming agent into a foaming machine, foaming the mixture obtained in the step (2) by using the foaming machine, adding a waterproof agent, a suspending agent and an activating agent, and uniformly stirring to obtain slurry;
(4) and casting and molding.
Wherein,
the speed of the stirrer in the step (2) is 200 r/min.
Example 4
The heat-preservation concrete for civil engineering comprises the following raw materials in parts by weight:
97 parts of cement, 25 parts of fly ash, 40 parts of fine sand, 17 parts of ceramsite, 6 parts of cast stone powder, 9 parts of zeolite powder, 70 parts of water, 1 part of fiber, 1 part of waterproof agent, 1 part of foaming agent, 0.7 part of suspending agent and 0.2 part of activating agent.
Preferably, the cement is ordinary portland cement, the particle size of the fine sand is 0.3mm, the particle size of the ceramsite is 0.3mm, and the mesh number of the cast stone powder and the zeolite powder is 200 meshes.
Preferably, the fibers are polypropylene fibers and glass fibers in a weight ratio of 3: 1.
Preferably, the water repellent is a mixture of ferric chloride, zirconium dioxide, paraffin, and rubber.
Preferably, the foaming agent is a mixture of calcium carbonate, water glass, sodium dodecyl benzene sulfonate, tea saponin and triterpenoid saponin.
Preferably, the suspending agent is corn oil and rapeseed oil, and the activating agent is a mixture of ethylene diamine phosphate, propylene diamine phosphate, xylene, sodium fluosilicate, ammonium sulfate, ammonium chloride, ferrous sulfate and ammonium hydroxide.
The invention also provides a preparation method of the heat-preservation concrete for civil engineering, which comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fly ash, fine sand, ceramsite, cast stone powder, zeolite powder and fiber into a stirrer, stirring, then adding water, and stirring uniformly to obtain a mixture;
(3) adding a foaming agent into a foaming machine, foaming the mixture obtained in the step (2) by using the foaming machine, adding a waterproof agent, a suspending agent and an activating agent, and uniformly stirring to obtain slurry;
(4) and casting and molding.
Wherein,
the speed of the stirrer in the step (2) is 200 r/min.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. The utility model provides a heat preservation type concrete for civil engineering which characterized in that: the feed comprises the following raw materials in parts by weight:
90-100 parts of cement, 20-25 parts of fly ash, 40-50 parts of fine sand, 10-20 parts of ceramsite, 5-8 parts of cast stone powder, 6-9 parts of zeolite powder, 60-70 parts of water, 1-2 parts of fiber, 0.5-1 part of waterproof agent, 1-3 parts of foaming agent, 0.2-0.8 part of suspending agent and 0.1-0.2 part of activating agent.
2. The heat-insulating concrete for civil engineering according to claim 1, wherein: the cement is ordinary portland cement, the grain size of the fine sand is 0.2-0.3mm, the grain size of the ceramsite is 0.3-0.5mm, and the mesh number of the cast stone powder and the zeolite powder is 100-200 meshes.
3. The heat-insulating concrete for civil engineering according to claim 1, wherein: the fiber is polypropylene fiber and glass fiber, and the weight ratio of the polypropylene fiber to the glass fiber is 3: 1.
4. The heat-insulating concrete for civil engineering according to claim 1, wherein: the waterproof agent is one or a mixture of more than two of ferric chloride, zirconium dioxide, paraffin and rubber.
5. The heat-insulating concrete for civil engineering according to claim 1, wherein: the foaming agent is a mixture of calcium carbonate, water glass, sodium dodecyl benzene sulfonate, tea saponin and triterpenoid saponin.
6. The heat-insulating concrete for civil engineering according to claim 1, wherein: the suspending agent is corn oil and rapeseed oil, and the activating agent is one or a mixture of more than two of ethylene diamine phosphate, propylene diamine phosphate, xylene, sodium fluosilicate, ammonium sulfate, ammonium chloride, ferrous sulfate and ammonium hydroxide.
7. The method for preparing a civil engineering heat-insulating concrete according to any one of claims 1 to 6, wherein: the method comprises the following steps:
(1) weighing the raw materials in parts by weight;
(2) adding cement, fly ash, fine sand, ceramsite, cast stone powder, zeolite powder and fiber into a stirrer, stirring, then adding water, and stirring uniformly to obtain a mixture;
(3) adding a foaming agent into a foaming machine, foaming the mixture obtained in the step (2) by using the foaming machine, adding a waterproof agent, a suspending agent and an activating agent, and uniformly stirring to obtain slurry;
(4) and casting and molding.
8. The method for preparing a heat-insulating concrete for civil engineering according to claim 7, wherein: the speed of the stirrer in the step (2) is 100-200 r/min.
CN201710479851.2A 2017-06-22 2017-06-22 A kind of civil engineering heat insulating type concrete and preparation method thereof Withdrawn CN107244859A (en)

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Cited By (9)

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CN107915431A (en) * 2017-10-23 2018-04-17 安徽展大生物科技有限公司 A kind of stalk brick of high intensity and preparation method thereof
CN108191313A (en) * 2018-01-24 2018-06-22 吴晓丽 A kind of high intensity bottom concrete and its preparation process
CN110054451A (en) * 2019-04-04 2019-07-26 启东海中港建材有限公司 A kind of ceramsite foam concrete and its preparation process
CN110937867A (en) * 2019-01-24 2020-03-31 邢台建工商品混凝土有限公司 Lightweight ceramsite concrete and preparation method thereof
CN111689736A (en) * 2020-06-17 2020-09-22 成都鼎翔商品混凝土有限公司 Foam concrete and preparation method thereof
CN113213859A (en) * 2021-05-19 2021-08-06 蓬莱金王耐磨物料有限公司 Waterproof, crack-resistant and wear-resistant cast stone cementing material and preparation method thereof
CN113526914A (en) * 2021-07-20 2021-10-22 福建省冠昱新型材料有限公司 Method for preparing anti-crack mortar by using microcrystalline glass
CN113816712A (en) * 2021-10-15 2021-12-21 钟祥绿景环保科技有限公司 Calcination-free production process of phosphogypsum environment-friendly building material
CN117383873A (en) * 2023-10-18 2024-01-12 北京榆构有限公司 Corrosion-resistant concrete and preparation method thereof

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107915431A (en) * 2017-10-23 2018-04-17 安徽展大生物科技有限公司 A kind of stalk brick of high intensity and preparation method thereof
CN108191313A (en) * 2018-01-24 2018-06-22 吴晓丽 A kind of high intensity bottom concrete and its preparation process
CN110937867A (en) * 2019-01-24 2020-03-31 邢台建工商品混凝土有限公司 Lightweight ceramsite concrete and preparation method thereof
CN110054451A (en) * 2019-04-04 2019-07-26 启东海中港建材有限公司 A kind of ceramsite foam concrete and its preparation process
CN110054451B (en) * 2019-04-04 2022-04-01 启东海中港建材有限公司 Ceramsite foam concrete and preparation process thereof
CN111689736A (en) * 2020-06-17 2020-09-22 成都鼎翔商品混凝土有限公司 Foam concrete and preparation method thereof
CN111689736B (en) * 2020-06-17 2022-02-01 成都鼎翔商品混凝土有限公司 Foam concrete and preparation method thereof
CN113213859A (en) * 2021-05-19 2021-08-06 蓬莱金王耐磨物料有限公司 Waterproof, crack-resistant and wear-resistant cast stone cementing material and preparation method thereof
CN113526914A (en) * 2021-07-20 2021-10-22 福建省冠昱新型材料有限公司 Method for preparing anti-crack mortar by using microcrystalline glass
CN113816712A (en) * 2021-10-15 2021-12-21 钟祥绿景环保科技有限公司 Calcination-free production process of phosphogypsum environment-friendly building material
CN117383873A (en) * 2023-10-18 2024-01-12 北京榆构有限公司 Corrosion-resistant concrete and preparation method thereof
CN117383873B (en) * 2023-10-18 2024-05-28 北京榆构有限公司 Corrosion-resistant concrete and preparation method thereof

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