A kind of system and method for double shaft furnace production carbides of high temperature pressure ball
Technical field
Present invention relates generally to a kind of production system and the method for carbide, the double shaft furnaces being specifically related to a kind of high temperature pressure ball are raw
Produce the system and method for carbide.
Background technology
Acetylenogen. is commonly called as carbide, coke and calcium oxide react and prepare, be important Coal Chemical Industry product and basic chemical industry former
Material, mainly for the production of acetylene and ethynylation chemical product, including vinyl chloride serial, vinyl acetate series and acrylic etc. be
Row product.Chinese national economy development is had a very important role by carbide, and carbide yield is continuously increased nearly ten years.
Although the history that carbide industrial expansion is the most for many years, but the production technology of carbide mainly uses electric arc at present
The method of heating, i.e. produces high temperature to provide heat to produce carbide by electric arc furnace.Utilizing electric arc furnace is to utilize electrical energy production
Carbide.Its concrete production process is the entrance by electric furnace upper end or pipeline adds mixture in electric furnace, raw material open or
Being heated to about 2200 DEG C in airtight electric furnace, at high temperature reaction generates Acetylenogen. (carbide).The carbide melted, from discharging
Mouth is discharged, and enters calcium carbide pot cooling.Carbide cooled broken after as finished product packing.The carbon monoxide generated in reaction is then according to electricity
The type of stone stove is discharged by different way.The shortcoming of this technology is: need to utilize the block coke of high price and Calx as raw material;
Utilizing electric energy to generate heat, power consumption is high, and energy consumption cost is high;Due to electric arc almost in the center of electric arc furnace, unit heat size utilizes effect
Rate is limited, yields poorly;The high-temperature flue gas produced is fewer due to amount, and carbide per ton about produces 400m3, associated thermal energy is difficult to back
Receive.
Oxygen full-boiled process produces the method for carbide at present is bulk calcic raw material and carbon raw material to be preheated at epimere shaft furnace
After 800-1300 DEG C, then feed them in hypomere electric arc furnace.Burnt by oxygen and breeze blowing in electric arc furnace and be combined with electrode
Heat supply makes temperature rise to 1700-2200 DEG C, and carbide raw material reaction generates high-grade carbide.The calcium carbide furnace gas removing dust produced purifies
After by gas turbine combustion to drive electrical power generators, waste gas sensible heat is reclaimed by waste heat boiler.The shortcoming of this technology is: need profit
Block coke and Calx by high price are as raw material.The subject matter of oxygen full-boiled process is not solve block material reaction now
Problem is i.e. little due to block stock specific surface area so that raw material just need to can complete reaction at higher temperature, thus results in system
Energy consumption is high.The raw materials for production of oxygen full-boiled process remain as the high block coke of price comparison and limestone at present, the most effectively
Reduce cost of material.
Therefore, in order to be able to directly utilize the agstone of low cost and low order coal dust production carbide, and raw material can be controlled
Transporting velocity and residence time, it is ensured that the reaction effect of raw material, it is necessary to propose production system and the side of a kind of new carbide
Method.
Summary of the invention
It is an object of the invention to provide the system and method for double shaft furnace production carbides of a kind of high temperature pressure ball so that this work
Artistic skill enough directly utilizes the powder such as agstone, coal dust and completes reaction in stove, and can control transporting velocity and the stop of raw material
Time, to ensure the reaction effect of raw material.
The invention provides the system of double shaft furnace production carbides of a kind of high temperature pressure ball, described system include Lime kiln,
High temperature pyrolysis stove, ball press, oxygen full-boiled process furnace of calcium carbide and oxygen coal gun, wherein, described Lime kiln includes agstone feeding mouth, stone
Ash feed opening, Lime kiln smoke inlet, described agstone feeding mouth is located at the top of described Lime kiln, under described Calx
Material mouth and Lime kiln smoke inlet are located at the bottom of described Lime kiln;It is provided with scalable in the burner hearth of described Lime kiln to incline
The Lime kiln baffle plate at angle, described Lime kiln baffle plate is located under described agstone feeding mouth, described Calx feed opening and
On described Lime kiln smoke inlet;Described Lime kiln baffle plate leaves gap, described stone with the inwall of described Lime kiln
It is disposed with aperture on ash shaft furnace baffle plate;Described Lime kiln baffle plate by the rotating shaft support through described Lime kiln furnace wall in described
On Lime kiln;Described high temperature pyrolysis stove includes coal dust feeding mouth, carbon dust feed opening, high temperature pyrolysis kiln gas entrance, described coal
Powder feeding mouth is located at the top of described high temperature pyrolysis stove, described carbon dust feed opening and high temperature pyrolysis kiln gas entrance and is located at described height
The bottom of temperature pyrolysis oven;The high temperature pyrolysis fender plate of adjustable inclination, described high temperature it is provided with in the burner hearth of described high temperature pyrolysis stove
Pyrolysis oven baffle plate is located under described coal dust feeding mouth, on described carbon dust feed opening and described high temperature pyrolysis kiln gas entrance;
Described high temperature pyrolysis fender plate leaves gap with the inwall of described high temperature pyrolysis stove, described high temperature pyrolysis fender plate is disposed with little
Hole;Described high temperature pyrolysis fender plate by the rotating shaft support through described high temperature pyrolysis stove furnace wall on described high temperature pyrolysis stove;Institute
State ball press and include the Calx feed opening of lime inlet, carbon dust entrance and feed opening, described lime inlet and described Lime kiln
Being connected, described carbon dust entrance is connected with the carbon dust feed opening of described high temperature pyrolysis stove;Described oxygen full-boiled process furnace of calcium carbide include Calx with
Carbon dust feeding mouth, exhanst gas outlet and discharging opening, described Calx connects the feed opening of described ball press, described cigarette with carbon dust feeding mouth
Lime kiln smoke inlet described in gas outlet and described high temperature pyrolysis kiln gas entrance;The lance head of described oxygen coal gun is located at
In described oxygen full-boiled process furnace of calcium carbide, described oxygen coal gun stretches in described oxygen full-boiled process furnace of calcium carbide from the furnace roof of described oxygen full-boiled process furnace of calcium carbide.
Above-mentioned system, is sequentially provided with multiple Calx with described inclination angle from top to bottom in the burner hearth of described Lime kiln
Shaft furnace baffle plate, the vertical centrage of the most described Lime kiln in inclination angle of adjacent described Lime kiln baffle plate is arranged symmetrically with;Described
Multiple high temperature pyrolysis fender plate with described inclination angle, adjacent described height it is sequentially provided with from top to bottom in the burner hearth of high temperature pyrolysis stove
The vertical centrage of the inclination angle the most described high temperature pyrolysis stove that warm solves fender plate is arranged symmetrically with.
Above-mentioned system, described Lime kiln baffle plate and described high temperature pyrolysis fender plate all with the angle scalable of horizontal plane
It it is 30 °-60 °;Hole diameter on described Lime kiln baffle plate and described high temperature pyrolysis fender plate is 10mm-30mm.
Above-mentioned system, described Lime kiln and described high temperature pyrolysis stove are block furnace, described Lime kiln baffle plate and
The 0.5-0.95 of described high temperature pyrolysis fender plate all length of sides of a length of respective place stove along the incline direction at respective inclination angle
Times, the rotary shaft of adjacent described Lime kiln baffle plate is described Lime kiln limit in the distance of the vertical direction of described Lime kiln
Long 0.2-1.5 times;The rotary shaft of adjacent described high temperature pyrolysis fender plate is in the distance of the vertical direction of described high temperature pyrolysis stove
For described high temperature pyrolysis sole length 0.2-1.5 times.
Above-mentioned system, the material of described Lime kiln baffle plate and described high temperature pyrolysis fender plate is heat-resistance stainless steel;
The junction of described Lime kiln baffle plate and described high temperature pyrolysis fender plate and respective place stove is equipped with sealing device;Described stone
It is equipped with rotation drive rod in the ash rotating shaft of shaft furnace and the rotating shaft of described high temperature pyrolysis stove.
Above-mentioned system, the exhanst gas outlet of described oxygen full-boiled process furnace of calcium carbide is respectively communicated with described Calx by high-temperature flue gas pipeline
High-temperature flue gas pipe interior described in shaft furnace gas approach and described high temperature pyrolysis kiln gas import is provided with water-cooled flue.
Above-mentioned system, the discharging opening of described oxygen full-boiled process furnace of calcium carbide is provided with radar level gauge or capacitance material level meter;Described stone
The agstone feeding mouth of ash shaft furnace is connected with agstone speed governing batcher, and the coal dust feeding mouth of described high temperature pyrolysis stove is connected with coal
Powder speed governing batcher.
Above-mentioned system, the structure of described oxygen rifle is telescopic water cooled lance, and the structure of described oxygen coal gun is telescopic water
Cold spray gun, the material of the lance head of described oxygen coal gun is copper, and the sleeve internal layer of described oxygen coal gun is breeze blowing layer, and intermediate layer is
Blowing oxygen layer, outermost is cooling circulating water layer;The oxygen inlet of described blowing oxygen layer connects coal described in oxygen channel
The coal dust import of powder winding-up layer connects pulverized coal channel.
The invention provides a kind of production method utilizing said system to carry out carbide, described method includes step: by stone
Limestone flour is sent into described Lime kiln and is reacted, and obtains quick lime;Coal dust is sent into described high temperature pyrolysis stove be pyrolyzed,
To carbon dust;Described quick lime and carbon dust are sent into described ball press and carries out pressure ball;Calx after described pressure ball is sent into carbon dust
Described oxygen full-boiled process furnace of calcium carbide, makes described oxygen coal gun to described molten point of stove coal injection and oxygen, and oxygen full-boiled process generates carbide;By described
The high-temperature flue gas that oxygen full-boiled process furnace of calcium carbide produces each leads into described Lime kiln and described high temperature pyrolysis stove.
Above-mentioned method, described method further comprises the steps of: by speed governing batcher governing speed to control described limestone
The feeding amount of powder and coal dust;Combustible gas or oil is extracted from the pyrolysis smoke of described high temperature pyrolysis stove;By regulating described Calx
The inclination angle of shaft furnace baffle plate and described high temperature pyrolysis fender plate is to control the gliding speed of agstone and coal dust;Described by regulation
The agstone time of staying in described Lime kiln is to control the extent of reaction of described agstone;By controlling high temperature cigarette
The water yield in feed channel enters the temperature in described reduction shaft furnace to control flue gas;By the discharging at described oxygen full-boiled process furnace of calcium carbide
The delivery rate controlling described agstone and coal dust behind mouth detection material position further regulates the feeding of agstone and coal dust
Amount, to prevent described Calx feed opening from blocking with carbon dust feed opening.
The beneficial effects of the present invention is, this technology utilization limestone and coal dust produce carbide, considerably reduce former material
The cost of material.
The present invention utilizes the high temperature calcium lime powder of harsh one-tenth and carbon dust to carry out high temperature pressure ball, reduces the pulverization rate of pelletizing.
Anti-in stove of raw material can be controlled easily in two shaft furnaces of the Lime kiln of the present invention and high temperature pyrolysis stove
Should or pyrolysis time, it is ensured that raw material reaction or the degree of pyrolysis and efficiency.
Additionally, combustible gas or oil also can be extracted from pyrolysis smoke to produce new benefit.
Accompanying drawing explanation
Fig. 1 is the system structure sketch of the embodiment of the present invention;
Fig. 2 is the adjustable pyrolysis oven interior panelling front view structural representation of the embodiment of the present invention;And
Fig. 3 be in Fig. 2 the A of adjustable pyrolysis oven interior panelling to structural representation.
Detailed description of the invention
Below in conjunction with drawings and Examples, the detailed description of the invention of the present invention is explained in more detail, in order to energy
The advantage being enough more fully understood that the solution of the present invention and its various aspects.But, specific embodiments described below and reality
Executing example is only descriptive purpose rather than limitation of the present invention.
Below in conjunction with accompanying drawing 1, embodiments of the invention are described in further detail.The high temperature pressure ball of the present embodiment
The system of double shaft furnace production carbides include: 1, agstone hopper;2, speed governing batcher;3, air vent;4, Lime kiln gear
Plate;5, Lime kiln;6, water-cooled flue;7, ball press;8, furnace of calcium carbide feed pipe;9, oxygen full-boiled process furnace of calcium carbide;10, oxygen coal gun;11、
Oxygen channel;12, pulverized coal channel;13, high-temperature flue gas pipeline;14 water-cooled flues;15, high temperature pyrolysis stove;16, high temperature pyrolysis fender
Plate;17, air vent;18, speed governing batcher;19, coal dust hopper.Wherein, agstone hopper 1, coal dust hopper 19, speed governing feed
Machine 2 and 18 etc. can arrange or be replaced by other device according to actual needs.
Being provided with two adjustable shaft furnaces in the present invention, one is at high temperature reacted generation Calx for limestone, is referred to as
For Lime kiln, another is for jet coal high temperature pyrolysis, referred to as high temperature pyrolysis stove, and two shaft furnace structures are similar, and function is not
With.
Described Lime kiln 5 includes agstone feeding mouth, Calx feed opening, Lime kiln smoke inlet, described Calx
Stone powder feeding mouth is located at the top of described Lime kiln 5, and described Calx feed opening and Lime kiln smoke inlet are located at described stone
The bottom of ash shaft furnace 5;The Lime kiln baffle plate 4 of adjustable inclination, described Lime kiln it is provided with in the burner hearth of described Lime kiln 5
Baffle plate 4 is located under described agstone feeding mouth, on described Calx feed opening and described Lime kiln smoke inlet;Described
Lime kiln baffle plate 4 leaves gap with the inwall of described Lime kiln 5, and described Lime kiln baffle plate 4 is disposed with aperture;Described
Lime kiln baffle plate 4 is supported on described Lime kiln 5 by the rotating shaft 41 through described Lime kiln 5 furnace wall.
Described high temperature pyrolysis stove 15 includes coal dust feeding mouth, carbon dust feed opening, high temperature pyrolysis kiln gas entrance, described coal dust
Feeding mouth is located at the top of described high temperature pyrolysis stove, described carbon dust feed opening and high temperature pyrolysis kiln gas entrance and is located at described high temperature
The bottom of pyrolysis oven.The high temperature pyrolysis fender plate 16 of adjustable inclination, described height it is provided with in the burner hearth of described high temperature pyrolysis stove 15
Warm solve fender plate 16 be located under described coal dust feeding mouth, described carbon dust feed opening and described high temperature pyrolysis kiln gas entrance it
On.Described high temperature pyrolysis fender plate 16 leaves gap, described high temperature pyrolysis fender plate 16 with the inwall of described high temperature pyrolysis stove 15
On be disposed with aperture.Described high temperature pyrolysis fender plate 16 by the rotating shaft support through described high temperature pyrolysis stove 15 furnace wall in described height
On temperature pyrolysis oven 15.
Baffle arrangement in high temperature pyrolysis stove 15 is identical with the baffle arrangement in Lime kiln 5.
Described ball press 7 includes lime inlet, carbon dust entrance and feed opening, described lime inlet and described Lime kiln 5
Calx feed opening be connected, described carbon dust entrance is connected with the carbon dust feed opening of described high temperature pyrolysis stove 15.
Described oxygen full-boiled process furnace of calcium carbide 9 includes Calx and carbon dust feeding mouth, exhanst gas outlet and discharging opening, described Calx and carbon dust
Feeding mouth connects the feed opening of described ball press 7, and described exhanst gas outlet connects described Lime kiln smoke inlet and described high temperature
Pyrolysis oven smoke inlet.
The lance head of described oxygen coal gun 10 is located in described oxygen full-boiled process furnace of calcium carbide 9, and described oxygen coal gun 10 is from described oxygen full-boiled process
The furnace roof of furnace of calcium carbide 9 stretches in described oxygen full-boiled process furnace of calcium carbide 9.
Above-mentioned system, is sequentially provided with multiple stone with described inclination angle from top to bottom in the burner hearth of described Lime kiln 5
Ash shaft furnace baffle plate 4, the vertical centrage of the most described Lime kiln in inclination angle of adjacent described Lime kiln baffle plate is arranged symmetrically with.With
Sample, it is sequentially provided with multiple high temperature pyrolysis fender plate with described inclination angle in the burner hearth of described high temperature pyrolysis stove 15 from top to bottom
16, the vertical centrage of the inclination angle the most described high temperature pyrolysis stove 15 of adjacent described high temperature pyrolysis fender plate 16 is arranged symmetrically with.
Under in hopper, the agstone of 0-1mm and the coal dust of 0-2mm are respectively by arriving respectively under closed speed governing batcher
Inside each self-corresponding shaft furnace, two shaft furnaces are arranged symmetrically with.Speed governing batcher may be designed as spiral speed regulation batcher, at feed
While ensure the sealing between shaft furnace and raw material hopper.
The delivery rate of batcher controls according to the response speed in oxygen full-boiled process furnace of calcium carbide 9, and response speed is very fast, feed speed
Degree increases, otherwise then reduces.
The ratio of agstone and coal dust suitably adjusted according to the change of material composition according to 1:1 control, later stage.
Raw material passes through baffle plate slide downward in shaft furnace, the speed glided by the Angle ambiguity difference regulating respective baffle plate
And the response time.The speed of the decline of agstone and coal dust can be respectively by Lime kiln baffle plate 4 and high temperature pyrolysis fender plate 16
Angle ambiguity.Baffle angle is big, and material decrease speed is fast, and the time of staying in stove is short;Baffle angle is little, reduction of speed under material
Degree is slow, and the time of staying in stove is long.Depending on the foundation of regulation can be according to the outlet temperature of oxygen full-boiled process furnace of calcium carbide 9, typically export
Temperature is between 1500 DEG C-1100 DEG C.Outlet temperature is high, and the time of staying is short, on the contrary then the time of staying long.
The design principle of baffle plate 4 or 16 is the longest principle in material path, ensures can be each in the shaft furnace of place again simultaneously
Flue gas resistance can not be the biggest.
According to above principle, simultaneously according to baffle plate 4 or 16 and the coefficient of friction of raw material powder, for foursquare shaft furnace, if
0.5-0.95 times of the meter the baffle plate 4 or 16 a length of shaft furnace length of side along the incline direction at its inclination angle, preferably about 0.75 times.
Difference in height between the rotary shaft of adjacent screen is 0.2-1.5 times of the pyrolysis oven length of side, preferably about 0.5 times.Baffle plate 4 or 16
It is defined as 30 °-60 ° with the range of accommodation of the angle of horizontal plane.The structure of instantiation and size are shown in that Fig. 2 and Fig. 3 is shown (in figure
Only providing the structural representation of Lime kiln baffle plate 4, the structure of high temperature pyrolysis fender plate 16 is identical with Lime kiln baffle plate 4).Figure
In concrete structure and size be exemplary illustration.Certainly shaft furnace can also be other shape as circular.When shaft furnace is other shape
During shape, also it is according to the longest principle in material path and to consider too greatly the flue gas resistance in shaft furnace can not be designed the knot of baffle plate
Structure and arrangement form.
Such as, when the angle of baffle plate 4 or 16 with horizontal plane is 36 °, total distance is shaft furnace height 2.1 times of left sides of stream
Right.Due to frictional force and the impact of collision, material falls to being become the reciprocal downglide motion of low speed by the movement of falling object, with whole process
Situation (being not provided with baffle plate) for free-falling is compared, and raw material powder fall time is 5-12 times of free-fall time.More than have
Body parameter can make the appropriate adjustments according to the particle size range of the wind speed in pyrolysis oven and raw material powder.Baffle plate 4 and the material of 16 are heat-resisting
Rustless steel.Baffle arrangement has the aperture of diameter 10mm-30mm, and high-temperature gas is flow through aperture and shaft furnace and baffle plate by the lower section of shaft furnace
Gap between 4 or 16 flows up, to ensure the contact of raw material powder and high-temperature gas.
As in figure 2 it is shown, Lime kiln baffle plate 4 have the rotating shaft 41 that baffle plate can be made movable and and shaft furnace between sealing dress
Put.Reinforcement 42 can be set to ensure intensity and the rigidity of baffle plate 4 on baffle plate 4.The rotation of baffle plate 4 can hand-turning also can machine
Drive, baffle plate 4 can be designed with rotation drive rod 43.Certainly, high temperature pyrolysis fender plate 16 also can be so designed that.
High-temperature gas reverse flow in raw material powder and shaft furnace.Agstone under the high temperature conditions react generation CaO and
CO2, at high temperature there is pyrolytic reaction in coal dust, generates coke and pyrolysis gas.The gas generated is discharged with high-temperature flue gas, i.e. CO2With
High-temperature flue gas enters back into later stage processing system after air vent 3 is discharged.Generate pyrolysis gas with high-temperature flue gas discharge after from aerofluxus
Mouth 17 enters back into later stage processing system after discharging.The pyrogenic steam that pyrolysis produces through condensation, purify available high-quality oil,
Gas product.CaO and carbon dust enter high temperature ball press 7 pressure ball according to a certain percentage and form pelletizing, and pelletizing enters back into oxygen full-boiled process carbide
Stove 9 reaction generates carbide.
Raw material powder is falling during from shaft furnace top to bottom, and progressively fractional order reaction, by regulation in shaft furnace
The time of staying is to control the extent of reaction.The extent of reaction at spout of shaft furnace can reach about 95%.
The discharging opening of oxygen full-boiled process furnace of calcium carbide 9 is by arranging the facility such as radar level gauge or capacitance material level meter sensing blanking feelings
Condition, prevents feed opening from blocking.If it find that feed opening gathers materials too much, reduce discharge quantity by the delivery rate controlling top,
Prevent blocking.
The structure of oxygen coal gun 10 is telescopic water cooled lance, and wherein, middle coal injection, outside is oxygen, and outermost is
Cooling circulating water, oxygen coal gun head material is copper lance head.
In oxygen full-boiled process furnace of calcium carbide 9, oxygen coal gun 10 burning provides the temperature that heat and reaction need, carbon dust and CaO pressure ball
Rear reaction generates carbide.Discharged by furnace discharge mouth discontinuity after having reacted.Carbide is discharged to calcium carbide pot again by after discharging opening
Interior cooling.
The exhanst gas outlet of described oxygen full-boiled process furnace of calcium carbide 9 is respectively communicated with described Lime kiln flue gas by high-temperature flue gas pipeline 13
Import and described high temperature pyrolysis kiln gas import.Described high-temperature flue gas pipeline 13 is internally provided with water-cooled flue 6 and 14.Oxygen full-boiled process
The high-temperature flue gas that furnace of calcium carbide 9 produces respectively enters two shaft furnaces by the water-cooled flue 6 and 14 in high-temperature flue gas pipeline 13.Can lead to
The temperature overregulating respective water-cooled flue controls to enter the gas temperature of shaft furnace.
The present invention can utilize agstone and coal dust to produce carbide, considerably reduces raw-material cost.The present invention
Lime kiln and two shaft furnaces of high temperature pyrolysis stove in can control raw material reaction in stove or pyrolysis time easily, can
To ensure raw material reaction or the degree of pyrolysis and efficiency.The present invention utilizes the high temperature calcium lime powder of harsh one-tenth and carbon dust to carry out high temperature
Pressure ball, reduces the pulverization rate of pelletizing.
Additionally, combustible gas or oil also can be extracted from pyrolysis smoke to produce new benefit.
Embodiment
Agstone is first placed into hopper 1, sends into Calx with speed according to a certain percentage by the speed governing batcher 2 of bottom
Shaft furnace 5.Limestone powder glides along Lime kiln baffle plate 4 in shaft furnace 5, reacts under conditions of high-temperature flue gas simultaneously, logical
Spend decrease speed and the response time of the Angle ambiguity pulverized limestone of regulating fender.Agstone reacts generation under the high temperature conditions
CaO and CO2, CO2Entrance next procedure is got rid of from air vent 3 with high-temperature flue gas.Calcium lime powder enters ball press 7 by feed opening
Participate in pressure ball.
Coal dust puts into hopper 19, by the speed governing batcher 18 of bottom, sends into high temperature pyrolysis with speed according to a certain percentage
Stove 15.Coal dust powder glides along high temperature pyrolysis fender plate 16 in high temperature pyrolysis stove 15, simultaneously under conditions of high-temperature flue gas
There is pyrolytic reaction.By adjusting the angle of high temperature pyrolysis fender plate 16 to control decrease speed and the response time of coal dust.Coal
Powder at high temperature occurs pyrolytic reaction to generate coke and pyrolysis gas.The gas generated is discharged with high-temperature flue gas and is discharged from air vent 17
Rear entrance later stage processing system, the coke that reaction generates enters ball press 7 and is pressed into pelletizing together with pulverized limestone.Pelletizing passes through carbide
Stove feed pipe 8 enters oxygen full-boiled process furnace of calcium carbide 9.
Coal dust and oxygen enter oxygen coal gun 10 by pulverized coal channel 12 and oxygen channel 11 respectively, are entered by oxygen coal gun 10
Oxygen full-boiled process furnace of calcium carbide 9, in oxygen full-boiled process furnace of calcium carbide 9, burning produces heat and high temperature.Under the high temperature conditions, Calx and carbon dust reaction
Generate carbide.After having reacted, discharged by discharging opening interval.The high-temperature flue gas that reaction produces, after pipeline 13 is discharged, leads to respectively
Cross water-cooled flue 6 and 14 and enter Lime kiln 5 and high temperature pyrolysis stove 15.The water yield by regulation water-cooled flue can be at certain model
Enclose its exit gas temperature of interior control.
Hereinafter it is specifically described step by step.
First agstone is put into hopper 1.Limestone granularity scope is 0-1mm.Generate after shaft furnace pyroreaction
Calcium lime powder, calcium lime powder composition such as following table:
Table 1
Title |
CaO% |
MgO% |
Activity degree ml |
Active lime |
≥90 |
≤0.7 |
≥300 |
Coal dust puts into hopper 19, and coal powder size is 0-2mm, the composition of coal dust such as following table:
Table 2
Composition, % |
Fixed carbon |
Fugitive constituent |
Ash |
S |
Coal dust |
65~75 |
20~25 |
7~10 |
0.2~0.3 |
Coal dust is pyrolyzed under the hot environment of shaft furnace, generates coke and pyrolysis gas, coke composition such as following table:
Table 3
Composition, % |
M<sub>ad</sub> |
A<sub>ad</sub> |
V<sub>ad</sub> |
FC<sub>ad</sub> |
Carbon dust |
0.50 |
7.55 |
5.08 |
86.87 |
The high-temperature flue gas that in oxygen full-boiled process furnace of calcium carbide 9, oxygen coal gun 10 produces passes through two water-cooled flues respectively by outlet conduit
6 and 14 enter Lime kiln 5 and high temperature pyrolysis stove 15, provide heat for reaction.Flue gas coming from carbide furnace outlet temperature controls 1800
About DEG C, shaft furnace gas approach temperature controls at about 1500 DEG C, and shaft furnace flue gas exit temperature is about 800 DEG C.High temperature pyrolysis
Kiln gas inlet temperature controls at about 1200 DEG C, and outlet temperature controls at about 700 DEG C.Coal dust is pyrolyzed life under the high temperature conditions
Become artificial natural gas, concrete composition such as table:
Table 4
Composition |
H<sub>2</sub> |
CH<sub>4</sub> |
CO |
CO<sub>2</sub> |
O<sub>2</sub> |
N<sub>2</sub> |
C<sub>n</sub>H<sub>m</sub> |
Ratio (V%) |
26 |
27 |
10 |
28 |
1 |
2 |
6 |
Coke and pulverized limestone enter ball press 7 pressure ball under the high temperature conditions, enter in oxygen full-boiled process furnace of calcium carbide 9 simultaneously.
Pelletizing enters oxygen full-boiled process furnace of calcium carbide 9, and coal dust and oxygen are burnt offer by oxygen coal gun 10 in oxygen full-boiled process furnace of calcium carbide 9
Heat, control in-furnace temperature between 2000 DEG C-2200 DEG C, carbide composition such as following table:
Table 5
Composition |
CaC<sub>2</sub> |
CaO |
SiO<sub>2</sub> |
MgO |
Fe<sub>2</sub>O<sub>3</sub>+Al<sub>2</sub>O<sub>3</sub> |
C |
Content % |
85.3 |
9.5 |
2.1 |
0.35 |
1.45 |
1.2 |
Wherein, the M in table 3adRepresent air-dried moisture;AadRepresent and be dried base ash;VadRepresent air-dried basis to wave
Send out and divide;FCadRepresent air-dried basis fixed carbon.
As seen from the above-described embodiment, agstone and coal dust effectively can be generated carbide by technical scheme.
It is last that it is noted that obviously above-described embodiment is only for clearly demonstrating example of the present invention, and also
The non-restriction to embodiment.For those of ordinary skill in the field, can also do on the basis of the above description
Go out change or the variation of other multi-form.Here without also cannot all of embodiment be given exhaustive.And thus drawn
What Shen went out obviously changes or changes among still in protection scope of the present invention.