CN106082222A - A kind of system and method for double shaft furnace production carbides of high temperature pressure ball - Google Patents

A kind of system and method for double shaft furnace production carbides of high temperature pressure ball Download PDF

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CN106082222A
CN106082222A CN201610638157.6A CN201610638157A CN106082222A CN 106082222 A CN106082222 A CN 106082222A CN 201610638157 A CN201610638157 A CN 201610638157A CN 106082222 A CN106082222 A CN 106082222A
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high temperature
lime kiln
temperature pyrolysis
stove
oxygen
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CN106082222B (en
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马政峰
陈峨
薛逊
吴道洪
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Beijing Shenwu Environmental and Energy Technology Co Ltd
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Beijing Shenwu Environmental and Energy Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2/00Lime, magnesia or dolomite
    • C04B2/10Preheating, burning calcining or cooling
    • C04B2/12Preheating, burning calcining or cooling in shaft or vertical furnaces
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/04Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Structural Engineering (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The present invention relates to the system and method for double shaft furnace production carbides of a kind of high temperature pressure ball.Described system includes Lime kiln, high temperature pyrolysis stove, oxygen full-boiled process furnace of calcium carbide, ball press and oxygen coal gun, and Lime kiln includes agstone feeding mouth, Calx feed opening, Lime kiln smoke inlet, is provided with the baffle plate of adjustable inclination angle in the burner hearth of Lime kiln;High temperature pyrolysis stove includes coal dust feeding mouth, carbon dust feed opening, high temperature pyrolysis kiln gas entrance, is provided with the baffle plate of adjustable inclination angle in the burner hearth of high temperature pyrolysis stove;Ball press includes lime inlet, carbon dust entrance and feed opening;Oxygen full-boiled process furnace of calcium carbide includes Calx feeding mouth, carbon dust feeding mouth, exhanst gas outlet and discharging opening;The lance head of oxygen coal gun is located in oxygen full-boiled process furnace of calcium carbide.The system and method for double shaft furnace production carbides of the high temperature pressure ball of the present invention, by being respectively provided with the baffle plate of adjustable inclination in Lime kiln, high temperature pyrolysis stove, it is convenient to controls raw material reaction in stove and pyrolysis time, it is ensured that the degree of raw material reaction and efficiency.

Description

A kind of system and method for double shaft furnace production carbides of high temperature pressure ball
Technical field
Present invention relates generally to a kind of production system and the method for carbide, the double shaft furnaces being specifically related to a kind of high temperature pressure ball are raw Produce the system and method for carbide.
Background technology
Acetylenogen. is commonly called as carbide, coke and calcium oxide react and prepare, be important Coal Chemical Industry product and basic chemical industry former Material, mainly for the production of acetylene and ethynylation chemical product, including vinyl chloride serial, vinyl acetate series and acrylic etc. be Row product.Chinese national economy development is had a very important role by carbide, and carbide yield is continuously increased nearly ten years.
Although the history that carbide industrial expansion is the most for many years, but the production technology of carbide mainly uses electric arc at present The method of heating, i.e. produces high temperature to provide heat to produce carbide by electric arc furnace.Utilizing electric arc furnace is to utilize electrical energy production Carbide.Its concrete production process is the entrance by electric furnace upper end or pipeline adds mixture in electric furnace, raw material open or Being heated to about 2200 DEG C in airtight electric furnace, at high temperature reaction generates Acetylenogen. (carbide).The carbide melted, from discharging Mouth is discharged, and enters calcium carbide pot cooling.Carbide cooled broken after as finished product packing.The carbon monoxide generated in reaction is then according to electricity The type of stone stove is discharged by different way.The shortcoming of this technology is: need to utilize the block coke of high price and Calx as raw material; Utilizing electric energy to generate heat, power consumption is high, and energy consumption cost is high;Due to electric arc almost in the center of electric arc furnace, unit heat size utilizes effect Rate is limited, yields poorly;The high-temperature flue gas produced is fewer due to amount, and carbide per ton about produces 400m3, associated thermal energy is difficult to back Receive.
Oxygen full-boiled process produces the method for carbide at present is bulk calcic raw material and carbon raw material to be preheated at epimere shaft furnace After 800-1300 DEG C, then feed them in hypomere electric arc furnace.Burnt by oxygen and breeze blowing in electric arc furnace and be combined with electrode Heat supply makes temperature rise to 1700-2200 DEG C, and carbide raw material reaction generates high-grade carbide.The calcium carbide furnace gas removing dust produced purifies After by gas turbine combustion to drive electrical power generators, waste gas sensible heat is reclaimed by waste heat boiler.The shortcoming of this technology is: need profit Block coke and Calx by high price are as raw material.The subject matter of oxygen full-boiled process is not solve block material reaction now Problem is i.e. little due to block stock specific surface area so that raw material just need to can complete reaction at higher temperature, thus results in system Energy consumption is high.The raw materials for production of oxygen full-boiled process remain as the high block coke of price comparison and limestone at present, the most effectively Reduce cost of material.
Therefore, in order to be able to directly utilize the agstone of low cost and low order coal dust production carbide, and raw material can be controlled Transporting velocity and residence time, it is ensured that the reaction effect of raw material, it is necessary to propose production system and the side of a kind of new carbide Method.
Summary of the invention
It is an object of the invention to provide the system and method for double shaft furnace production carbides of a kind of high temperature pressure ball so that this work Artistic skill enough directly utilizes the powder such as agstone, coal dust and completes reaction in stove, and can control transporting velocity and the stop of raw material Time, to ensure the reaction effect of raw material.
The invention provides the system of double shaft furnace production carbides of a kind of high temperature pressure ball, described system include Lime kiln, High temperature pyrolysis stove, ball press, oxygen full-boiled process furnace of calcium carbide and oxygen coal gun, wherein, described Lime kiln includes agstone feeding mouth, stone Ash feed opening, Lime kiln smoke inlet, described agstone feeding mouth is located at the top of described Lime kiln, under described Calx Material mouth and Lime kiln smoke inlet are located at the bottom of described Lime kiln;It is provided with scalable in the burner hearth of described Lime kiln to incline The Lime kiln baffle plate at angle, described Lime kiln baffle plate is located under described agstone feeding mouth, described Calx feed opening and On described Lime kiln smoke inlet;Described Lime kiln baffle plate leaves gap, described stone with the inwall of described Lime kiln It is disposed with aperture on ash shaft furnace baffle plate;Described Lime kiln baffle plate by the rotating shaft support through described Lime kiln furnace wall in described On Lime kiln;Described high temperature pyrolysis stove includes coal dust feeding mouth, carbon dust feed opening, high temperature pyrolysis kiln gas entrance, described coal Powder feeding mouth is located at the top of described high temperature pyrolysis stove, described carbon dust feed opening and high temperature pyrolysis kiln gas entrance and is located at described height The bottom of temperature pyrolysis oven;The high temperature pyrolysis fender plate of adjustable inclination, described high temperature it is provided with in the burner hearth of described high temperature pyrolysis stove Pyrolysis oven baffle plate is located under described coal dust feeding mouth, on described carbon dust feed opening and described high temperature pyrolysis kiln gas entrance; Described high temperature pyrolysis fender plate leaves gap with the inwall of described high temperature pyrolysis stove, described high temperature pyrolysis fender plate is disposed with little Hole;Described high temperature pyrolysis fender plate by the rotating shaft support through described high temperature pyrolysis stove furnace wall on described high temperature pyrolysis stove;Institute State ball press and include the Calx feed opening of lime inlet, carbon dust entrance and feed opening, described lime inlet and described Lime kiln Being connected, described carbon dust entrance is connected with the carbon dust feed opening of described high temperature pyrolysis stove;Described oxygen full-boiled process furnace of calcium carbide include Calx with Carbon dust feeding mouth, exhanst gas outlet and discharging opening, described Calx connects the feed opening of described ball press, described cigarette with carbon dust feeding mouth Lime kiln smoke inlet described in gas outlet and described high temperature pyrolysis kiln gas entrance;The lance head of described oxygen coal gun is located at In described oxygen full-boiled process furnace of calcium carbide, described oxygen coal gun stretches in described oxygen full-boiled process furnace of calcium carbide from the furnace roof of described oxygen full-boiled process furnace of calcium carbide.
Above-mentioned system, is sequentially provided with multiple Calx with described inclination angle from top to bottom in the burner hearth of described Lime kiln Shaft furnace baffle plate, the vertical centrage of the most described Lime kiln in inclination angle of adjacent described Lime kiln baffle plate is arranged symmetrically with;Described Multiple high temperature pyrolysis fender plate with described inclination angle, adjacent described height it is sequentially provided with from top to bottom in the burner hearth of high temperature pyrolysis stove The vertical centrage of the inclination angle the most described high temperature pyrolysis stove that warm solves fender plate is arranged symmetrically with.
Above-mentioned system, described Lime kiln baffle plate and described high temperature pyrolysis fender plate all with the angle scalable of horizontal plane It it is 30 °-60 °;Hole diameter on described Lime kiln baffle plate and described high temperature pyrolysis fender plate is 10mm-30mm.
Above-mentioned system, described Lime kiln and described high temperature pyrolysis stove are block furnace, described Lime kiln baffle plate and The 0.5-0.95 of described high temperature pyrolysis fender plate all length of sides of a length of respective place stove along the incline direction at respective inclination angle Times, the rotary shaft of adjacent described Lime kiln baffle plate is described Lime kiln limit in the distance of the vertical direction of described Lime kiln Long 0.2-1.5 times;The rotary shaft of adjacent described high temperature pyrolysis fender plate is in the distance of the vertical direction of described high temperature pyrolysis stove For described high temperature pyrolysis sole length 0.2-1.5 times.
Above-mentioned system, the material of described Lime kiln baffle plate and described high temperature pyrolysis fender plate is heat-resistance stainless steel; The junction of described Lime kiln baffle plate and described high temperature pyrolysis fender plate and respective place stove is equipped with sealing device;Described stone It is equipped with rotation drive rod in the ash rotating shaft of shaft furnace and the rotating shaft of described high temperature pyrolysis stove.
Above-mentioned system, the exhanst gas outlet of described oxygen full-boiled process furnace of calcium carbide is respectively communicated with described Calx by high-temperature flue gas pipeline High-temperature flue gas pipe interior described in shaft furnace gas approach and described high temperature pyrolysis kiln gas import is provided with water-cooled flue.
Above-mentioned system, the discharging opening of described oxygen full-boiled process furnace of calcium carbide is provided with radar level gauge or capacitance material level meter;Described stone The agstone feeding mouth of ash shaft furnace is connected with agstone speed governing batcher, and the coal dust feeding mouth of described high temperature pyrolysis stove is connected with coal Powder speed governing batcher.
Above-mentioned system, the structure of described oxygen rifle is telescopic water cooled lance, and the structure of described oxygen coal gun is telescopic water Cold spray gun, the material of the lance head of described oxygen coal gun is copper, and the sleeve internal layer of described oxygen coal gun is breeze blowing layer, and intermediate layer is Blowing oxygen layer, outermost is cooling circulating water layer;The oxygen inlet of described blowing oxygen layer connects coal described in oxygen channel The coal dust import of powder winding-up layer connects pulverized coal channel.
The invention provides a kind of production method utilizing said system to carry out carbide, described method includes step: by stone Limestone flour is sent into described Lime kiln and is reacted, and obtains quick lime;Coal dust is sent into described high temperature pyrolysis stove be pyrolyzed, To carbon dust;Described quick lime and carbon dust are sent into described ball press and carries out pressure ball;Calx after described pressure ball is sent into carbon dust Described oxygen full-boiled process furnace of calcium carbide, makes described oxygen coal gun to described molten point of stove coal injection and oxygen, and oxygen full-boiled process generates carbide;By described The high-temperature flue gas that oxygen full-boiled process furnace of calcium carbide produces each leads into described Lime kiln and described high temperature pyrolysis stove.
Above-mentioned method, described method further comprises the steps of: by speed governing batcher governing speed to control described limestone The feeding amount of powder and coal dust;Combustible gas or oil is extracted from the pyrolysis smoke of described high temperature pyrolysis stove;By regulating described Calx The inclination angle of shaft furnace baffle plate and described high temperature pyrolysis fender plate is to control the gliding speed of agstone and coal dust;Described by regulation The agstone time of staying in described Lime kiln is to control the extent of reaction of described agstone;By controlling high temperature cigarette The water yield in feed channel enters the temperature in described reduction shaft furnace to control flue gas;By the discharging at described oxygen full-boiled process furnace of calcium carbide The delivery rate controlling described agstone and coal dust behind mouth detection material position further regulates the feeding of agstone and coal dust Amount, to prevent described Calx feed opening from blocking with carbon dust feed opening.
The beneficial effects of the present invention is, this technology utilization limestone and coal dust produce carbide, considerably reduce former material The cost of material.
The present invention utilizes the high temperature calcium lime powder of harsh one-tenth and carbon dust to carry out high temperature pressure ball, reduces the pulverization rate of pelletizing.
Anti-in stove of raw material can be controlled easily in two shaft furnaces of the Lime kiln of the present invention and high temperature pyrolysis stove Should or pyrolysis time, it is ensured that raw material reaction or the degree of pyrolysis and efficiency.
Additionally, combustible gas or oil also can be extracted from pyrolysis smoke to produce new benefit.
Accompanying drawing explanation
Fig. 1 is the system structure sketch of the embodiment of the present invention;
Fig. 2 is the adjustable pyrolysis oven interior panelling front view structural representation of the embodiment of the present invention;And
Fig. 3 be in Fig. 2 the A of adjustable pyrolysis oven interior panelling to structural representation.
Detailed description of the invention
Below in conjunction with drawings and Examples, the detailed description of the invention of the present invention is explained in more detail, in order to energy The advantage being enough more fully understood that the solution of the present invention and its various aspects.But, specific embodiments described below and reality Executing example is only descriptive purpose rather than limitation of the present invention.
Below in conjunction with accompanying drawing 1, embodiments of the invention are described in further detail.The high temperature pressure ball of the present embodiment The system of double shaft furnace production carbides include: 1, agstone hopper;2, speed governing batcher;3, air vent;4, Lime kiln gear Plate;5, Lime kiln;6, water-cooled flue;7, ball press;8, furnace of calcium carbide feed pipe;9, oxygen full-boiled process furnace of calcium carbide;10, oxygen coal gun;11、 Oxygen channel;12, pulverized coal channel;13, high-temperature flue gas pipeline;14 water-cooled flues;15, high temperature pyrolysis stove;16, high temperature pyrolysis fender Plate;17, air vent;18, speed governing batcher;19, coal dust hopper.Wherein, agstone hopper 1, coal dust hopper 19, speed governing feed Machine 2 and 18 etc. can arrange or be replaced by other device according to actual needs.
Being provided with two adjustable shaft furnaces in the present invention, one is at high temperature reacted generation Calx for limestone, is referred to as For Lime kiln, another is for jet coal high temperature pyrolysis, referred to as high temperature pyrolysis stove, and two shaft furnace structures are similar, and function is not With.
Described Lime kiln 5 includes agstone feeding mouth, Calx feed opening, Lime kiln smoke inlet, described Calx Stone powder feeding mouth is located at the top of described Lime kiln 5, and described Calx feed opening and Lime kiln smoke inlet are located at described stone The bottom of ash shaft furnace 5;The Lime kiln baffle plate 4 of adjustable inclination, described Lime kiln it is provided with in the burner hearth of described Lime kiln 5 Baffle plate 4 is located under described agstone feeding mouth, on described Calx feed opening and described Lime kiln smoke inlet;Described Lime kiln baffle plate 4 leaves gap with the inwall of described Lime kiln 5, and described Lime kiln baffle plate 4 is disposed with aperture;Described Lime kiln baffle plate 4 is supported on described Lime kiln 5 by the rotating shaft 41 through described Lime kiln 5 furnace wall.
Described high temperature pyrolysis stove 15 includes coal dust feeding mouth, carbon dust feed opening, high temperature pyrolysis kiln gas entrance, described coal dust Feeding mouth is located at the top of described high temperature pyrolysis stove, described carbon dust feed opening and high temperature pyrolysis kiln gas entrance and is located at described high temperature The bottom of pyrolysis oven.The high temperature pyrolysis fender plate 16 of adjustable inclination, described height it is provided with in the burner hearth of described high temperature pyrolysis stove 15 Warm solve fender plate 16 be located under described coal dust feeding mouth, described carbon dust feed opening and described high temperature pyrolysis kiln gas entrance it On.Described high temperature pyrolysis fender plate 16 leaves gap, described high temperature pyrolysis fender plate 16 with the inwall of described high temperature pyrolysis stove 15 On be disposed with aperture.Described high temperature pyrolysis fender plate 16 by the rotating shaft support through described high temperature pyrolysis stove 15 furnace wall in described height On temperature pyrolysis oven 15.
Baffle arrangement in high temperature pyrolysis stove 15 is identical with the baffle arrangement in Lime kiln 5.
Described ball press 7 includes lime inlet, carbon dust entrance and feed opening, described lime inlet and described Lime kiln 5 Calx feed opening be connected, described carbon dust entrance is connected with the carbon dust feed opening of described high temperature pyrolysis stove 15.
Described oxygen full-boiled process furnace of calcium carbide 9 includes Calx and carbon dust feeding mouth, exhanst gas outlet and discharging opening, described Calx and carbon dust Feeding mouth connects the feed opening of described ball press 7, and described exhanst gas outlet connects described Lime kiln smoke inlet and described high temperature Pyrolysis oven smoke inlet.
The lance head of described oxygen coal gun 10 is located in described oxygen full-boiled process furnace of calcium carbide 9, and described oxygen coal gun 10 is from described oxygen full-boiled process The furnace roof of furnace of calcium carbide 9 stretches in described oxygen full-boiled process furnace of calcium carbide 9.
Above-mentioned system, is sequentially provided with multiple stone with described inclination angle from top to bottom in the burner hearth of described Lime kiln 5 Ash shaft furnace baffle plate 4, the vertical centrage of the most described Lime kiln in inclination angle of adjacent described Lime kiln baffle plate is arranged symmetrically with.With Sample, it is sequentially provided with multiple high temperature pyrolysis fender plate with described inclination angle in the burner hearth of described high temperature pyrolysis stove 15 from top to bottom 16, the vertical centrage of the inclination angle the most described high temperature pyrolysis stove 15 of adjacent described high temperature pyrolysis fender plate 16 is arranged symmetrically with.
Under in hopper, the agstone of 0-1mm and the coal dust of 0-2mm are respectively by arriving respectively under closed speed governing batcher Inside each self-corresponding shaft furnace, two shaft furnaces are arranged symmetrically with.Speed governing batcher may be designed as spiral speed regulation batcher, at feed While ensure the sealing between shaft furnace and raw material hopper.
The delivery rate of batcher controls according to the response speed in oxygen full-boiled process furnace of calcium carbide 9, and response speed is very fast, feed speed Degree increases, otherwise then reduces.
The ratio of agstone and coal dust suitably adjusted according to the change of material composition according to 1:1 control, later stage.
Raw material passes through baffle plate slide downward in shaft furnace, the speed glided by the Angle ambiguity difference regulating respective baffle plate And the response time.The speed of the decline of agstone and coal dust can be respectively by Lime kiln baffle plate 4 and high temperature pyrolysis fender plate 16 Angle ambiguity.Baffle angle is big, and material decrease speed is fast, and the time of staying in stove is short;Baffle angle is little, reduction of speed under material Degree is slow, and the time of staying in stove is long.Depending on the foundation of regulation can be according to the outlet temperature of oxygen full-boiled process furnace of calcium carbide 9, typically export Temperature is between 1500 DEG C-1100 DEG C.Outlet temperature is high, and the time of staying is short, on the contrary then the time of staying long.
The design principle of baffle plate 4 or 16 is the longest principle in material path, ensures can be each in the shaft furnace of place again simultaneously Flue gas resistance can not be the biggest.
According to above principle, simultaneously according to baffle plate 4 or 16 and the coefficient of friction of raw material powder, for foursquare shaft furnace, if 0.5-0.95 times of the meter the baffle plate 4 or 16 a length of shaft furnace length of side along the incline direction at its inclination angle, preferably about 0.75 times. Difference in height between the rotary shaft of adjacent screen is 0.2-1.5 times of the pyrolysis oven length of side, preferably about 0.5 times.Baffle plate 4 or 16 It is defined as 30 °-60 ° with the range of accommodation of the angle of horizontal plane.The structure of instantiation and size are shown in that Fig. 2 and Fig. 3 is shown (in figure Only providing the structural representation of Lime kiln baffle plate 4, the structure of high temperature pyrolysis fender plate 16 is identical with Lime kiln baffle plate 4).Figure In concrete structure and size be exemplary illustration.Certainly shaft furnace can also be other shape as circular.When shaft furnace is other shape During shape, also it is according to the longest principle in material path and to consider too greatly the flue gas resistance in shaft furnace can not be designed the knot of baffle plate Structure and arrangement form.
Such as, when the angle of baffle plate 4 or 16 with horizontal plane is 36 °, total distance is shaft furnace height 2.1 times of left sides of stream Right.Due to frictional force and the impact of collision, material falls to being become the reciprocal downglide motion of low speed by the movement of falling object, with whole process Situation (being not provided with baffle plate) for free-falling is compared, and raw material powder fall time is 5-12 times of free-fall time.More than have Body parameter can make the appropriate adjustments according to the particle size range of the wind speed in pyrolysis oven and raw material powder.Baffle plate 4 and the material of 16 are heat-resisting Rustless steel.Baffle arrangement has the aperture of diameter 10mm-30mm, and high-temperature gas is flow through aperture and shaft furnace and baffle plate by the lower section of shaft furnace Gap between 4 or 16 flows up, to ensure the contact of raw material powder and high-temperature gas.
As in figure 2 it is shown, Lime kiln baffle plate 4 have the rotating shaft 41 that baffle plate can be made movable and and shaft furnace between sealing dress Put.Reinforcement 42 can be set to ensure intensity and the rigidity of baffle plate 4 on baffle plate 4.The rotation of baffle plate 4 can hand-turning also can machine Drive, baffle plate 4 can be designed with rotation drive rod 43.Certainly, high temperature pyrolysis fender plate 16 also can be so designed that.
High-temperature gas reverse flow in raw material powder and shaft furnace.Agstone under the high temperature conditions react generation CaO and CO2, at high temperature there is pyrolytic reaction in coal dust, generates coke and pyrolysis gas.The gas generated is discharged with high-temperature flue gas, i.e. CO2With High-temperature flue gas enters back into later stage processing system after air vent 3 is discharged.Generate pyrolysis gas with high-temperature flue gas discharge after from aerofluxus Mouth 17 enters back into later stage processing system after discharging.The pyrogenic steam that pyrolysis produces through condensation, purify available high-quality oil, Gas product.CaO and carbon dust enter high temperature ball press 7 pressure ball according to a certain percentage and form pelletizing, and pelletizing enters back into oxygen full-boiled process carbide Stove 9 reaction generates carbide.
Raw material powder is falling during from shaft furnace top to bottom, and progressively fractional order reaction, by regulation in shaft furnace The time of staying is to control the extent of reaction.The extent of reaction at spout of shaft furnace can reach about 95%.
The discharging opening of oxygen full-boiled process furnace of calcium carbide 9 is by arranging the facility such as radar level gauge or capacitance material level meter sensing blanking feelings Condition, prevents feed opening from blocking.If it find that feed opening gathers materials too much, reduce discharge quantity by the delivery rate controlling top, Prevent blocking.
The structure of oxygen coal gun 10 is telescopic water cooled lance, and wherein, middle coal injection, outside is oxygen, and outermost is Cooling circulating water, oxygen coal gun head material is copper lance head.
In oxygen full-boiled process furnace of calcium carbide 9, oxygen coal gun 10 burning provides the temperature that heat and reaction need, carbon dust and CaO pressure ball Rear reaction generates carbide.Discharged by furnace discharge mouth discontinuity after having reacted.Carbide is discharged to calcium carbide pot again by after discharging opening Interior cooling.
The exhanst gas outlet of described oxygen full-boiled process furnace of calcium carbide 9 is respectively communicated with described Lime kiln flue gas by high-temperature flue gas pipeline 13 Import and described high temperature pyrolysis kiln gas import.Described high-temperature flue gas pipeline 13 is internally provided with water-cooled flue 6 and 14.Oxygen full-boiled process The high-temperature flue gas that furnace of calcium carbide 9 produces respectively enters two shaft furnaces by the water-cooled flue 6 and 14 in high-temperature flue gas pipeline 13.Can lead to The temperature overregulating respective water-cooled flue controls to enter the gas temperature of shaft furnace.
The present invention can utilize agstone and coal dust to produce carbide, considerably reduces raw-material cost.The present invention Lime kiln and two shaft furnaces of high temperature pyrolysis stove in can control raw material reaction in stove or pyrolysis time easily, can To ensure raw material reaction or the degree of pyrolysis and efficiency.The present invention utilizes the high temperature calcium lime powder of harsh one-tenth and carbon dust to carry out high temperature Pressure ball, reduces the pulverization rate of pelletizing.
Additionally, combustible gas or oil also can be extracted from pyrolysis smoke to produce new benefit.
Embodiment
Agstone is first placed into hopper 1, sends into Calx with speed according to a certain percentage by the speed governing batcher 2 of bottom Shaft furnace 5.Limestone powder glides along Lime kiln baffle plate 4 in shaft furnace 5, reacts under conditions of high-temperature flue gas simultaneously, logical Spend decrease speed and the response time of the Angle ambiguity pulverized limestone of regulating fender.Agstone reacts generation under the high temperature conditions CaO and CO2, CO2Entrance next procedure is got rid of from air vent 3 with high-temperature flue gas.Calcium lime powder enters ball press 7 by feed opening Participate in pressure ball.
Coal dust puts into hopper 19, by the speed governing batcher 18 of bottom, sends into high temperature pyrolysis with speed according to a certain percentage Stove 15.Coal dust powder glides along high temperature pyrolysis fender plate 16 in high temperature pyrolysis stove 15, simultaneously under conditions of high-temperature flue gas There is pyrolytic reaction.By adjusting the angle of high temperature pyrolysis fender plate 16 to control decrease speed and the response time of coal dust.Coal Powder at high temperature occurs pyrolytic reaction to generate coke and pyrolysis gas.The gas generated is discharged with high-temperature flue gas and is discharged from air vent 17 Rear entrance later stage processing system, the coke that reaction generates enters ball press 7 and is pressed into pelletizing together with pulverized limestone.Pelletizing passes through carbide Stove feed pipe 8 enters oxygen full-boiled process furnace of calcium carbide 9.
Coal dust and oxygen enter oxygen coal gun 10 by pulverized coal channel 12 and oxygen channel 11 respectively, are entered by oxygen coal gun 10 Oxygen full-boiled process furnace of calcium carbide 9, in oxygen full-boiled process furnace of calcium carbide 9, burning produces heat and high temperature.Under the high temperature conditions, Calx and carbon dust reaction Generate carbide.After having reacted, discharged by discharging opening interval.The high-temperature flue gas that reaction produces, after pipeline 13 is discharged, leads to respectively Cross water-cooled flue 6 and 14 and enter Lime kiln 5 and high temperature pyrolysis stove 15.The water yield by regulation water-cooled flue can be at certain model Enclose its exit gas temperature of interior control.
Hereinafter it is specifically described step by step.
First agstone is put into hopper 1.Limestone granularity scope is 0-1mm.Generate after shaft furnace pyroreaction Calcium lime powder, calcium lime powder composition such as following table:
Table 1
Title CaO% MgO% Activity degree ml
Active lime ≥90 ≤0.7 ≥300
Coal dust puts into hopper 19, and coal powder size is 0-2mm, the composition of coal dust such as following table:
Table 2
Composition, % Fixed carbon Fugitive constituent Ash S
Coal dust 65~75 20~25 7~10 0.2~0.3
Coal dust is pyrolyzed under the hot environment of shaft furnace, generates coke and pyrolysis gas, coke composition such as following table:
Table 3
Composition, % M<sub>ad</sub> A<sub>ad</sub> V<sub>ad</sub> FC<sub>ad</sub>
Carbon dust 0.50 7.55 5.08 86.87
The high-temperature flue gas that in oxygen full-boiled process furnace of calcium carbide 9, oxygen coal gun 10 produces passes through two water-cooled flues respectively by outlet conduit 6 and 14 enter Lime kiln 5 and high temperature pyrolysis stove 15, provide heat for reaction.Flue gas coming from carbide furnace outlet temperature controls 1800 About DEG C, shaft furnace gas approach temperature controls at about 1500 DEG C, and shaft furnace flue gas exit temperature is about 800 DEG C.High temperature pyrolysis Kiln gas inlet temperature controls at about 1200 DEG C, and outlet temperature controls at about 700 DEG C.Coal dust is pyrolyzed life under the high temperature conditions Become artificial natural gas, concrete composition such as table:
Table 4
Composition H<sub>2</sub> CH<sub>4</sub> CO CO<sub>2</sub> O<sub>2</sub> N<sub>2</sub> C<sub>n</sub>H<sub>m</sub>
Ratio (V%) 26 27 10 28 1 2 6
Coke and pulverized limestone enter ball press 7 pressure ball under the high temperature conditions, enter in oxygen full-boiled process furnace of calcium carbide 9 simultaneously.
Pelletizing enters oxygen full-boiled process furnace of calcium carbide 9, and coal dust and oxygen are burnt offer by oxygen coal gun 10 in oxygen full-boiled process furnace of calcium carbide 9 Heat, control in-furnace temperature between 2000 DEG C-2200 DEG C, carbide composition such as following table:
Table 5
Composition CaC<sub>2</sub> CaO SiO<sub>2</sub> MgO Fe<sub>2</sub>O<sub>3</sub>+Al<sub>2</sub>O<sub>3</sub> C
Content % 85.3 9.5 2.1 0.35 1.45 1.2
Wherein, the M in table 3adRepresent air-dried moisture;AadRepresent and be dried base ash;VadRepresent air-dried basis to wave Send out and divide;FCadRepresent air-dried basis fixed carbon.
As seen from the above-described embodiment, agstone and coal dust effectively can be generated carbide by technical scheme.
It is last that it is noted that obviously above-described embodiment is only for clearly demonstrating example of the present invention, and also The non-restriction to embodiment.For those of ordinary skill in the field, can also do on the basis of the above description Go out change or the variation of other multi-form.Here without also cannot all of embodiment be given exhaustive.And thus drawn What Shen went out obviously changes or changes among still in protection scope of the present invention.

Claims (10)

1. a system for double shaft furnace production carbides of high temperature pressure ball, described system includes Lime kiln, high temperature pyrolysis stove, pressure ball Machine, oxygen full-boiled process furnace of calcium carbide and oxygen coal gun, wherein,
Described Lime kiln includes agstone feeding mouth, Calx feed opening, Lime kiln smoke inlet, and described agstone enters Material mouth is located at the top of described Lime kiln, and described Calx feed opening and Lime kiln smoke inlet are located at described Lime kiln Bottom;Being provided with the Lime kiln baffle plate of adjustable inclination in the burner hearth of described Lime kiln, described Lime kiln baffle plate is located at institute State under agstone feeding mouth, on described Calx feed opening and described Lime kiln smoke inlet;Described Lime kiln keeps off Plate leaves gap with the inwall of described Lime kiln, and described Lime kiln baffle plate is disposed with aperture;Described Lime kiln baffle plate By the rotating shaft support through described Lime kiln furnace wall on described Lime kiln;
Described high temperature pyrolysis stove includes coal dust feeding mouth, carbon dust feed opening, high temperature pyrolysis kiln gas entrance, described coal dust feeding mouth It is located at the top of described high temperature pyrolysis stove, described carbon dust feed opening and high temperature pyrolysis kiln gas entrance and is located at described high temperature pyrolysis stove Bottom;The high temperature pyrolysis fender plate of adjustable inclination, described high temperature pyrolysis fender it is provided with in the burner hearth of described high temperature pyrolysis stove Plate is located under described coal dust feeding mouth, on described carbon dust feed opening and described high temperature pyrolysis kiln gas entrance;Described high temperature Pyrolysis oven baffle plate leaves gap with the inwall of described high temperature pyrolysis stove, and described high temperature pyrolysis fender plate is disposed with aperture;Described High temperature pyrolysis fender plate by the rotating shaft support through described high temperature pyrolysis stove furnace wall on described high temperature pyrolysis stove;Described ball press Including lime inlet, carbon dust entrance and feed opening, described lime inlet is connected with the Calx feed opening of described Lime kiln, described Carbon dust entrance is connected with the carbon dust feed opening of described high temperature pyrolysis stove;
Described oxygen full-boiled process furnace of calcium carbide includes Calx and carbon dust feeding mouth, exhanst gas outlet and discharging opening, described Calx and carbon dust pan feeding Mouth connects the feed opening of described ball press, and described exhanst gas outlet connects described Lime kiln smoke inlet and described high temperature pyrolysis stove Smoke inlet;
The lance head of described oxygen coal gun is located in described oxygen full-boiled process furnace of calcium carbide, and described oxygen coal gun is from the stove of described oxygen full-boiled process furnace of calcium carbide Top is stretched in described oxygen full-boiled process furnace of calcium carbide.
System the most according to claim 1, it is characterised in that be sequentially provided with from top to bottom in the burner hearth of described Lime kiln Multiple Lime kiln baffle plates with described inclination angle, erecting of the most described Lime kiln in inclination angle of adjacent described Lime kiln baffle plate Straight centrage is arranged symmetrically with;Multiple high temperature with described inclination angle it is sequentially provided with from top to bottom in the burner hearth of described high temperature pyrolysis stove Pyrolysis oven baffle plate, the vertical centrage symmetry cloth of the inclination angle the most described high temperature pyrolysis stove of adjacent described high temperature pyrolysis fender plate Put.
System the most according to claim 1, it is characterised in that described Lime kiln baffle plate and described high temperature pyrolysis fender plate All angles with horizontal plane are adjustable as 30 °-60 °;Aperture on described Lime kiln baffle plate and described high temperature pyrolysis fender plate Diameter is 10mm-30mm.
System the most according to claim 1, it is characterised in that described Lime kiln and described high temperature pyrolysis stove are square Stove, described Lime kiln baffle plate and described high temperature pyrolysis fender plate all a length of respective institutes along the incline direction at respective inclination angle At 0.5-0.95 times of the length of side of stove, the rotary shaft of adjacent described Lime kiln baffle plate is at the vertical direction of described Lime kiln Distance is 0.2-1.5 times of the described Lime kiln length of side;The rotary shaft of adjacent described high temperature pyrolysis fender plate is in described high-temperature hot 0.2-1.5 times that distance is described high temperature pyrolysis sole length of the vertical direction of solution stove.
System the most according to claim 1, it is characterised in that described Lime kiln baffle plate and described high temperature pyrolysis fender plate Material be heat-resistance stainless steel;The junction of described Lime kiln baffle plate and described high temperature pyrolysis fender plate and respective place stove It is equipped with sealing device;It is equipped with rotation drive rod in the rotating shaft of described Lime kiln and the rotating shaft of described high temperature pyrolysis stove.
System the most according to claim 1, it is characterised in that the exhanst gas outlet of described oxygen full-boiled process furnace of calcium carbide passes through high temperature cigarette Feed channel is respectively communicated with in high-temperature flue gas pipeline described in described Lime kiln gas approach and described high temperature pyrolysis kiln gas import Portion is provided with water-cooled flue.
System the most according to claim 1, it is characterised in that the discharging opening of described oxygen full-boiled process furnace of calcium carbide is provided with radar material position Meter or capacitance material level meter;The agstone feeding mouth of described Lime kiln is connected with agstone speed governing batcher, described high-temperature hot The coal dust feeding mouth solving stove is connected with coal dust speed governing batcher.
System the most according to claim 1, it is characterised in that the structure of described oxygen coal gun is telescopic water cooled lance, institute The material of the lance head stating oxygen coal gun is copper, and the sleeve internal layer of described oxygen coal gun is breeze blowing layer, and intermediate layer is blowing oxygen Layer, outermost is cooling circulating water layer;The oxygen inlet of described blowing oxygen layer connects breeze blowing layer described in oxygen channel Coal dust import connect pulverized coal channel.
9. utilizing system described in any one of claim 1 to 8 to carry out the method producing carbide, described method includes step:
Agstone is sent into described Lime kiln react, obtain quick lime;
Coal dust is sent into described high temperature pyrolysis stove be pyrolyzed, obtain carbon dust;
Described quick lime and carbon dust are sent into described ball press and carries out pressure ball;
Quick lime after described pressure ball is sent into described oxygen full-boiled process furnace of calcium carbide with carbon dust, makes described oxygen coal gun to described molten point of stove spray Blowing coal dust and oxygen, oxygen full-boiled process generates carbide;
The high-temperature flue gas that described oxygen full-boiled process furnace of calcium carbide produces is each led into described Lime kiln and described high temperature pyrolysis stove.
Method the most according to claim 9, it is characterised in that described method further comprises the steps of:
By speed governing batcher governing speed to control described agstone and the feeding amount of coal dust;
Combustible gas or oil is extracted from the pyrolysis smoke of described high temperature pyrolysis stove;By regulating described Lime kiln baffle plate with described The inclination angle of high temperature pyrolysis fender plate is to control the gliding speed of agstone and coal dust;
By the regulation described agstone time of staying in described Lime kiln to control the reaction interval of described agstone Degree;
The temperature in described reduction shaft furnace is entered to control flue gas by controlling the water yield in high-temperature flue gas pipeline;
By controlling further giving of described agstone and coal dust behind the discharging opening of described oxygen full-boiled process furnace of calcium carbide detection material position Material speed regulates the feeding amount of agstone and coal dust, to prevent described Calx feed opening from blocking with carbon dust feed opening.
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CN106479541A (en) * 2016-12-06 2017-03-08 神雾环保技术股份有限公司 A kind of system and method for processing coal dust and living beings
CN107129165A (en) * 2017-07-13 2017-09-05 秦皇岛市抚宁区汇敏矿产品有限公司 Limekiln and lime production system
CN108545969A (en) * 2018-07-24 2018-09-18 陈文武 A kind of energy-saving and environment-friendly baffling vertical lime kiln furnace

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US20110123428A1 (en) * 2008-08-01 2011-05-26 Zhenyu Liu Method and system for producing calcium carbide
CN102225765B (en) * 2011-05-10 2014-01-01 云南邦特新材料有限公司 Mixed pellets composed of fine coal powder and limestone powder for producing calcium carbide
CN206142839U (en) * 2016-08-05 2017-05-03 北京神雾环境能源科技集团股份有限公司 System for two shaft furnace production carbide of high warm -pressing ball

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US20110123428A1 (en) * 2008-08-01 2011-05-26 Zhenyu Liu Method and system for producing calcium carbide
CN101693536A (en) * 2009-10-22 2010-04-14 上海宝钢工程技术有限公司 Hot commissioning test run technology of calcium carbide
CN102225765B (en) * 2011-05-10 2014-01-01 云南邦特新材料有限公司 Mixed pellets composed of fine coal powder and limestone powder for producing calcium carbide
CN206142839U (en) * 2016-08-05 2017-05-03 北京神雾环境能源科技集团股份有限公司 System for two shaft furnace production carbide of high warm -pressing ball

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106479541A (en) * 2016-12-06 2017-03-08 神雾环保技术股份有限公司 A kind of system and method for processing coal dust and living beings
CN107129165A (en) * 2017-07-13 2017-09-05 秦皇岛市抚宁区汇敏矿产品有限公司 Limekiln and lime production system
CN108545969A (en) * 2018-07-24 2018-09-18 陈文武 A kind of energy-saving and environment-friendly baffling vertical lime kiln furnace
CN108545969B (en) * 2018-07-24 2021-05-11 杭州荣光钙业有限公司 Energy-saving and environment-friendly baffling vertical lime kiln

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