CN106067436A - 一种基于同步带传送的基片材料输送装置 - Google Patents

一种基于同步带传送的基片材料输送装置 Download PDF

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CN106067436A
CN106067436A CN201610627065.8A CN201610627065A CN106067436A CN 106067436 A CN106067436 A CN 106067436A CN 201610627065 A CN201610627065 A CN 201610627065A CN 106067436 A CN106067436 A CN 106067436A
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王进东
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JIANGSU YUTIAN GANGBO NEW MATERIALS CO Ltd
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Abstract

本发明公开了一种基于同步带传送的基片材料输送装置，包括电动机、传动装置、传动辊、同步带、基片材料承载框和同步带上方或一侧的监测装置。电动机连接传动装置带动传动辊，同步带两端与传动辊连接，同步带上安装基片材料承载框，当基片材料输送装置工作时，电动机依次带动传动装置、传动辊、同步带与基片材料承载框，从而对位于基片材料承载框上面的基片材料进行输送，还包括位于同步带上方或一侧的监测装置。本发明的基于同步带传送的基片材料输送装置，可以同步监控基片材料的传送情况，做到精准传送，减少传送的误差，提高传送的效率。

Description

一种基于同步带传送的基片材料输送装置
技术领域
本发明涉及电子光学技术领域，尤其涉及一种基于同步带传送的基片材料输送装置。
背景技术
目前，世界工业的各种生产线中用于传送基片材料的各种输送装置，一般是根据生产线的需要进行定制，根据生产线所传送的基片材料的大小、种类进行固定生产和安转，之后仅仅是用于一种基片材料的输送，如果需要更改传送的基片材料时，就得更换输送装置或者对输送装置进行大改。此外，输送装置一般实现自动传送，是没有人员对传送的情况进行监控的，就算有人，也不是实时监控，这样就不能实时清楚地知道输送的基片材料的各种情况，如果当基片材料输送过程出现各种不当的状况时，就无法进行及时处理，给后续的生产带来不必要的麻烦。
现有的解决的监控的方法是用人工进行巡查，人工巡查虽然也能够进行监控，但是人工有其不可克服的缺点，就是无法时刻专注，也不可能很细致地分辨基片材料是否有缺陷，因此寻找一种能够实时又方便还能够自带分辨功能的检测方法是值得探讨的。
如果能够给输送装置安装上自动监测装置，在输送基片材料的过程中，就可以节省人工的开支和克服人工的种种缺陷，不仅能够实时监控输送基片材料的情况，还能够分辨基片材料的好坏，即是监控基片材料是否有质量缺陷，以便分拣出来，方便后续生产加工。此外，如果输送装置能够根据不同的基片材料只进行很小的改动，不如只改变输送带的大小，不用拆装输送装置，则会给输送装置的生产效率带来极大地改善，节省安装和改动成本。
发明内容
本发明要解决的技术问题在于，同步监控基片材料的传送情况，做到精准传送，减少传送的误差，及时发现传送的基片材料可能出现的各种状况。并且可以根据传送的基片材料的大小、种类的不同调节承载框的长宽，提高传送的效率。
本发明解决其技术问题所采用的技术方案是：一种基于同步带传送的基片材料输送装置，其包括：电动机、传动装置、传动辊、同步带和基片材料承载框，所述电动机连接所述传动装置带动所述传动辊，所述同步带两端与所述传动辊连接，所述同步带上安装所述基片材料承载框，当所述基片材料输送装置工作时，所述电动机依次带动所述传动装置、所述传动辊、所述同步带与所述基片材料承载框，从而对位于所述基片材料承载框上面的基片材料进行输送，还包括位于所述同步带上方或一侧的监测装置。
优选地，所述监测装置包括红外探测装置。
优选地，所述监测装置还包括计数装置。
优选地，所述监测装置包括摄像设备。
优选地，所述同步带上分布有若干卡条，用于卡置所述基片材料承载框。
优选地，所述传动辊至少有两根。
优选地，所述基片材料承载框的长宽可调节。
优选地，所述传动装置将所述电动机的轴承与所述传动辊的轴承连接。
本发明提供的基于同步带传送的基片材料输送装置，将红外探测装置、计数装置和摄像监控设备与输送装置结合，做到精准传送，减少传送的误差，提高传送的效率，节约制造成本和避免频繁更换设备。
附图说明
下面将结合附图及实施例对本发明作进一步说明，附图中：
图1是本发明第一实施例的俯视图；
图2是本发明第二实施例的俯视图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
本发明解决其技术问题所采用的技术方案是：一种基于同步带传送的基片材料输送装置，其包括：电动机、传动装置、传动辊、同步带和基片材料承载框，电动机连接传动装置带动传动辊，同步带两端与传动辊连接，同步带上安装基片材料承载框，当基片材料输送装置工作时，电动机依次带动传动装置、传动辊、同步带与基片材料承载框，从而对位于基片材料承载框上面的基片材料进行输送，还包括位于同步带上方或一侧的监测装置，监测装置包括红外探测装置，监测装置还包括计数装置，监测装置包括摄像设备，同步带上分布有若干卡条，用于卡置基片材料承载框，传动辊至少有两根，基片材料承载框的长宽可调节，传动装置将电动机的轴承与传动辊的轴承连接。
第一实施例：
图1是本发明第一实施例的俯视图，如图1所示，本实施例的一种基于同步带传送的基片材料输送装置。包括：电动机10、传动装置20、传动辊30、同步带40和基片材料承载框70，检测装置80。当基片材料输送装置开始工作时，电动机启动，然后带动传动装置，依次次带动传动辊、同步带和基片材料承载框，从而实现基片材料承载框承载基片材料进行输送。同时检测装置对输送带上的基片材料进行监控。
本发明中，检测装置80包括红外探测装置、计数装置和摄像监控设备或者其他用于检测的装置。
实施例中使用的如红外探测装置是通过装置的热电元件对输送带上的基片材料进行检测，并把热电元件的输出信号转换成电压信号，通过红外探测装置将电压信号传送给计数装置，计数装置对传送过来的信号进行分析和处理，通过分析结果可以得知传送带上是否有基片材料在传送，摄像监控设备对传送带的传送情况进行远程监控，通过摄像监控设备可以得知传送的基片材料是否出现相应的状况。本实施例中以上的监控装置包括但不局限于以上设备，可以将其中一种或几种换成另外的一种或几种其他监控设备，技术人员可以根据需要选择一种或者几种安装在基片材料输送装置上。
另外，本发明中的同步带上分布有若干卡条90，用于卡置基片材料承载框70。传动装置20将电动机10的轴承与传动辊30的轴承连接。
本发明的实施例的传动辊30至少有两根。
本发明的实施例的基片材料承载框70的长宽可调节。
第二实施例：
图2是本发明第二实施例的俯视图，其与第一实施例相同之处不再赘述，其不同之处在于，本实施例中，如图2所示，包括：电动机10、传动装置20、传动辊30、同步带40和基片材料承载框70，检测装置80，卡条90。本设备所使用的传动辊数量相当少，在保证传送质量的同时节约了材料用量，给制造和安装待了极大的便利。并且，本发明中的同步带上分布有若干卡条，用于卡置基片材料承载框，由于在基片材料承载框输送的过程中，可能会出现偏移、脱轨、颠簸等状况，卡条能够将承载框固定在同步带上，使承载框平稳的输送到位。
本发明的基片材料输送装置，具有以下技术优势：（1）输送装置安装上自动检测装置80，在输送基片材料的过程中，就可以节省人工的开支和克服人工的种种缺陷，不仅能够实时监控输送基片材料的情况，还能够 分辨基片材料的好坏，即是监控基片材料是否有质量缺陷，以便分拣出来，方便后续生产加工。（2）输送装置能够根据不同的基片材料只进行很小的改动，不如只改变输送带的大小，不用拆装输送装置，则会给输送装置的生产效率带来极大地改善，节省安装和改动成本。（3）如图2显示传动辊只有两根，并且在同步带上分布有若干卡条90，用于卡置基片材料承载框70，这就实现了能够带动输送带的基本功能，不用过多的安装传动辊，输送基片材料的过程中能够保证不会出现起伏波动和偏离输送轨道的问题，即实现了基片材料传送过程不会出现磨损等有损质量的问题，还节省了传动辊的安装成本。
应当理解的是，对本领域普通技术人员来说，可以根据上述说明加以改进或变换，而所有这些改进和变换都应属于本发明所附权利要求的保护范围。

Claims (8)

1.一种基于同步带传送的基片材料输送装置，其特征在于，包括：电动机、传动装置、传动辊、同步带和基片材料承载框，所述电动机连接所述传动装置带动所述传动辊，所述同步带两端与所述传动辊连接，所述同步带上安装所述基片材料承载框，当所述基片材料输送装置工作时，所述电动机依次带动所述传动装置、所述传动辊、所述同步带与所述基片材料承载框，从而对位于所述基片材料承载框上面的基片材料进行输送，还包括位于所述同步带上方或一侧的监测装置。
2.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述监测装置包括红外探测装置。
3.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述监测装置还包括计数装置。
4.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述监测装置包括摄像设备。
5.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述同步带上分布有若干卡条，用于卡置所述基片材料承载框。
6.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述传动辊至少有两根。
7.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述基片材料承载框的长宽可调节。
8.根据权利要求1所述的基于同步带传送的基片材料输送装置，其特征在于，所述传动装置将所述电动机的轴承与所述传动辊的轴承连接。
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Publication number Priority date Publication date Assignee Title
CN1409592A (zh) * 2001-09-20 2003-04-09 富士机械制造株式会社 电气元件的供应方法和电气元件的安装系统
CN1756290A (zh) * 2004-09-29 2006-04-05 富士胶片株式会社 描绘装置
CN202454543U (zh) * 2012-03-02 2012-09-26 江苏宇天港玻新材料有限公司 基片材料输送装置
CN103718661A (zh) * 2011-07-27 2014-04-09 住友重机械工业株式会社 基板制造装置及基板制造方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1409592A (zh) * 2001-09-20 2003-04-09 富士机械制造株式会社 电气元件的供应方法和电气元件的安装系统
CN1756290A (zh) * 2004-09-29 2006-04-05 富士胶片株式会社 描绘装置
CN103718661A (zh) * 2011-07-27 2014-04-09 住友重机械工业株式会社 基板制造装置及基板制造方法
CN202454543U (zh) * 2012-03-02 2012-09-26 江苏宇天港玻新材料有限公司 基片材料输送装置

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