CN106064187B - A kind of wound form drawing heading pipe bender - Google Patents
A kind of wound form drawing heading pipe bender Download PDFInfo
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- CN106064187B CN106064187B CN201610696041.8A CN201610696041A CN106064187B CN 106064187 B CN106064187 B CN 106064187B CN 201610696041 A CN201610696041 A CN 201610696041A CN 106064187 B CN106064187 B CN 106064187B
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- 230000009194 climbing Effects 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 abstract description 20
- 238000004804 winding Methods 0.000 abstract description 5
- 230000009975 flexible effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000001153 anti-wrinkle effect Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000003462 Bender reaction Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
本发明公开了一种缠绕式拉拔顶镦弯管机,属于弯管机领域,其解决了现有顶镦弯管机夹紧模具复位时与管件干涉影响生产、限制生产的问题。本发明包括夹紧装置、夹模以及主模,所述的夹紧装置包括夹模座、滑块、滑块座和滑块驱动,所述的滑块座上表面设置有滑轨,所述的滑块设置在所述的滑轨上;所述的滑块驱动与所述的滑块连接;所述的夹模座固定设置在所述的滑块上;所述的夹模通过销轴可旋转设置在夹模座上靠近主模的一端;所述的主模下端与夹模对应的一侧设置有坡块。本发明能够简化机构,避免干涉影响,其动作灵活,降低了管件加工难度。
The invention discloses a winding type drawing and upsetting pipe bending machine, belonging to the field of pipe bending machines, which solves the problem that the existing top upsetting pipe bending machine interferes with pipe fittings and affects production and restricts production when the clamping mold is reset. The present invention includes a clamping device, a clamping mold and a main mold, the clamping device includes a clamping mold base, a slider, a slider base and a slider drive, the upper surface of the slider base is provided with a slide rail, the The slide block is arranged on the slide rail; the slide block drive is connected with the slide block; the clamp die seat is fixedly arranged on the slide block; the clamp die is passed through the pin It can be rotatably arranged on the clamping mold base near the end of the main mold; the side of the lower end of the main mold corresponding to the clamping mold is provided with a slope block. The invention can simplify the mechanism, avoid the influence of interference, have flexible actions, and reduce the processing difficulty of the pipe fittings.
Description
技术领域technical field
本发明属于弯管机领域,具体地说,涉及一种缠绕式拉拔顶镦弯管机。The invention belongs to the field of pipe bending machines, and in particular relates to a winding type drawing top heading pipe bending machine.
背景技术Background technique
带弯曲角度的管件广泛应用于管道输送领域,尤其是对于精度要求极高的管道输送技术,管件的壁厚均匀程度,弯曲角度均匀程度,弯角内外壁圆度等决定了管件的质量。管件折弯利用弯管机来实现,弯管机是一种将管件折弯的机器。弯管机一般包括主模、夹紧模具、压料导轨模具、顶镦机构、顶镦夹紧模具、防皱模等部件。如中国专利申请号200710040527.7,公开日2007年10月10日的专利申请文件,公开了一种小R弯管的加工方法及其装置,包含有带液压和伺服马达驱动机构的三维数控弯管机、由八爪夹模、直径模、夹模、靠模构成的成形弯管模具及带芯棒的活络关节和防皱模的辅件,直径模、夹模、靠模和防皱模上均设置有与工件外径相符的半圆弧面长条状限位凹槽,工作时分别起限位、辅推、导引、协同夹持和同步弯曲转向的作用,带芯棒的活络关节具有支撑管壁和保质助弯的功能,防皱模具有阻止钢管内侧起皱的功能,由数控伺服精确控制、在三工位模具一次装夹中弯曲成型。弯管机工作时利用主模与夹紧模具将管件夹紧,主模旋转实现管件的折弯,主模旋转时,夹紧模具同步旋转,管件折弯到位后,夹紧模具与主模分离后旋转复位;通常管件往一个方向弯曲一个弯时,夹紧模具可以顺利复位,但当管件需要往相反两个方向弯曲多个弯(S形弯管件)时,夹紧模具对管件产生干涉,无法实现顺利复位。如中国专利申请号201410597788.9,公开日2015年3月25日的专利申请文件说明书附图中记载了一种顶镦弯管机,以及中国专利申请号201120192806.7,公开日2012年4月25日公开的一种顶镦弯管机,包括主模体、顶推导板和顶推机构,还包括移动式防皱整形装置。上述两份专利申请文件中公开的顶墩弯管机均存在夹紧模具复位时将受到如S形弯管件的干涉,从而限制了弯管机对需要往相反两个方向弯曲多个弯的管件的加工。Pipe fittings with bending angles are widely used in the field of pipeline transportation, especially for pipeline transportation technology that requires high precision. The uniformity of wall thickness of pipe fittings, uniformity of bending angles, roundness of inner and outer walls of bends, etc. determine the quality of pipe fittings. The bending of pipe fittings is realized by a pipe bender, which is a machine that bends pipe fittings. The pipe bending machine generally includes main mold, clamping mold, pressing rail mold, top heading mechanism, top heading clamping mold, anti-wrinkle mold and other components. For example, the Chinese patent application number 200710040527.7, the patent application document published on October 10, 2007, discloses a processing method and device for a small R bend, including a three-dimensional numerically controlled pipe bender with a hydraulic and servo motor drive mechanism , a forming pipe bending mold consisting of eight claw clamping dies, diameter dies, clamping dies, and formers, a flexible joint with a mandrel and accessories for the anti-wrinkle die. The diameter die, clamping die, former and anti-wrinkle dies It is equipped with a semi-circular long strip-shaped limit groove that matches the outer diameter of the workpiece, and it plays the roles of limit, auxiliary push, guide, cooperative clamping and synchronous bending and steering respectively during work. The active joint with mandrel has the function of The function of supporting the pipe wall and ensuring the quality of the bending, the anti-wrinkle mold has the function of preventing the inner side of the steel pipe from wrinkling, which is precisely controlled by the CNC servo, and is bent and formed in one clamping of the three-station mold. When the pipe bending machine is working, the main mold and the clamping mold are used to clamp the pipe fittings. The main mold rotates to realize the bending of the pipe fittings. When the main mold rotates, the clamping mold rotates synchronously. After the pipe fittings are bent in place, the clamping mold is separated from the main mold. Rotate and reset; Usually, when the pipe is bent in one direction and one bend, the clamping mold can be reset smoothly, but when the pipe needs to bend multiple bends in opposite directions (S-shaped pipe fitting), the clamping mold will interfere with the pipe , unable to achieve a smooth reset. Such as Chinese Patent Application No. 201410597788.9, a patent application document on March 25, 2015, which was published on March 25, 2015, describes a top heading pipe bender, and Chinese Patent Application No. 201120192806.7, published on April 25, 2012 An upsetting pipe bending machine includes a main mold body, a pushing guide plate, a pushing mechanism, and a mobile anti-wrinkle shaping device. Both the top pier pipe benders disclosed in the above two patent application documents will be interfered by such as S-shaped pipe bends when the clamping mold is reset, which limits the ability of the pipe bender to bend multiple bends in opposite directions. Processing of pipe fittings.
已知的能够解决上述干涉问题的技术方案有采用下沉式夹紧模具,即在夹紧模具与主模分离后,调节夹紧模具相对主模向下运动,绕开弯管件后再复位,该结构可以解决干涉问题,但如何实现夹紧模具下沉、与主模分离时及上升、与主模复合时不对管件产生摩擦,以及如何实现下沉机构结构简化,成本最低,是本领域技术人员所需要面临的新的技术问题。A known technical solution that can solve the above interference problem is to use a sinking clamping mold, that is, after the clamping mold is separated from the main mold, adjust the clamping mold to move downward relative to the main mold, bypass the elbow and then reset , this structure can solve the interference problem, but how to realize the sinking of the clamping mold, when it is separated from the main mold and when it rises, and when it is combined with the main mold, no friction will be generated on the pipe, and how to realize the structure of the sinking mechanism is simplified and the cost is the lowest. New technical problems that technicians need to face.
发明内容Contents of the invention
1、要解决的问题1. Problems to be solved
针对现有顶镦弯管机夹紧模具复位时与管件干涉的问题,本发明提供一种缠绕式拉拔顶镦弯管机,采用爬坡式夹紧装置,能够实现主模独立复位,从而有效解决了上述问题,同时具有结构简单、动作灵活、能降低管件加工难度的效果。Aiming at the problem that the clamping mold of the existing top heading pipe bender interferes with the pipe fittings when it is reset, the present invention provides a winding type drawing top heading pipe bender, which adopts a climbing type clamping device, which can realize the independent reset of the main mold, thereby The above-mentioned problems are effectively solved, and at the same time, it has the effects of simple structure, flexible action, and can reduce the processing difficulty of pipe fittings.
2、技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种缠绕式拉拔顶镦弯管机,包括夹紧装置、夹模以及主模,所述的夹紧装置包括夹模座、滑块、滑块座和滑块驱动,所述的滑块座上表面设置有滑轨,所述的滑块设置在所述的滑轨上;所述的滑块驱动与所述的滑块连接;所述的夹模座固定设置在所述的滑块上;所述的夹模通过销轴可旋转设置在夹模座上靠近主模的一端;所述的主模下端与夹模对应的一侧设置有坡块。A winding type drawing top heading pipe bender, including a clamping device, a clamping die and a main die, the clamping device includes a clamping die seat, a slide block, a slide block seat and a slide block drive, the slide block The upper surface of the seat is provided with a slide rail, and the slide block is arranged on the slide rail; the slide block drive is connected with the slide block; the clamping base is fixedly arranged on the slide block Above; the clamping mold is rotatably arranged on the clamping mold base at one end of the clamping mold base close to the main mold through a pin shaft; the lower end of the main mold is provided with a slope block on the side corresponding to the clamping mold.
优选地,所述的主模下端设置坡块一侧的上方设置有限位槽;所述的夹模与主模相对的一面的下端设置有凸块,所述的凸块与限位槽相对应。Preferably, a limiting groove is provided above the side of the slope block at the lower end of the main mold; a bump is provided at the lower end of the clamping mold on the side opposite to the main mold, and the bump is corresponding to the limiting groove .
优选地,所述的夹模与夹模座连接的一端设置有水平限位台阶和垂直限位台阶;所述的夹模座的端面包括上端面和下端面;所述的水平限位台阶与上端面对应,所述的垂直限位台阶与下端面对应。Preferably, one end of the clamping die connected to the clamping base is provided with a horizontal limit step and a vertical limit step; the end face of the clamping base includes an upper end face and a lower end face; the horizontal limit step and the The upper end face corresponds, and the vertical limit step corresponds to the lower end face.
优选地,所述的坡块上表面从上至下依次包括水平段、爬升段和入坡段;所述的水平段与水平面平行;所述的爬升段与水平面的角度大于入坡段与水平面的角度。Preferably, the upper surface of the ramp includes a horizontal section, a climbing section and an entry section from top to bottom; the horizontal section is parallel to the horizontal plane; the angle between the climbing section and the horizontal plane is greater than that between the entry section and the horizontal plane Angle.
优选地,所述的凸块底部为圆弧面;所述的入坡段末端上表面设置为圆弧面。Preferably, the bottom of the bump is an arc surface; the upper surface of the end of the entry section is set as an arc surface.
优选地,所述的滑块座中部沿其滑轨方向设置有滑动孔,远离主模座的一端下表面设置有固定手;所述的滑块底部设置有滑动手;所述的滑动手穿过滑动孔;所述的滑块驱动包括油缸、定连杆和动连杆;所述的定连杆一端与油缸的活塞杆通过销轴连接,另一端与固定手通过销轴连接;所述的动连杆一端与油缸的活塞杆通过销轴连接,另一端与滑动手通过销轴连接。Preferably, the middle part of the slider seat is provided with a sliding hole along the direction of the slide rail, and a fixed hand is provided on the lower surface of the end away from the main mold seat; a sliding hand is provided at the bottom of the slider; the sliding hand is worn Through the sliding hole; the slider drive includes an oil cylinder, a fixed connecting rod and a moving connecting rod; one end of the fixed connecting rod is connected with the piston rod of the oil cylinder through a pin, and the other end is connected with the fixed hand through a pin; the One end of the moving connecting rod is connected with the piston rod of the oil cylinder through a pin shaft, and the other end is connected with the sliding hand through a pin shaft.
优选地,所述的滑块上表面设置轨道,所述的夹模座设置在所述的轨道上,并通过紧定螺栓固定;所述的滑块上表面设置T型槽,所述的T型槽上设置有夹模定位座,并通过紧定螺栓固定;所述的夹模座上设置有夹模微调杆,夹模微调杆一端与所述的夹模座的端面螺纹连接,另一端与所述的夹模定位座接触。Preferably, the upper surface of the slider is provided with a track, and the clamping base is arranged on the track and fixed by a set bolt; the upper surface of the slider is provided with a T-shaped groove, and the T The mold groove is provided with a mold clamp positioning seat, which is fixed by a set bolt; the clamp mold base is provided with a mold clamp fine-adjustment rod, and one end of the clamp mold fine-adjustment rod is threadedly connected with the end face of the clamp mold base, and the other end is Contact with the clamp mold positioning seat.
优选地,所述的夹模微调杆上设置有夹模微调螺母。Preferably, the clamping fine adjustment rod is provided with a clamping fine adjustment nut.
优选地,还包括主模复位装置;所述的主模复位装置包括主模支架、支架齿轮和主模座齿轮;所述的主模座上与所述的坡块对应的位置设置有主模联动槽;所述的主模座可旋转设置在主模支架上;所述的主模支架与所述的滑块座固定连接;所述的滑块上朝向主模座上主模联动槽的一端设置有联动凸起。Preferably, it also includes a main mold reset device; the main mold reset device includes a main mold bracket, a bracket gear and a main mold seat gear; the main mold seat is provided with a main mold at a position corresponding to the ramp linkage groove; the main mold base is rotatably arranged on the main mold support; the main mold support is fixedly connected with the slider seat; One end is provided with a linkage protrusion.
优选地,所述的主模支架为中空结构;所述的主模座上端与所述的主模支架上端面轴承连接,下端穿过主模支架与所述的主模座齿轮固定连接;所述的主模座齿轮与主模支架通过轴承连接;所述的主模支架外壁设置有支架齿轮。Preferably, the main mold bracket is a hollow structure; the upper end of the main mold base is connected to the upper end face bearing of the main mold bracket, and the lower end passes through the main mold bracket and is fixedly connected with the gear of the main mold base; The main mold base gear and the main mold support are connected through bearings; the outer wall of the main mold support is provided with a support gear.
3、有益效果3. Beneficial effects
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明设置夹紧装置,其夹模座最大高度低于主模,同时设置夹模与坡块相配合,能够有效起到防止管件拆装时干涉的效果,且本发明能够适用于加工多弯曲方向管件,提高了生产效率和应用范围;(1) The present invention is equipped with a clamping device, the maximum height of the clamping mold base is lower than the main mold, and at the same time, the clamping mold is set to cooperate with the slope block, which can effectively prevent interference when the pipe fittings are disassembled, and the present invention can be applied to Processing multi-bending direction pipe fittings improves production efficiency and application range;
(2)本发明夹持管件定位精度高,夹持稳定,利用凸块和限位槽、水平限位台阶和上端面双重限位装置确保起到上述有益效果;(2) The clamping pipe fittings of the present invention have high positioning accuracy and stable clamping, and the above-mentioned beneficial effects are ensured by using the double-limiting device of the bump and the limiting groove, the horizontal limiting step and the upper end surface;
(3)本发明对坡块的设计能够使管件夹持动作从快到慢、最后实现水平夹持管件,工作效率高,水平夹持能够起到防止管件摩擦变形、摩擦刮伤的效果;(3) The design of the slope block in the present invention can make the clamping action of the pipe fittings from fast to slow, and finally realize the horizontal clamping of the pipe fittings, with high work efficiency, and the horizontal clamping can prevent frictional deformation and frictional scratches of the pipe fittings;
(4)本发明动作灵活,结构紧凑,传动稳定,动力输出强,且动作可控性高,从而提高了弯管精度;(4) The present invention has flexible action, compact structure, stable transmission, strong power output, and high action controllability, thereby improving the bending precision;
(5)本发明可以通过调节夹模行程来适用加工不同直径规格的管件,加工范围广,降低了多规格管件加工成本,提高了效率;(5) The present invention can be adapted to process pipe fittings with different diameters and specifications by adjusting the clamping stroke, and has a wide processing range, which reduces the processing cost of multi-standard pipe fittings and improves efficiency;
(6)本发明增设主模复位装置,与夹紧装置相配合,当管件折弯完成后,夹紧装置松开管件,如若主模与夹紧装置同步复位,此时管件需要卸下,而利用本发明的主模复位装置,可以使夹紧装置先行复位,此时管件无需卸下,可以直接调整至下一折弯工位,再进行主模独立复位,主模复位后,夹紧装置再夹紧管件,这样大大提高了工作效率。(6) The present invention adds a main mold resetting device to cooperate with the clamping device. After the pipe fitting is bent, the clamping device releases the pipe fitting. If the main mold and the clamping device are reset synchronously, the pipe fitting needs to be unloaded at this time. Utilizing the main mold reset device of the present invention, the clamping device can be reset in advance. At this time, the pipe fittings do not need to be unloaded, and can be directly adjusted to the next bending station, and then the main mold is reset independently. After the main mold is reset, the clamping device Then clamp the pipe fittings, which greatly improves the work efficiency.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明中夹紧装置的立体结构图;Fig. 2 is the three-dimensional structural view of clamping device in the present invention;
图3为本发明中夹紧装置的主视图;Fig. 3 is the front view of clamping device among the present invention;
图4为图3的俯视图;Fig. 4 is the top view of Fig. 3;
图5为图4中沿A-A线剖切示意图;Fig. 5 is a sectional schematic diagram along line A-A in Fig. 4;
图6为本发明中主模、夹模、夹模座等部件放大示意图;Fig. 6 is the enlarged schematic diagram of parts such as master mold, clamping mold, clamping mold base among the present invention;
图7为图5的主视图;Fig. 7 is the front view of Fig. 5;
图8为图7中主模与夹模结合后的状态图;Fig. 8 is the state diagram after main mold and clamping mold are combined in Fig. 7;
图9为图6的另一角度立体示意图;FIG. 9 is a schematic perspective view of another angle of FIG. 6;
图10为本发明中主模与夹模分离时的整体状态图;Figure 10 is an overall state diagram when the main mold and the clamping mold are separated in the present invention;
图11为图10的剖视图;Figure 11 is a sectional view of Figure 10;
图12为图11中夹模上升过程状态图;Fig. 12 is a state diagram of clamping die rising process in Fig. 11;
图13为本发明主模复位装置与夹紧装置连接结构图;Fig. 13 is a connection structure diagram of the main mold reset device and the clamping device of the present invention;
图14为本发明主模复位装置剖视图。Fig. 14 is a cross-sectional view of the master mold reset device of the present invention.
图中:1、夹紧装置;11、夹模座;111、夹模固定槽;112、夹模微调杆;113、上端面;114、下端面;115、夹模微调螺母;116、紧定螺栓;12、夹模定位座;121、紧定螺栓;13、滑块;131、联动凸起;132、滑动手;14、滑块座;141、滑动孔;142、固定手;15、滑块驱动;151、油缸;152、定连杆;153、动连杆;16、管件夹口;Among the figure: 1, clamping device; 11, clamping mold seat; 111, clamping mold fixing groove; 112, clamping mold fine-tuning rod; 113, upper end face; 114, lower end face; 115, clamping die fine-tuning nut; Bolt; 12, clamping mold positioning seat; 121, set bolt; 13, slide block; 131, linkage protrusion; 132, slide hand; 14, slide block seat; 141, slide hole; 142, fixed hand; 15, slide block drive; 151, oil cylinder; 152, fixed connecting rod; 153, moving connecting rod; 16, pipe clamp;
2、主模复位装置;21、主模座;211、主模联动槽;22、主模支架;23、支架齿轮;24、主模座齿轮;2. Main mold reset device; 21. Main mold base; 211. Main mold linkage groove; 22. Main mold bracket; 23. Bracket gear; 24. Main mold base gear;
3、夹模;31、夹模口;32、凸块;33、水平限位台阶;34、垂直限位台阶;3. Clamping die; 31. Clamping die mouth; 32. Protrusion; 33. Horizontal limit step; 34. Vertical limit step;
4、主模;41、主模口;42、限位槽;43、坡块;431、水平段;432、爬升段;433、入坡段;4. Main formwork; 41. Main formwork opening; 42. Limiting groove; 43. Slope block; 431. Horizontal section; 432. Climbing section; 433. Entering slope section;
5、压料导轨模具;6、顶镦机构。5. Binder rail mold; 6. Upsetting mechanism.
具体实施方式detailed description
下面结合具体实施例对本发明进一步进行描述。The present invention will be further described below in conjunction with specific embodiments.
实施例1Example 1
如图1所示,一种缠绕式拉拔顶镦弯管机,包括夹紧装置1、主模复位装置2、夹模3、主模4、压料导轨模具5、顶镦机构6,如图13所示,主模复位装置2包括主模座21、主模支架22和主模座齿轮24;如图2、图3和图4所示,夹紧装置1包括夹模座11、滑块13、滑块座14和滑块驱动15;As shown in Figure 1, a winding-type drawing top heading pipe bender includes a clamping device 1, a main mold reset device 2, a clamping mold 3, a main mold 4, a pressing rail mold 5, and a top heading mechanism 6, such as As shown in Figure 13, the main mold reset device 2 includes a main mold base 21, a main mold bracket 22 and a main mold base gear 24; as shown in Figures 2, 3 and 4, the clamping device 1 includes a clamping mold base 11, a Block 13, slider seat 14 and slider drive 15;
主模座21可旋转设置在主模支架22上,具体地如图14所示,所述的主模支架22为中空结构,主模21上端与主模支架22上端面轴承连接,下端穿过主模支架22与主模座齿轮24固定连接;主模座齿轮24与主模支架22通过轴承连接,主模座21可以在主模座齿轮24的驱动下相对于主模支架22旋转;The main mold holder 21 is rotatably arranged on the main mold support 22, specifically as shown in Figure 14, the main mold support 22 is a hollow structure, the upper end of the main mold 21 is connected with the upper end surface bearing of the main mold support 22, and the lower end passes through Master mold support 22 is fixedly connected with master mold holder gear 24; Master mold holder gear 24 is connected with master mold holder 22 by bearing, and master mold holder 21 can rotate relative to master mold holder 22 under the drive of master mold holder gear 24;
主模支架22外壁设置有支架齿轮23;The outer wall of the main mold support 22 is provided with a support gear 23;
如图8所示,主模4固定设置在主模座21上;夹模座11上表面低于主模4上主模口41最低点,这样管件的安装与拆卸均不会受到夹模座11的干涉;As shown in Figure 8, the main mold 4 is fixedly arranged on the main mold base 21; the upper surface of the clamping mold base 11 is lower than the lowest point of the main mold mouth 41 on the main mold 4, so that the installation and disassembly of the pipe fittings will not be affected by the clamping mold base. 11 interference;
如图13所示,主模支架22与滑块座14固定连接;主模座(21)上设置有主模联动槽(211);滑块13上朝向主模座21上主模联动槽211的一端设置有联动凸起131,联动凸起131与主模联动槽211对应;As shown in Figure 13, the main mold support 22 is fixedly connected with the slider base 14; the main mold base (21) is provided with a main mold linkage groove (211); One end of is provided with a linkage protrusion 131, and the linkage protrusion 131 corresponds to the linkage groove 211 of the main mold;
如图5所示,滑块座14上表面设置有滑轨,滑块13设置在滑轨上;夹模座11固定设置在滑块13上;夹模座11上靠近主模4的一端设置有夹模固定槽111,夹模3通过销轴可旋转设置在夹模固定槽111内;As shown in Figure 5, the upper surface of the slider seat 14 is provided with a slide rail, and the slide block 13 is arranged on the slide rail; the clamping mold base 11 is fixedly arranged on the slider 13; There is a clamping mold fixing groove 111, and the clamping mold 3 is rotatably arranged in the clamping mold fixing groove 111 through a pin shaft;
如图5所示,滑块座14中部沿其滑轨方向设置有滑动孔141,远离主模座21的一端下表面设置有固定手142;滑块13底部设置有滑动手132;滑动手132穿过滑动孔141;滑块驱动15包括油缸151、定连杆152和动连杆153;油缸151的缸体的末端通过销轴设置在与滑块座14固定连接的侧板上,油缸151可以相对与滑块座14固定连接的侧板旋转;定连杆152一端与油缸151的活塞杆通过销轴连接,另一端与固定手142通过销轴连接;动连杆153一端与油缸151的活塞杆通过销轴连接,另一端与滑动手132通过销轴连接;采用这种驱动结构可以减小安装空间,增大输出动力,使滑块13动作更加安全、可靠;As shown in Figure 5, slide block 14 middle part is provided with slide hole 141 along its slide rail direction, is provided with fixed hand 142 on the lower surface of one end away from main mold base 21; Slide block 13 bottom is provided with slide hand 132; Slide hand 132 Pass slide hole 141; Slider drive 15 comprises oil cylinder 151, fixed connecting rod 152 and moving connecting rod 153; The end of the cylinder body of oil cylinder 151 is arranged on the side plate that is fixedly connected with slide block seat 14 by pin shaft, and oil cylinder 151 It can rotate relative to the side plate fixedly connected with the slider seat 14; one end of the fixed connecting rod 152 is connected with the piston rod of the oil cylinder 151 through a pin, and the other end is connected with the fixed hand 142 through a pin; one end of the moving connecting rod 153 is connected with the cylinder 151 The piston rod is connected by a pin shaft, and the other end is connected with the sliding hand 132 by a pin shaft; this driving structure can reduce the installation space, increase the output power, and make the action of the slider 13 safer and more reliable;
如图6和图7所示,主模4上端设置有主模口41,下端设置有限位槽42,下端侧面设置有坡块43;夹模3一端通过销轴可旋转连接于夹模固定槽111内,另一端设置有夹模口31和凸块32;如图8所示,夹模口31与主模口41相对应配合组成管件夹口16;凸块32与限位槽42相对应;本发明坡块43的设置能够使夹模3在夹紧管件的过程中逐渐上升、松开管件的过程中逐渐下降,从而有效绕开被加工管件,解决了干涉问题,同时解决了加工多弯曲方向管件时管件与夹模干涉的问题;As shown in Figures 6 and 7, the upper end of the main mold 4 is provided with a main mold opening 41, the lower end is provided with a limiting groove 42, and the side of the lower end is provided with a slope block 43; one end of the clamping mold 3 is rotatably connected to the clamping mold fixing groove through a pin shaft 111, the other end is provided with clamping die opening 31 and projection 32; As shown in Figure 8, clamping die opening 31 is matched with main die opening 41 to form pipe fitting clamping mouth 16 correspondingly; Protrusion block 32 is corresponding to limit groove 42 The setting of the slope block 43 of the present invention can make the clamping die 3 gradually rise in the process of clamping the pipe fittings and gradually descend in the process of loosening the pipe fittings, thereby effectively bypassing the processed pipe fittings, solving the interference problem, and simultaneously solving the problem of multiple processing. The problem of interference between pipe fittings and clamping dies when bending direction pipe fittings;
夹模3与夹模座11连接的一端设置有水平限位台阶33和垂直限位台阶34;夹模座11设置夹模固定槽111的一端的端面包括上端面113和下端面114;如图6所示,水平限位台阶33与上端面113对应,如图8所示,当夹模3与主模4配合夹紧管件时,水平限位台阶33与上端面113相互贴合能够限制夹模3进一步往上升而导致被夹持管件变形,虽然凸块32与限位槽22能够有效防止夹模3进一步往上升,但在双保险情况下更加安全、可靠;如图8所示,垂直限位台阶34与下端面114对应,如图7所示,当夹模3下降至图6所示位置时,夹模3自身的重量会使其有继续下降的趋势,此时垂直限位台阶34与下端面114相互贴合可以有效防止夹模3继续下降,从而确保夹模3再下次上升时凸块32能顺利爬上坡块23;One end of the clamping mold 3 connected to the clamping mold base 11 is provided with a horizontal limit step 33 and a vertical limit step 34; the end face of one end of the clamping mold base 11 provided with the clamping mold fixing groove 111 includes an upper end face 113 and a lower end face 114; as shown in the figure 6, the horizontal limit step 33 corresponds to the upper end surface 113. As shown in FIG. Die 3 rises further to cause deformation of the clamped pipe fittings. Although the protrusion 32 and the limit groove 22 can effectively prevent the clamping die 3 from rising further, it is safer and more reliable under the condition of double insurance; as shown in Figure 8, the vertical The limiting step 34 corresponds to the lower end surface 114, as shown in Figure 7, when the clamping mold 3 descends to the position shown in Figure 6, the weight of the clamping mold 3 itself will make it have a tendency to continue to decline, at this time the vertical limiting step 34 and the lower end surface 114 can effectively prevent the clamping mold 3 from continuing to descend, thereby ensuring that the bump 32 can climb up the slope block 23 smoothly when the clamping mold 3 rises next time;
如图7所示,凸块32底部为圆弧面;坡块43上表面从上至下依次包括水平段431、爬升段432和入坡段433;水平段431与水平面平行;爬升段432与水平面的角度大于入坡段433与水平面的角度,这样设置的作用是,凸块32下表面设置为圆弧面,坡块43上入坡段433末端设置为与凸块32下表面对应的圆弧面,从而确保夹模3再次上升时凸块32能顺利爬上坡块43,爬升段432与水平面的角度大于入坡段433与水平面的角度,能够使夹模3前期上升速度较快,提高工作效率,后期速度降低,提供稳定性,降低冲击;水平段431的设置使夹模3上夹模口31能够沿水平方向与主模口41结合,解决了传统夹模在夹持管件的一瞬间因为扭力使管件表面刮伤或变形的问题。As shown in Figure 7, the bottom of the bump 32 is a circular arc surface; the upper surface of the slope block 43 includes a horizontal section 431, a climbing section 432 and a slope section 433 from top to bottom; the horizontal section 431 is parallel to the horizontal plane; the climbing section 432 is parallel to the horizontal plane; The angle of the horizontal plane is greater than the angle between the slope section 433 and the horizontal plane. The effect of such setting is that the lower surface of the bump 32 is set as a circular arc surface, and the end of the slope section 433 on the slope block 43 is set as a circle corresponding to the lower surface of the bump 32. arc surface, so as to ensure that the bump 32 can climb up the slope block 43 smoothly when the clamping mold 3 rises again, and the angle between the climbing section 432 and the horizontal plane is greater than the angle between the entering slope section 433 and the horizontal plane, which can make the clamping mold 3 rise faster in the early stage. Improve work efficiency, reduce speed in the later stage, provide stability and reduce impact; the setting of horizontal section 431 enables the upper clamping die opening 31 of the clamping die 3 to be combined with the main die opening 41 in the horizontal direction, which solves the problem of traditional clamping dies in clamping pipe fittings. The problem of scratching or deforming the surface of the pipe fitting due to torsion in an instant.
一种缠绕式拉拔顶镦弯管机的使用方法:首先使本装置处于如图10所示状态,此时夹模3与夹模座11的最高点均低于主模口41的最低点,便于将管件安装至主模口41内,管件安装至主模口41内后使管件外壁贴紧主模口41的内壁,采用如图1中所示压料导轨模具5和顶镦机构6夹紧定位管件;然后启动油缸151,如图11和图12所示,油缸151的活塞杆伸长,推动动连杆153及定连杆152逐渐趋于水平,动连杆153经滑动手132推动滑块13在滑块座14上向主模座21方向滑动;夹模3通过其凸块32沿坡块43向上爬行,依次经过入坡段433、爬升段432以及水平段431,最终凸块32水平进入限位槽42,夹模口31沿水平方向夹紧安装在主模口41内的管件;凸块32与限位槽42的配合可以精确定位夹模3上升至水平位置后沿水平方向夹紧管件,但如果夹紧力过大,凸块32或限位槽42有被损坏的风险,此时水平限位台阶33与上端面113相互贴合,能够进一步确保夹模3上升至水平位置后不再上升,使管件夹紧可靠;管件夹持固定后,同步驱动主模座齿轮24和支架齿轮23,使两者以相同角速度旋转,从而分别带动夹紧装置和主模复位装置同步旋转,与此同时,顶镦机构6给管件一个向主模4方向推动的力,管件进行弯曲加工;管件弯曲至所需角度后,再次启动油缸151,此时其活塞杆收缩,与上述滑块驱动15动作相反,实现夹模3与主模4分离,同时联动凸起131与主模联动槽211也分离,夹紧装置在支架齿轮23作用下先行复位,调整管件至下一个工位,再驱动主模座齿轮24,实现主模4独立复位。A method of using a winding-type drawing and upsetting pipe bender: first, make the device in the state shown in Figure 10, at this time, the highest points of the clamping die 3 and the clamping die base 11 are lower than the lowest point of the main die mouth 41 , it is convenient to install the pipe fittings into the main die opening 41. After the pipe fittings are installed in the main die opening 41, the outer wall of the pipe fittings is attached to the inner wall of the main die opening 41, and the pressing rail mold 5 and the top heading mechanism 6 are adopted as shown in Fig. 1 Clamp the positioning pipe fittings; then start the oil cylinder 151, as shown in Figure 11 and Figure 12, the piston rod of the oil cylinder 151 is elongated, and the moving connecting rod 153 and the fixed connecting rod 152 are pushed to gradually become horizontal, and the moving connecting rod 153 passes through the sliding hand 132 Push the slider 13 to slide towards the main mold base 21 on the slider base 14; the clamping mold 3 crawls upwards along the slope block 43 through its protrusion 32, passes through the slope section 433, the climbing section 432 and the horizontal section 431 successively, and finally The block 32 enters the limiting groove 42 horizontally, and the clamping die opening 31 clamps the pipe fitting installed in the main die opening 41 along the horizontal direction; Clamp the pipe fitting in the horizontal direction, but if the clamping force is too large, there is a risk of damage to the protrusion 32 or the limit groove 42. At this time, the horizontal limit step 33 and the upper end surface 113 fit together, which can further ensure the clamping die 3 to rise After reaching the horizontal position, it will not rise again, so that the clamping of the pipe fittings is reliable; after the pipe fittings are clamped and fixed, the main mold base gear 24 and the bracket gear 23 are synchronously driven to rotate at the same angular speed, thereby respectively driving the clamping device and the main mold to reset The device rotates synchronously. At the same time, the upsetting mechanism 6 gives the pipe fittings a force to push in the direction of the main mold 4, and the pipe fittings are bent. After the pipe fittings are bent to the required angle, start the oil cylinder 151 again. The action of the slider drive 15 is reversed to realize the separation of the clamping mold 3 from the main mold 4, and at the same time the linkage protrusion 131 is also separated from the linkage groove 211 of the main mold. position, and then drive the main mold holder gear 24 to realize the independent reset of the main mold 4.
本实施例中设置主模复位装置能够实现主模4独立复位功能,该功能的好处在于,即使未采用本发明的夹紧装置或现有技术中的下沉式夹紧模具,管件的更换均不会受到夹模座的干涉,因而在本实施例中,即使夹紧装置损坏,厂家在不更换原装夹紧装置时依然能够实现解决管件与夹模座干涉的问题,从而提高了本发明多功能和多适应性,给生产节省了成本。In this embodiment, the main mold reset device is set to realize the independent reset function of the main mold 4. The advantage of this function is that even if the clamping device of the present invention or the sinking clamping mold in the prior art is not used, the replacement of the pipe fittings is easy. It will not be interfered by the clamping base, so in this embodiment, even if the clamping device is damaged, the manufacturer can still solve the problem of interference between the pipe fitting and the clamping base without replacing the original clamping device, thereby improving the multi-functionality of the present invention. Functionality and multi-adaptability save costs for production.
实施例2Example 2
一种缠绕式拉拔顶镦弯管机,与实施例1基本相同,所不同的是:滑块13上表面靠近主模4的一侧设置轨道,另一侧则设置有T型槽;如图5或图11所示,夹模座11设置在轨道上,并通过紧定螺栓116固定,T型槽上设置有夹模定位座12,并通过紧定螺栓121固定;如图5所示,夹模座11上靠近主模4的一端设置有夹模固定槽111,夹模3通过销轴可旋转设置在夹模固定槽111内,夹模座11另一端设置有夹模微调杆112,夹模微调杆112一端与夹模座11的端面螺纹连接,另一端与夹模定位座12接触,夹模微调杆112上设置有夹模微调螺母115。A winding type drawing and upsetting pipe bending machine, which is basically the same as that of Embodiment 1, except that a track is provided on the upper surface of the slider 13 close to the main mold 4, and a T-shaped groove is provided on the other side; As shown in Fig. 5 or Fig. 11, the mold clamping seat 11 is arranged on the track and fixed by a tightening bolt 116, and the T-shaped slot is provided with a clamping mold positioning seat 12, which is fixed by a tightening bolt 121; as shown in Fig. 5 One end of the clamping base 11 close to the main mold 4 is provided with a clamping mold fixing groove 111, the clamping mold 3 is rotatably arranged in the clamping mold fixing groove 111 through a pin shaft, and the other end of the clamping mold base 11 is provided with a clamping mold fine-tuning lever 112 One end of the clamping fine-tuning rod 112 is threadedly connected with the end face of the clamping base 11, and the other end is in contact with the clamping positioning seat 12, and the clamping fine-tuning rod 112 is provided with a clamping fine-tuning nut 115.
本实施例中相对实施例1增设了夹模3行程调节功能,当所加工的管件直径大小变化时,需要通过更换夹模3和主模4来适应管件直径大小,管件直径变大,夹模3的位置相对主模4往后调,如图5所示,首先松开紧定螺栓116,松开夹模微调螺母115,人工旋转夹模微调杆112,由于夹模微调杆112与夹模座11的端面螺纹连接,所以旋转夹模微调杆112时,夹模座11会沿轨道移动,从而调整夹模座11至适当位置,再拧紧夹模微调螺母115及紧定螺栓116;当上述调整仍不能满足要求时,松开紧定螺栓121,调整夹模定位座12在T型槽上的位置,从而进一步增大或减小夹模座11的位置调整范围,以满足夹模3的行程调节要求。Compared with Example 1, the stroke adjustment function of the clamping die 3 is added in this embodiment. When the diameter of the pipe to be processed changes, it is necessary to adapt the diameter of the pipe by replacing the clamping die 3 and the main die 4. The diameter of the pipe becomes larger, and the clamping die 3 The position of the clamping mold is adjusted backward relative to the main mold 4, as shown in Figure 5, first loosen the set bolt 116, loosen the clamping mold fine-tuning nut 115, and manually rotate the clamping mold fine-tuning lever 112, because the clamping mold fine-adjusting lever 112 and the clamping mold seat The end faces of 11 are threaded, so when rotating the mold clamping fine-tuning lever 112, the clamping mold base 11 will move along the track, thereby adjusting the clamping mold base 11 to an appropriate position, and then tighten the clamping mold fine-adjusting nut 115 and the set bolt 116; when the above adjustment If it still cannot meet the requirements, loosen the set bolt 121 and adjust the position of the clamping mold positioning seat 12 on the T-shaped slot, thereby further increasing or reducing the position adjustment range of the clamping mold base 11 to meet the stroke of the clamping mold 3 Regulatory requirements.
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2016
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| CN106064187A (en) | 2016-11-02 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Winding-type drawing upsetting pipe bending machine Effective date of registration: 20190621 Granted publication date: 20170704 Pledgee: Hengshan Ma'anshan finance Company limited by guarantee Pledgor: ANHUI DEXI DHI TECHNOLOGY Co.,Ltd. Registration number: 2019340000325 |
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Date of cancellation: 20220829 Granted publication date: 20170704 Pledgee: Hengshan Ma'anshan finance Company limited by guarantee Pledgor: ANHUI DEXI DHI TECHNOLOGY Co.,Ltd. Registration number: 2019340000325 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A winding type drawing and upsetting bending machine Granted publication date: 20170704 Pledgee: Agricultural Bank of China Limited by Share Ltd. Ma'anshan Bo Wang sub branch Pledgor: ANHUI DEXI DHI TECHNOLOGY Co.,Ltd. Registration number: Y2025980004789 |