CN115106437A - Full-automatic flaring return bend all-in-one - Google Patents
Full-automatic flaring return bend all-in-one Download PDFInfo
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- CN115106437A CN115106437A CN202210656581.9A CN202210656581A CN115106437A CN 115106437 A CN115106437 A CN 115106437A CN 202210656581 A CN202210656581 A CN 202210656581A CN 115106437 A CN115106437 A CN 115106437A
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- 239000002184 metal Substances 0.000 claims abstract description 234
- 238000005452 bending Methods 0.000 claims description 116
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 230000008093 supporting effect Effects 0.000 description 3
- 238000003462 Bender reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
- B21D28/285—Perforating, i.e. punching holes in tubes or other hollow bodies punching outwards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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Abstract
Description
技术领域technical field
本申请涉及管材加工技术领域,尤其是涉及一种全自动扩口弯管一体机。The present application relates to the technical field of pipe processing, in particular to a fully automatic flaring and pipe bending machine.
背景技术Background technique
弯管机用于对金属管件进行弯折处理,弯管机广泛应用于空调、汽车、船舶等工业领域。The pipe bender is used to bend metal pipe fittings, and the pipe bender is widely used in air conditioners, automobiles, ships and other industrial fields.
弯管机包括机架,机架上安装有控制弯管半径的圆模和夹模,在对金属管进行折弯前,需要对金属管的两端进行扩口处理以及需要对金属管的周壁进行拔孔处理。相关技术中,常采用扩口设备和拔孔设备对金属管进行扩口和拔孔处理。在对管件进行弯折时,工作人员需要将待弯折的金属管放置于圆模和夹模之间,圆模和夹模共同对管件进行夹持,圆模旋转工作,从而带动管件进行弯折。弯管机包括左弯型弯管机和右弯型弯管机,当金属管的结构较为复杂时,需要同时进行多个方向弯折时,需要借助左弯型弯管机和右弯型弯管机对金属管进行弯折。The pipe bending machine includes a frame on which a round die and a clamp die for controlling the radius of the bending pipe are installed. Before bending the metal pipe, the two ends of the metal pipe need to be flared and the peripheral wall of the metal pipe needs to be Carry out hole extraction. In the related art, flaring equipment and hole-pulling equipment are often used to perform flaring and hole-pulling treatment on metal pipes. When bending the pipe, the staff needs to place the metal pipe to be bent between the round die and the clamping die. The circular die and the clamping die jointly clamp the pipe, and the circular die rotates to drive the pipe to bend. fold. Pipe bending machines include left-bending pipe benders and right-bending pipe bending machines. When the structure of the metal pipe is complex and multiple directions need to be bent at the same time, it is necessary to use left-bending pipe bending machines and right-bending pipe bending machines. The pipe machine bends the metal pipe.
针对相关技术,发明人还认为当金属管的弯折结构较为复杂时,在弯折金属管的过程中,需要借助左弯型弯管机和右弯型弯管机对金属管进行弯折,工作人员需要将金属管由左弯型弯管机移动至右弯型弯管机或者将金属管由右弯型弯管机移动至左弯型弯管机,金属管的加工效率较低。In view of the related art, the inventor also believes that when the bending structure of the metal pipe is complicated, in the process of bending the metal pipe, it is necessary to bend the metal pipe with the help of a left-bending type pipe bender and a right-bending type pipe bending machine. Workers need to move the metal pipe from the left bending machine to the right bending machine or move the metal pipe from the right bending machine to the left bending machine, and the processing efficiency of the metal pipe is low.
发明内容SUMMARY OF THE INVENTION
为了提高对金属管的加工效率,本申请提供一种全自动扩口弯管一体机。In order to improve the processing efficiency of metal pipes, the present application provides a fully automatic flaring and pipe bending machine.
本申请提供的一种全自动扩口弯管一体机,采用如下的技术方案:A fully automatic flaring and pipe bending machine provided by this application adopts the following technical solutions:
一种全自动扩口弯管一体机,包括机架,所述机架上移动安装有夹模,所述机架上转动安装有换模盘和带动换模盘转动的第一驱动件,所述换模盘上安装有带动金属管左弯的左弯组件和带动金属管右弯的右弯组件,所述机架上滑动安装有对金属管进行夹持的第一夹持组件,所述机架上安装有带动所述夹模移动的滑移组件。A fully automatic flaring and pipe bending machine, comprising a frame, on which a clamping die is movably installed, and a die-changing disc and a first driving member for driving the die-changing disc to rotate are rotatably installed on the frame. A left-bending component for driving the metal tube to bend left and a right-bending component for driving the metal tube to bend right are installed on the die changing plate, and a first clamping component for clamping the metal tube is slidably installed on the frame. The frame is provided with a sliding component that drives the clamping die to move.
通过采用上述技术方案,在对金属管进行弯管时,第一夹持组件对金属管进行夹持,当需要对金属管进行左弯时,第一驱动件带动换模盘转动,将左弯组件移动至工作区域,滑移组件带动夹模靠近金属管移动,夹模通过与左弯组件配合,从而实现金属管的左弯加工,当金属管需要对金属管进行右弯时,第一驱动件带动换模盘转动,将右弯组件移动至工作区域,右弯组件与夹模相配合,实现金属管的右弯加工。在对金属管的加工过程中,工作人员无需将金属管在左弯型弯管机和右弯型弯管机之间切换加工,从而提高了金属管的加工效率。By adopting the above technical solution, when bending the metal pipe, the first clamping component clamps the metal pipe, and when the metal pipe needs to be left-curved, the first driving member drives the mold changing disc to rotate, so that the left-curved The component moves to the working area, and the sliding component drives the clamping die to move close to the metal tube. The clamping die cooperates with the left-bending component to realize the left-bending processing of the metal tube. When the metal tube needs to be bent to the right, the first drive The parts drive the die changing plate to rotate, move the right-bending component to the working area, and the right-bending component cooperates with the clamping die to realize the right-bending processing of the metal tube. In the process of processing the metal pipe, the staff does not need to switch the metal pipe between the left-bending type pipe bender and the right-bending type pipe bending machine, thereby improving the processing efficiency of the metal pipe.
优选的,所述左弯组件和右弯组件结构相同,所述左弯组件包括上圆模、下圆模和第二驱动件,所述第二驱动件包括动力部、转动轴和伸缩轴,所述动力部固定于所述换模盘,所述转动轴转动安装于所述动力部,所述伸缩轴伸缩安装于所述转动轴,所述动力部带动所述伸缩轴和转动轴同轴转动,所述下圆模固定于所述转动轴,所述上圆模固定于伸缩轴,所述上圆模和下圆模之间形成放置金属管的管壁贴合的环形槽,所述上圆模靠近所述下圆模的外周壁上固定有上挡板,所述下圆模靠近所述上圆模的外周壁上固定有下挡板,所述上挡板和下挡板均用于抵接于金属管远离环形槽的侧壁。Preferably, the left-bending assembly and the right-bending assembly have the same structure, and the left-bending assembly includes an upper circular die, a lower circular die and a second driving member, and the second driving member includes a power part, a rotating shaft and a telescopic shaft, The power part is fixed on the die changing plate, the rotating shaft is rotatably installed on the power part, the telescopic shaft is telescopically installed on the rotating shaft, and the power part drives the telescopic shaft and the rotating shaft to be coaxial Rotating, the lower circular die is fixed on the rotating shaft, the upper circular die is fixed on the telescopic shaft, an annular groove is formed between the upper circular die and the lower circular die to fit the pipe wall on which the metal pipe is placed, the An upper baffle is fixed on the outer peripheral wall of the upper circular die close to the lower circular die, and a lower baffle is fixed on the outer peripheral wall of the lower circular die close to the upper circular die, the upper baffle and the lower baffle are both fixed. It is used to abut against the side wall of the metal tube away from the annular groove.
通过采用上述技术方案,对金属管进行左弯加工时,第一夹持组件对金属管进行夹持,第一夹持组件将金属管移动至上圆模和下圆模之间,第二驱动件带动上圆模下移,上圆模和下圆模对金属管进行夹持,环形槽便于控制金属管的弯折曲率,当第二驱动件带动上圆模和下圆模转动时,上挡板和下挡板使得金属管不会脱离环形槽,使得金属管沿着环形槽的轨迹弯折,金属管的弯折精度高,金属管的右弯原理与金属管的左弯原理相同。By adopting the above technical solution, when the metal tube is left-bending, the first clamping component clamps the metal tube, the first clamping component moves the metal tube between the upper circular die and the lower circular die, and the second driving member Drive the upper circular die to move down, the upper circular die and the lower circular die clamp the metal tube, the annular groove is convenient to control the bending curvature of the metal tube, when the second driving part drives the upper circular die and the lower circular die to rotate, the upper stopper The plate and the lower baffle prevent the metal tube from leaving the annular groove, so that the metal tube can be bent along the track of the annular groove, and the bending precision of the metal tube is high.
优选的,所述夹模相互远离的两侧分别形成与金属管壁贴合的第一夹持槽和第二夹持槽。Preferably, a first clamping groove and a second clamping groove are respectively formed on two sides of the clamping molds away from each other, which are fitted with the metal pipe wall.
通过采用上述技术方案,第一夹持槽和第二夹持槽使得同一夹模能够同时适用于金属管的左弯和右弯工作,金属管进行弯折时,夹模通过第一夹持槽或者第二夹持槽能够对金属管施加与金属管弯曲方向相反的作用力,能够提高金属管的弯折精度。By adopting the above technical solution, the first clamping groove and the second clamping groove make the same clamping die suitable for both left and right bending of the metal pipe. When the metal pipe is bent, the clamping die passes through the first clamping groove. Alternatively, the second clamping groove can apply a force opposite to the bending direction of the metal pipe to the metal pipe, so that the bending accuracy of the metal pipe can be improved.
优选的,所述第一夹持组件包括第一导轨,所述第一导轨固定于机架,所述第一导轨上滑动安装有第一移动滑台,所述第一移动滑台沿所述第一导轨靠近或远离所述换模盘移动,所述第一移动滑台上安装有带动所述第一移动滑台靠近或远离换模盘移动的第三驱动件,所述第一移动滑台上升降安装有升降台和带动升降台升降的抬升气缸,所述升降台上安装有转动电机,所述转动电机的输出轴平行于所述第一导轨,所述转动电机的输出轴上同轴安装有转动筒,所述转动筒靠近所述换模盘的一端固定有气动夹爪。Preferably, the first clamping assembly includes a first guide rail, the first guide rail is fixed to the frame, and a first moving slide table is slidably installed on the first guide rail, and the first moving slide table runs along the The first guide rail moves close to or away from the mold changing plate. A lifting platform and a lifting cylinder that drives the lifting platform to rise and fall are installed on the platform. A rotating motor is installed on the lifting platform. The output shaft of the rotating motor is parallel to the first guide rail. A rotating drum is installed on the shaft, and a pneumatic clamping jaw is fixed at one end of the rotating drum close to the die changing plate.
通过采用上述技术方案,在对金属管进行弯折加工时,气动夹爪对金属管进行夹持,第三驱动件便于控制金属管与左弯组件或者右弯组件的间距,转动电机能够带动转动筒进行转动,便于调整金属管的弯折方向,抬升气缸能够调整金属管的高度,方便调整金属管与左弯组件或者右弯组件的位置。By adopting the above technical solution, when the metal tube is bent, the pneumatic gripper clamps the metal tube, the third driving member is convenient to control the distance between the metal tube and the left-bending component or the right-bending component, and the rotating motor can drive the rotation The rotation of the cylinder is convenient for adjusting the bending direction of the metal tube, and the lifting of the cylinder can adjust the height of the metal tube, which is convenient for adjusting the position of the metal tube and the left-bending component or the right-bending component.
优选的,所述转动筒的内部同轴设置有穿设于金属管的支撑管,所述支撑管滑移于所述转动筒,所述转动筒上安装有带动支撑管移动的第四驱动件。Preferably, the inside of the rotating cylinder is coaxially provided with a support tube that passes through the metal tube, the support tube slides on the rotating cylinder, and a fourth driving member that drives the support tube to move is installed on the rotating cylinder. .
通过采用上述技术方案,气动夹爪对金属管进行夹持时,支撑管穿设于金属管,支撑管对金属管具有支撑效果,气动夹爪夹持金属管的过程中,能够减少金属管因受到挤压而产生金属管圆柱度变差的可能性,能够提高金属管的加工精度。By adopting the above technical solution, when the pneumatic gripper clamps the metal pipe, the support pipe is inserted through the metal pipe, and the support pipe has a supporting effect on the metal pipe. There is a possibility that the cylindricity of the metal pipe may be deteriorated by extrusion, and the processing accuracy of the metal pipe can be improved.
优选的,所述支撑管的周壁上开设有滑移孔,所述滑移孔内滑移安装有对金属管周壁拔孔的拔孔冲头,所述支撑管内滑移安装有拔孔芯杆,所述支撑管上安装有带动拔孔芯杆滑移的第五驱动件,所述拔孔芯杆上形成切斜于所述支撑管轴线的第一倾斜面,所述拔孔冲头靠近所述拔孔芯杆的一端形成第二倾斜面,所述第一倾斜面贴合于所述第二倾斜面。Preferably, a sliding hole is formed on the peripheral wall of the support tube, a hole-pulling punch for pulling a hole on the peripheral wall of the metal tube is slidably installed in the sliding hole, and a hole-pulling core rod is slidably installed in the support tube , the support tube is provided with a fifth drive member that drives the hole-pulling core rod to slide, and the hole-pulling core rod is formed with a first inclined surface that is oblique to the axis of the support tube, and the hole-pulling punch is close to One end of the hole-pulling core rod forms a second inclined surface, and the first inclined surface is attached to the second inclined surface.
通过采用上述技术方案,当对金属管进行拔孔时,第五驱动件带动拔孔芯杆滑移,拔孔芯杆在滑移时,第二倾斜面沿着第一倾斜面滑移,从而带动拔孔冲头对金属管的周壁进行拔孔,在对金属管进行弯折的同时,能够对金属管进行拔孔处理,能够提高金属管的加工效率。By adopting the above technical solution, when the metal pipe is pulled out, the fifth driving member drives the hole-pulling core rod to slide, and when the hole-pulling core rod is sliding, the second inclined surface slides along the first inclined surface, thereby The hole-pulling punch is driven to pull holes on the peripheral wall of the metal pipe, and the metal pipe can be pulled out while the metal pipe is bent, thereby improving the processing efficiency of the metal pipe.
优选的,所述机架上安装有与所述第一导轨平行的第一齿条,所述第三驱动件为驱动电机,所述驱动电机固定于所述第一移动滑台,所述驱动电机的输出轴上同轴固定有第一齿轮,所述第一齿轮与所述第一齿条相啮合。Preferably, a first rack parallel to the first guide rail is installed on the frame, the third driving member is a driving motor, and the driving motor is fixed on the first moving slide, and the driving A first gear is coaxially fixed on the output shaft of the motor, and the first gear meshes with the first rack.
通过采用上述技术方案,驱动电机能够带动第一齿轮进行转动时,在第一齿轮和第一齿条的啮合作用下,第一移动滑台能够带动金属管沿着第一导轨靠近或远离换模盘移动,便于控制金属管的弯折位置。By adopting the above technical solution, when the driving motor can drive the first gear to rotate, under the meshing action of the first gear and the first rack, the first moving slide table can drive the metal tube to approach or move away from the mold change along the first guide rail. The disc moves, which is convenient to control the bending position of the metal tube.
优选的,所述机架上固定有第一扩口台,所述机架上滑移安装有将待加工金属管移动至所述第一扩口台的送料组件,所述第一扩口台上开设有供金属管穿设的定位孔,所述第一扩口背离送料组件的一侧滑移安装有第二扩口台,所述机架上安装有带动所述第二扩口台移动的传动组件,所述第二扩口台上安装有对金属管进行夹持的第二夹持组件,所述第一扩口台朝向第二扩口台的侧壁上固定有第一扩口柱,所述第二扩口台朝向第一扩口台的侧壁上固定有第二扩口柱,所述机架上设置有将金属管由所述第二扩口台移动至所述第一夹持组件的移动组件。Preferably, a first flaring table is fixed on the frame, and a feeding assembly for moving the metal pipe to be processed to the first flaring table is slidably installed on the frame, and the first flaring table There is a positioning hole for the metal pipe to pass through, a second flaring table is installed on the side of the first flaring away from the feeding assembly, and a second flaring table is installed on the frame to drive the second flaring table to move. The transmission assembly, the second clamping assembly for clamping the metal pipe is installed on the second flaring table, and the first flaring is fixed on the side wall of the first flaring table facing the second flaring table A second flaring column is fixed on the side wall of the second flaring table facing the first flaring table, and a metal pipe is arranged on the frame to move the metal pipe from the second flaring table to the first flaring table. A moving assembly of the gripping assembly.
通过采用上述技术方案,在对金属管进行弯折前,送料组件将金属管移动至定位孔处,第二扩口台移动,使得第二扩口柱与金属管同轴,送料组件带动金属管朝向第二扩口柱移动,对金属管的一端完成扩口;之后,传动组件带动第二扩口台移动,第二夹持组件对金属管进行夹持,第二扩口台带动金属管移动,使得金属管与第一扩口柱保持同轴,第二夹持组件带动金属朝向第一扩口处移动,从而实现金属管的两端扩口工作,能够实现金属管两端快速扩口,移动组件带动扩口后的金属管移动至第一夹持组件处便于对金属管进行弯管加工,从而提高了金属管的加工效率。By adopting the above technical solution, before bending the metal tube, the feeding assembly moves the metal tube to the positioning hole, and the second flaring table moves, so that the second flaring column is coaxial with the metal tube, and the feeding assembly drives the metal tube Move toward the second flaring column to complete the flaring of one end of the metal tube; after that, the transmission component drives the second flaring table to move, the second clamping component clamps the metal tube, and the second flaring table drives the metal tube to move , so that the metal tube and the first flaring column are kept coaxial, and the second clamping component drives the metal to move towards the first flaring, so as to realize the flaring work at both ends of the metal tube, and realize the rapid flaring at both ends of the metal tube. The moving component drives the expanded metal tube to move to the first clamping component to facilitate the bending process of the metal tube, thereby improving the processing efficiency of the metal tube.
优选的,所述第二夹持组件包括上夹持板、下夹持板、上移气缸和下移气缸,所述上移气缸和下移气缸均固定于所述第二扩口台,所述上夹持板固定于所述下移气缸的活塞端,所述下夹持板固定于所述上移气缸的活塞端,所述下夹持板位于所述上夹持板背离所述下移气缸的一侧,所述上夹持板靠近所述下夹持板的侧壁上形成与金属管壁贴合的上夹持槽,所述下夹持板靠近所述上夹持板的侧壁上形成与金属管壁贴合的下夹持槽。Preferably, the second clamping assembly includes an upper clamping plate, a lower clamping plate, an upward-moving cylinder and a downward-moving cylinder, and the upward-moving cylinder and the downward-moving cylinder are both fixed on the second flaring table, so The upper clamping plate is fixed to the piston end of the downward movement cylinder, the lower clamping plate is fixed to the piston end of the upward movement cylinder, and the lower clamping plate is located on the upper clamping plate away from the lower clamping plate. Move one side of the cylinder, the upper clamping groove is formed on the side wall of the upper clamping plate close to the lower clamping plate, which is attached to the metal pipe wall, and the lower clamping plate is close to the upper clamping plate. A lower clamping groove is formed on the side wall, which is fitted with the metal pipe wall.
通过采用上述技术方案,第二夹持组件对金属管进行夹持时,第二扩口台带动上夹持板和下夹持板移动至金属管之间,上移气缸和下移气缸带动上夹持板和下夹持板靠近金属管移动,上夹持板和下夹持板对金属管进行夹持,上夹持槽和下夹持槽能够提高上夹持板和下夹持板对金属管的夹持面积,从而能够对金属管的夹持稳定性。By adopting the above technical solution, when the second clamping component clamps the metal pipe, the second flaring table drives the upper clamping plate and the lower clamping plate to move between the metal pipes, and the upward moving cylinder and the downward moving cylinder drive the upper The clamping plate and the lower clamping plate move close to the metal pipe, the upper clamping plate and the lower clamping plate clamp the metal pipe, and the upper clamping groove and the lower clamping groove can improve the pairing of the upper clamping plate and the lower clamping plate. The clamping area of the metal pipe can be used to stabilize the clamping of the metal pipe.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.换模盘能够带动将左弯组件和右弯组件切换至弯折区域,能够对金属管进行左弯和右弯,在对金属管的加工过程中,工作人员无需将金属管在左弯型弯管机和右弯型弯管机之间切换加工,从而提高了金属管的加工效率;1. The die change plate can drive the left-bending component and the right-bending component to switch to the bending area, and can bend the metal tube to the left and right. During the processing of the metal tube, the staff does not need to bend the metal tube to the left. Switching between the bending machine and the right bending machine, thus improving the processing efficiency of metal pipes;
2.在对金属管进行弯折前,送料组件将金属管移动至扩口区域,第二扩口台移动,使得第二扩口柱与金属管同轴,送料组件带动金属管朝向第二扩口柱移动,对金属管的一端完成扩口;之后,传动组件带动第二扩口台移动,第二夹持组件对金属管进行夹持,第二扩口台带动金属管移动,使得金属管与第一扩口柱保持同轴,第二夹持组件带动金属朝向第一扩口处移动,从而实现金属管的两端扩口工作,能够实现金属管两端快速扩口,移动组件带动扩口后的金属管移动至第一夹持组件处便于对金属管进行弯管加工,从而提高了金属管的加工效率;2. Before bending the metal tube, the feeding assembly moves the metal tube to the flaring area, and the second flaring table moves so that the second flaring column is coaxial with the metal tube, and the feeding assembly drives the metal tube to expand toward the second flaring area. The mouth column moves to complete the flaring of one end of the metal pipe; after that, the transmission component drives the second flaring table to move, the second clamping component clamps the metal pipe, and the second flaring table drives the metal pipe to move, so that the metal pipe is moved. It is coaxial with the first flaring column, and the second clamping component drives the metal to move toward the first flaring, so as to realize the flaring work at both ends of the metal tube, which can realize rapid flaring at both ends of the metal tube, and the moving component drives the expansion. The metal tube behind the mouth moves to the first clamping component to facilitate the bending process of the metal tube, thereby improving the processing efficiency of the metal tube;
3.通过在转动筒的内部安装支撑管,支撑管对金属管进行支撑,当对金属管进行拔孔时,第五驱动件带动拔孔芯杆滑移,拔孔芯杆在滑移时,第二倾斜面沿着第一倾斜面滑移,从而带动拔孔冲头对金属管的周壁进行拔孔,在对金属管进行弯折的同时,能够对金属管进行拔孔处理,能够提高金属管的加工效率。3. By installing a support tube inside the rotating cylinder, the support tube supports the metal tube. When the metal tube is pulled out, the fifth driving member drives the hole-pulling core rod to slide. When the hole-pulling core rod is sliding, The second inclined surface slides along the first inclined surface, thereby driving the hole-pulling punch to pull out the peripheral wall of the metal tube. Tube processing efficiency.
附图说明Description of drawings
图1是本实施例体现整体结构的示意图;Fig. 1 is the schematic diagram that this embodiment embodies the overall structure;
图2是本实施例体现左弯组件和右弯组件结构的示意图;FIG. 2 is a schematic diagram showing the structure of the left-bending assembly and the right-bending assembly in this embodiment;
图3是本实施例体现第一夹持组件结构的示意图;FIG. 3 is a schematic diagram showing the structure of the first clamping assembly in this embodiment;
图4是图3中A处局部放大图;Fig. 4 is a partial enlarged view at A in Fig. 3;
图5是本实施例体现转动筒内部结构的示意图;FIG. 5 is a schematic diagram showing the internal structure of the rotating drum in this embodiment;
图6是本实施例体现送料区域和扩口区域的结构示意图;FIG. 6 is a schematic structural diagram of the present embodiment embodying the feeding area and the flaring area;
图7是本实施例体现第二夹持组件结构的示意图;FIG. 7 is a schematic diagram showing the structure of the second clamping assembly in this embodiment;
图8是本实施例体现移动组件结构的示意图。FIG. 8 is a schematic diagram illustrating the structure of a mobile component in this embodiment.
附图标记:1、机架;2、送料组件;201、第二导轨;202、第二齿条;203、第二移动滑台;204、第六驱动件;205、第一夹持气缸;206、第二夹持气缸;207、左夹持板;208、右夹持板;3、第一扩口台;4、第二扩口台;5、移动组件;51、第四丝杆;52、第四滑动块;53、平移气缸;54、电动夹爪;6、换模盘;7、第一驱动件;8、左弯组件;81、上圆模;82、下圆模;83、第二驱动件;831、动力部;832、转动轴;833、伸缩轴;9、右弯组件;10、夹模;11、第一夹持组件;111、第一导轨;112、第一移动滑台;113、第三驱动件;1131、驱动电机;114、升降台;115、转动筒;116、气动夹爪;12、环形槽;13、上挡板;14、下挡板;15、第一夹持槽;16、第二夹持槽;17、滑移组件;171、第一滑轨;172、第一丝杆;173、第一滑动块;174、第一滑动板;18、抬升气缸;19、转动电机;20、第一齿条;21、第一齿轮;22、支撑管;221、滑移孔;23、第四驱动件;24、拔孔冲头;25、拔孔芯杆;26、第一倾斜面;27、第二倾斜面;28、第五驱动件;29、传动组件;291、第二丝杆;292、第二滑轨;293、第二滑动块;294、第二滑动板;295、第三丝杆;296、第三滑轨;297、第三滑动块;298、第三滑动板;30、定位孔;31、第一扩口柱;32、第二扩口柱;33、第二夹持组件;331、上夹持板;332、下夹持板;333、上移气缸;334、下移气缸;34、上夹持槽;35、下夹持槽;36、第二齿轮。Reference numerals: 1, frame; 2, feeding assembly; 201, second guide rail; 202, second rack; 203, second moving slide; 204, sixth driving member; 205, first clamping cylinder; 206, the second clamping cylinder; 207, the left clamping plate; 208, the right clamping plate; 3, the first flaring table; 4, the second flaring table; 5, the moving assembly; 51, the fourth screw rod; 52. Fourth sliding block; 53. Translation cylinder; 54. Electric gripper; 6. Die changing plate; 7. The first driving part; 8. Left bending component; 831, power part; 832, rotating shaft; 833, telescopic shaft; 9, right bending assembly; 10, clamping mold; 11, first clamping assembly; 111, first guide rail; 112, first Mobile sliding table; 113, third driving part; 1131, driving motor; 114, lifting table; 115, rotating drum; 116, pneumatic gripper; 12, annular groove; 13, upper baffle plate; 14, lower baffle plate; 15 16, the second clamping groove; 17, the sliding assembly; 171, the first sliding rail; 172, the first screw rod; 173, the first sliding block; 174, the first sliding plate; 18 , lift the cylinder; 19, rotate the motor; 20, the first rack; 21, the first gear; 22, the support tube; 221, the sliding hole; 23, the fourth driving part; Hole core rod; 26, first inclined surface; 27, second inclined surface; 28, fifth driving member; 29, transmission assembly; 291, second screw rod; 292, second sliding rail; 293, second sliding block 294, the second sliding plate; 295, the third screw; 296, the third sliding rail; 297, the third sliding block; 298, the third sliding plate; 30, the positioning hole; 31, the first flare column; 32 33, the second clamping assembly; 331, the upper clamping plate; 332, the lower clamping plate; 333, the upward movement cylinder; 334, the downward movement cylinder; 34, the upper clamping groove; 35, Lower clamping groove; 36. The second gear.
具体实施方式Detailed ways
以下结合附图1-8对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-8.
本申请实施例公开的一种全自动扩口弯管一体机。The embodiment of the present application discloses a fully automatic flaring and pipe bending integrated machine.
参照图1,一种全自动扩口弯管一体机,包括机架1,机架1上形成输送金属管的送料区域、对金属管进行扩口的扩口区域、对金属管进行弯折处理的折弯区域。Referring to Figure 1, a fully automatic flaring and pipe bending machine includes a
机架1位于送料区域滑移安装有将金属管移动至扩口区域的送料组件2,机架1位于扩口区域设有对金属进行扩口的第一扩口台3和第二扩口台4;机架1位于扩口区域与折弯区域之间形成将扩口后的金属管移动至弯折区域的移动组件5,机架1位于弯折区域转动安装有换模盘6和带动换模盘6转动的第一驱动件7。换模盘6的周壁上安装有带动金属管左弯的左弯组件8和带动金属管右弯的右弯组件9,机架1上滑移安装有与左弯组件8或者右弯组件9相配合的夹模10,机架1位于弯折区域滑移安装有对金属管件进行夹持的第一夹持组件11。The
参照图1和2,第一驱动件7为伺服电机,且第一驱动件7的输出轴沿水平方向,伺服电机便于控制换模盘6的转动角度。左弯组件8和右弯组件9结构相同,且两者均位于换模盘6的周壁,在本实施例中,左弯组件8和右弯组件9的夹角呈90°。左弯组件8和右弯组件9均能够对弯管进行独立弯折工作。当需要对金属管进行左弯时,换模盘6带动左弯组件8转动至工作区域,当需要对金属管进行右弯时,换模盘6带动右弯组件9转动至工作区域,在对金属管的加工过程中,工作人员无需将金属管在左弯型弯管机和右弯型弯管机之间切换加工,从而提高了金属管的加工效率。1 and 2 , the first driving
参照图2,左弯组件8包括上圆模81、下圆模82和依靠气压进行驱动的第二驱动件83,第二驱动件83包括动力部831、转动轴832和伸缩轴833,动力部831与气源相连通,便于提供动力。动力部831通过螺栓连接固定于换模盘6的周壁,转动轴832转动安装于动力部831远离换模盘6的一端,伸缩轴833滑动安装于转动轴832。上圆模81固定于伸缩轴833,下圆模82固定于转动轴832。动力部831能够带动转动轴832和伸缩轴833同轴转动,动力部831也能够带动伸缩轴833伸缩运动。2, the
参照图2和图3,上圆模81和下圆模82之间形成与金属管的管壁贴合的环形槽12,上圆模81靠近下圆模82的侧壁上一体连接有上挡板13,下圆模82靠近上圆模81的侧壁上一体连接有下挡板14。当对金属管进行弯折时,第一夹持组件11对金属管进行夹持,第一夹持组件11将金属管移动至上圆模81和下圆模82之间,上圆模81靠近下圆模82移动,上挡板13和下挡板14相抵接,同时环形槽12的槽壁抵紧于金属管的管壁,且上挡板13和下挡板14均抵接于金属管远离环形槽12的槽壁。第二驱动件83带动上圆模81和下圆模82同轴转动,使得金属管沿着环形槽12的轨迹进行弯折。Referring to FIGS. 2 and 3 , an
为了提高金属管弯折的稳定性,在对金属管进行弯折时,夹模10抵接于金属管的周壁,夹模10相互远离的两侧壁分别形成与金属管壁相贴合的第一夹持槽15和第二夹持槽16,且第一夹持槽15和第二夹持槽16均为半圆槽。当对金属管进行左弯时,第一夹持槽15的槽壁抵接于金属管背离左弯组件8的侧壁,当对金属管进行右弯时,第二夹持槽16的槽壁抵接于金属管背离右弯组件9的槽壁,在对金属管进行弯折时,夹模10通过第一夹持槽15和第二夹持槽16能够对金属管施加与金属管弯曲方向相反的作用力,使得金属管在弯折过程中不易晃动,能够提高金属管的弯折精度。In order to improve the bending stability of the metal tube, when the metal tube is bent, the clamping die 10 is in contact with the peripheral wall of the metal tube, and the two side walls of the clamping die 10 away from each other respectively form the first contact with the metal tube wall. A clamping
参照图3和图4,机架1上安装有带动夹模10进行移动的滑移组件17,滑移组件17包括第一滑轨171、第一丝杆172、第一滑动块173和第一滑动板174,第一滑轨171通过螺栓固定于机架1,第一丝杆172转动安装于机架1,且第一滑轨171与第一丝杆172相平行,机架1上安装有带动丝杆进行转动的伺服电机。第一滑动板174螺纹连接于丝杆,第一滑动块173通过螺栓固定于第一滑动板174,且第一滑动块173滑移于第一滑轨171,夹模10通过螺栓固定于第一滑动板174。通过滑移组件17能够带动夹模10靠近或远离金属管移动。3 and 4 , the
参照图3和图4,第一夹持组件11包括第一导轨111、第一移动滑台112、第三驱动件113、升降台114、转动筒115和气动夹爪116。第一导轨111固定于机架1,第一移动滑台112滑移安装于第一导轨111,且第一移动滑台112能够靠近或远离换模盘6移动。第一移动滑台112顶部固定有抬升气缸18,且升降台114固定于抬升气缸18的活塞端,抬升气缸18带动升降台114沿竖直方向移动。升降台114上安装有转动电机19,转动电机19的输出轴与换模盘6的轴线平行,转动筒115同轴固定于转动电机19的输出轴。气动夹爪116固定于转动筒115靠近换模盘6的一端。3 and 4 , the
第三驱动件113为驱动电机1131,驱动电机1131通过螺栓连接固定于第一移动滑台112,机架1上固定有与第一导轨111平行的第一齿条20,驱动电机1131的输出轴上同轴固定有与第一齿条20相啮合的第一齿轮21。The
对金属管进行弯折加工时,气动夹爪116对金属管进行夹持,驱动电机1131能够带动金属管移动,便于控制金属管的弯折位置。转动电机19通过带动转动筒115转动便于改变金属管的弯折角度。在本实施例中,驱动电机1131和转动电机19均为伺服电机。When the metal tube is bent, the
参照图5,转动筒115的内部同轴安装有对金属管内壁进行支撑的支撑管22,支撑管22沿其轴线方向滑移于转动筒115内,转动筒115内安装有带动支撑管22滑移的第四驱动件23,在本实施例中,第四驱动件23选用气缸。支撑管22的周壁上开设有滑移孔221,滑移孔221的开口方向竖直向上,滑移孔221上滑移安装有对金属管周壁进行拔孔的拔孔冲头24。自然状态下,拔孔冲头24在自身的重力作用下,拔孔冲头24位于支撑管22内部,即拔孔冲头24不会凸出于支撑管22的周壁。Referring to FIG. 5 , a
支撑管22内沿其轴线方向滑移安装有拔孔芯杆25。拔孔芯杆25上形成倾斜于水平面的第一倾斜面26,拔孔冲头24靠近拔孔芯杆25的一端形成切斜于水平面的第二倾斜面27,第二倾斜面27贴合于第一倾斜面26。转动筒115内安装有带拔孔芯杆25移动的第五驱动件28,第五驱动件28选用气缸。A hole-pulling
气动夹爪116对金属管进行夹持时,支撑管22穿设于金属管,对金属管进行支撑。当需要对金属管进行拔孔时,第五驱动件28带动拔孔芯杆25移动,拔孔芯杆25移动时,第一倾斜面26与第二倾斜面27的接触位置改变,拔孔冲头24沿着滑移孔221向外滑移,拔孔冲头24作用于金属管的内周壁,拔孔冲头24穿透金属管壁,完成金属管的拔孔工作。对金属管拔孔后,第五驱动件28带动拔孔芯杆25复位,使得拔孔冲头24重新进入支撑管22内。第四驱动件23通过带动支撑管22移动,便于调整滑移孔221与金属管的相对位置,即便于调整金属管的拔孔位置。当对金属管进行弯管工作的同时,拔孔冲头24能够对金属管进行拔孔工作,从而提高了金属管的加工效率。When the
参照图6,送料组件2包括第二导轨201、第二齿条202、第二移动滑台203、第六驱动件204、第一夹持气缸205、第二夹持气缸206、左夹持板207和右夹持板208,第二导轨201固定于机架1的送料区域,第二移动滑台203滑移于第二导轨201。第二齿条202固定于机架1,且第二齿条202平行于第二导轨201。第六驱动件204也为伺服电机,第六驱动件204通过螺栓固定于第二移动滑台203,第六驱动件204的输出轴上同轴固定有第二齿轮36,且第二齿轮36啮合于第二齿条202。第六驱动件204能够带动第二移动平台靠近或远离第一扩口台3移动。6, the feeding
第一夹持气缸205和第二夹持气缸206均通过螺栓固定于第二移动滑台203,第一夹持气缸205的活塞端和第二夹持气缸206的活塞端互相朝向,且第一夹持气缸205的活塞端和第二夹持气缸206的活塞端均垂直于第二齿条202的长端方向。左夹持板207固定于第一夹持气缸205的活塞端,右夹持板208固定于第二夹持气缸206的活塞端,左夹持板207和右夹持板208能够对金属管进行夹持,且左夹持板207和右夹持板208互相朝向的侧壁上均形成与金属管壁贴合的半圆形槽,提高了左夹持板207和右夹持板208对金属管夹持的稳定性。Both the
参照图6,第一扩口台3固定于机架1的扩口区域,第二扩口台4滑动安装于机架1,机架1上安装有带动第二扩口台4的传动组件29,且第二扩口台4位于第一扩口台3背离送料组件2一侧。第一扩口台3上开设有供金属管穿设的定位孔30,第一扩口台3朝向第二扩口台4的一侧可拆卸安装有第一扩口柱31,第二扩口台4上朝向第一扩口台3的侧壁上可拆卸安装有第二扩口柱32。第二扩口台4上安装有对金属管进行夹持的第二夹持组件33。Referring to FIG. 6 , the first flaring table 3 is fixed to the flaring area of the
在对金属管进行扩口工作时,送料组件2将金属管送至定位孔30处,传动组件29带动第二扩口柱32朝向金属管移动,对金属管的一端完成扩口。之后,传动组件29带动第二夹持组件33靠近金属管移动,送料组件2解除对金属管夹持,第二夹持组件33对金属管进行夹持,传动组件29带动金属管朝向第一扩口柱31移动,对金属管的另一端进行扩口。通过该种方式能够快速的对金属管的两端进行扩口,能够提高对金属管的加工效率。When flaring the metal pipe, the
参照图6和图7,第二夹持组件33包括上夹持板331、下夹持板332、上移气缸333和下移气缸334,上移气缸333和下移气缸334均通过螺栓固定于第二扩口台4,上移气缸333的活塞端和下移气缸334的活塞端均沿竖直方向,上移气缸333位于下移气缸334的下方,上夹持板331固定于下移气缸334的活塞端,下夹持板332固定于上移气缸333的活塞端。上夹持板331位于下夹持板332的上方,上夹持板331靠近下夹持板332的侧壁上形成半圆状的上夹持槽34,下夹持板332靠近上夹持板331的侧壁上形成半圆状的下夹持槽35。第二夹持组件33对金属管进行夹持时,上移气缸333和下移气缸334带动上夹持板331和下夹持板332相互靠近运动,对金属管进行夹持。6 and 7, the
参照图6,传动组件29包括第二丝杆291、第二滑轨292、第二滑动块293、第二滑动板294、第三丝杆295、第三滑轨296、第三滑动块297和第三滑动板298。第二丝杆291转动安装于机架1,且第二丝杆291的轴线平行于第二滑轨292,第二滑轨292固定于机架1,且第二滑轨292与第二丝杆291互相平行。第二滑动块293通过螺栓固定于第二滑动板294的底部,且第二滑动块293滑移于第二滑轨292。第二丝杆291穿设于第二滑动板294,且第二丝杆291螺纹连接于第二滑动板294,机架1上固定有带动第二丝杆291进行转动的伺服电机。6, the
第三丝杆295转动安装于第二滑动板294的顶部,第三丝杆295的轴线沿水平方向,且第三丝杆295的轴线垂直于第二丝杆291的轴线。第二滑动板294的顶部安装有带动第三丝杆295转动的伺服电机。第三滑轨296平行于第三丝杆295,第三滑动块297通过螺栓固定于第三滑动板298的底部,且第三滑动块297滑移于第三滑轨296。第三丝杆295穿设于第三滑动板298,且第三丝杆295螺纹连接于第三滑动块297。第二扩口台4固定于第三滑板的底部,通过上述传动方式,传动组件29能够带动第二扩口台4沿水平面进行滑移,便于对金属管的两端进行扩口工作。The
参照图1和图8,移动组件5包括第四丝杆51、第四滑动块52、平移气缸53和电动夹爪54,第四丝杆51转动安装于机架1的高处位置,即第四丝杆51的高度高于扩口区域和折弯区域。第四丝杆51的轴线平行于第一丝杆172的轴线,机架1上安装有带动第四丝杆51进行转动的伺服电机。第四丝杆51穿设于第四滑动块52,且第四丝杆51与第四滑动块52螺纹配合。机架1抵接于第四滑动块52的两个平行于第四丝杆51的竖直侧壁,机架1对第四滑动块52形成导向效果。当第四丝杆51转动时,第四滑动块52会沿着第四丝杆51的轴线方向滑移。1 and 8, the moving
平移气缸53通过螺栓固定于第四滑动块52的底部,平移气缸53的活塞轴的轴线平行于第三丝杆295的轴线,电动夹爪54固定于平移气缸53的活塞端。移动组件5在进行工作时,电动夹爪54对扩口后的金属管进行夹持,第四丝杆51转动,带动夹持金属管的电动夹爪54平移至弯折区域,平移气缸53能够带动电动夹爪54靠近第一夹持组件11移动,便于第一夹持组件11对金属管进行夹持。The
本申请实施例一种全自动扩口弯管一体机的实施原理为:在对金属管进行加工时,送料组件2工作,第一夹持气缸205和第二夹持气缸206驱动左夹持板207和右夹持板208对金属杆进行夹持,第二移动滑台203带动金属管朝向扩口区域移动,进行扩口工作时,送料组件2将金属管送至定位孔30处,传动组件29带动第二扩口柱32朝向金属管移动,对金属管的一端完成扩口。之后,传动组件29带动第二夹持组件33靠近金属管移动,送料组件2解除对金属管夹持,第二夹持组件33对金属管进行夹持,传动组件29带动金属管朝向第一扩口柱31移动,对金属管的另一端进行扩口。The implementation principle of the fully automatic flaring and pipe bending machine in the embodiment of the present application is as follows: when the metal pipe is processed, the feeding
对金属管进行扩口后,电动夹爪54对扩口后的金属管进行夹持,第四丝杆51转动,带动夹持金属管的电动夹爪54平移至弯折区域,平移气缸53能够带动电动夹爪54靠近第一夹持组件11移动,气动夹爪116对金属管进行夹持,支撑管22对金属杆进行支撑,当需要对金属管进行拔孔时,第五驱动件28带动拔孔芯杆25移动,拔孔芯杆25推动拔孔冲头24对金属管进行拔孔。同时,根据金属管弯折方向的需求,换模盘6能够将左弯组件8或右弯组件9切换至工作区域,当对金属管进行弯折时,下圆模82和下圆模82对金属管进行夹持,夹模10抵接于金属管弯折方向相反的侧壁,第二驱动件83带动上圆模81和下圆模82转动,金属管沿着环形槽12进行转动,形成弯折。After the metal tube is flared, the
驱动电机1131能够带动金属管移动,转动电机19通过带动金属管转动,便于对控制金属管的弯折位置和金属管的弯折角度。对金属管的加工效率高。The driving
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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