A kind of independent device to a solar water heater light-receiving glass pipe scale removal
Technical field
The present invention relates to descalling technique field, particularly relate to a kind of individually to a solar water heater light-receiving glass pipe
The device of scale removal.
Background technology
The basic structure of solar water heater by light glass tube with vacuum (hereinafter referred to as light-receiving glass pipe), water storage barrel and
He connects pipe fitting composition.
Light-receiving glass pipe be whole water heater most critical be also the critical piece of most fragile, indispensable.Normal condition
Under, the heating under the effect of solar radiant energy of the water in light-receiving glass pipe rises through the junction entrance of glass tubing and water butt
Water butt, and water the coldest in water butt also can accept the heating of solar energy in entering light-receiving glass pipe under the effect of convection current,
So circulation, the cold water in water heater will all be heated to form hot water.
Owing to the water in glass tubing is in the ore deposit in the variations in temperature colded and heat succeed each other of day and night, in tap water all the time
Material (mainly water solublity is calcareous) produces in water-fast calcium carbonate attachment light-receiving glass pipe during being turned cold by heat
On wall, after water heater employs more than 5 years, long-term build-up of limescale has had a strong impact on absorbing properties and then the heat of solar energy
Inefficiency (and the electric heating tube now having to enable water heater built-in heats), in order to continue to keep light-receiving glass
The light heat absorption capacity of pipe, can only ask maintenance mans or specialty scale removal work to carry out dismantling scale removal.
Descaling method to light-receiving glass pipe is to be used manually from frame one by one by whole piece light-receiving glass pipe at present
The mode pulled disassembles, and then carries out manual repeatedly buying and selling dissolving incrustation scale, this side toward pouring into acid solution in glass tubing
Method is the most time-consuming hard again, is also very easy to damage glass tubing.This is during dismounting, owing to glue envelope is aging and the most uneven
Even even violence drawing, there will be damage accident inevitably, at any time.
When occur this damage accident time, if owner expected the most in advance this damaged condition occur and with work
Personnel discuss attribution of liability problem in advance, and both sides are unwilling to undertake the responsibility and are just easy to cause contradiction, the most also can go out
Show body conflict event and be engaged in a heated quarrel.
For cleaning personnel, removing incrustation scale lump sum settlement of all charges 300 yuan, batter down a pipe and will pay for 120 yuan, this is also
No one is ready that dismounting is clear owing to glue envelope serious aging follows the string to have led to some the old solar water heater in more than 8 years
Wash;Owner just cannot enjoy the free heating power of solar energy and bear the electric cost expenditure of costliness, even if genuine can be found
Glass tubing is all changed, and expense is also up to more than 2000 yuan;And some factor (close down such as genuine or type is eliminated) causes
Can not find the light-receiving glass pipe of genuine to eliminate old machine and again buy new machine, this is a kind of helpless waste and damage virtually
Lose.
The disclosure of background above technology contents is only used for assisting design and the technical scheme understanding the present invention, and it is not necessarily
Belong to the prior art of present patent application, do not have tangible proof show foregoing present patent application the applying date
In the case of Gong Kai, above-mentioned background technology should not be taken to evaluate novelty and the creativeness of the application.
Summary of the invention
Present invention aim at proposing a kind of independent device to a solar water heater light-receiving glass pipe scale removal, to solve
The solar water heater light-receiving glass pipe scale removal that certainly above-mentioned prior art exists needs to pull with artificial from frame one by one
Mode disassemble, then carry out manual repeatedly buying and selling dissolving incrustation scale toward pouring into acid solution in glass tubing, cause time-consuming, expense
Power, high in cost of production problem.
To this end, the present invention proposes a kind of independent device to a solar water heater light-receiving glass pipe scale removal, including molten
Liquid bucket, electric heating tube, heater switch, water pump, pump switch, outlet tube, return duct, output control valve, output discharging valve, backflow
Control valve, backflow discharging valve, light-receiving glass pipe, the side of described solution tank have apopore and inlet opening, described apopore
Being used as the described water pump of connection, described inlet opening is used as the described return duct of connection, and the bottom of described solution tank is provided with described electricity and adds
Heat pipe, described heater switch is used for controlling described electric heating tube, and described pump switch is used for controlling described water pump, described light glass
Glass pipe is connected with described water pump by described outlet tube, and described light-receiving glass pipe is by described return duct with described solution tank even
Connect, described outlet tube is provided with described output control valve and described output discharging valve, described return duct is provided with described returning
Flow control valve and described backflow discharging valve.
Preferably, the present invention can also have a following technical characteristic:
Described solution tank uses stainless steel material to make;
The control circuit of described electric heating tube is provided with electronic type solution temperature detection warning system and electric heating tube from
Dynamic control device;
Described water pump is acid and alkali-resistance water pump;
The external diameter of described outlet tube is 20mm, and internal diameter is 18mm;
The outlet rear end of described return duct connects rustless steel corrugated flexible hose, and described rustless steel corrugated flexible hose is provided with water
Dirt particulate filter arrangement;
Scale removal special purpose interface I and scale removal special purpose interface II, described scale removal special purpose interface I it is provided with on described light-receiving glass pipe
All using the female thread age of a draught animal to arrange with described scale removal special purpose interface II, described scale removal special purpose interface I is apart from described light-receiving glass pipe
The a length of L of port1, described scale removal special purpose interface II is apart from a length of L of described light-receiving glass pipe base opening2, described scale removal is special
Interface I and described scale removal special purpose interface II are H apart from the height of described light-receiving glass pipe outer wall;
The internal diameter of described scale removal special purpose interface I and described scale removal special purpose interface II is DN20;
Described length L1For 15-20cm, described length L2It is 3-5cm for 5-8cm, described height H.
The beneficial effect that the present invention is compared with the prior art includes:
As long as descending two ends to be suitable for water heater producer frame thereon producing solar water heater light-receiving glass pipe when
Place install the female thread age of a draught animal (concrete size is different because of the difference of each water heater producer) that two bores are DN20 additional;And join
The solar water heater of the light-receiving glass pipe of standby this band special descaling mouth, plug of back-outing when needs scale removal connection forces and follows
Two circulation lines of ring pipe scaler, it is possible to realize realizing scale removal without dismounting solar water heater light-receiving glass pipe
, this scale removal mode not only saves time, laborsaving, and saves more money, it is to avoid during dismounting, owing to glue envelope is aging and firmly
Uneven even violence drawing, and cause damage accident.
Accompanying drawing explanation
Fig. 1 is the independent apparatus structure schematic diagram to a solar water heater light-receiving glass pipe scale removal of the present invention.
Fig. 2 is the light-receiving glass tubular construction schematic diagram figure of the present invention.
Detailed description of the invention
Below in conjunction with detailed description of the invention and compare accompanying drawing the present invention is described in further detail.It is emphasized that
That the description below is merely exemplary rather than in order to limit the scope of the present invention and application thereof.
Embodiment one
As depicted in figs. 1 and 2, a kind of independent device to a solar water heater light-receiving glass pipe scale removal, including molten
Outside liquid bucket 1, electric heating tube 2, heater switch 3, water pump 4, pump switch 5, outlet tube 6, return duct 7, output control valve 8, output
Valve 9, recycle control valve 10, backflow discharging valve 11, light-receiving glass pipe 12, the side of described solution tank 1 has apopore 13 He
Inlet opening 14, described apopore 13 is used as the described water pump 4 of connection, and described inlet opening 14 is used as the described return duct 7 of connection, described molten
The bottom of liquid bucket 1 is provided with described electric heating tube 2, and described heater switch 3 is used for controlling described electric heating tube 2, and described water pump is opened
Closing 5 and be used for controlling described water pump 4, described light-receiving glass pipe 12 is connected with described water pump 4 by described outlet tube 6, described light
Glass tubing 12 is connected with described solution tank 1 by described return duct 7, and described outlet tube 6 is provided with described output control valve 8 He
Described output discharging valve 9, described return duct 7 is provided with described recycle control valve 10 and described backflow discharging valve 11.
Described solution tank 1 uses stainless steel material to make.
The control circuit of described electric heating tube 2 is provided with electronic type solution temperature detection warning system and electric heating tube from
Dynamic control device.In theory, acid solution temperature is the highest, the highest to the incrustation scale dissolubility of Calcium carbonate, but actually when molten
In liquid bucket, the water temperature of 1 would not continue when reaching boiling to heat up, if electric heating tube 2 is also continuing heating simply at waste electricity
Can, this is accomplished by adding electronic type solution temperature detection warning system and electrical heating in the circuit of electric heating tube 2 controls
Pipe automaton.
Described water pump 4 is acid and alkali-resistance water pump.
The external diameter of described outlet tube 6 is 20mm, and internal diameter is 18mm.In prototype, solution tank 1 is to adopt with the connection of water pump 4
Being 16mm with external diameter, internal diameter is the outlet tube 6 of 12mm, finds that the water absorption of water pump 4 is less than normal time on probation, and changing now external diameter is 20mm
Internal diameter is 18mm, saves solution time of delivery.
The outlet rear end of described return duct 7 connects rustless steel corrugated flexible hose, and described rustless steel corrugated flexible hose is provided with
Scale particles defecator.Due in actual use, have the scale particles differed in size constantly from return line flow
Entering solution tank 1, if cleared out not in time, the effective ingredient in acid solution can be consumed to a certain extent.Therefore, this
Can the filter installation method of knob split, be with a hose connection outlet rear end at return duct 7 of rustless steel ripple, when
In filter after long-pending full water dirt, can temporarily stop water pump, filter is put forward along pipe from solution tank 1, turns on transparent
Cup, pours out cycle cup after incrustation scale, puts back to continuation scaling operation operation in solution tank 1.
Scale removal special purpose interface I 121 and scale removal special purpose interface II 122, described scale removal it is provided with on described light-receiving glass pipe 12
Special purpose interface I 121 and described scale removal special purpose interface II 122 all use the female thread age of a draught animal to arrange, described scale removal special purpose interface I 121
A length of L apart from described light-receiving glass pipe 12 port1, described scale removal special purpose interface II 122 is apart from described light-receiving glass pipe 12
The a length of L of base opening2, described scale removal special purpose interface I 121 and described scale removal special purpose interface II 122 are apart from described light-receiving glass pipe
The height of 12 outer walls is H.
The internal diameter of described scale removal special purpose interface I 121 and described scale removal special purpose interface II 122 is DN20.
Described length L1For 18cm, described length L2It is 4cm for 6cm, described height H.
Embodiment two
As depicted in figs. 1 and 2, a kind of independent device to a solar water heater light-receiving glass pipe scale removal, including molten
Outside liquid bucket 1, electric heating tube 2, heater switch 3, water pump 4, pump switch 5, outlet tube 6, return duct 7, output control valve 8, output
Valve 9, recycle control valve 10, backflow discharging valve 11, light-receiving glass pipe 12, the side of described solution tank 1 has apopore 13 He
Inlet opening 14, described apopore 13 is used as the described water pump 4 of connection, and described inlet opening 14 is used as the described return duct 7 of connection, described molten
The bottom of liquid bucket 1 is provided with described electric heating tube 2, and described heater switch 3 is used for controlling described electric heating tube 2, and described water pump is opened
Closing 5 and be used for controlling described water pump 4, described light-receiving glass pipe 12 is connected with described water pump 4 by described outlet tube 6, described light
Glass tubing 12 is connected with described solution tank 1 by described return duct 7, and described outlet tube 6 is provided with described output control valve 8 He
Described output discharging valve 9, described return duct 7 is provided with described recycle control valve 10 and described backflow discharging valve 11.
Described solution tank 1 uses stainless steel material to make.
The control circuit of described electric heating tube 2 is provided with electronic type solution temperature detection warning system and electric heating tube from
Dynamic control device.In theory, acid solution temperature is the highest, the highest to the incrustation scale dissolubility of Calcium carbonate, but actually when molten
In liquid bucket, the water temperature of 1 would not continue when reaching boiling to heat up, if electric heating tube 2 is also continuing heating simply at waste electricity
Can, this is accomplished by adding electronic type solution temperature detection warning system and electrical heating in the circuit of electric heating tube 2 controls
Pipe automaton.
Described water pump 4 is acid and alkali-resistance water pump.
The external diameter of described outlet tube 6 is 20mm, and internal diameter is 18mm.In prototype, solution tank 1 is to adopt with the connection of water pump 4
Being 16mm with external diameter, internal diameter is the outlet tube 6 of 12mm, finds that the water absorption of water pump 4 is less than normal time on probation, and changing now external diameter is 20mm
Internal diameter is 18mm, saves solution time of delivery.
The outlet rear end of described return duct 7 connects rustless steel corrugated flexible hose, and described rustless steel corrugated flexible hose is provided with
Scale particles defecator.Due in actual use, have the scale particles differed in size constantly from return line flow
Entering solution tank 1, if cleared out not in time, the effective ingredient in acid solution can be consumed to a certain extent.Therefore, this
Can the filter installation method of knob split, be with a hose connection outlet rear end at return duct 7 of rustless steel ripple, when
In filter after long-pending full water dirt, can temporarily stop water pump, filter is put forward along pipe from solution tank 1, turns on transparent
Cup, pours out cycle cup after incrustation scale, puts back to continuation scaling operation operation in solution tank 1.
Scale removal special purpose interface I 121 and scale removal special purpose interface II 122, described scale removal it is provided with on described light-receiving glass pipe 12
Special purpose interface I 121 and described scale removal special purpose interface II 122 all use the female thread age of a draught animal to arrange, described scale removal special purpose interface I 121
A length of L apart from described light-receiving glass pipe 12 port1, described scale removal special purpose interface II 122 is apart from described light-receiving glass pipe 12
The a length of L of base opening2, described scale removal special purpose interface I 121 and described scale removal special purpose interface II 122 are apart from described light-receiving glass pipe
The height of 12 outer walls is H.
The internal diameter of described scale removal special purpose interface I 121 and described scale removal special purpose interface II 122 is DN20.
Described length L1For 15cm.
Described length L2For 5cm.
Described height H is 3cm.
Embodiment three
As depicted in figs. 1 and 2, a kind of independent device to a solar water heater light-receiving glass pipe scale removal, including molten
Outside liquid bucket 1, electric heating tube 2, heater switch 3, water pump 4, pump switch 5, outlet tube 6, return duct 7, output control valve 8, output
Valve 9, recycle control valve 10, backflow discharging valve 11, light-receiving glass pipe 12, the side of described solution tank 1 has apopore 13 He
Inlet opening 14, described apopore 13 is used as the described water pump 4 of connection, and described inlet opening 14 is used as the described return duct 7 of connection, described molten
The bottom of liquid bucket 1 is provided with described electric heating tube 2, and described heater switch 3 is used for controlling described electric heating tube 2, and described water pump is opened
Closing 5 and be used for controlling described water pump 4, described light-receiving glass pipe 12 is connected with described water pump 4 by described outlet tube 6, described light
Glass tubing 12 is connected with described solution tank 1 by described return duct 7, and described outlet tube 6 is provided with described output control valve 8 He
Described output discharging valve 9, described return duct 7 is provided with described recycle control valve 10 and described backflow discharging valve 11.
Described solution tank 1 uses stainless steel material to make.
The control circuit of described electric heating tube 2 is provided with electronic type solution temperature detection warning system and electric heating tube from
Dynamic control device.In theory, acid solution temperature is the highest, the highest to the incrustation scale dissolubility of Calcium carbonate, but actually when molten
In liquid bucket, the water temperature of 1 would not continue when reaching boiling to heat up, if electric heating tube 2 is also continuing heating simply at waste electricity
Can, this is accomplished by adding electronic type solution temperature detection warning system and electrical heating in the circuit of electric heating tube 2 controls
Pipe automaton.
Described water pump 4 is acid and alkali-resistance water pump.
The external diameter of described outlet tube 6 is 20mm, and internal diameter is 18mm.In prototype, solution tank 1 is to adopt with the connection of water pump 4
Being 16mm with external diameter, internal diameter is the outlet tube 6 of 12mm, finds that the water absorption of water pump 4 is less than normal time on probation, and changing now external diameter is 20mm
Internal diameter is 18mm, saves solution time of delivery.
The outlet rear end of described return duct 7 connects rustless steel corrugated flexible hose, and described rustless steel corrugated flexible hose is provided with
Scale particles defecator.Due in actual use, have the scale particles differed in size constantly from return line flow
Entering solution tank 1, if cleared out not in time, the effective ingredient in acid solution can be consumed to a certain extent.Therefore, this
Can the filter installation method of knob split, be with a hose connection outlet rear end at return duct 7 of rustless steel ripple, when
In filter after long-pending full water dirt, can temporarily stop water pump, filter is put forward along pipe from solution tank 1, turns on transparent
Cup, pours out cycle cup after incrustation scale, puts back to continuation scaling operation operation in solution tank 1.
Scale removal special purpose interface I 121 and scale removal special purpose interface II 122, described scale removal it is provided with on described light-receiving glass pipe 12
Special purpose interface I 121 and described scale removal special purpose interface II 122 all use the female thread age of a draught animal to arrange, described scale removal special purpose interface I 121
A length of L apart from described light-receiving glass pipe 12 port1, described scale removal special purpose interface II 122 is apart from described light-receiving glass pipe 12
The a length of L of base opening2, described scale removal special purpose interface I 121 and described scale removal special purpose interface II 122 are apart from described light-receiving glass pipe
The height of 12 outer walls is H.
The internal diameter of described scale removal special purpose interface I 121 and described scale removal special purpose interface II 122 is DN20.
Described length L1For 20cm.
Described length L2For 8cm.
Described height H is 5cm.
The individually using method to a solar water heater light-receiving glass pipe scale removal
1, the preparation before using: fully understand type kind to be cleaned, amount of capacity, pipe joint form, carry out and tear open
Unload the preparation of instrument, dissolved material, interface accessory, acidity detection instrument such as pH value reagent paper etc..
Extracting tool: typically have water pipe dental forceps, adjustable wrench, box spanner, inner hexagon spanner external member, cutting pliers, screw
The common tools such as cutter.
Dissolved material: for the purpose of safety, the general citric acid monohydrate granule selecting safety non-toxic, it is a kind of food
Level, the acidic leach material of the common easy buying in market, in use will not to human body produce toxic and side effects, will not be to by scale removal
Water heater is internal produces corrosiveness, just can continue normally with water cavity of clean water and pipe interior as long as scale removal is complete
Use water heater.
Interface accessory: typically have various 4 points of bores to 6 points of bores the inside and outside joint of rustless steel, double end loose joint rustless steel
Heatproof flexible pipe, raw material band, rubber cushion etc..
2, the intake-outlet joint of water heater, the dismounting of sewage draining exit: conventionally dismantle corresponding interface general
It is association installation method and the method for dismounting of grasping water supply pipe joint to the requirement that the operator using scaler is most basic
Basic general knowledge.
3, according to water heater type the most to be cleaned, the solution outlet tube 6 of corresponding type kind and return duct 7 are carried out
Connect.
Have a little it is important to note that when dismantling the sewage draining exit of Domestic water storage formula electric heater, due to hot water herein
The substantial amounts of hot water of device internal reservoir, before the incrustation scale removing this water heater, must allow client stop one evening in advance
The heating function of water heater and closedown power supply so that it is water temperature inside avoids the scald of personnel below 30 DEG C;To put on during dismounting
Raincoat, to prevent discharge outlet plug or magnesium rod from sluicing the most in a large number and clothes of getting wet when screwing out.
4, after connecting outlet tube 6 and return duct 7, acid solution bucket 1 is poured into tap water and comes according to the difference of type
The water yield of decision water, in general, is that minimum need is used to the water consumption of gas heater and instant electric water heater's scale removal
13-15L water;Light-receiving glass pipe scale removal water consumption medium need 40-to Domestic water storage formula electric heater and solar water heater
60L water;To solar water heater water-storage bucket scale removal water consumption maximum demand 60-80L water.
5, plug in plug, and close total earth leakage circuit-breaker, be first turned on pump switch 5 allow water pump (4 start running,
Inlet and outlet water at solution tank 1 keeps balance to be slightly above electric heating tube 2 due to the position of solution tank outlet, does not worries electrical heating
The heater switch 3 that just can open electric heating tube 2 after pipe 2 meeting dry combustion method carries out the heating of solution, the mechanical temperature control installing casing
On-off control knob is set to 85-90 DEG C;At this moment, the corresponding equivalent citric acid granule through calculating can be put into, typically simultaneously
Control to add the citric acid granule of 40-60g at every liter of water.In this course, it should be noted that observe the SEA LEVEL VARIATION of solution tank 1,
The size of the water yield of regulation backflow at any time is avoided making because the backflow water yield is excessive solution tank 1 overflow and is caused waste and the shadow dissolving acid solution
Ring scale removal effect.
6, being gradually increasing along with water temperature, the citric acid monohydrate granule in solution tank 1 can all dissolve entrance and be circulated in molten
Liquid bucket 1 and water heater corresponding pipeline and participate in the work dissolving incrustation scale.When the citric acid monohydrate granule at solution tank 1 end is whole
After dissolving, carry out detecting every halfhour acidity, because along with heat to acid solution with the most ready pH value reagent paper
The dissolving of the internal incrustation scale of hydrophone, the effectively dissolving material i.e. citric acid monohydrate granule contained by acid solution can gradually use up, and dissolves
Ability is as well as reduction, so effect and the effect of acid solution should be monitored by operator in timing.
Note: pH value is at 1-7, and numerical value the least expression acidity is the strongest, the citric acid monohydrate granule that the water of isodose adds
The biggest acid solution of dosage is the highest with regard to concentration, the strongest to the solvability of incrustation scale;The acid solution water temperature simultaneously heated is the highest,
The strongest to the solvability of incrustation scale.
During use, a test strip of tearing from reagent paper basis, clamp by hands or tweezers and be immersed in solution tank 1, observe
Its color change, then take up the pH value relatively determining solution to the corresponding vitta in standard color comparison card.It is known that
The acidity of current solution, pH value is the least, and acidity is the strongest.
In acid solution being described when pH value acid solution being detected is reduced to 6.5-7, citric acid is by the most depleted,
At this moment to decide whether that stopping scale removal operation completes work with reference to the service life of this water heater.In general, the time is used
Water heater below 5 years, incrustation scale is not to pile up the thickest, can remove complete in the scale removal time through 2-3h;Now, may be used
To terminate the scale removal work of water heater.
If the use time is the water heater of more than 5 years, the heat pipe 2 that adds that can first stop solution tank 1 heats, return duct
Outer comb after the backflow discharging valve 11 of 7 is put at the sewage draining exit of toilet, opens backflow discharging valve 11 and allows within water heater
Useless acid solution is discharged in municipal administration drainage.
After drained for the acid pickle of this water heater, closing volume discharging valve 11, open recycle control valve 10, start against
Circulation canal;Repeat to add water and add the step of citric acid granule, and be again circulated the work dissolving incrustation scale.
From the point of view of the waste liquid color contrast of twice dissolving scale removal, general primary waste liquid color is just as dense washing water of rice
The same milky turbidity liquid is the most granular with thick incrustation scale, secondary waste liquid color be inclined brown somewhat muddy this
Time can see that the electric heating tube 2 in solution tank 1.
7, when completing above-mentioned scale removal work, complete for discharging of waste liquid after, continuation, from the continuous injected clear water of solution tank 1, allows water
4 clear water of pump pump into and are carried out remaining waste work inside water heater;To then storage-type electric water heater, preferably clear water
Again to externally discharged waste water after filling it up with.
After the water flowed out at blow-off pipe has become clarification, close power supply and stop water pump 4, pull down the outlet tube of scaler
6 and return duct 7, again take back the original corresponding water-system pipeline of water heater the most permissible.
Scale removal special purpose interface I 121 and scale removal is blocked with heatproof aging-resistant plug when routine use solar water heater
Special purpose interface II 122;Back-out when needing scale removal in the plug connection of scale removal special purpose interface I 121 and scale removal special purpose interface II 122
Two circulation lines of forced circulation formula axle pipe cleaner, it is possible to realize solar water heater light-receiving glass pipe 12 exempting from and tear feelings open
Realizing scale removal under condition, this scale removal mode not only saves time, laborsaving, and saves more money, it is to avoid during dismounting, due to glue
Seal aging and the most uneven even violence drawing, and cause damage accident.
It would be recognized by those skilled in the art that it is possible that above description is made numerous accommodation, so embodiment and attached
Figure is intended merely to describe one or more particular implementation.
Although having been described above and describe the example embodiment being counted as the present invention, it will be apparent to those skilled in the art that
It can be variously modified and replace, without departing from the spirit of the present invention.Furthermore it is possible to make many amendments with by spy
Stable condition is fitted to the religious doctrine of the present invention, without departing from invention described herein central concept.So, the present invention is unrestricted
In specific embodiment disclosed here, but the present invention may also include all embodiments and the equivalent thereof that belong to the scope of the invention
Thing.