It is a kind of individually to the device of a solar water heater light-receiving glass pipe scale removal
Technical field
The present invention relates to descalling technique field, more particularly to a kind of individually to a solar water heater light-receiving glass pipe
The device of scale removal.
Background technology
The basic structure of solar water heater by light glass tube with vacuum (hereinafter referred to as light-receiving glass pipe), water storage barrel and its
He forms connecting pipe.
Light-receiving glass pipe is the critical piece that entire water heater most critical is also most fragile, indispensable.Normal condition
Under, heating rises through glass tube to the water in light-receiving glass pipe under the action of solar radiant energy and the junction of water butt enters
Water butt, and water slightly cold in water butt can also enter under the action of convection current in light-receiving glass pipe the heating for receiving solar energy,
It so cycles, the cold water in water heater will all be heated to form hot water.
Since the water in glass tube is in the temperature change of hot and cold alternation of day and night always, the ore deposit in tap water
Substance (mainly water-soluble calcareous) is generated during becoming cold by heat in calcium carbonate attachment light-receiving glass pipe not soluble in water
On wall, after water heater has used 5 years or more, long-term build-up of limescale has seriously affected the absorbing properties and then heat of solar energy
Inefficiency (and having to enable the electric heating tube built in water heater at this time to be heated), in order to continue to keep light-receiving glass
The light heat absorption capacity of pipe can only ask maintenance mans or professional scale removal work to carry out dismounting scale removal.
Be to the descaling method of light-receiving glass pipe at present by whole light-receiving glass pipe one by one from rack manually
The mode of pulling disassembles, and acid solution is then poured into glass tube and carries out buying and selling dissolving incrustation scale, this side repeatedly by hand
Method, that is, time-consuming and hard is also very easy to damage glass tube.This is during dismounting, since glue seals aging and firmly unevenness
Even or even violence drawing inevitably, is present with damage accident at any time.
When there is this damage accident, if owner do not have to have expected this damaged condition in advance and with work
Personnel discuss attribution of liability problem in advance, and both sides, which are unwilling to undertake the responsibility, to be just easy to cause contradiction, can be gone out sometimes or even also
Show body conflict event and be engaged in a heated quarrel.
For cleaning personnel, 300 yuan of incrustation scale lump sum settlement of all charges is removed, will be paid for by battering down a pipe by 120 yuan, this
Have led to some 8 years or more old solar water heaters due to glue envelope serious aging follows the string and no one is ready that dismounting is clear
It washes;Owner can not just enjoy the free heating power of solar energy and bear expensive electric cost expenditure, even if genuine can be found
Glass tube is all replaced, and expense is also up to 2000 yuan or more;And some factors (such as genuine is closed down or type is eliminated) cause
It can not find the light-receiving glass pipe of genuine and can only eliminate old machine and buy new machine again, this is virtually a kind of helpless waste and damage
It loses.
The disclosure of background above technology contents is only used for design and the technical solution that auxiliary understands the present invention, not necessarily
Belong to the prior art of present patent application, no tangible proof show the above present patent application the applying date
In the case of disclosed, above-mentioned background technology should not be taken to the novelty and creativeness of evaluation the application.
The content of the invention
It is a kind of individually to the device of a solar water heater light-receiving glass pipe scale removal present invention aims at proposing, with solution
Certainly above-mentioned solar water heater light-receiving glass pipe scale removal existing in the prior art needs manually to pull from rack one by one
Mode disassemble, then poured into glass tube acid solution carry out by hand buy and sell dissolving incrustation scale repeatedly, cause time-consuming, expense
Power, it is of high cost the problems such as.
For this purpose, present invention proposition is a kind of individually to the device of a solar water heater light-receiving glass pipe scale removal, including molten
Liquid bucket, electric heating tube, heater switch, water pump, pump switch, efferent duct, return duct, output control valve, output discharging valve, reflux
Control valve, reflux discharging valve, light-receiving glass pipe, the side of the solution tank be provided with apopore and inlet opening, the apopore
It is used as the connection water pump, the inlet opening is used as the connection return duct, and the bottom of the solution tank is equipped with the electricity and adds
Heat pipe, for controlling the electric heating tube, the pump switch is used to control the water pump, the light glass heater switch
Glass pipe is connected by the efferent duct with the water pump, and the light-receiving glass pipe is connected by the return duct and the solution tank
It connects, the output control valve and the output discharging valve is installed on the efferent duct, described return is installed on the return duct
Flow control valve and the reflux discharging valve.
Preferably, the present invention can also have following technical characteristic:
The solution tank is made of stainless steel;
Electronic type solution temperature detection alarm system and electric heating tube are installed certainly in the control circuit of the electric heating tube
Dynamic control device;
The water pump is acid and alkali-resistance water pump;
The outer diameter of the efferent duct is 20mm, internal diameter 18mm;
The water outlet rear end of the return duct connects stainless steel corrugated flexible hose, and water is equipped on the stainless steel corrugated flexible hose
Dirty particulate filter arrangement;
Scale removal special purpose interface I and scale removal special purpose interface II, the scale removal special purpose interface I are provided on the light-receiving glass pipe
It is set with the scale removal special purpose interface II using the internal thread age of a draught animal, the scale removal special purpose interface I is apart from the light-receiving glass pipe
The length of port is L1, length of the scale removal special purpose interface II apart from the light-receiving glass tube bottom mouth is L2, the scale removal is special
The height of interface I and the scale removal special purpose interface II apart from the light-receiving glass pipe outer wall is H;
The internal diameter of the scale removal special purpose interface I and the scale removal special purpose interface II is DN20;
The length L1For 15-20cm, the length L2For 5-8cm, the height H is 3-5cm.
The advantageous effect that the present invention is compared with the prior art includes:
As long as when solar water heater light-receiving glass pipe is produced both ends is descended to be suitble to water heater producer rack on it
Place install additional internal thread age of a draught animal that two bores are DN20 (specific size because each water heater producer it is different due to it is different);And match somebody with somebody
The solar water heater of the standby this light-receiving glass pipe with special descaling mouth is back-outed to force in rubber plug connection when needing scale removal and be followed
Two circulation lines of ring pipe scaler, it is possible to realize without dismounting solar water heater light-receiving glass pipe and realize scale removal
, this scale removal method is not only time saving, laborsaving, but also saves more money, and avoids during dismounting, since glue seals aging and exerts oneself
Uneven or even violence drawing, and damage accident.
Description of the drawings
Fig. 1 is the independent apparatus structure schematic diagram to a solar water heater light-receiving glass pipe scale removal of the present invention.
Fig. 2 is the light-receiving glass pipe structure diagram figure of the present invention.
Specific embodiment
With reference to embodiment and compare attached drawing the present invention is described in further detail.It is emphasized that
What the description below was merely exemplary, the scope being not intended to be limiting of the invention and its application.
Embodiment one
As depicted in figs. 1 and 2, it is a kind of individually to the device of a solar water heater light-receiving glass pipe scale removal, including molten
Liquid bucket 1, electric heating tube 2, heater switch 3, water pump 4, pump switch 5, efferent duct 6, return duct 7, output control valve 8, output are outer
Valve 9, recycle control valve 10, reflux discharging valve 11, light-receiving glass pipe 12, the side of the solution tank 1 is provided with 13 He of apopore
Inlet opening 14, the apopore 13 are used as the connection water pump 4, and the inlet opening 14 is used as the connection return duct 7, described molten
The bottom of liquid bucket 1 is equipped with the electric heating tube 2, and the heater switch 3 for controlling the electric heating tube 2, open by the water pump
5 are closed for controlling the water pump 4, the light-receiving glass pipe 12 is connected by the efferent duct 6 with the water pump 4, the light
Glass tube 12 is connected by the return duct 7 with the solution tank 1, and 8 He of output control valve is equipped on the efferent duct 6
It is described to export discharging valve 9, the recycle control valve 10 and the reflux discharging valve 11 are installed on the return duct 7.
The solution tank 1 is made of stainless steel.
Electronic type solution temperature detection alarm system and electric heating tube are installed certainly in the control circuit of the electric heating tube 2
Dynamic control device.Theoretically, acid solution temperature is higher, higher to the incrustation scale solubility of Calcium carbonate, but actually when molten
1 water temperature would not continue to heat up when reaching boiling in liquid bucket, if electric heating tube 2 is also continuing heating simply in waste electricity
Can, this just needs to add in electronic type solution temperature detection alarm system and electrical heating in the circuit control of electric heating tube 2
Pipe automaton.
The water pump 4 is acid and alkali-resistance water pump.
The outer diameter of the efferent duct 6 is 20mm, internal diameter 18mm.In prototype, the connection of solution tank 1 and water pump 4 is to adopt
It is 16mm with outer diameter, internal diameter is the efferent duct 6 of 12mm, finds that the water absorption of water pump 4 is less than normal when trying out, and changes outer diameter now as 20mm
Internal diameter is 18mm, saves solution time of delivery.
The water outlet rear end of the return duct 7 connects stainless steel corrugated flexible hose, is equipped on the stainless steel corrugated flexible hose
Scale particles filter device.Due in actual use, having the scale particles to differ in size constantly from return line flow
Into solution tank 1, if cleared out not in time, the active ingredient in acid solution can be consumed to a certain extent.Therefore, it is this
Can knob split filter installation method, be the water outlet rear end that return duct 7 is connected to a stainless steel corrugated flexible hose, when
In filter after product full water dirt, can temporarily stop water pump, and filter is put forward along pipe from solution tank 1, is unscrewed transparent
Cup body pours out cycle cup body after incrustation scale, puts back to continuation scaling operation process in solution tank 1.
Scale removal special purpose interface I 121 and scale removal special purpose interface II 122, the scale removal are provided on the light-receiving glass pipe 12
Special purpose interface I 121 and the scale removal special purpose interface II 122 are set using the internal thread age of a draught animal, the scale removal special purpose interface I 121
Length apart from 12 port of light-receiving glass pipe is L1, the scale removal special purpose interface II 122 is apart from the light-receiving glass pipe 12
The length of base opening is L2, the scale removal special purpose interface I 121 and the scale removal special purpose interface II 122 are apart from the light-receiving glass pipe
The height of 12 outer walls is H.
The internal diameter of the scale removal special purpose interface I 121 and the scale removal special purpose interface II 122 is DN20.
The length L1For 18cm, the length L2For 6cm, the height H is 4cm.
Embodiment two
As depicted in figs. 1 and 2, it is a kind of individually to the device of a solar water heater light-receiving glass pipe scale removal, including molten
Liquid bucket 1, electric heating tube 2, heater switch 3, water pump 4, pump switch 5, efferent duct 6, return duct 7, output control valve 8, output are outer
Valve 9, recycle control valve 10, reflux discharging valve 11, light-receiving glass pipe 12, the side of the solution tank 1 is provided with 13 He of apopore
Inlet opening 14, the apopore 13 are used as the connection water pump 4, and the inlet opening 14 is used as the connection return duct 7, described molten
The bottom of liquid bucket 1 is equipped with the electric heating tube 2, and the heater switch 3 for controlling the electric heating tube 2, open by the water pump
5 are closed for controlling the water pump 4, the light-receiving glass pipe 12 is connected by the efferent duct 6 with the water pump 4, the light
Glass tube 12 is connected by the return duct 7 with the solution tank 1, and 8 He of output control valve is equipped on the efferent duct 6
It is described to export discharging valve 9, the recycle control valve 10 and the reflux discharging valve 11 are installed on the return duct 7.
The solution tank 1 is made of stainless steel.
Electronic type solution temperature detection alarm system and electric heating tube are installed certainly in the control circuit of the electric heating tube 2
Dynamic control device.Theoretically, acid solution temperature is higher, higher to the incrustation scale solubility of Calcium carbonate, but actually when molten
1 water temperature would not continue to heat up when reaching boiling in liquid bucket, if electric heating tube 2 is also continuing heating simply in waste electricity
Can, this just needs to add in electronic type solution temperature detection alarm system and electrical heating in the circuit control of electric heating tube 2
Pipe automaton.
The water pump 4 is acid and alkali-resistance water pump.
The outer diameter of the efferent duct 6 is 20mm, internal diameter 18mm.In prototype, the connection of solution tank 1 and water pump 4 is to adopt
It is 16mm with outer diameter, internal diameter is the efferent duct 6 of 12mm, finds that the water absorption of water pump 4 is less than normal when trying out, and changes outer diameter now as 20mm
Internal diameter is 18mm, saves solution time of delivery.
The water outlet rear end of the return duct 7 connects stainless steel corrugated flexible hose, is equipped on the stainless steel corrugated flexible hose
Scale particles filter device.Due in actual use, having the scale particles to differ in size constantly from return line flow
Into solution tank 1, if cleared out not in time, the active ingredient in acid solution can be consumed to a certain extent.Therefore, it is this
Can knob split filter installation method, be the water outlet rear end that return duct 7 is connected to a stainless steel corrugated flexible hose, when
In filter after product full water dirt, can temporarily stop water pump, and filter is put forward along pipe from solution tank 1, is unscrewed transparent
Cup body pours out cycle cup body after incrustation scale, puts back to continuation scaling operation process in solution tank 1.
Scale removal special purpose interface I 121 and scale removal special purpose interface II 122, the scale removal are provided on the light-receiving glass pipe 12
Special purpose interface I 121 and the scale removal special purpose interface II 122 are set using the internal thread age of a draught animal, the scale removal special purpose interface I 121
Length apart from 12 port of light-receiving glass pipe is L1, the scale removal special purpose interface II 122 is apart from the light-receiving glass pipe 12
The length of base opening is L2, the scale removal special purpose interface I 121 and the scale removal special purpose interface II 122 are apart from the light-receiving glass pipe
The height of 12 outer walls is H.
The internal diameter of the scale removal special purpose interface I 121 and the scale removal special purpose interface II 122 is DN20.
The length L1For 15cm.
The length L2For 5cm.
The height H is 3cm.
Embodiment three
As depicted in figs. 1 and 2, it is a kind of individually to the device of a solar water heater light-receiving glass pipe scale removal, including molten
Liquid bucket 1, electric heating tube 2, heater switch 3, water pump 4, pump switch 5, efferent duct 6, return duct 7, output control valve 8, output are outer
Valve 9, recycle control valve 10, reflux discharging valve 11, light-receiving glass pipe 12, the side of the solution tank 1 is provided with 13 He of apopore
Inlet opening 14, the apopore 13 are used as the connection water pump 4, and the inlet opening 14 is used as the connection return duct 7, described molten
The bottom of liquid bucket 1 is equipped with the electric heating tube 2, and the heater switch 3 for controlling the electric heating tube 2, open by the water pump
5 are closed for controlling the water pump 4, the light-receiving glass pipe 12 is connected by the efferent duct 6 with the water pump 4, the light
Glass tube 12 is connected by the return duct 7 with the solution tank 1, and 8 He of output control valve is equipped on the efferent duct 6
It is described to export discharging valve 9, the recycle control valve 10 and the reflux discharging valve 11 are installed on the return duct 7.
The solution tank 1 is made of stainless steel.
Electronic type solution temperature detection alarm system and electric heating tube are installed certainly in the control circuit of the electric heating tube 2
Dynamic control device.Theoretically, acid solution temperature is higher, higher to the incrustation scale solubility of Calcium carbonate, but actually when molten
1 water temperature would not continue to heat up when reaching boiling in liquid bucket, if electric heating tube 2 is also continuing heating simply in waste electricity
Can, this just needs to add in electronic type solution temperature detection alarm system and electrical heating in the circuit control of electric heating tube 2
Pipe automaton.
The water pump 4 is acid and alkali-resistance water pump.
The outer diameter of the efferent duct 6 is 20mm, internal diameter 18mm.In prototype, the connection of solution tank 1 and water pump 4 is to adopt
It is 16mm with outer diameter, internal diameter is the efferent duct 6 of 12mm, finds that the water absorption of water pump 4 is less than normal when trying out, and changes outer diameter now as 20mm
Internal diameter is 18mm, saves solution time of delivery.
The water outlet rear end of the return duct 7 connects stainless steel corrugated flexible hose, is equipped on the stainless steel corrugated flexible hose
Scale particles filter device.Due in actual use, having the scale particles to differ in size constantly from return line flow
Into solution tank 1, if cleared out not in time, the active ingredient in acid solution can be consumed to a certain extent.Therefore, it is this
Can knob split filter installation method, be the water outlet rear end that return duct 7 is connected to a stainless steel corrugated flexible hose, when
In filter after product full water dirt, can temporarily stop water pump, and filter is put forward along pipe from solution tank 1, is unscrewed transparent
Cup body pours out cycle cup body after incrustation scale, puts back to continuation scaling operation process in solution tank 1.
Scale removal special purpose interface I 121 and scale removal special purpose interface II 122, the scale removal are provided on the light-receiving glass pipe 12
Special purpose interface I 121 and the scale removal special purpose interface II 122 are set using the internal thread age of a draught animal, the scale removal special purpose interface I 121
Length apart from 12 port of light-receiving glass pipe is L1, the scale removal special purpose interface II 122 is apart from the light-receiving glass pipe 12
The length of base opening is L2, the scale removal special purpose interface I 121 and the scale removal special purpose interface II 122 are apart from the light-receiving glass pipe
The height of 12 outer walls is H.
The internal diameter of the scale removal special purpose interface I 121 and the scale removal special purpose interface II 122 is DN20.
The length L1For 20cm.
The length L2For 8cm.
The height H is 5cm.
Individually to the application method of a solar water heater light-receiving glass pipe scale removal
1st, the preparation before use:It fully understands type species to be cleaned, amount of capacity, pipe joint form, carries out and tear open
Unload the preparation of instrument, dissolved material, interface accessory, acidity detection instrument such as pH value test paper etc..
Extracting tool:Generally there are water pipe dental forceps, monkey wrench, box spanner, allen wrench external member, cutting pliers, screw
The common tools such as knife.
Dissolved material:For the purpose of safety, safe and non-toxic Citric Acid Mono particle is generally selected, it is a kind of food
Grade, the common acidic leach material easily purchased in market, in use will not to human body generate toxic side effect, will not be to by scale removal
Corrosiveness is generated inside water heater, is continued normally as long as scale removal finishes to be cleaned inside a water cavity and pipeline with clear water
Use water heater.
Interface accessory:Generally there are the inside and outside connector of stainless steel, the double end loose joint stainless steel of various 4 points of bores to 6 points of bores
Heatproof hose, raw material band, rubber cushion etc..
2nd, the dismounting of the intake-outlet connector, sewage draining exit of water heater:It is general conventionally to dismantle corresponding interface
It is to learn and grasp the installation method and method for dismounting of water supply pipe joint to the requirement for using the operator of scaler most basic
Basic common sense.
3rd, according to specific water heater type to be cleaned, the solution efferent duct 6 of corresponding type species and return duct 7 are carried out
Connection.
Have herein a little it is important to note that when dismantle Domestic water storage formula electric heater sewage draining exit when, due to hot water
The substantial amounts of hot water of device internal reservoir before the incrustation scale of this water heater is removed, has to client is allowed in advance one evening to stop
The heating function of water heater and closing power supply, make its water temperature inside avoid the scald of personnel below 30 DEG C;It to be put on during dismounting
Raincoat gets clothes wet largely to sluice suddenly when preventing discharge outlet plug or magnesium stick from screwing out.
4th, after connecting efferent duct 6 and return duct 7, poured into acid solution bucket 1 tap water according to the difference of type come
The water of decision water, in general, the water consumption to gas heater and instant electric water heater's scale removal are minimum to need to use
13-15L water;It is medium to the light-receiving glass pipe scale removal water consumption of Domestic water storage formula electric heater and solar water heater to use 40-
60L water;To solar water heater water-storage bucket scale removal water consumption maximum demand 60-80L water.
5th, plug in plug, closes total earth leakage circuit-breaker, be first turned on pump switch 5 allow water pump (4 start running,
Balance is kept since the position of solution tank water outlet is slightly above electric heating tube 2 in the Inlet and outlet water of solution tank 1, without worrying electrical heating
The heater switch 3 that electric heating tube 2 could be opened after the meeting dry combustion method of pipe 2 carries out the heating of solution, the mechanical temperature control of installation casing
Switch control handle is set to 85-90 DEG C;At this moment, the corresponding equivalent lemon granulates by calculating can be put into simultaneously, generally
Control the lemon granulates that 40-60g is added in every liter of water.In this course, it should be noted that the SEA LEVEL VARIATION of observation solution tank 1,
The size for adjusting backflow water yield at any time avoids that solution tank 1 is made to overflow the waste for causing dissolving acid solution and shadow due to backflow water yield is excessive
Ring scale removal effect.
6th, being gradually increasing with water temperature, the Citric Acid Mono particle in solution tank 1 can all dissolve molten into being circulated in
Liquid bucket 1 and water heater corresponding pipeline and participate in dissolving incrustation scale work in.When the Citric Acid Mono particle at 1 bottom of solution tank is whole
After dissolving, the acidity carried out to acid solution every half an hour with ready pH value test paper before detects, because with heat
The dissolving of incrustation scale inside hydrophone, effective dissolving substance, that is, Citric Acid Mono particle contained by acid solution can be gradually used up, dissolved
Ability also can be with reduction, so operating personnel should periodically be monitored the effect and effect of acid solution.
Pay attention to:PH value is that numerical value is smaller to represent acid stronger, the Citric Acid Mono particle of the water addition of isodose in 1-7
Dosage is bigger, and acid solution is higher with regard to concentration, stronger to the solvability of incrustation scale;The acid solution water temperature of heating is higher simultaneously,
It is also stronger to the solvability of incrustation scale.
In use, a test-strips of tearing from test paper sheet, are clamped with hand or pincette and are immersed in solution tank 1, observation
Its color change, then take up vitta corresponding in standard color comparison card and relatively determine the pH value of solution.It is known that
The acidity of current solution, pH value is smaller, acid stronger.
Illustrate in acid solution citric acid when the pH value for detecting acid solution is reduced to 6.5-7 by substantially depleted,
At this moment with reference to the service life of the water heater work is completed to decide whether to stop scale removal process.In general, usage time
Water heater below 5 years, incrustation scale are not to accumulate very thick, can remove and finish by the scale removal time of 2-3h;It at this point, can
To terminate the scale removal of water heater work.
If usage time is the water heater of 5 years or more, the heating tube 2 that can first stop solution tank 1 heats, return duct
Outer comb after 7 reflux discharging valve 11 is put at the sewage draining exit of toilet, and opening reflux discharging valve 11 allows inside water heater
Useless acid solution is discharged into municipal drainage.
The acid pickle of the water heater it is drained after, closing volume discharging valve 11 is opened recycle control valve 10, is started against
Circulation canal;The step of repeating to add water and add in lemon granulates, and the work of cycle dissolving incrustation scale is carried out again.
From the point of view of the waste liquid color contrast of scale removal is dissolved twice, the waste liquid color of general first time is just as dense rice washing water
The same milky turbidity liquid is simultaneously granular with thick incrustation scale, secondary waste liquid color be inclined brown it is somewhat muddy this
When can see that electric heating tube 2 in solution tank 1.
7th, when completing above-mentioned scale removal work, discharging of waste liquid it is complete after, continue from 1 continuous injected clear water of solution tank, allow water
Pump 4, which is pumped into clear water inside water heater, carries out cleaning remaining waste work;To then storage-type electric water heater, preferably clear water
Again to externally discharged waste water after filling it up with.
After the water of blow-off pipe outflow has become clarification, close power supply and stop water pump 4, remove the efferent duct of scaler
6 and return duct 7, taking back the original corresponding water-system pipeline of water heater again can.
In routine use solar water heater scale removal special purpose interface I 121 and scale removal are blocked with the anti-aging rubber plug of heatproof
Special purpose interface II 122;Back-out scale removal special purpose interface I 121 when needing scale removal to connect with the rubber plug of scale removal special purpose interface II 122
Two circulation lines of forced circulation formula axle pipe cleaner, it is possible to realize that solar water heater light-receiving glass pipe 12 is exempting to tear feelings open
Scale removal is realized under condition, this scale removal method is not only time saving, laborsaving, but also saves more money, and avoids during dismounting, due to glue
Aging and firmly uneven or even violence drawing are sealed, and damages accident.
It would be recognized by those skilled in the art that it is possible that numerous accommodations are made to above description, so embodiment and attached
Figure is intended merely to describe one or more particular implementations.
Although having been described above and describing the example embodiment for being counted as the present invention, it will be apparent to those skilled in the art that
It can be variously modified and replaced, without departing from the spirit of the present invention.Furthermore it is possible to many modifications are made with by spy
Condition of pledging love is fitted to the religious doctrine of the present invention, without departing from invention described herein central concept.So the present invention is unrestricted
In specific embodiment disclosed here, but the present invention may further include all embodiments for belonging to the scope of the invention and its be equal
Object.