CN106048440B - Bearing material - Google Patents

Bearing material Download PDF

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Publication number
CN106048440B
CN106048440B CN201610679121.2A CN201610679121A CN106048440B CN 106048440 B CN106048440 B CN 106048440B CN 201610679121 A CN201610679121 A CN 201610679121A CN 106048440 B CN106048440 B CN 106048440B
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powder
bearing
bearing material
taken
shell blank
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CN106048440A (en
Inventor
俞龙江
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Zhejiang Jiayang Bearing Co ltd
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Zhejiang Pirelli Machinery Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • C22C33/0285Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • C22C33/0292Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with more than 5% preformed carbides, nitrides or borides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

The present invention provides a kind of bearing material, and component is as follows:Based on 100 parts by weight, C0.68, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS are taken214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus is Fe and inevitable impurity, and preparation method includes taking Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;Take MoS2, C and chromium carbide, add in metal powder, be put into ball grinding cylinder and be ground, obtain mixture;Mixture plain bearing bush mold is taken in 1500kg/cm2Pressure push mold forming, obtain bearing shell blank;In the case where argon gas or nitrogen protective atmosphere enclose, bearing shell blank is taken to be sintered, sintering temperature is 1187 DEG C, heats up with the heating rate of 17 DEG C/min, 5 hours are kept the temperature after reaching set temperature;Bearing shell blank is taken to be cooled to room temperature rear surface processing to get bearing material.The present invention improves the performance of bearing material by the element wt and its content in reasonable combination bearing material.

Description

Bearing material
The application is application number 201510224551.0,05 day May 2015 applying date, denomination of invention " bearing material The divisional application of preparation method ".
Technical field
The present invention relates to machinery manufacturing technology field more particularly to a kind of bearing materials.
Background technology
Bearing is the important spare part of contemporary mechanical equipment, and major function is the mechanical rotary body of support, reduces its movement Friction coefficient in the process, and ensure its rotating accuracy.By the difference of motor element frictional property, bearing can be divided into rolling bearing With two major class of sliding bearing.Wherein rolling bearing is normalized, seriation, but compared with sliding bearing its radial dimension, Vibration and noise are larger, and price is also higher.Rolling bearing is generally made of outer ring, inner ring, rolling element and four part of retainer;It presses The shape of rolling element, rolling bearing are divided into two major class of ball bearing and roller bearing.With the development of industry manufacture, bearing is wanted Ask also higher and higher, it is desirable that bearing material Environmental Safety does not contain harmful components, and bearing material has high intensity, while bearing energy Different environment and operating mode are enough adapted to, the ability with stress corrosion resistant and chemical attack.
Material in addition to considering bearing, bearing is also being gradually increased using the performance requirement of necessary lubricating oil.Profit Lubricating oil to reduce friction, protection machinery and workpiece liquid or semisolid lubricants, mainly rise lubrication, cooling, antirust, clearly The effects that clean, sealing and buffering, the dosage of petroleum oil account for total more than 90% dosage, and lubricating oil is mainly used for reducing movement portion Friction between part surface, while there is cooling, sealing, anti-corrosion, antirust, insulation, power transmission, cleaning impurity etc. to machinery equipment Effect.The most important performance of lubricating oil is viscosity, oxidation stability and lubricity, their close phases of composition with lube cut It closes.Viscosity is to reflect the important quality index of lubricating oil flow.Different use conditions has different viscosity requirements.Heavy burden The machinery of lotus and low velocity will select thick oil.Lubricity represents the Wear vesistance of lubricating oil.
Thus, bearing material how is selected, the lubricating oil that simultaneous selection is used cooperatively is used for promoting the whole of bearing Performance has vital meaning.
Invention content
The brief overview about the present invention is given below, in order to provide the basic reason about certain aspects of the invention Solution.It should be appreciated that this general introduction is not the exhaustive general introduction about the present invention.It is not intended to determine the key of the present invention Or pith, nor is it intended to limit the scope of the present invention.Its purpose only provides certain concepts in simplified form, with This is as the preamble in greater detail discussed later.
The present invention provides a kind of bearing material, and the component of bearing material is as follows:Based on 100 parts by weight, C0.68 is taken, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus Fe And inevitable impurity,
The preparation method of bearing material is made of following steps:
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and ground Mill, obtains mixture;
Step 3 takes mixture plain bearing bush mold in 1500kg/cm2Pressure push mold forming, suppressed Journey keeps the steady of pressure, and is kept for 3 hours, obtains bearing shell blank;
Step 4, in the case where argon gas or nitrogen protective atmosphere enclose, take bearing shell blank be sintered, sintering temperature be 1187 DEG C, with 17 DEG C/ The heating rate of min heats up, and 5 hours are kept the temperature after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, removal surface oxide layer, progress surface grinding, Deburring and chamfered are to get the bearing material.
Compared with prior art, the present invention has following advantageous effect:The present invention passes through in reasonable combination bearing material Element wt and its content, improve the performance of bearing material, the bearing material prepared has extraordinary wear resistance Can, 4 times or more can be improved than existing bearing life in the service life that 300 DEG C operate above, the energy is can be widely applied to, changes In the heavy-duty machineries such as work, Ferrous Metallurgy equipment, while the high temperature resistance of bearing material can promote more than 42%, have and expect not The technique effect arrived.
Specific embodiment
The embodiment of the present invention addressed below.The elements and features described in one embodiment of the invention can be with It is combined with the elements and features shown in one or more other embodiments.It should be noted that it for purposes of clarity, says The expression and description of component unrelated to the invention, known to persons of ordinary skill in the art and processing are omitted in bright.
Embodiment 1
The present embodiment is related to a kind of preparation method of bearing material, and the preparation method of the bearing material is by following steps group Into:
Based on 100 parts by weight, C0.65, Si0.45, Mn0.8, Cr1.0, Mo0.15, Ni6, MoS are taken28, W2, chromium carbide 6, P≤0.015, S≤0.015, surplus are Fe and inevitable impurity;
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and ground Mill, obtains mixture;
Step 3 takes mixture plain bearing bush mold in 1300kg/cm2Pressure push mold forming, suppressed Journey keeps the steady of pressure, and is kept for 2 hours, obtains bearing shell blank;
Step 4, in the case where argon gas or nitrogen protective atmosphere enclose, take bearing shell blank be sintered, sintering temperature be 1180 DEG C, with 15 DEG C/ The heating rate of min heats up, and 3 hours are kept the temperature after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, removal surface oxide layer, progress surface grinding, Deburring and chamfered are to get the bearing material.
The implementation result of the present embodiment is as follows:The present invention is by the element wt in reasonable combination bearing material and its contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transported at 300 DEG C or more Capable service life improves 4 times or more than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, while the high temperature resistance of bearing material promotes 30%, has unexpected technique effect.
Embodiment 2
The present embodiment is related to a kind of preparation method of bearing material, and the preparation method of the bearing material is by following steps group Into:
Based on 100 parts by weight, C0.70, Si0.55, Mn0.95, Cr1.4, Mo0.2, Ni10, MoS are taken216, W6, chromium carbide 8, P≤0.012, S≤0.012, surplus are Fe and inevitable impurity;
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and ground Mill, obtains mixture;
Step 3 takes mixture plain bearing bush mold in 1600kg/cm2Pressure push mold forming, suppressed Journey keeps the steady of pressure, and is kept for 4 hours, obtains bearing shell blank;
Step 4, in the case where argon gas or nitrogen protective atmosphere enclose, take bearing shell blank be sintered, sintering temperature be 1190 DEG C, with 20 DEG C/ The heating rate of min heats up, and 5 hours are kept the temperature after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, removal surface oxide layer, progress surface grinding, Deburring and chamfered are to get the bearing material.
The implementation result of the present embodiment is as follows:The present invention is by the element wt in reasonable combination bearing material and its contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transported at 300 DEG C or more Capable service life improves 4 times or more than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, while the high temperature resistance of bearing material promotes 35%, has unexpected technique effect.
Embodiment 3
The present embodiment is related to a kind of preparation method of bearing material, and the preparation method of the bearing material is by following steps group Into:
Based on 100 parts by weight, C0.66, Si0.48, Mn0.85, Cr1.1, Mo0.16, Ni7, MoS are taken210, W3, chromium carbide 6.5, P≤0.010, S≤0.010, surplus are Fe and inevitable impurity;
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and ground Mill, obtains mixture;
Step 3 takes mixture plain bearing bush mold in 1500kg/cm2Pressure push mold forming, suppressed Journey keeps the steady of pressure, and is kept for 3 hours, obtains bearing shell blank;
Step 4, in the case where argon gas or nitrogen protective atmosphere enclose, take bearing shell blank be sintered, sintering temperature be 1185 DEG C, with 16 DEG C/ The heating rate of min heats up, and 4 hours are kept the temperature after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, removal surface oxide layer, progress surface grinding, Deburring and chamfered are to get the bearing material.
The implementation result of the present embodiment is as follows:The present invention is by the element wt in reasonable combination bearing material and its contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transported at 300 DEG C or more Capable service life improves 5 times or more than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, while the high temperature resistance of bearing material promotes 43%, has unexpected technique effect.
Embodiment 4
The present embodiment is related to a kind of preparation method of bearing material, and the preparation method of the bearing material is by following steps group Into:
Based on 100 parts by weight, C0.68, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS are taken214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus are Fe and inevitable impurity;
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and ground Mill, obtains mixture;
Step 3 takes mixture plain bearing bush mold in 1500kg/cm2Pressure push mold forming, suppressed Journey keeps the steady of pressure, and is kept for 3 hours, obtains bearing shell blank;
Step 4, in the case where argon gas or nitrogen protective atmosphere enclose, take bearing shell blank be sintered, sintering temperature be 1187 DEG C, with 17 DEG C/ The heating rate of min heats up, and 5 hours are kept the temperature after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, removal surface oxide layer, progress surface grinding, Deburring and chamfered are to get the bearing material.
The implementation result of the present embodiment is as follows:The present invention is by the element wt in reasonable combination bearing material and its contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transported at 300 DEG C or more Capable service life improves 5 times or more than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, while the high temperature resistance of bearing material promotes 42%, has unexpected technique effect.
Embodiment 5
The present embodiment is related to a kind of preparation method of bearing material, and the preparation method of the bearing material is by following steps group Into:
Based on 100 parts by weight, C0.67, Si0.49, Mn0.88, Cr1.2, Mo0.17, Ni8, MoS are taken212, W4, chromium carbide 7, P≤0.012, S≤0.012, surplus are Fe and inevitable impurity;
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and ground Mill, obtains mixture;
Step 3 takes mixture plain bearing bush mold in 1550kg/cm2Pressure push mold forming, suppressed Journey keeps the steady of pressure, and is kept for 3.5 hours, obtains bearing shell blank;
Step 4, in the case where argon gas or nitrogen protective atmosphere enclose, take bearing shell blank be sintered, sintering temperature be 1186 DEG C, with 17 DEG C/ The heating rate of min heats up, and 4.5 hours are kept the temperature after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, removal surface oxide layer, progress surface grinding, Deburring and chamfered are to get the bearing material.
The implementation result of the present embodiment is as follows:The present invention is by the element wt in reasonable combination bearing material and its contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transported at 300 DEG C or more Capable service life improves 6 times or more than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, while the high temperature resistance of bearing material promotes 48%, has unexpected technique effect.
It further, can be further it has been found that the bearing of the present invention is used cooperatively with the lubricating oil being formulated as follows The performance of bearing is promoted, bearing oil is grouped as by each group of following parts by weight:
In conclusion the present invention improves bearing material by the element wt and its content in reasonable combination bearing material The performance of material, the bearing material prepared have extraordinary abrasion resistance properties, in 300 DEG C of service lifes operated above than existing Some bearing lives at least improve 4 times or more, can be widely applied in the heavy-duty machineries such as the energy, chemical industry, Ferrous Metallurgy equipment, together When bearing material high temperature resistance can promote more than 30%, have unexpected technique effect.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that:It still may be used To modify to the technical solution recorded in foregoing embodiments or carry out equivalent replacement to which part technical characteristic; And these modification or replace, various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (1)

1. a kind of bearing material, which is characterized in that the component of the bearing material is as follows:Based on 100 parts by weight, C0.68 is taken, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus Fe And inevitable impurity,
The preparation method of the bearing material is made of following steps:
Step 1 takes Si powder, and Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder is uniformly mixed, obtains metal powder;
Step 2 takes MoS2, C and chromium carbide, add in metal powder obtained by step 1, be put into ball grinding cylinder and be ground, obtain mixed Close material;
Step 3 takes mixture plain bearing bush mold in 1500kg/cm2Pressure push mold forming, pressing process keep Pressure it is steady, and keep 3 hours, obtain bearing shell blank;
Step 4 in the case where argon gas or nitrogen protective atmosphere enclose, takes bearing shell blank to be sintered, and sintering temperature is 1187 DEG C, with 17 DEG C/min Heating rate heat up, keep the temperature 5 hours after reaching set temperature;
Step 5, the bearing shell blank that step 4 is taken to obtain, is cooled to room temperature, and removes surface oxide layer, carries out surface grinding, unhairing Thorn and chamfered are to get the bearing material.
CN201610679121.2A 2015-05-05 2015-05-05 Bearing material Active CN106048440B (en)

Priority Applications (1)

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CN201510224551.0A CN104805349B (en) 2015-05-05 2015-05-05 The preparation method of bearing material
CN201610679121.2A CN106048440B (en) 2015-05-05 2015-05-05 Bearing material

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CN106086667A (en) * 2016-05-31 2016-11-09 安徽潜山轴承制造有限公司 A kind of corrosion-resistant stamping resistance bearing and preparation method thereof
CN105908102A (en) * 2016-05-31 2016-08-31 安徽潜山轴承制造有限公司 Preparation method for high-strength and wear-resistant bearing
CN106041096A (en) * 2016-06-27 2016-10-26 滁州帝邦科技有限公司 Preparation method for wear-resisting and corrosion-resisting bearing bush for water-cooling box
CN107287486A (en) * 2017-06-28 2017-10-24 重庆市金渝管道设备有限公司 A kind of manufacture craft for prolonging long-life valve material
CN107523747A (en) * 2017-09-04 2017-12-29 蒋俊 A kind of bearing outer ring or interior loop material and preparation method thereof
CN107604264B (en) * 2017-09-05 2021-11-30 宁波名古屋工业有限公司 Engine cooling water pipe and preparation process thereof
CN108774704A (en) * 2018-06-28 2018-11-09 刘磊 A kind of high intensity bearing material and preparation method thereof

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JP4380274B2 (en) * 2003-09-10 2009-12-09 日立粉末冶金株式会社 Method for producing ferrous copper-based sintered oil-impregnated bearing alloy
KR101240051B1 (en) * 2006-11-20 2013-03-06 두산인프라코어 주식회사 Bearing for improving a consume resisting and this manufacturing process
US20130017117A1 (en) * 2009-11-30 2013-01-17 Jfe Steel Corporation Bearing steel
CN102094146B (en) * 2010-12-03 2013-06-26 无锡润鹏复合新材料有限公司 Novel high-temperature resistant self-lubricating sliding bearing material and preparation method thereof
WO2013141205A1 (en) * 2012-03-19 2013-09-26 Ntn株式会社 Sintered metal bearing
CN103406532B (en) * 2013-06-24 2016-02-17 安徽瑞林汽配有限公司 A kind of car shaft-type component powder metallurgy material and preparation method thereof

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CN106048440A (en) 2016-10-26
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Inventor after: Yu Longjiang

Inventor before: Ma Jie

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Effective date of registration: 20180504

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