CN106048440A - Bearing material - Google Patents

Bearing material Download PDF

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Publication number
CN106048440A
CN106048440A CN201610679121.2A CN201610679121A CN106048440A CN 106048440 A CN106048440 A CN 106048440A CN 201610679121 A CN201610679121 A CN 201610679121A CN 106048440 A CN106048440 A CN 106048440A
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Prior art keywords
powder
bearing
bearing material
takes
temperature
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CN201610679121.2A
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CN106048440B (en
Inventor
马捷
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XINCHANG COUNTY MING QING PML PRECISION MECHANISM CO.,LTD.
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Nantong Lai Bite Bearing Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • C22C33/0285Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • C22C33/0292Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with more than 5% preformed carbides, nitrides or borides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

The invention provides a bearing material, prepared from the following components as follows in 100 parts by weight: 0.68 part of C, 0.50 part of Si, 0.90 part of Mn, 1.3 parts of Cr, 0.19 part of Mo, 9 parts of Ni, 14 parts of MoS2, W5, 7.5 parts of C2Cr3, smaller than or equal to 0.010 part of P, smaller than or equal to 0.010 part of S and the balance of Fe and inevitable impurities. The preparing method comprises: taking Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder and Fe powder and mixing uniformly to obtain metal powder; taking MoS2, C and C2Cr3, adding into the metal powder, and placing into a ball mill for grinding to obtain a mixed material; taking the mixed material, molding under the pressure of 1500kg/m<2> with a sliding bearing bush die in a press moulding manner to obtain a bearing bush blank; sintering the bearing bush blank in a protection atmosphere of argon or nitrogen at a sintering temperature of 1187 DEG C, rising the temperature in a temperature rising rate of 17 DEG C/min, and performing heat preservation for 5h after the set temperature is reached; and cooling the bearing bush blank to a room temperature, and then performing surface treatment to obtain the bearing material. The performances of the bearing material are improved by reasonably combining the weights and contents of the elements in the bearing material.

Description

Bearing material
The application is application number 201510224551.0, on 05 05th, 2015 applying date, denomination of invention " bearing material Preparation method " divisional application.
Technical field
The present invention relates to machinery manufacturing technology field, particularly relate to a kind of bearing material.
Background technology
Bearing is the important spare part of plant equipment in the present age, and its major function is to support machinery rotary body, reduces its motion During coefficient of friction, and ensure its rotating accuracy.By the difference of motor element frictional property, bearing can be divided into rolling bearing Class big with sliding bearing two.Wherein rolling bearing is the most normalized, seriation, but compared with sliding bearing its radial dimension, Vibration and noise are relatively big, and price is the highest.Rolling bearing is typically made up of outer ring, inner ring, rolling element and retainer four part;Press The shape of rolling element, rolling bearing is divided into ball bearing and the big class of roller bearing two.The development manufactured along with industry, wants bearing Asking more and more higher, it is desirable to bearing material Environmental Safety does not contains harmful components, bearing material has high intensity, simultaneously bearing energy Enough adapt to different environment and operating mode, there is the ability of stress corrosion resistant and chemical attack.
Except considering the material of bearing, bearing use the performance requirement of necessary lubricating oil also gradually stepping up.Profit Lubricating oil in order to reduce friction, protection machinery and the liquid of workpiece or semisolid lubricants, act primarily as lubrication, cooling, antirust, clear Clean, seal and the effect such as buffering, the consumption of petroleum oil accounts for total consumption more than 90%, and lubricating oil is mainly used in reducing motion portion Friction between part surface, has cooling, sealing, anticorrosion, antirust, insulation, power transmission simultaneously, cleans impurity etc. machinery equipment Effect.The topmost performance of lubricating oil is viscosity, oxidation stability and lubricity, and they are close phase with the composition of lube cut Close.Viscosity is the important quality index of reflection lubricating oil flow.Different use conditions has different viscosity requirement.Heavy burden The machinery thick oil to be selected of lotus and low velocity.Lubricity represents the Wear vesistance of lubricating oil.
Thus, how to select bearing material, select simultaneously with the use of lubricating oil, for promoting the overall use of bearing Performance has vital meaning.
Summary of the invention
Brief overview about the present invention given below, in order to the basic reason about certain aspects of the invention is provided Solve.Should be appreciated that this general introduction is not that the exhaustive about the present invention is summarized.It is not intended to determine the key of the present invention Or pith, nor is it intended to limit the scope of the present invention.Its purpose is only to provide some concept in simplified form, with This is as the preamble in greater detail discussed after a while.
The present invention provides a kind of bearing material, and the component of bearing material is as follows: based on 100 weight portions, take C0.68, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus is Fe And inevitable impurity,
The preparation method of bearing material is made up of following steps:
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and grind Mill, obtains compound;
Step 3, takes compound plain bearing bush mould at 1500kg/cm2Pressure dip mold molding, suppressed Journey keeps the steady of pressure, and keeps 3 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, take bearing shell blank sintering, sintering temperature is 1187 DEG C, with 17 DEG C/ The heating rate of min heats up, and is incubated 5 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carry out surfacing, Deburring and chamfered, obtain described bearing material.
Compared with prior art, the present invention has following beneficial effect: the present invention is by reasonable combination bearing material Element wt and content, improve the performance of bearing material, the bearing material prepared has extraordinary mar proof Can, more than 4 times can be improved 300 DEG C of service lifes operated above than existing bearing life, can be widely applied to the energy, change In the heavy-duty machinery such as work, Ferrous Metallurgy equipment, the resistance to elevated temperatures of bearing material can promote more than 42% simultaneously, has and expects not The technique effect arrived.
Detailed description of the invention
Embodiments of the invention addressed below.The element and the feature that describe in one embodiment of the invention are permissible Combine with the element shown in one or more other embodiment and feature.It should be noted that, for purposes of clarity, say Unrelated to the invention, parts known to persons of ordinary skill in the art and the expression of process and description is eliminated in bright.
Embodiment 1
The present embodiment relates to the preparation method of a kind of bearing material, and the preparation method of described bearing material is by following steps group Become:
Based on 100 weight portions, take C0.65, Si0.45, Mn0.8, Cr1.0, Mo0.15, Ni6, MoS28, W2, chromium carbide 6, P≤0.015, S≤0.015, surplus is Fe and inevitable impurity;
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and grind Mill, obtains compound;
Step 3, takes compound plain bearing bush mould at 1300kg/cm2Pressure dip mold molding, suppressed Journey keeps the steady of pressure, and keeps 2 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, take bearing shell blank sintering, sintering temperature is 1180 DEG C, with 15 DEG C/ The heating rate of min heats up, and is incubated 3 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carry out surfacing, Deburring and chamfered, obtain described bearing material.
The implementation result of the present embodiment is as follows: the present invention is by the element wt in reasonable combination bearing material and contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transports more than 300 DEG C The service life of row improves more than 4 times than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, the resistance to elevated temperatures of bearing material promotes 30% simultaneously, has beyond thought technique effect.
Embodiment 2
The present embodiment relates to the preparation method of a kind of bearing material, and the preparation method of described bearing material is by following steps group Become:
Based on 100 weight portions, take C0.70, Si0.55, Mn0.95, Cr1.4, Mo0.2, Ni10, MoS216, W6, chromium carbide 8, P≤0.012, S≤0.012, surplus is Fe and inevitable impurity;
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and grind Mill, obtains compound;
Step 3, takes compound plain bearing bush mould at 1600kg/cm2Pressure dip mold molding, suppressed Journey keeps the steady of pressure, and keeps 4 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, take bearing shell blank sintering, sintering temperature is 1190 DEG C, with 20 DEG C/ The heating rate of min heats up, and is incubated 5 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carry out surfacing, Deburring and chamfered, obtain described bearing material.
The implementation result of the present embodiment is as follows: the present invention is by the element wt in reasonable combination bearing material and contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transports more than 300 DEG C The service life of row improves more than 4 times than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, the resistance to elevated temperatures of bearing material promotes 35% simultaneously, has beyond thought technique effect.
Embodiment 3
The present embodiment relates to the preparation method of a kind of bearing material, and the preparation method of described bearing material is by following steps group Become:
Based on 100 weight portions, take C0.66, Si0.48, Mn0.85, Cr1.1, Mo0.16, Ni7, MoS210, W3, chromium carbide 6.5, P≤0.010, S≤0.010, surplus is Fe and inevitable impurity;
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and grind Mill, obtains compound;
Step 3, takes compound plain bearing bush mould at 1500kg/cm2Pressure dip mold molding, suppressed Journey keeps the steady of pressure, and keeps 3 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, take bearing shell blank sintering, sintering temperature is 1185 DEG C, with 16 DEG C/ The heating rate of min heats up, and is incubated 4 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carry out surfacing, Deburring and chamfered, obtain described bearing material.
The implementation result of the present embodiment is as follows: the present invention is by the element wt in reasonable combination bearing material and contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transports more than 300 DEG C The service life of row improves more than 5 times than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, the resistance to elevated temperatures of bearing material promotes 43% simultaneously, has beyond thought technique effect.
Embodiment 4
The present embodiment relates to the preparation method of a kind of bearing material, and the preparation method of described bearing material is by following steps group Become:
Based on 100 weight portions, take C0.68, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus is Fe and inevitable impurity;
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and grind Mill, obtains compound;
Step 3, takes compound plain bearing bush mould at 1500kg/cm2Pressure dip mold molding, suppressed Journey keeps the steady of pressure, and keeps 3 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, take bearing shell blank sintering, sintering temperature is 1187 DEG C, with 17 DEG C/ The heating rate of min heats up, and is incubated 5 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carry out surfacing, Deburring and chamfered, obtain described bearing material.
The implementation result of the present embodiment is as follows: the present invention is by the element wt in reasonable combination bearing material and contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transports more than 300 DEG C The service life of row improves more than 5 times than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, the resistance to elevated temperatures of bearing material promotes 42% simultaneously, has beyond thought technique effect.
Embodiment 5
The present embodiment relates to the preparation method of a kind of bearing material, and the preparation method of described bearing material is by following steps group Become:
Based on 100 weight portions, take C0.67, Si0.49, Mn0.88, Cr1.2, Mo0.17, Ni8, MoS212, W4, chromium carbide 7, P≤0.012, S≤0.012, surplus is Fe and inevitable impurity;
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and grind Mill, obtains compound;
Step 3, takes compound plain bearing bush mould at 1550kg/cm2Pressure dip mold molding, suppressed Journey keeps the steady of pressure, and keeps 3.5 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, take bearing shell blank sintering, sintering temperature is 1186 DEG C, with 17 DEG C/ The heating rate of min heats up, and is incubated 4.5 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carry out surfacing, Deburring and chamfered, obtain described bearing material.
The implementation result of the present embodiment is as follows: the present invention is by the element wt in reasonable combination bearing material and contains Amount, improves the performance of bearing material, and the bearing material prepared has extraordinary abrasion resistance properties, transports more than 300 DEG C The service life of row improves more than 6 times than existing bearing life, can be widely applied to the heavy types such as the energy, chemical industry, Ferrous Metallurgy In mechanized equipment, the resistance to elevated temperatures of bearing material promotes 48% simultaneously, has beyond thought technique effect.
Further, it has been found that the lubricating oil of the bearing of the present invention and following formula with the use of, it is possible to further Promoting the serviceability of bearing, bearing oil is made up of each component of following parts by weight:
In sum, the present invention, by the element wt in reasonable combination bearing material and content thereof, improves bearing material The performance of material, the bearing material prepared has extraordinary abrasion resistance properties, existing at 300 DEG C of ratios in service life operated above Some bearing lives at least improve more than 4 times, can be widely applied in the heavy-duty machinery equipments such as the energy, chemical industry, Ferrous Metallurgy, with Time bearing material resistance to elevated temperatures can promote more than 30%, there is beyond thought technique effect.
Last it is noted that above example is only in order to illustrate technical scheme, it is not intended to limit;Although With reference to previous embodiment, the present invention is described in detail, it will be understood by those within the art that: it still may be used So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent; And these amendment or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (1)

1. a bearing material, it is characterised in that the component of described bearing material is as follows: based on 100 weight portions, take C0.68, Si0.50, Mn0.90, Cr1.3, Mo0.19, Ni9, MoS214, W5, chromium carbide 7.5, P≤0.010, S≤0.010, surplus is Fe And inevitable impurity,
The preparation method of described bearing material is made up of following steps:
Step one, takes Si powder, Mn powder, Cr powder, Mo powder, Ni powder, W powder, Fe powder, mix homogeneously, obtains metal dust;
Step 2, takes MoS2, C and chromium carbide, add in step one gained metal dust, put into ball grinding cylinder and be ground, obtain mixed Close material;
Step 3, takes compound plain bearing bush mould at 1500kg/cm2Pressure dip mold molding, pressing process keep Pressure steady, and keep 3 hours, it is thus achieved that bearing shell blank;
Step 4, under argon or nitrogen protective atmosphere enclose, takes bearing shell blank sintering, and sintering temperature is 1187 DEG C, with 17 DEG C/min Heating rate heat up, be incubated 5 hours after reaching to arrange temperature;
Step 5, takes the bearing shell blank that step 4 obtains, and is cooled to room temperature, removes surface oxide layer, carries out surfacing, unhairing Thorn and chamfered, obtain described bearing material.
CN201610679121.2A 2015-05-05 2015-05-05 Bearing material Active CN106048440B (en)

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CN201610679121.2A CN106048440B (en) 2015-05-05 2015-05-05 Bearing material
CN201510224551.0A CN104805349B (en) 2015-05-05 2015-05-05 The preparation method of bearing material

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN107287486A (en) * 2017-06-28 2017-10-24 重庆市金渝管道设备有限公司 A kind of manufacture craft for prolonging long-life valve material
CN107523747A (en) * 2017-09-04 2017-12-29 蒋俊 A kind of bearing outer ring or interior loop material and preparation method thereof
CN107604264A (en) * 2017-09-05 2018-01-19 宁波名古屋工业有限公司 Cooling water pipe of engine and its preparation technology

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CN106086667A (en) * 2016-05-31 2016-11-09 安徽潜山轴承制造有限公司 A kind of corrosion-resistant stamping resistance bearing and preparation method thereof
CN105908102A (en) * 2016-05-31 2016-08-31 安徽潜山轴承制造有限公司 Preparation method for high-strength and wear-resistant bearing
CN106041096A (en) * 2016-06-27 2016-10-26 滁州帝邦科技有限公司 Preparation method for wear-resisting and corrosion-resisting bearing bush for water-cooling box
CN108774704A (en) * 2018-06-28 2018-11-09 刘磊 A kind of high intensity bearing material and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107287486A (en) * 2017-06-28 2017-10-24 重庆市金渝管道设备有限公司 A kind of manufacture craft for prolonging long-life valve material
CN107523747A (en) * 2017-09-04 2017-12-29 蒋俊 A kind of bearing outer ring or interior loop material and preparation method thereof
CN107604264A (en) * 2017-09-05 2018-01-19 宁波名古屋工业有限公司 Cooling water pipe of engine and its preparation technology
CN107604264B (en) * 2017-09-05 2021-11-30 宁波名古屋工业有限公司 Engine cooling water pipe and preparation process thereof

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CN104805349A (en) 2015-07-29
CN104805349B (en) 2016-09-07

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