CN106044376B - A kind of welding wire winding machine automatically controlling angle of lag - Google Patents
A kind of welding wire winding machine automatically controlling angle of lag Download PDFInfo
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- CN106044376B CN106044376B CN201610476481.2A CN201610476481A CN106044376B CN 106044376 B CN106044376 B CN 106044376B CN 201610476481 A CN201610476481 A CN 201610476481A CN 106044376 B CN106044376 B CN 106044376B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/26—Supports for guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/21—Angle
- B65H2511/214—Inclination
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The present invention relates to a kind of welding wire winding machines automatically controlling angle of lag.Its technical solution is:The take-up mechanism of the welding wire winding machine is arranged in parallel with wire-arranging mechanism.The first variable-frequency motor (1) of take-up mechanism and wire wrapping disk (12) axis connection.Two guide rods (6) of wire-arranging mechanism pass through the corresponding through-hole of mobile platform (7), and (2) and right limit switch (11) are switched in the left limit that is accordingly equipped at two close end of a guide rod (6);The leading screw (5) being threadedly coupled with mobile platform (7) and the second variable-frequency motor (3) axis connection, mobile platform (7) is fixedly connected by support shaft (18) with the rear end for swinging stripe board (9), angular displacement sensor (17) on mobile platform (7) is fixedly connected by connecting rod (16) with stripe board (9) is swung, and the both ends for swinging stripe board (9) are symmetrically equipped with guider (8).The present invention have the characteristics that the accumulation of error is small, adapt to gage of wire range is wide, winding displacement stroke be easily adjusted controlled with angle of lag it is accurate.
Description
Technical field
The invention belongs to welding wire winding machine technical fields.More particularly to a kind of welding wire winding machine automatically controlling angle of lag.
Background technology
When carrying out arc welding using welding wire, welding current is often to be adjusted according to the speed of welding wire is sent.Cause
Whether the feeding of this welding wire stablizes, and will directly affect the stability and appearance of weld of arc burning.Realize that stable welding wire is sent
Into, finished product welding wire must then realize accurate layer around.The layer of welding wire is around being process most time-consuming in production process of welding wire, cable machine
Structure is the key that determine one of layer winder working efficiency height, and best wire-arranging mechanism will meet:
1, wire-arranging mechanism oscillation cycle strictly coincide around the period back and forth with welding wire layer and does not have cumulative errors;
2, around point at different positions, wire-arranging mechanism with around keeping a best angle of lag;
3, it is capable of the welding wire of various specifications of the layer within the scope of certain size;
4, the stroke of wire-arranging mechanism can adjust in a certain range, be suitable for the wire wrapping disk of different size;
5, specific angle of lag can be arranged with different types of welding wire, such as the angle of lag of aluminium welding wire is less than common weldering
Silk.
There are three types of existing wire-arranging mechanisms:
1. gearbox gear rotation cam winding displacement.The welding wire of different-diameter determines winding displacement speed by different rotation ratios,
Reciprocating stroke and angle of lag ensure by cam.This mode fits welding wire bad adaptability, the diameter of only certain welding wire just
Close some rotation than when, winding displacement is accurate and reliable, no accumulated error, efficient;But gearbox finite volume, adaptable welding wire
Diameter range is limited, and in addition to the gage of wire between two gear transmission ratios, cumulative errors are larger when winding displacement.
2. stepping motor driving cam winding displacement.By welding wire diameter and main shaft rotating speed come calculate stepper motor turn
Speed.This mode does not have a limitation of gearbox, adaptable gage of wire wider range, and cumulative errors are small;But gage of wire
Measurement and the variation of gage of wire be that and different angle of lags and stroke is different by replacing the main reason for causing error
Cam adjusts to realize.
3. stepping motor drives lead screw winding displacement.Turning for stepper motor is calculated by the diameter of welding wire and the rotating speed of main shaft
Speed is limited bit switch at the both ends of stroke, utilizes the round-trip of stepper motor positive and negative rotation control winding displacement.The applicable welding wire of this mode
Diameter range is wide, and error will not add up, and winding displacement stroke is easily adjusted, but when stroke both ends are reversed, angle of lag is difficult to accurately
Control.
Invention content:
The present invention is directed to overcome prior art defect, it is therefore an objective to provide a kind of accumulation of error it is small, adapt to gage of wire range
Wide, winding displacement stroke is easily adjusted the welding wire winding machine that angle of lag is accurately automatically controlled with angle of lag control.
To achieve the above object, the technical solution adopted by the present invention is:The welding wire winding machine is by control system, cable machine
Structure and take-up mechanism composition;Take-up mechanism is arranged in parallel with wire-arranging mechanism, and take-up mechanism is located at the front of wire-arranging mechanism.
Take-up mechanism is made of the first variable-frequency motor and wire wrapping disk, and the first variable-frequency motor is connected by shaft joint and wrapping wire dish axle
It connects.
Wire-arranging mechanism includes the second variable-frequency motor, leading screw, two guide rods, mobile platform and swings stripe board.Mobile platform
Ontology be square, the ontology is flatly opened there are two through-hole, and two through-holes are arranged in parallel, and two guide rods accordingly pass through
Two through-holes, the both ends of two guide rods are fixedly connected with corresponding left installing rack and right installing rack, on a close left side for a guide rod
Left limit switch and right limit switch are accordingly housed at end and at right end.The top of two through-holes of the ontology or under
Fang Kaiyou screw holes, center line of bolt hole are mutually parallel with two through-hole center lines, and leading screw is threadedly coupled with the screw hole, and the one of leading screw
End is mounted on by bearing in right installing rack, and the other end of leading screw is passed through the bearing and the second variable-frequency motor of left installing rack
Axis connection.
The middle position of planar back side is vertically provided with axis hole on the ontology, and the lower end of support shaft is removably fitted into axis
Kong Zhong, the upper end of support shaft are fixedly connected with the lower plane for swinging stripe board close to rear end;Plane is equipped with angle on the ontology
Displacement sensor, angular displacement sensor are located at the front of the axis hole, and the rotating part of angular displacement sensor passes through connecting rod
It is fixedly connected with stripe board lower plane is swung.
Plane at the front end and close to rear end is symmetrically provided with bar-shaped trough in the swing stripe board, bar-shaped trough with
The short side for swinging stripe board is parallel, and guider is housed in each bar-shaped trough.The structure of two guiders is identical:Guider includes two
A slide, two rollers and an adjusting bolt, two slides are square, and two slides are removably fitted into the bar-shaped trough
It is interior.Two slides have a screw hole, the screw hole hand of spiral of two slides on the contrary, the center line of bolt hole of two slides extension
Line is same straight line;Adjusting bolt is threadedly coupled across the bar-shaped trough with the screw hole of two slides, the upper plane of two slides
Roller is respectively housed, two rollers are vertically arranged;The structure of two rollers is identical:Round sleeve is connected by bearing and vertical pivot activity
It connects, vertical pivot is vertically fixed on slide(14)Upper plane.
Control system includes PLC, the first frequency converter, the second frequency converter and touch screen.The L terminals of PLC, N terminals with
The I0.0 terminals of the corresponding connection of the L phases of 220V alternating currents, N, PLC are connect with the NO terminals that left limit switchs, PLC's
I0.1 terminals are connect with the NO terminals that right limit switchs;The AIW0 terminals of PLC and 2 terminals of angular displacement sensor connect
It connects;The RS485 communication port of PLC and the RS485 communication port of touch screen connect;The Q0.0 terminals of PLC, Q0.1 terminals,
AQW4 terminals and the D0 terminals, D1 terminals, AC terminals of the first frequency converter are correspondingly connected with;The Q0.4 terminals of PLC,
Q0.5 terminals, AQW6 terminals and the D0 terminals, D1 terminals, AC terminals of the second frequency converter are correspondingly connected with;First becomes
Frequency device R terminals, S terminals, T terminals and the A terminals, B terminals, C terminals of the first variable-frequency motor are correspondingly connected with, the
R terminals, S terminals, the T terminals of two frequency converters are corresponding with the A terminals of the second variable-frequency motor, B terminals, C terminals
Connection, the U phases of three-phase alternating-current supply, V phases, W phases respectively with the U terminals of the first frequency converter, V terminals, W terminals and second
U terminals, V terminals, the W terminals of frequency converter are correspondingly connected with.
Due to the adoption of the above technical scheme, the present invention has following good effect compared with prior art:
1, control system of the invention uses touch screen, can easily be carried out to parameters such as angle of lag, threading speeds
Modification.
2, the structure for the guider that the present invention uses is:Actively there are two the cunnings of square for setting in each bar-shaped trough
Seat, two slides are flatly provided with screw hole along same center line, and the screw hole hand of spiral of two slides is opposite;Adjusting bolt passes through
Bar-shaped trough is threadedly coupled with the screw hole of two slides, is filled to the upper two-dimensional activity of each slide there are two roller.Rotation adjusts spiral shell
Bolt just can adjust the spacing of roller, therefore adapt to the welding wire of various different sizes.
3, left limit of the invention switch and right limit switch are accordingly mounted at the close left end of guide rod and close to right
At end, it can easily change the installation site of limit switch, winding displacement stroke is easily adjusted, therefore can adapt to various different sizes
Wire wrapping disk.
4, the second variable-frequency motor of the invention drives leading screw, and mobile platform and swing stripe board is made to be moved back and forth along guide rod
Dynamic, winding displacement position is controlled by the second variable-frequency motor and leading screw screw pitch, therefore the error accumulation of winding displacement is small.
5, the angular displacement sensor between mobile platform of the invention and swing stripe board can measure the lag of coiling
Angle, and PLC is fed back to, closed loop feedback is formed, therefore can ensure accurately controlling for angle of lag.
Therefore, the present invention is small with the accumulation of error, adaptation gage of wire range is wide, winding displacement stroke is easily adjusted and angle of lag
Control accurate feature.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the present invention;
Fig. 2 is in Fig. 1 I close-up schematic view;
Fig. 3 is the left view schematic diagram of Fig. 1;
Fig. 4 is a kind of control system schematic diagram of the present invention.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and detailed description, not to the limit of its protection domain
System.
Embodiment 1
A kind of welding wire winding machine automatically controlling angle of lag.As shown in figures 1 and 3, the welding wire winding machine is by control
System, wire-arranging mechanism and take-up mechanism composition;Take-up mechanism is arranged in parallel with wire-arranging mechanism, and take-up mechanism is being located at wire-arranging mechanism just
Front.
As shown in Figure 1, take-up mechanism is made of the first variable-frequency motor 1 and wire wrapping disk 12, the first variable-frequency motor 1 passes through connecting shaft
Device and 12 axis connection of wire wrapping disk.
As shown in figures 1 and 3, wire-arranging mechanism includes the second variable-frequency motor 3,5, two guide rods 6 of leading screw, 7 and of mobile platform
Swing stripe board 9.The ontology of mobile platform 7 is square, and the ontology is flatly opened there are two through-hole, and two through-holes are parallel to be set
It sets, two guide rods 6 accordingly pass through two through-holes, the both ends of two guide rods 6 and corresponding left installing rack 4 and right installing rack 10 solid
Fixed connection is accordingly equipped with left limit switch 2 at the close left end of a guide rod 6 and at right end and right limit switchs
11.Screw hole is provided with above or below two through-holes of the ontology, center line of bolt hole is mutually parallel with two through-hole center lines,
Leading screw 5 is threadedly coupled with the screw hole, and one end of leading screw 5 is mounted on by bearing in right installing rack 10, and the other end of leading screw 5 is worn
Cross 3 axis connection of bearing and the second variable-frequency motor mounted on left installing rack 4.
As shown in figure 3, the middle position of planar back side is vertically provided with axis hole, the lower end of support shaft 18 on the ontology
It is removably fitted into axis hole, the upper end of support shaft 18 is fixedly connected with the lower plane for swinging stripe board 9 close to rear end;Described
Plane is equipped with angular displacement sensor 17 on body, and angular displacement sensor 17 is located at the front of the axis hole, angular displacement sensor 17
Rotating part by connecting rod 16 with swing 9 lower plane of stripe board be fixedly connected with
As shown in figures 1 and 3, leaning at front end for plane is symmetrically opened with close to rear end in the swing stripe board 9
There is bar-shaped trough, bar-shaped trough is parallel with the short side of stripe board 9 is swung, and guider 8 is housed in each bar-shaped trough.Two guiders 8
Structure is identical:As shown in Fig. 2, guider 8 includes two slides, 14, two rollers 13 and an adjusting bolt 15;Two slides
14 be square, and two slides 14 are removably fitted into the bar-shaped trough;Two slides 14 have screw hole, two slides
14 screw hole hand of spiral is on the contrary, the extended line of the center line of bolt hole of two slides 14 is same straight line.Adjusting bolt 15 passes through
The bar-shaped trough is threadedly coupled with the screw hole of two slides 14, and the upper plane of two slides 14 is respectively equipped with roller 13, two rollers
13 are vertically arranged;The structure of two rollers is identical:Round sleeve is flexibly connected by bearing with vertical pivot, and vertical pivot is vertically fixed on
Slide(14 upper plane).
Control system includes PLC20, the first frequency converter 24, the second frequency converter 22 and touch screen 21.As shown in figure 4, PLC20
L terminals, the corresponding connection of N terminals and the L phases of 220V alternating currents 19, N, I0.0 terminals and the left limit of PLC20 are opened
2 NO terminals connection is closed, the I0.1 terminals of PLC20 are connect with the NO terminals of right limit switch 11;The AIW0 of PLC20 connects
Line end is connect with 2 terminals of angular displacement sensor 17;The RS485 communication port of PLC20 and the RS485 communication ends of touch screen 21
Mouth connection;D0 terminals, the D1 wiring of the Q0.0 terminals, Q0.1 terminals, AQW4 terminals and the first frequency converter 24 of PLC20
End, AC terminals are correspondingly connected with;The Q0.4 terminals of PLC20, the D0 of Q0.5 terminals, AQW6 terminals and the second frequency converter 22
Terminals, D1 terminals, AC terminals are correspondingly connected with;First frequency converter 24R terminals, S terminals, T terminals and first become
A terminals, B terminals, the C terminals of frequency motor 1 are correspondingly connected with, the R terminals of the second frequency converter 22, S terminals, T wiring
A terminals, B terminals, C terminals with the second variable-frequency motor 3 are held to be correspondingly connected with, the U phases of three-phase alternating-current supply 23, V phases, W
Mutually respectively with the U terminals of the U terminals of the first frequency converter 24, V terminals, W terminals and the second frequency converter 22, V terminals,
W terminals are correspondingly connected with.
Present embodiment has following good effect compared with prior art:
1, the control system of present embodiment uses touch screen 21, can be easily to angle of lag, threading speed
Etc. parameters modify.
2, the structure for the guider 8 that present embodiment uses is:Actively there are two sides for setting in each bar-shaped trough
Block-like slide 14, two slides 14 are flatly provided with screw hole, the screw hole hand of spiral phase of two slides 14 along same center line
Instead;Adjusting bolt 15 is threadedly coupled across bar-shaped trough with the screw hole of two slides 14, is filled to the upper two-dimensional activity of each slide 14
There are two rollers 13.Rotation adjusting bolt 15 just can adjust the spacing of roller 13, therefore adapt to the welding wire of various different sizes.
3, the left limit switch 2 and right limit switch 11 of present embodiment are accordingly mounted on the close left of guide rod 6
At end and at right end, it can easily change the installation site of limit switch, winding displacement stroke is easily adjusted, therefore can adapt to each
The wire wrapping disk of kind different size.
4, the second variable-frequency motor 3 of present embodiment drives leading screw 5, makes mobile platform 7 and swings 9 edge of stripe board
The round-trip of guide rod 6, winding displacement position is by the control of the second variable-frequency motor 3 and leading screw screw pitch 5, therefore the error accumulation of winding displacement is small.
5, the mobile platform 7 of present embodiment and the angular displacement sensor 17 swung between stripe board 9 can be surveyed
The angle of lag of coiling is obtained, and feeds back to PLC20, closed loop feedback is formed, therefore can ensure accurately controlling for angle of lag.
Therefore, present embodiment is small with the accumulation of error, adapting to gage of wire range, wide, winding displacement stroke is easily adjusted
Accurate feature is controlled with angle of lag.
Claims (1)
1. a kind of welding wire winding machine automatically controlling angle of lag, it is characterised in that the welding wire winding machine is by control system, winding displacement
Mechanism and take-up mechanism composition;Take-up mechanism is arranged in parallel with wire-arranging mechanism, and take-up mechanism is located at the front of wire-arranging mechanism;
Take-up mechanism is made of the first variable-frequency motor (1) and wire wrapping disk (12), and the first variable-frequency motor (1) passes through shaft joint and wrapping wire
Disk (12) axis connection;
Wire-arranging mechanism includes the second variable-frequency motor (3), leading screw (5), two guide rods (6), mobile platform (7) and swings stripe board
(9);The ontology of mobile platform (7) is square, and the ontology is flatly opened there are two through-hole, and two through-holes are arranged in parallel, two
Root guide rod (6) accordingly passes through two through-holes, both ends and corresponding left installing rack (4) and the right installing rack of two guide rods (6)
(10) it is fixedly connected, left limit switch (2) and the right side is accordingly housed at the close left end of a guide rod (6) and at right end
Limit switch (11);Screw hole, center line of bolt hole and two through-hole centers are provided with above or below two through-holes of the ontology
Line is mutually parallel, and leading screw (5) is threadedly coupled with the screw hole, and one end of leading screw (5) is mounted on right installing rack (10) by bearing
In, the other end of leading screw (5) is passed through the bearing and the second variable-frequency motor (3) axis connection of left installing rack (4);
The middle position of planar back side is vertically provided with axis hole on the ontology, and the lower end of support shaft (18) is removably fitted into axis
Kong Zhong, the upper end of support shaft (18) are fixedly connected with the lower plane for swinging stripe board (9) close to rear end;Plane on the ontology
Equipped with angular displacement sensor (17), angular displacement sensor (17) is located at the front of the axis hole, angular displacement sensor (17)
Rotating part is fixedly connected by connecting rod (16) with stripe board (9) lower plane is swung;
It is described swing plane on stripe board (9) be symmetrically provided with bar-shaped trough at front end and close to rear end, bar-shaped trough with
The short side for swinging stripe board (9) is parallel, and guider (8) is housed in each bar-shaped trough;The structure of two guiders (8) is identical:It leads
Include two slides (14), two rollers (13) and an adjusting bolt (15) to device (8), two slides (14) are square
Shape, two slides (14) are removably fitted into the bar-shaped trough;Two slides (14) have a screw hole, two slides (14)
Screw hole hand of spiral is on the contrary, the extended line of the center line of bolt hole of two slides (14) is same straight line;Adjusting bolt (15) passes through
The bar-shaped trough is threadedly coupled with the screw hole of two slides (14), and the upper planes of two slides (14) is respectively equipped with roller (13), and two
A roller (13) is vertically arranged;The structure of two rollers is identical:Round sleeve is flexibly connected by bearing with vertical pivot, and vertical pivot is vertical
Ground is fixed on slide(14)Upper plane;
Control system includes PLC (20), the first frequency converter (24), the second frequency converter (22) and touch screen (21);The L of PLC (20)
The corresponding connection of terminals, N terminals and the L phases of 220V alternating currents (19), N, the I0.0 terminals of PLC (20) are opened with left limit
The NO terminals connection of (2) is closed, the I0.1 terminals of PLC (20) are connect with the NO terminals of right limit switch (11);PLC(20)
AIW0 terminals connect with 2 terminals of angular displacement sensor (17);The RS485 communication port and touch screen of PLC (20)
(21) RS485 communication port connection;Q0.0 terminals, Q0.1 terminals, AQW4 terminals and the first frequency converter of PLC (20)
(24) D0 terminals, D1 terminals, AC terminals are correspondingly connected with;Q0.4 terminals, Q0.5 terminals, the AQW6 of PLC (20)
The D0 terminals, D1 terminals, AC terminals of terminals and the second frequency converter (22) are correspondingly connected with;First frequency converter (24) R connects
Line end, S terminals, T terminals and the A terminals, B terminals, C terminals of the first variable-frequency motor (1) are correspondingly connected with, and second becomes
The R terminals of frequency device (22), A terminals, B terminals, the C terminals pair of S terminals, T terminals and the second variable-frequency motor (3)
It should connect, U phases, V phases, the W phases of three-phase alternating-current supply (23) connect with the U terminals, V terminals, W of the first frequency converter (24) respectively
The U terminals of line end and the second frequency converter (22), V terminals, W terminals are correspondingly connected with.
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CN201610476481.2A CN106044376B (en) | 2016-06-27 | 2016-06-27 | A kind of welding wire winding machine automatically controlling angle of lag |
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CN201610476481.2A CN106044376B (en) | 2016-06-27 | 2016-06-27 | A kind of welding wire winding machine automatically controlling angle of lag |
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CN106044376B true CN106044376B (en) | 2018-09-07 |
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CN205709182U (en) * | 2016-06-27 | 2016-11-23 | 武汉科技大学城市学院 | A kind of welding wire winding machine based on angle of lag |
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JP2010214405A (en) * | 2009-03-16 | 2010-09-30 | Kobe Steel Ltd | Welding wire winder |
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CN2637447Y (en) * | 2003-08-22 | 2004-09-01 | 河南省西工机电设备有限公司 | Welding wire layer winding machine |
CN2768916Y (en) * | 2005-02-05 | 2006-04-05 | 袁关兴 | Layer winder winding lag angle simulating automatic regulating mechanism |
CN2818411Y (en) * | 2005-02-05 | 2006-09-20 | 袁关兴 | Automatic wire-drilling lad angle adjusting mechanism of laminated winder |
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