CN106044376A - Welding wire winding machine capable of automatically controlling lag angles - Google Patents
Welding wire winding machine capable of automatically controlling lag angles Download PDFInfo
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- CN106044376A CN106044376A CN201610476481.2A CN201610476481A CN106044376A CN 106044376 A CN106044376 A CN 106044376A CN 201610476481 A CN201610476481 A CN 201610476481A CN 106044376 A CN106044376 A CN 106044376A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/26—Supports for guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/21—Angle
- B65H2511/214—Inclination
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to a welding wire winding machine capable of automatically controlling lag angles. According to the technical scheme, a wire take-up mechanism and a wire arranging mechanism of the welding wire winding machine are arranged in parallel; a first variable-frequency motor (1) of the wire take-up mechanism and a shaft of a wire winding plate (12) of the wire take-up mechanism are connected; two guide rods (6) of the wire arranging mechanism penetrate through corresponding through holes of a mobile platform (7), and a left limit switch (2) and a right limit switch (11) are correspondingly installed at the parts, close to the two ends, of one guide rod (6); a screw rod (5) in threaded connection with the mobile platform (7) is connected to a shaft of a second variable-frequency motor (3), the mobile platform (7) is fixedly connected to the rear end of a swinging strip-shaped plate (9) through a supporting shaft (18), an angular displacement sensor (17) on the mobile platform (7) is fixedly connected to the swinging strip-shaped plate (9) through a connecting rod (16), and guide devices (8) are symmetrically installed at the two ends of the swinging strip-shaped plate (9). The welding wire winding machine has the advantages that error accumulation is small, the adaptation range of the diameters of welding wires is wide, the wire arranging stroke is easy to adjust and control over the lag angles is accurate.
Description
Technical field
The invention belongs to welding wire winding machine technical field.It is specifically related to a kind of welding wire winding machine automatically controlling angle of lag.
Background technology
When using welding wire to carry out arc welding, welding current may often be such that according to sending the speed of welding wire to be adjusted.Cause
The feeding of this welding wire is the most stable, will directly affect stability and the appearance of weld of arc burning.Realize stable welding wire to send
Enter, finished product welding wire then must realize accurate layer around.The layer of welding wire operation in time being to take a lot of work most in production process of welding wire, cable machine
Structure is one of key determining layer winder work efficiency height, and optimal wire-arranging mechanism to meet:
1, wire-arranging mechanism oscillation cycle and welding wire layer strictly coincide around the cycle back and forth and do not have cumulative errors；
2, around point when different positions, wire-arranging mechanism with around keeping an optimal angle of lag；
3, can the welding wire of layer all size in the range of certain size；
4, the stroke of wire-arranging mechanism adjustable in certain scope, it is adaptable to the wire wrapping disk of different size；
5, concrete angle of lag can be arranged with different types of welding wire, and the angle of lag of such as aluminium welding wire is less than solid wire.
Existing wire-arranging mechanism has three kinds:
1. gearbox gear rotates cam winding displacement.The welding wire of different-diameter determines winding displacement speed, back and forth by different rotation ratios
Stroke and angle of lag ensure by cam.This mode is suitable for certain just to the diameter of welding wire bad adaptability, only certain welding wire
Individual rotation than time, accurately and reliably, without cumulative error, efficiency is high for winding displacement；But change speed gear box finite volume, adaptable gage of wire
Being limited in scope, additionally to the gage of wire between two gear gear ratios, during winding displacement, cumulative errors are bigger.
2. stepping motor drives cam winding displacement.Turning of motor is calculated by the diameter of welding wire and the rotating speed of main shaft
Speed.This mode does not has the restriction of change speed gear box, and adaptable gage of wire wider range, cumulative errors are little；But gage of wire
Measurement and the change of gage of wire be the main cause causing error, and different angle of lags is different by changing with stroke
Cam realizes adjusting.
3. stepping motor drives screw mandrel winding displacement.Turning of motor is calculated by the diameter of welding wire and the tachometer of main shaft
Speed, bit switch of limiting at the two ends of stroke, utilize motor rotating to control coming and going of winding displacement.The welding wire that this mode is suitable for
Diameter range width, error will not add up, and winding displacement stroke is easily adjusted, but when stroke two ends are reverse, angle of lag is difficult to accurately
Control.
Summary of the invention:
It is contemplated that overcome prior art defect, it is therefore an objective to a kind of accumulation of error of offer is little, adapt to gage of wire wide ranges, row
Lineal travel is easily adjusted and controls to automatically control accurately the welding wire winding machine of angle of lag with angle of lag.
For achieving the above object, the technical solution used in the present invention is: described welding wire winding machine is by control system, cable machine
Structure and take-up mechanism composition；Take-up mechanism be arranged in parallel with wire-arranging mechanism, and take-up mechanism is positioned at the dead ahead of wire-arranging mechanism.
Take-up mechanism is made up of the first frequency conversion motor and wire wrapping disk, and the first frequency conversion motor is by shaft joint with wire wrapping disk axle even
Connect.
Wire-arranging mechanism includes the second frequency conversion motor, leading screw, two guide rods, mobile platform and swing stripe board.Mobile platform
Body be square block, described body flatly has two through holes, and two through holes be arranged in parallel, and two guide rods pass accordingly
Two through holes, the two ends of two guide rods are fixing with corresponding left installing rack and right installing rack to be connected, on a close left side for a guide rod
Switch equipped with left limit switch and right limit accordingly at end and at right-hand member.The top of two through holes of described body or under
Fang Kaiyou screw, center line of bolt hole and two through hole centrages are parallel to each other, and leading screw is threadeded with described screw, the one of leading screw
End is arranged in right installing rack by bearing, and the other end of leading screw is passed through bearing and second frequency conversion motor of left installing rack
Axle connects.
On described body, the middle position of planar back side vertically has axis hole, and the lower end of support shaft is removably fitted into axle
Kong Zhong, the upper end of support shaft and the lower plane swinging stripe board are connected near rear end is fixing；On described body, plane is equipped with angle
Displacement transducer, angular displacement sensor is positioned at the dead ahead of described axis hole, and the rotating part of angular displacement sensor passes through connecting rod
Stripe board lower plane is fixing to be connected with swinging.
Have bar-shaped trough symmetrically at the close front end of plane with near rear end in described swing stripe board, bar-shaped trough with
The minor face swinging stripe board is parallel, and each bar-shaped trough is built with guider.The structure of two guiders is identical: guider includes two
Individual slide, two rollers and a regulation bolt, two slides are square block, and two slides are removably fitted into described bar-shaped trough
In.Two slides have screw, and the screw hand of spiral of two slides is contrary, the prolongation of the center line of bolt hole of two slides
Line is same straight line；Regulation bolt is threaded through the screw of described bar-shaped trough and two slides, the upper plane of two slides
Each equipped with roller, two rollers are vertically arranged；The structure of two rollers is identical: round sleeve is by bearing with vertical pivot activity even
Connecing, vertical pivot is vertically fixed on the upper plane of slide (14).
Control system includes PLC, the first converter, the second converter and touch screen.The L terminals of PLC, N terminals with
The corresponding connection of the L phase of 220V alternating current, N, the NO terminals that the I0.0 terminals of PLC switch with left limit are connected, PLC's
The NO terminals that I0.1 terminals switch with right limit are connected；The AIW0 terminals of PLC connect with 2 terminals of angular displacement sensor
Connect；The RS485 COM1 of PLC is connected with the RS485 COM1 of touch screen；The Q0.0 terminals of PLC, Q0.1 terminals,
AQW4 terminals and the D0 terminals of the first converter, D1 terminals, the corresponding connection of AC terminals；The Q0.4 terminals of PLC,
Q0.5 terminals, AQW6 terminals and the D0 terminals of the second converter, D1 terminals, the corresponding connection of AC terminals；First becomes
Frequently device R terminals, S terminals, T terminals and the A terminals of the first frequency conversion motor, B terminals, the corresponding connection of C terminals, the
The R terminals of two converters, S terminals, T terminals and the A terminals of the second frequency conversion motor, B terminals, C terminals are corresponding
Connect, the U phase of three-phase alternating-current supply, V phase, W phase respectively with the U terminals of the first converter, V terminals, W terminals and second
The U terminals of converter, V terminals, W terminals correspondence connect.
Owing to using technique scheme, the present invention compared with prior art has a following good effect:
1, the control system of the present invention have employed touch screen, it is possible to modifies the parameter such as angle of lag, threading speed easily.
2, the structure of the guider that the present invention uses is: be provided with the cunning of two square blocks in each bar-shaped trough actively
Seat, two slides flatly have screw along same centrage, and the screw hand of spiral of two slides is contrary；Regulation bolt passes
The screw of bar-shaped trough and two slides is threaded, and the upper two-dimensional activity ground of each slide is equipped with two rollers.Rotate regulation spiral shell
Bolt just can regulate the spacing of roller, therefore adapts to the welding wire of various different size.
3, left limit switch and the right limit switch of the present invention is arranged at the close left end of guide rod and near right accordingly
At end, can change the installation site of limit switch easily, winding displacement stroke is easily adjusted, therefore can adapt to various different size
Wire wrapping disk.
4, second frequency conversion motor of the present invention drives leading screw, makes mobile platform and swings stripe board along the round shifting of guide rod
Dynamic, winding displacement position is controlled by the second frequency conversion motor and leading screw pitch, therefore the error accumulation of winding displacement is little.
5, mobile platform and the angular displacement sensor swung between stripe board of the present invention can record the delayed of coiling
Angle, and feed back to PLC, form closed loop feedback, therefore ensure that the accurate control of angle of lag.
Therefore, the present invention has that the accumulation of error is little, adapt to gage of wire wide ranges, winding displacement stroke is easily adjusted and angle of lag
Control accurate feature.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention；
Fig. 2 is the close-up schematic view of I in Fig. 1；
Fig. 3 is the left view schematic diagram of Fig. 1；
Fig. 4 is a kind of control system schematic diagram of the present invention.
Detailed description of the invention
The invention will be further described with detailed description of the invention below in conjunction with the accompanying drawings, not the limit to its protection domain
System.
Embodiment 1
A kind of welding wire winding machine automatically controlling angle of lag.As shown in figures 1 and 3, described welding wire winding machine is by control system, row
Line mechanism and take-up mechanism composition；Take-up mechanism be arranged in parallel with wire-arranging mechanism, and take-up mechanism is positioned at the dead ahead of wire-arranging mechanism.
As it is shown in figure 1, take-up mechanism is made up of the first frequency conversion motor 1 and wire wrapping disk 12, the first frequency conversion motor 1 passes through connecting shaft
Device is connected with wire wrapping disk 12 axle.
As shown in figures 1 and 3, wire-arranging mechanism includes the second frequency conversion motor 3,5, two guide rods 6 of leading screw, mobile platform 7 and
Swing stripe board 9.The body of mobile platform 7 is square block, and described body flatly has two through holes, and two through holes are parallel to be set
Putting, two guide rods 6 are accordingly through two through holes, and the two ends of two guide rods 6 are solid with corresponding left installing rack 4 and right installing rack 10
Fixed connection, accordingly equipped with left limit switch 2 and right limit switch at the close left end of a guide rod 6 and at right-hand member
11.Have screw, center line of bolt hole and two through hole centrages above or below two through holes of described body to be parallel to each other,
Leading screw 5 is threadeded with described screw, and one end of leading screw 5 is arranged in right installing rack 10 by bearing, and the other end of leading screw 5 is worn
Cross bearing and the connection of the second frequency conversion motor 3 axle being arranged on left installing rack 4.
As it is shown on figure 3, the middle position of planar back side vertically has axis hole, the lower end of support shaft 18 on described body
Being removably fitted in axis hole, the upper end of support shaft 18 and the lower plane swinging stripe board 9 are connected near rear end is fixing；Described
On body, plane is equipped with angular displacement sensor 17, and angular displacement sensor 17 is positioned at the dead ahead of described axis hole, angular displacement sensor 17
Rotating part by connecting rod 16 with swing stripe board 9 lower plane fix be connected.
As shown in figures 1 and 3, described swing stripe board 9 has bar symmetrically at the close front end of plane with near rear end
Shape groove, bar-shaped trough is parallel with the minor face swinging stripe board 9, and each bar-shaped trough is built with guider 8.The structure of two guiders 8
It is identical: as in figure 2 it is shown, guider 8 includes 14, two rollers 13 of two slides and a regulation bolt 15；Two slides 14 are equal
For square block, two slides 14 are removably fitted in described bar-shaped trough；Two slides 14 have screw, two slides 14
Screw hand of spiral is contrary, and the extended line of the center line of bolt hole of two slides 14 is same straight line.Regulation bolt 15 is through described
The screw of bar-shaped trough and two slides 14 is threaded, and the upper plane of two slides 14 is respectively equipped with roller 13, and two rollers 13 hang down
Straight setting；The structure of two rollers is identical: round sleeve is flexibly connected with vertical pivot by bearing, and vertical pivot is vertically fixed on slide
(the upper planes of 14).
Control system includes PLC20, the first converter the 24, second converter 22 and touch screen 21.As shown in Figure 4, PLC20
L terminals, the L phase of N terminals and 220V alternating current 19, the corresponding connection of N, the I0.0 terminals of PLC20 are opened with left limit
Closing the NO terminals connection of 2, the I0.1 terminals of PLC20 are connected with the NO terminals of right limit switch 11；The AIW0 of PLC20 connects
Line end is connected with 2 terminals of angular displacement sensor 17；The RS485 COM1 of PLC20 and the RS485 communication ends of touch screen 21
Mouth connects；The Q0.0 terminals of PLC20, Q0.1 terminals, AQW4 terminals and the D0 terminals of the first converter 24, D1 wiring
End, AC terminals correspondence connect；The Q0.4 terminals of PLC20, Q0.5 terminals, AQW6 terminals and the D0 of the second converter 22
Terminals, D1 terminals, AC terminals correspondence connect；First converter 24R terminals, S terminals, T terminals and first become
Frequently the A terminals of motor 1, B terminals, C terminals correspondence connect, the R terminals of the second converter 22, S terminals, T wiring
Hold and the A terminals of the second frequency conversion motor 3, B terminals, the corresponding connection of C terminals, the U phase of three-phase alternating-current supply 23, V phase, W
The most respectively with U terminals, V terminals, W terminals and the U terminals of the second converter 22 of the first converter 24, V terminals,
W terminals correspondence connects.
This detailed description of the invention compared with prior art has a following good effect:
1, the control system of this detailed description of the invention have employed touch screen 21, it is possible to joins angle of lag, threading speed etc. easily
Number is modified.
2, the structure of the guider 8 that this detailed description of the invention uses is: be provided with two sides in each bar-shaped trough actively
Block slide 14, two slides 14 flatly have screw along same centrage, the screw hand of spiral phase of two slides 14
Instead；Regulation bolt 15 is threaded through the screw of bar-shaped trough and two slides 14, the upper two-dimensional activity ground dress of each slide 14
There are two rollers 13.Rotate regulation bolt 15 and just can regulate the spacing of roller 13, therefore adapt to the welding wire of various different size.
3, left limit switch 2 and the right limit switch 11 of this detailed description of the invention is arranged on the close left of guide rod 6 accordingly
At end and at right-hand member, can change the installation site of limit switch easily, winding displacement stroke is easily adjusted, therefore can adapt to each
Plant the wire wrapping disk of different size.
4, second frequency conversion motor 3 of this detailed description of the invention drives leading screw 5, makes mobile platform 7 and swings stripe board 9 edge
Guide rod 6 to reciprocate, winding displacement position is by the second frequency conversion motor 3 and the control of leading screw pitch 5, therefore the error accumulation of winding displacement is little.
5, mobile platform 7 and the angular displacement sensor 17 swung between stripe board 9 of this detailed description of the invention can be surveyed
Obtain the angle of lag of coiling, and feed back to PLC20, form closed loop feedback, therefore ensure that the accurate control of angle of lag.
Therefore, this detailed description of the invention has that the accumulation of error is little, adapt to gage of wire wide ranges, winding displacement stroke is easily adjusted
Accurate feature is controlled with angle of lag.
Claims (1)
1. the welding wire winding machine automatically controlling angle of lag, it is characterised in that described welding wire winding machine is by control system, winding displacement
Mechanism and take-up mechanism composition；Take-up mechanism be arranged in parallel with wire-arranging mechanism, and take-up mechanism is positioned at the dead ahead of wire-arranging mechanism；
Take-up mechanism is made up of the first frequency conversion motor (1) and wire wrapping disk (12), and the first frequency conversion motor (1) passes through shaft joint and wrapping wire
Dish (12) axle connects；
Wire-arranging mechanism includes the second frequency conversion motor (3), leading screw (5), two guide rods (6), mobile platforms (7) and swings stripe board
(9)；The body of mobile platform (7) is square block, and described body flatly has two through holes, and two through holes be arranged in parallel, two
Root guide rod (6) is accordingly through two through holes, the two ends of two guide rods (6) and corresponding left installing rack (4) and right installing rack
(10) fixing connection, accordingly equipped with left limit switch (2) and the right side at the close left end of a guide rod (6) and at right-hand member
Limit switch (11)；Screw, center line of bolt hole and two through hole centers are had above or below two through holes of described body
Line is parallel to each other, and leading screw (5) is threadeded with described screw, and one end of leading screw (5) is arranged on right installing rack (10) by bearing
In, the other end of leading screw (5) is passed through bearing and the connection of the second frequency conversion motor (3) axle of left installing rack (4)；
On described body, the middle position of planar back side vertically has axis hole, and the lower end of support shaft (18) is removably fitted into axle
Kong Zhong, the upper end of support shaft (18) and the lower plane swinging stripe board (9) are connected near rear end is fixing；Plane on described body
Equipped with angular displacement sensor (17), angular displacement sensor (17) is positioned at the dead ahead of described axis hole, angular displacement sensor (17)
Rotating part is connected by connecting rod (16) is fixing with swing stripe board (9) lower plane；
Have bar-shaped trough symmetrically at close the front end of the upper plane of described swing stripe board (9) and near rear end, bar-shaped trough and
The minor face swinging stripe board (9) is parallel, and each bar-shaped trough is built with guider (8)；The structure of two guiders (8) is identical: lead
Including two slides (14), two rollers (13) and regulation bolt (15) to device (8), two slides (14) are square
Shape, two slides (14) are removably fitted in described bar-shaped trough；Two slides (14) have screw, two slides (14)
Screw hand of spiral is contrary, and the extended line of the center line of bolt hole of two slides (14) is same straight line；Regulation bolt (15) passes
The screw of described bar-shaped trough and two slides (14) is threaded, the upper plane of two slides (14) respectively equipped with roller (13), two
Individual roller (13) is vertically arranged；The structure of two rollers is identical: round sleeve is flexibly connected with vertical pivot by bearing, and vertical pivot is vertical
Be fixed on the upper plane of slide (14)；
Control system includes PLC (20), the first converter (24), the second converter (22) and touch screen (21)；The L of PLC (20)
The L phase of terminals, N terminals and 220V alternating current (19), the corresponding connection of N, the I0.0 terminals of PLC (20) are opened with left limit
The NO terminals closing (2) connect, and the I0.1 terminals of PLC (20) are connected with the NO terminals of right limit switch (11)；PLC(20)
AIW0 terminals be connected with 2 terminals of angular displacement sensor (17)；The RS485 COM1 of PLC (20) and touch screen
(21) RS485 COM1 connects；The Q0.0 terminals of PLC (20), Q0.1 terminals, AQW4 terminals and the first converter
(24) D0 terminals, D1 terminals, AC terminals correspondence connect；The Q0.4 terminals of PLC (20), Q0.5 terminals, AQW6
Terminals and the D0 terminals of the second converter (22), D1 terminals, the corresponding connection of AC terminals；First converter (24) R connects
Line end, S terminals, T terminals and the A terminals of the first frequency conversion motor (1), B terminals, the corresponding connection of C terminals, second becomes
Frequently the R terminals of device (22), S terminals, T terminals and the A terminals of the second frequency conversion motor (3), B terminals, C terminals pair
Should connect, the U phase of three-phase alternating-current supply (23), V phase, W phase connect with the U terminals of the first converter (24), V terminals, W respectively
Line end and the U terminals of the second converter (22), V terminals, W terminals correspondence connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610476481.2A CN106044376B (en) | 2016-06-27 | 2016-06-27 | A kind of welding wire winding machine automatically controlling angle of lag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610476481.2A CN106044376B (en) | 2016-06-27 | 2016-06-27 | A kind of welding wire winding machine automatically controlling angle of lag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106044376A true CN106044376A (en) | 2016-10-26 |
| CN106044376B CN106044376B (en) | 2018-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610476481.2A Expired - Fee Related CN106044376B (en) | 2016-06-27 | 2016-06-27 | A kind of welding wire winding machine automatically controlling angle of lag |
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| CN108689227A (en) * | 2018-05-15 | 2018-10-23 | 河北翼辰实业集团股份有限公司 | Wire arranging control system and method |
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| CN112091946A (en) * | 2020-09-16 | 2020-12-18 | 哈尔滨工业大学 | Overhead multi-degree-of-freedom rope-driven parallel robot |
| CN112279006A (en) * | 2020-11-02 | 2021-01-29 | 长沙衡开智能科技有限公司 | Moving wire arranging mechanism of layer winding machine |
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